1) The document presents an experimental study of heat transfer through a uniformly heated vertical tube air heater.
2) The study investigates the effect of tube length, diameter, and heat flux on heat transfer and buoyancy induced airflow.
3) It was found that the heat transfer coefficient increases with increasing heat flux but decreases with increasing tube diameter and length, while air outlet temperature increases with tube length and heat flux but decreases with diameter.
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Sub1571
1. International Journal of Science and Research (IJSR)
ISSN (Online): 2319-7064
Index Copernicus Value (2013): 6.14 | Impact Factor (2013): 4.438
Volume 4 Issue 1, January 2015
www.ijsr.net
Licensed Under Creative Commons Attribution CC BY
Experimental Study of Buoyancy Induced Flow and
Heat Transfer Through Uniformly Heated Vertical
Tube Air Heater
Rajesh Thombre1
, Gajanan Awari2
, Shashikant Thombre3
1
Rajiv Gandhi College of Engineering Research and Technology, Chandrapur 442401 India
2
Tulsiramji Gaikwad Patil College of Engineering and Technology, Nagpur, India
3
Visvesvaraya National Institute of Technology, Nagpur, India
Abstract: The present work is aimed at studying the effect of different system parameters on the heat transfer on vertical circular tube
air heater. They include tube length, tube diameter, and heat flux supplied. Constant heat flux boundary condition is created on the
tube surface. Experiment is conducted to investigate the effect of different system parameter on heat transfer and buoyancy induced
flow. The heat transfer coefficient was found increasing with increase in heat flux supplied, but it reduces with increase in diameter of
the tube and its length. The air outlet temperature was found increasing with increase in heat flux, tube length but reduces with
increase in tube diameter. Nusselt number is calculated and was found well within 10% of the results given in the literature.
Keywords: air heater, vertical tube, heat transfer coefficient, convection, buoyancy, induced flow.
1. Introduction
Natural convection is the easiest way to heat the fluid flows
through vertical open-ended pipes and ducts. Information
on the behavior of natural convection flow through confines
passage and tubes has been found many applications
especially in the thermo-fluid systems encountered in the
diverse fields of the storage of cryogenic fluids, condensers,
nuclear engineering, and solar thermal devices. Due to its
low cost, the natural convection problem has received
increasing attention in the literature.
Natural convection air heating system has large number of
applications such as solar air heater, solar dryer, cooling of
turbine blades etc. In simple air heater using circular tubes,
heat is supplied to the inclined or vertical tubes through
which air flows. The air inside the tube gets heated and
starts moving in upward direction due to buoyancy. It is
replaced by cold atmospheric air from the bottom and flow is
established. The flow of air and its outlet temperature
depends on many parameters such as tube diameter, tube
length, tube inclination and heat flux supplied to the tube.
The problem of laminar natural convective flow through
confined space was first studied by Elenbaas [1] and
established the heat dissipating characteristics of vertical
ducts with uniform surface temperatures boundary
conditions. Al–Arabi [2] studied experimentally the heat
transfer characteristics of the inclined tubes working in
natural convection mode with air as the working fluid and
subjected to uniform heat flux boundary condition.
Hussain Mohammed [3] has experimentally investigated free
convection heat transfer for laminar air flow in a vertical
circular pipe by using the boundary condition of constant
wall heat flux in the ranges of local Rayleigh number (RaL)
from 1.1x109
to 4.7x109
. The surface temperature along
the pipe surface for same heat flux was observed higher
values for inlet condition with length of 1200 mm and lower
values for bell-mouth in let condition. Following correlations
are suggested;
Nu L =1.176(RaL) 0.23
for configuration with L/D = 40
Nu L =1.202(RaL) 0.23
for configuration with L/D = 20
Nu L =1.372(RaL) 0.23
for sharp-edge configuration
Nu L =1.462(RaL) 0.23
for bell-mouth configuration
Nu L =1.248(RaL) 0.23
for all inlet configurations
From the literature it is observed that most of the available
works deal with inclined and vertical tubes/ducts, parallel
plates in special cases only.
The knowledge of heat transfer coefficient in such buoyancy
induced flow through inclined tubes is essential for selecting
the optimum diameter of the riser tube that will increase the
efficiency of the system for a given collection area.
Therefore, the purpose of the present study is to provide
experimental data on free convection laminar air heat
transfer from open ended vertical circular pipe with a
constant wall heat flux boundary condition and with different
system parameters and to propose empirical correlations for
this problem.
2. Experimentation
2.1 Experimental Set Up
A schematic of the Experimental set-up is shown in Figure 1.
It consists of a long copper tube called test section, provided
with a heating coil, to create uniform heat flux boundary
condition on the tube surface. The test section is mounted in
Paper ID: SUB1571 666
2. International Journal of Science and Research (IJSR)
ISSN (Online): 2319-7064
Index Copernicus Value (2013): 6.14 | Impact Factor (2013): 4.438
Volume 4 Issue 1, January 2015
www.ijsr.net
Licensed Under Creative Commons Attribution CC BY
vertical position on a wooden stand. The power supplied is
measured directly with the help of pre-calibrated wattmeter
(accuracy ±1%). Copper Constantan Thermocouples
(accuracy ±0.20
C) were used to measure all the temperatures.
When heat supply is given the air in the tube gets heated and
flow is established because of buoyancy effect. The test
section is properly insulated by two layers of asbestos rope
of 8 mm diameter. Thermocouples are also mounted on both
inner and outer insulations at various locations along the
length of tube for measuring insulation temperature.
Figure 1: Experimental set-up
2.2 Experimental Procedure
The open ended copper tube of different diameters and
length is fixed in vertical position. Initially when heat is not
supplied to the pipe, the temperature near the inlet and exit
of the pipe is same. Constant heat flux along the tube length
is supplied to the tube. The temperature of the air along the
tube length is start increasing and causes air to flow in the
upward direction due to buoyancy. The hot air is replaced
by cold air from the bottom end of the tube, and flow is
established. The readings of all thermocouples have been
recorded every half an hour until the reading became
constant, and then the final reading has been recorded. The
energy balance is checked between the heat gained by the
flowing air and the heat supplied minus the heat loss. The
results are accepted only when the agreement was within ±
5% of the mean. Same procedure was repeated for different
parameters. Parameters varied during the experimentations
are length of tube, diameter of a tube and heat flux supplied.
3. Results and Discussion
The steady state data generated on the experimental set-up
for different values of tube length, tube diameter and heat
supplied is correlated for heat transfer and flow
characteristic as described below.
3.1 Local temperature variation along the tube length
Figure 2 shows the change in local surface temperature along
the tube length. Figure also shows the air temperature along
the tube length. Air temperature along the tube length is
drawn by measuring inlet and exit temperature and assuming
linear variation along the tube length. It is observed that
surface temperature of the tube increases along the tube
length. The difference between the surface temperature and
fluid temperature is found low near the entry of the tube and
it goes on increasing up to length of 0.5 m and then it
become approximately constant. It indicates that flow
become fully developed after this length. For tube of 12 mm
diameter 1.5 m length, shows temperature difference of 5.3
0
C at 2120 W/m2
heat flux supplied. It increases to 8.40
C at
length of 0.75 m and then it becomes approximately
constant. The surface temperature increases from 21.10
C
near the entry of a tube, it increases to 63.70
C at the exit of
the tube. Constant temperature difference indicates fully
developed flow.
Figure 2: Change in surface temperature along the tube
length
3.2 Air Outlet Temperature
The temperature of the air at the outlet increases with
increase in tube length. It also increases with increase in
diameter of a tube. This is shown in figure 3. The air outlet
temperature for 1 m tube length and 12 mm diameter at 2120
W/m2
heat flux is observed to be 60.50
C and it increases to
660
C for 1.5 m tube length. This increase in outlet
temperature is due to more availability of surface area for
heating the tube. Temperature of air at the outlet is also
increases with increase in tube diameter. For 1.5 m tube
length, temperature if air at the outlet is 660
C for 12 mm tube
diameter, it reduces to 540
C for 24 mm diameter tube for
same heat flux. This is due to fact that small diameter tube
passage available to flow the air is small, hence develop
resistance to flow. By doubling the diameter of the tube,
fluid outlet temperature is decreases by about 20%.
Paper ID: SUB1571 667
3. International Journal of Science and Research (IJSR)
ISSN (Online): 2319-7064
Index Copernicus Value (2013): 6.14 | Impact Factor (2013): 4.438
Volume 4 Issue 1, January 2015
www.ijsr.net
Licensed Under Creative Commons Attribution CC BY
Figure 3: Air outlet temperature with tube length for
different tube diameter
3.3 Local Heat Transfer Coefficient
Local heat transfer coefficient is calculated by dividing heat
flux with difference between surface temperature and
average fluid temperature along the tube length. Typical
variation of local heat transfer coefficient along the tube
length for different tube diameter (2120 w/m2
heat flux and
1.5 m tube length) is shown in figure 4.
Figure 4: Local heat transfer coefficient along the tube
length
It is observed that local heat transfer coefficient is highest
near the tube entry, it goes on reducing up to length of 0.75
m, and hen it became constant. The constant value of heat
transfer coefficient shows fully developed flow. Small rise
in heat transfer coefficient at the outlet of tube is due to
extension of pipe which was exposed to atmosphere and was
not properly insulated.
3.4 Change in Heat Transfer Coefficient with Heat Flux
Constant value of heat transfer coefficient obtained with
respect to heat flux is shown in figure 5. It shows that heat
transfer coefficient increases with increase in heat flux
supplied. This is obvious as heat flux increases more heat is
obsorbed by the air and hence heat transfer coefficient
increases. Figure 4 also shows that heat transfer coefficient
reduces with increase in diameter of a tube. For tube of 12
mm diameter, 1.5 m length ad heat flux of 1060 W/m2
, heat
transfer coefficient is observed to be 322 W/m2
K, which
reduces to 230 W/m2
K for tube diameter of 24 mm. This is
due to fact that more area is available to flow the air for large
diameter than small diameter of a tube.
Place table titles above the tables.
Figure 5: Change in heat transfer coefficient with change in
heat flux for different diameter of tube
3.5 Nusselt Number
Figure 6: Change in Nusselt number with change in heat
flux and tube diameter
Nusselt number is calculated by using heat transfer
coefficient obtained as discussed above in section 3.4 and is
shown in figure 6. It is observed that Nusselt number is
increases with increase in heat flux. Nusselt number reduces
with increase in diameter of the tube and also with increase
in length of the tube. Nusselt number obtained by
experiment is compared with the literature [2,4,6] and is
found within 10% to 15%.
4. Conclusion
From the above discussion it is concluded that
• Fluid outlet temperature, heat gained by the fluid, fluid
outlet velocity increases with increase in heat flux supplied
to the tube.
• Fluid outlet temperature increases with increase in length
of the tube but reduces with increase in diameter of a tube.
• Heat transfer coefficient increases with increase in heat
flux but reduces with increase in length of the tube and
also reduces with increase in diameter of a tube.
Paper ID: SUB1571 668
4. International Journal of Science and Research (IJSR)
ISSN (Online): 2319-7064
Index Copernicus Value (2013): 6.14 | Impact Factor (2013): 4.438
Volume 4 Issue 1, January 2015
www.ijsr.net
Licensed Under Creative Commons Attribution CC BY
• Nusselt number increases with increase in heat flux but
reduces with increase in diameter of the tube and its
length.
References
[1] W. Elenbaas, “Heat dissipation of parallel plates by free
convection”, Physica, s'Grav. 9, 1- 28 (1942).
[2] M. Al-Arabi, et. al. “Natural convection in uniformly
heated vertical annuli”, International Journal of Heat &
Mass Transfer, V- 30 (7), P 1381-1389, (1987).
[3] Hussein A. Mohammed et. al. “Heat transfer by natural
convection from a uniformly heated vertical circular pipe
with different entry restriction configurations”. Energy
Conversion and Management, V 48, I 7, Pages 2244-
2253, (2007).
[4] Thombre R. E., Awari G. K. and Thombre S.B, ‘
Parametric study of buoyancy induced flow and heat
transfer inside inclined tube’’’ 21st National & 10th
ISHMT-ASME Heat and Mass Transfer Conference,
December 27-30, 2011, IIT Madras, India
[5] Thombre R E, Telrandhe R, “CFD Analysis of Natural
Convection flow Through Inclined Pipe” International
journal of Engineering sciences and Innovative
technology (IJESIT), V-2, Issue-2, March 2013 (ISSN
Number 2319-5967)
[6] Massimo Corcione “Heat Transfer Correlation for Free
Convection from Upward-Facing Horizontal Rectangular
Surfaces”, WSEAS Transactions on Heat and Mass
Transfer V-2,(3), July 2007, 48-60.
[7] Arora and Domkundwar, ”A course in Heat and Mass
Transfer”, Dhanpat Rai and Co. Edition 2000.
[8]John D Anderson, ,”Computational fluid Dynamics”,
McGraw Hill International edition 1995.
Author Profile
Rajesh Thombre received the B.E in Mechanical
Engineering from Nagpur University and M.E. in
Thermal Power Engineering from Amravati
University. He has 25 years of teaching and
experience. He has 22 papers on his name.
Gajanan Awari received the B.E in Mechanical
Engineering from Nagpur University, M.E. in
Mechanical Engineering from Thapar University,
Patiayala, Punjab and Ph D from Amravati University,
respectively. He is principal from 2009 in Tulsiramji
Gaikwad Patil College of Engineering and Technology, Nagpur.
He has 54 international papers on his name.
Shashikant Thombre received the B.E in Mechanical
Engineering from (VNIT) Nagpur University, M.
Tech. and Ph D from Indian Institute Technology,
Bombay (IIT, Bombay). He is professor and Head of
the department of Mechanical Engineering at VNIT
Nagpur since 2013. He has 47 national and international papers
and 3 patents on his name.
Paper ID: SUB1571 669