Unit 7-gear trains, Kinematics of machines of VTU Syllabus prepared by Hareesha N Gowda, Asst. Prof, Dayananda Sagar College of Engg, Blore. Please write to hareeshang@gmail.com for suggestions and criticisms.
2. Syllabus
UNIT 7:
• Gear Trains: Simple gear trains, Compound gear
trains for large speed reduction, Epicyclic gear trains
• Algebraic and tabular methods of finding velocity
ratio of epicyclic gear trains.
• Tooth load and torque calculations in epicyclic gear
trains.
07 Hours
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Hareesha N Gowda, Asst. Prof, DSCE, BLore78
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3. Introduction
• Sometimes, two or more gears are made to mesh
with each other to transmit power from one shaft
to another. Such a combination is called gear train
or train of toothed wheels.
• The nature of the train used depends upon the
velocity ratio required and the relative position of
the axes of shafts.
• A gear train may consist of spur, bevel or spiral
gears.
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4. Types of Gear Trains
• Following are the different types of gear trains, depending upon
the arrangement of wheels :
1.
2.
3.
4.
Simple gear train
Compound gear train
Reverted gear train
Epicyclic gear train
• In the first three types of gear trains, the axes of the shafts over
which the gears are mounted are fixed relative to each other.
• But in case of epicyclic gear trains, the axes of the shafts on which
the gears are mounted may move relative to a fixed axis.
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5. Simple Gear Train
• When there is only one gear on each shaft, as shown in Fig., it is
known as simple gear train.
• The gears are represented by their pitch circles.
• When the distance between the two shafts is small, the two gears 1
and 2 are made to mesh with each other to transmit motion from
one shaft to the other, as shown in Fig. (a).
• Since the gear 1 drives the gear 2, therefore gear 1 is called the driver
and the gear 2 is called the driven or follower.
• It may be noted that the motion of the driven gear is opposite to the
motion of driving gear.
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10. Compound Gear Train
• When there are more than one gear on a shaft, as shown in
Fig. , it is called a compound train of gear.
• We have seen that the idle gears, in a simple train of gears
do not effect the speed ratio of the system.
• But these gears are useful in bridging over the space
between the driver and the driven.
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11. Compound Gear Train ( Continued)
• But whenever the distance between the driver and the driven or
follower has to be bridged over by intermediate gears and at the
same time a great ( or much less ) speed ratio is required, then the
advantage of intermediate gears is increased by providing compound
gears on intermediate shafts.
• In this case, each intermediate shaft has two gears rigidly fixed to it
so that they may have the same speed.
• One of these two gears meshes with the driver and the other with
the driven or follower attached to the next shaft as shown in Fig.
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15. Reverted Gear Train
• When the axes of the first gear (i.e. first
driver) and the last gear (i.e. last driven or
follower) are co-axial, then the gear train is
known as reverted gear train as shown in
Fig.
• We see that gear 1 (i.e. first driver) drives the
gear 2 (i.e. first driven or follower) in the
opposite direction.
• Since the gears 2 and 3 are mounted on the
same shaft, therefore they form a compound
gear and the gear 3 will rotate in the same
direction as that of gear 2.
• The gear 3 (which is now the second driver)
drives the gear 4 (i.e. the last driven or
follower) in the same direction as that of
gear 1. Thus we see that in a reverted gear
train, the motion of the first gear and the
Hareesha N Gowda, Asst. Prof, DSCE, BLore1/27/2014
last gear is like.
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16. Epicyclic Gear Train
• In an epicyclic gear train, the axes of
the shafts, over which the gears are
mounted, may move relative to a
fixed axis.
• A simple epicyclic gear train is shown
in Fig., where a gear A and the arm C
have a common axis at O1 about
which they can rotate.
• The gear B meshes with gear A and
has its axis on the arm at O2, about
which the gear B can rotate.
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17. • If the arm is fixed, the gear train is simple
and gear A can drive gear B or viceversa, but if gear A is fixed and the arm is
rotated about the axis of gear A (i.e.
O1), then the gear B is forced to rotate
upon and around gear A.
• Such a motion is called epicyclic and the
gear trains arranged in such a manner
that one or more of their members move
upon and around another member are
known as epicyclic gear trains (epi. means
upon and cyclic means around).
• The epicyclic gear trains may be simple or
compound.
• The epicyclic gear trains are useful for
transmitting high velocity ratios with
gears of moderate size in a comparatively
lesser space.
• The epicyclic gear trains are used in the
back gear of lathe, differential gears of
the automobiles, hoists, pulley Asst. Prof, DSCE, BLoreHareesha N Gowda,
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blocks, wrist watches etc.
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19. Tabular method.
Consider an epicyclic gear train as shown in Fig.
• Let TA = Number of teeth on gear A, and TB = Number of
teeth on gear B.
• First of all, let us suppose that the arm is fixed. Therefore
the axes of both the gears are also fixed relative to each
other.
• When the gear A makes one revolution anticlockwise, the
gear B will make T A / TB revolutions, clockwise.
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20. Tabular method.
• when gear A makes + 1 revolution, then the gear B will make (– TA / TB)
revolutions. This statement of relative motion is entered in the first row of the
table.
• Secondly, if the gear A makes + x revolutions, then the gear B will make – x × TA /
TB revolutions. This statement is entered in the second row of the table. In other
words, multiply the each motion (entered in the first row) by x.
• Thirdly, each element of an epicyclic train is given + y revolutions and entered in the
third row.
• Finally, the motion of each element of the gear train is added up and entered in the
fourth row.
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