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Applying spatial augmented reality to facilitate in-situ support for automotive spot welding inspection

Published: 11 December 2011 Publication History

Abstract

In automotive manufacturing, the quality of spot welding on car bodies needs to be inspected frequently. Operators often only check different subsets of spots on different car bodies with a predetermined sequence. Currently, spot welding inspections rely on a printed drawing of the testing body, with the inspection points marked on this drawing. Operators have to locate the matching spot on the drawing and the body manually to perform the inspection. The manual inspection process suffers from inefficiencies and potential mistakes. This paper describes a system that projects visual data onto arbitrary surfaces for providing just-in-time information to a user in-situ within a physical work-cell. Spatial Augmented Reality (SAR) is the key technology utilized in our system. SAR facilitates presentation of projected digital Augmented Reality (AR) information on surfaces of car bodies. Four types of digital AR information are projected onto the surfaces of car body parts in structured work environments: 1) Location of spot welds; 2) Inspection methods; 3) Operation Description Sheet (ODS) information; 4) Visualization of weld locating methods. Various visualization methods are used to indicate the position of spot welds and the method used for spot welding inspection. Dynamical visualizations are used to assist operators to locate spot welds more easily. The SAR approach does not require additional special models in finding spot welds, but only needs knowledge of location of spot welds on the part. Our system allows operators becoming more effective and efficient to in performing proper inspections, by providing them the required information at the required time without the need to refer to paper-based manuals or computer terminals.

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  • (2023)Assessing the Value of Multimodal Interfaces: A Study on Human–Machine Interaction in Weld Inspection WorkstationsSensors10.3390/s2311504323:11(5043)Online publication date: 24-May-2023
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  • (2023)Spatial Augmented Reality in the Factory: Can In-Situ Projections Be Used to Communicate Dangers and Health Risks?Human-Computer Interaction – INTERACT 202310.1007/978-3-031-42283-6_31(574-594)Online publication date: 25-Aug-2023
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cover image ACM Conferences
VRCAI '11: Proceedings of the 10th International Conference on Virtual Reality Continuum and Its Applications in Industry
December 2011
617 pages
ISBN:9781450310604
DOI:10.1145/2087756
Permission to make digital or hard copies of all or part of this work for personal or classroom use is granted without fee provided that copies are not made or distributed for profit or commercial advantage and that copies bear this notice and the full citation on the first page. Copyrights for components of this work owned by others than ACM must be honored. Abstracting with credit is permitted. To copy otherwise, or republish, to post on servers or to redistribute to lists, requires prior specific permission and/or a fee. Request permissions from [email protected]

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Publication History

Published: 11 December 2011

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Author Tags

  1. spatial augmented reality
  2. spot welding inspection
  3. visualization method

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Cited By

View all
  • (2023)Assessing the Value of Multimodal Interfaces: A Study on Human–Machine Interaction in Weld Inspection WorkstationsSensors10.3390/s2311504323:11(5043)Online publication date: 24-May-2023
  • (2023)An augmented reality maintenance assistant with real-time quality inspection on handheld mobile devicesThe International Journal of Advanced Manufacturing Technology10.1007/s00170-023-10978-1125:9-10(4253-4270)Online publication date: 6-Feb-2023
  • (2023)Spatial Augmented Reality in the Factory: Can In-Situ Projections Be Used to Communicate Dangers and Health Risks?Human-Computer Interaction – INTERACT 202310.1007/978-3-031-42283-6_31(574-594)Online publication date: 25-Aug-2023
  • (2023)An Interactive Augmented Reality Tool to Enhance the Quality Inspection Process in Manufacturing—Pilot StudyResearch and Innovation Forum 202210.1007/978-3-031-19560-0_12(155-164)Online publication date: 15-Mar-2023
  • (2023)Computer-Aided Design, Computer-Aided Engineering, and VisualizationSpringer Handbook of Automation10.1007/978-3-030-96729-1_28(641-659)Online publication date: 17-Jun-2023
  • (2022)Augmented Reality-Based Framework Supporting Visual Inspection for Automotive IndustryApplied System Innovation10.3390/asi50300485:3(48)Online publication date: 6-May-2022
  • (2022)Study of Augmented Reality Based Manufacturing for Further Integration of Quality Control 4.0: A Systematic Literature ReviewApplied Sciences10.3390/app1204196112:4(1961)Online publication date: 13-Feb-2022
  • (2021)Secure and Privacy-Respecting Documentation for Interactive Manufacturing and Quality AssuranceApplied Sciences10.3390/app1116733911:16(7339)Online publication date: 10-Aug-2021
  • (2021)A Framework for Extended Reality System Development in ManufacturingIEEE Access10.1109/ACCESS.2021.30567529(24796-24813)Online publication date: 2021
  • (2021)An Augmented Reality inspection tool to support workers in Industry 4.0 environmentsComputers in Industry10.1016/j.compind.2021.103412127(103412)Online publication date: May-2021
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