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Assessment of Availability and Reliability of a Textile Manufacturing 4.0 Using Stochastic Models

Published: 10 December 2024 Publication History

Abstract

The Brazilian apparel industry ranks seventh globally, generating a revenue of USD 10 billion per year. Despite the increasing adoption of Internet of Things (IoT) devices in so-called “Industry 4.0”   manufacturing, accurately estimating crucial indicators such as availability and operational reliability of resources in local garment manufacturing hubs still remains a significant challenge. This assessment can help companies identify areas for improvement and make more informed decisions, resulting in greater competitiveness in the global market. This study proposes an approach based on stochastic Petri nets to model and analyze the failure and repair processes in a 4.0 textile industry within a company from the Agreste Pernambucano garment manufacturing hub. The results suggest that arrangements with resource redundancies can reduce the failure rate by over 60%, increase reliability by more than 50%, and improve operational availability by 45.36 hours per year compared to arrangements without redundancy. Therefore, the proposed approach has the potential to assist manufacturing managers in optimizing resource availability and reliability while maintaining productive capacity.

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LADC '24: Proceedings of the 13th Latin-American Symposium on Dependable and Secure Computing
November 2024
283 pages
ISBN:9798400717406
DOI:10.1145/3697090
Permission to make digital or hard copies of part or all of this work for personal or classroom use is granted without fee provided that copies are not made or distributed for profit or commercial advantage and that copies bear this notice and the full citation on the first page. Copyrights for third-party components of this work must be honored. For all other uses, contact the owner/author(s).

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Published: 10 December 2024

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  1. Textile Manufacturing 4.0
  2. Availability
  3. Reliability
  4. Modeling
  5. Stochastic Petri Nets

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