Bomba Linconl
Bomba Linconl
Bomba Linconl
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~ Modal No. 69630 ...
,
, PRESSURE SWITCH
. .,
,"'IL
[ cr [10
(111 mm)
-1t16"
(78mm)
- ..
2"
(51 mm) 69630-23 - ~
Pressure
Connection
114" N.P.T.
69630-26 ~ 69630-25
69630-27
AdJustable Range
, Decreaslng Increaslng
69630-28
... Mln. 250 P.S.!. 280 P.S.!.
Max. 2775 P.S.I. 3000 P.S.I.
I PRESSURESWlTCH~BEADJUSTEDAFTERINSTALUNG I
Grease system - 2500 P.S.!. REMOVE
Oil System - 850 P.S.!. COVER TO
TOADJUST ACTUATING PRESSURE ADJUST
To lower the actuation pressure, tum the self-Iocking adjust-
ment screw clockwise.
PRESSURE -lJ.- SCREWDRlVER
SELF-LOCKING
~
SETTING
NOTE: Pressure switch is provided with a scale indicating ADJUSTMENT
GAUGE r
pressure in "Bars" as well as lbs. per sq. in. "Bars" is the SCREW
~I
metric unit of measure for pressure.
Servlce Parts
Part Descrlptlon
69630-5 Gas ket
69630-13 Limit Switch
69630-18 M>unting Bracket Wirin Code
69630-23 Retum Spring Red NonnallyOpen
69630-25 Piston Blue NonnaJlyClosed
69630-26 Piston Back-Up Purple Common
69630-27 Piston 0-Ring
)~
69630-28 Fitting ¡.
69630-31 Pdjusting Screw Gasket
, '\ ~¡1
. One Lincoln Way
- CS
1
Form 409146
LINCOLN Model Nos. 81713, 81713A, : ,
~0~!fi~f~t~~1;1~,~r 81770-1, 2, 3, 4, 5, 6 ,1
1 I
1
For Dispensing Fluid Lubril 'ea se ItemNo. Description Q~'. Part No. I
Not to Exceed N.LG.I. #2 e l Adjustingscrew ] 11623 j
SPECIFICATIONS 2 Locknut ] ]]624
Minimum operating pressure - 1,850 PS
I !
6"
* 6
5
~ ~
-
~~
r;
1'-1
,.., 1'1.~
I~ '
1:
1
~'
i
,
r e/
10
11
12
13
14
]5
Springseat
PlunF
Vrton ~acking
Inlet dlSC
Vnon packing
Washer
1
1
I
l
I
]
#*
#
# *
#
#
#
8 . I 1 16 Gasket 1 31064
J[ ~,I 17 Adapterboh 1 11961
- 16
3/8" NPTF
15
;8~
~'1
!
!
~S:S'
18 Torque to
45-50 ft. lbs.
Model
81770-1
8] 770-2
Type
Singleinjectormanifold
Dim.A Dim.B Manifold
**
**
2-1/2"
3"
12658
11962
I ¡,'
¡II
JH
Two injectormanifold
JH
MODEL 81713 81770-3 Three injectormanifold 1-1/4" 4-1/4" 11963 111
SINGLE UNIT INJECTOR
.., 81770-4 Four injectormanifold 2-1/2" 5-1/2" 11964
I 11
~
r MANIFOLD 2
UI
ASSEMBLY 5 ¡ I
3 Torque' to
4 25-30 ft. lbs.
:)
*6 19 *
O O J: rI O I 7-l/16w
13/32~
o --"
:0
,--,'
,F\,
':0'
8 7
9
81713A
REPLACEMENT
INJECTOR
II
Día. ASSEMBLY
10
Mounting 12 *
HOles
::'" ':¡
-
3/8~ NPTF
14 *
M~fold"f'
I
3/8
~ (Referlo chart)
\.
~ ::;: 11
"~:':':;
.
NPTF .'.;.;,,.-
. NOTE: 11
.,
l Repair Kits available
for Models 81713 &
81713A.
Torque lo .
45-50ft. lbs.
@ Indicates Change
\
., STAGE 1 STAGE 2
lIT' ~
I'C
te OPERATION
~
.~ .. STAGE 1
,. ChalDber
...
the slide valve is about to open the passage
leading to the measuring chamber above
the injector piston.
Pall68ge PU88ge SUde
Slide Valve
.. Valve
..-
te STAGE 2
.
,.
~
Lubricant
Supply
forees lubricant from the discharge chamber
through the outlet port to bearing.
-o
D
STAGE 3
STAGE 3
STAGE 4
STAGE 4 DiBcharge
Chamber
After venting. the injector spring expands. Valve
causing the slide valve to move, so that the Port
Slide passage and discharge chamber are con- Psssage
Valve nected by a valve port. Further expansion of Slide
the spring causes the piston to move up- Valve
ward. forcing the lubricant in the measuring
chamber through the passage and valve
port to refill the discharge chamber.
Lubricant LubricaDt
Supply Supply
-
LlNCOLN provides a Distributor Networl<.that stocks equipment and replacement parts.
I
Page 2 Form 403148
CENTRO-MATIC@ UNCOLN
~ ""'.~
~ .
INDUSTRIAL
t¡§)
=.
~
--.
~
,.
,... .
,A
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C8 - 272G
'= 4.1A-68560-GOO February 2001 Form 403048 Section - Page
-',
-, CENTRO-MATIC@PUMP, MODELS 85487, 86258 & 85470
-~
. TABLE OF CONTENTS
INDUSTRIAL
=, Safety ...o""
Page
2 I A WARNING I
..~ Specificationso
Desaiption
System Operation
Installingthe Pump
o
...
2
2
2
3
Do not exceed 3,000 PSIG (207 bar) maximum supply inlet
hydraulic pressure or 3500 PSIG (241 bar) maximum outlet
pressure. Exceeding the rated pressures may result in
PuttingPump into Operation oo..oo oo oo 3 damage to system components and personal injury.
..cIt' Maintenance & Repair 3
,.. Dimensions 6 DESCRlPTlON
- o
IIIJIIIIII.
...
(
I A WARNING I
Model 86258 ¡neludes follower plate and low level indicator.
Appropriate Use
F=
, page 269, series "S"@for all other safety considerations.
PRODUCT SPECIFICATIONS
" The pump on this unit is exclusively designed to pump
o
and dispense lubricants using hydraulic power only.
The maximumspecificationratings should not be
exceeded.
Supply inlet hydraulic pressure, " Anyother use not in accordance withinstructionswill
maximum, PSIG (bar) - 3,000 (207) result in loss of elaims for warranty and liability.
Operating working hydraulic
pressure, PSIG (bar)
Max. output pressure, PSIG (bar)
- -
300 to 450 (21 to 31).
3500 (241)
SYSTEMOPERATlON
Hydraulic inlet flow, GPM (l/min) - Up to 7 (27)
Operation with Model 85530 System Controller
Pump ratio with manifold - 9:1 at low inlet pressure
When Model 85530 times out, it will initiate a lube cyele.
(300 to 350 PSI [21 to 24
bar]) and low inlet flow The solenoid is energized to deliver hydraulic pressure to
(below 2 gpm [7.5 Ipm» the pump and vent valve. Pump begins dispensing
Pump ratio approaches lubricant through injectors to the bearings.
11.0:1 ratlo at higher
Inlet pressure and flow. When all bearings have received lubricant, pressure rises
Ambient opero temp. °F (OC)- -2010 +150 (-29 10+66) in the system to actuate the pressure switch. When
Operating voltage, VDC - 24 pressure switch actuates, the control is reset to de-energize
- SAE4 the solenoid valve cutting off hydraulic oil pressure to the
,
.. (
Hydraulic inlet port, In
Tankretum port, In -
'Maximum hydraulic
SAE6 pump and vent valve. Pump stops, pressure vents and
pressure switch de-actuates. Control begins timing toward
next lube event.
200 (93)
.
.
~fluid temp., °F (OC)-
' Weight, Lbs (Kg)
- 86258
-
93 (41)
- 85487 83 (37)
Container capacity , Lbs (Kg) - 60 (27)
,.. "',
~L
INSTALLING THE PUMP MAlNTENANCE& REPAlR
INDUSTRIAL
S
. Place the unit in the approximatelocationmakingsure that
electric and hydraulic power conneetions are accessible.
Markcenter locations of the six holes at the bottom of the
General Maintenance
. Keep area around pump dean. Clean off filling port area
prior to filling reservoir. Clean area around filler after filling
=- reservoir. Then drill six 1/2" (13 mm) holes. The use of
,. ..
as lubricants will attract dirt.
'" 7/16" (11 mm) bolts will offer so me flexibilityin securing the Keep lubricants eJean and free of dirt and debris.
reservoir to the equipment. When replacing grease pails be especially careful to
prevent any foreign matter from entering the grease pail or
Lubricant outlet of pump should be conneeted to system with contaminating the grease, as it adheres to the pump.
suitable hose capable of 3,500 PSI (241 bar) working .
B
. pressure. Hydraulic inlet conneetion
should be made with at
least 3/8" (9 mm) 1.D. hose capable of at least 3,000 PSI (207
In Case of System Malfunction
.
~ control.
.~
::. LowLevel Kit is recommended whenever higher viscosity
greases or lower temperatures are encountered and when
an external indicator of lubricant level is desired. The kit is .
General recommendations
specified in each step.
of tools required are also
=
.c composed of a follower with wiper and a level indicator gage
located on the cover of the reservoir.
components.
Filling Reservoir
(See Figures 1, 2, 7 &8, Pages 5 & 6)
The pump will not build up sufficient lubricant pressure if the
outlet check (47) is fouled. Foreign material may lodge
. To bulk fill the reservoir, remove the lower and upper pipe
plugs from the side of the reservoir (see Figure 4). Attach
beneath the Check Sall (25) or between check disc (21) and
the seat of bushing assembly (22). Sealing surfaces of the
-.
18\
the appropriatebulk-filling pump to the lower inlet (3/4
NPT). FiII reservoir until grease appears at the top 1/2
NPT vent high level port. Remove the bulk-filling pump.
seat must form a perfeet sea!. Clean parts or replace if
pitted, wom or scored.
-
.... . Replace both pipe plugs.
To use the reservoir with a five-gallon pail of lubricant
(Model 85487 only), first remove the six bolts that secure
1. Tum off and disconnect the hydraulic and electric power
supply to the pump assembly.
2. Standard tools required are a bench mounted vice, a set of
~ the lid. Remove the entire assembly of lid, pump and vent open end wrenches ranging from 7/16" to 1-112",a large
... valve. Using pipe wrench or vice grips, remove the filler 24" (600 mm) adjustable wrench and a smaller 10"
... nipple extension (35) (Figure 4) attached inside the
reservoir at the 3/4 NPT inlet nipple. Insert opened pail of
(254 mm) adjustablewrench.
3. Remove bolts and lock washers (52 & 53).
.
..- lubricant and reattach lid and pump assembly. 4. Loosen adapter uníon (48). Set vent valve assembly to
the side.
...
.
6. Remove adapter (46) from outlet check assembly (47).
7. Remove outlet conneetor (26) from bushing (22).
8. Remove ball check seat (23) from outlet connector (26).
... I A WARNING I
When filling the reservoir, caution should be used as extreme
9. Inspect all check components (21, 22, 23, 25) for presence
of foreign material, scoring and or other damage, which
may cause internal leakage. Replace components if
...l
...~
pressure can cause damage to the reservoir or serious
personal injury.
damage is found.
.
a
. Fonn 403048
== 4.1A-68560-GOO Page Number - 3
-".,
-
,
~ CENTRO-MATIC~ PUMP, MODELS 85487, 86258 & 85470 UNCOUl
" -... INDUSTRIAL
D~
" 10. If foreign material is presento dean components and 5. Now remove the entire follower assembly from the pump
.
,.,
reassemble. Be sure to always replace gaskets (20) &
(24) whenever vent valve is disassembled. Reverse the
tube. After removing the follower assembly from the pump
tube wipe off the excess grease which will allow dean
" above procedure to reassemble. Torque check secass to the eight bolts that must be removed.
6. Loosen and remove the eight nuts (62) on top of the
follower.
~ assembly to 100 ft.-Ibs. (13.5 N-M).
. Vent Valve Service (See Figures 3, 7 & 8 Pages
5 & 6)
7. Remove the follower weight and the wiper (60).
Replace the wiper with a new one.
S.Reassemble in the reverse of the above procedure
~ 1.Tum off and disconnectthe hydraulicand electricalpower
. supplyto the pump
2. Standardtools assembly.
requiredare a benchmountedvice,a set of
making sure that the long bolts are staggered with the
small ones and that they extend below the follower.
~ open end wrenchesrangingfrom 7/168to 1-112",a large Low Levellndicator (see Figure 4 & 5 Page 5)
..
248 (600 mm) adjustable wrench and a smaller 108
(254 mm) adjustable wrench. If the indicator pin appears to drop prematurely or water is
3. Remove delivery hose (17). Loosen Adapter Union (48) noticeable on top of the follower then the indicator seal (1)
,.. and Vent Hose (14). may be damaged.
.
~
4. Remove bolts and lock washers (52 & 53). Remove vent
valve.
1. Remove the eight bolts (39) and lockwashers (40) which
hold the cover on to the reservoir.
r" 5.Hold baseof ventvalve in vice to removeelbows(12& 15). 2.lnspect the reservoir gasket seal (41) for damage. If
"
,,1"
,.
packing assembly.
...Is.lnspect needle (29) and valve seat (31). If foreign matter is
lodgedandis keepingtheneedlefromsealinginvalve
6. Remove and replace the O-ring (1).
7. Reassemble in the reverse of the above procedure.
Torque the indicator nut (2) to 20 ft.-Ibs.
I seat, dean and inspect for damage. If seat appears
damaged by nicks, grooves or scouring it should be Safety Unloader Valve
~
.
replaced. Remove valve seat (31) from valve body (33) by (See Figure 1 Page 5)
placing a %8 open end wrench onto the 1Iats and loosening Safety unloader valve (11) is not serviceable and should be
the seat. The use of an adjustable wrench in place of the replaced if malfunction is apparent. Upon reassembly,
open end wrench may be necessary due to the tighten to 10 ft-Ibs. (13.5 N-M).
~ accessibility of the seat.
9. Replace the valve seat (31) if damaged. Also be sure to The Safety Unloader (11) is set to open at 3,750 to 4,250 PSI
remove and replace the gasket (32) below the seat. lubricant pressure. If pressure Switch fails to operate and shut
10. Reassembly is the reverse of the above procedure. off hydraulic supply to pump, the Safety Unloader will open at
Needle (29) and hydraulic cyIinder (27) inside diameter approximately 4,000 PSI to relieve lubricant supply line pressure
should be coated with oil or grease to assist in (Safety Unloader is preset and cannot be adjusted.)
assembly.
11. Upon reassembly tighten valve seat (31) into body (33) Bare Pump Assembly (See Figure 4 Page 5)
using 25 ft-Ibs. (39 N-M). Tighten hydraulic cylinder (27) Please refer to the Operation Manual (CS, Page 269 series)
onto valve body (33) using 100 ft-Ibs. (135 N-M) for the bare pump assembly (34).
~ plato (50).
..
. .
""'~
INDUSTRIAL
e,
4
J
="
.- 10
13
Connect to Vent
Valve Port
..-.
e ~=- ,.. c(L1- 66
Connect
:.
ti
"~ jJt- to Vent Pipe
~
~ 38 (8 Req'd,
.= 28
30
27
Not Shown
39 (8 Req'd)
40 (8 Req'd)
l.
L.:
29
. ...
,..
"
3/4" . -
w
31
33
3/4" I
42
NPTF t-PTF
Vent Valve (10)
Figure 3
.;, L
64 --
59
3 60, (8 Req'd)
,
\- 61
(4 Req'd)
/
65 -'
(4 Req'd) -,_63
Follower Assembly (50) (4 Req'd)
Low Level Figure 6
Figure 5
O-Rina
Mod8I
84050
*
lt8m
No.
34
Qt)'.
1
Descrtption
-~
~
1 48548 38
..
5 Washer 8 Wing Screws (not shown) 252727
6 1 Indicator Bracket 361020 39 8 Bolt 50015
7 1 Drum Cover 241085 40 8 Lock Washer 66220
8 4 Bolts 50016 41 1 Gasket *249355
9 2 Bracket 270723 42 1 Container Assemblv 242765
10 1 Vent Valve Assemblv 84980 43 1 PiDe Plua. Vent 67117
11 1 Safetv Unloader Ass'v *90942 44 1 PiDe Plua FiII 67224
12 1 Elbow 20012 45 1 VentFittina 249354
... 13 1 Hvdraulic Hose 271598 46 1 Adapter 12213
.
:=
=»
14
15
16
17
18
19
1
1
2
1
1
1
Vent Hose
Elbow
NiDDle
Deliverv Hose
AdaDter Union
Bushina
270726
10160
11197
236607
66883
12018
47
48
49
50
51
52
4
6
1
1
1
1
Outlet Check Assemblv
AdaDter Union
Reducer NiDDIe
Follower Assemblv
Screw
Lock Washer
81938
BABL"
14727
85489
50169
66246
20 1 Gasket *31029 53 2 Bolt 50034
21 1 PumD Check Disc Ass'v +*80206 54 1 Gasket *31010
~~
==
22
23
24
25
1
1
1
1
Outlet Check Bushina
Ban Check Seat
Gasket
Steel ball (3/8" Dia.)
+*90204
*10313
*31 001
*66001
55
56
57
58
1
1
1
1
Nut
Retainina Rina
Elbow
Gasket
12538
*68888
249533
33152
.. 26
27
28
1
1
1
Outlet Connector
Hvdraulic Cvlinder
Pitnn
+90860
+*
241807
59
60
12
4
1
Lockwasher
WiDer (Nitrile)
66188
*249331
61 Carriaae Bolt (Short) 249332
29 1 Needle * 14722 62 8 Nut 51304
30 1 Vrton Packina Ass'v +*239330 63 4 Bolt (Lona) 50084
31 1 Valve Seat *14723 64 1 O-Rina 270720
32 1 Check Seat aasket *31047 65 4. SDacer 249833
33 1 Valve Body 239336 66 1' -' Adapter Elbow 271599
* Suggested service replacement component
+ So Id as an assembly. Individual parts not available.
e
* Suggested service replacement components
'.--
- Closed fluid outlet line. Check outJet line and clear
r obstructions.
- Flow Control Valve is fully closed. Readjust flow control valve to 1 tum open.
- Pump is stalled due to grease
.~
Check vent valve in system.
backDressure.
, Pump is seized or damaged. Dismantle the pump and repair
detective or seized component. See
'...
I Pump runs excessively. Pump tube malfunction.
Outlet check damaae or contamination.
Vent valve damage or contamination.
pump service page.
Refer to pump service page.
ReDaircheck or remove contamination.
Repair vent valve or remove
=-.- Vent valve not recieving proper pressure to Oritice fitting plugged.
.
Low level ot grease or reservolr
erratically. is empty.
Follower plate IS stuck and separated CheCktollower plate and container
from grease. for damage.
.:=
~
I
Pump runs, but output is low.
Pump piston or checks are wom.
Insufficient hydraulic fluid supply.
Refer to pump service sheet.
Check hydrauhc supply and adJust
flow.
d Lubricant leaking from weep Vent valve lubricant seal damaged. Replace lubricant sea!.
.=
hole in vent valve.
..
.'
r
Americas:
OneUncolnWay
Europa/Africa:
Heinrich-Hertz-Str 2-8
AsiaIPaclfic:
25 Infl BusinessPar1c
.
...
=-
. '-'
( St. Louis. MO 63120-1578
USA
Phone +1.314.679.4200
D-69183 Walldoñ
Germany
Phone +49.6227.33.0
#01-65 German Centre
Singapore 609916
Phone +65.562.7960
~ Copyright 1999
Printed in USA
Web site:
.~ Fax +1.800.424.5359
Page Number 8 -
Fax +49.6227.33.259 Fax +65.562.9967
4.1A-6856O-GOO
www.lincolnindustrial.com
Form 403048
r, Ii
l.
te) ..
'.~.'..-
=-. CENTRO-MATIC@PUMP, MODELS 85487, 86258 & 85470 UNCOLN
~
INDUSTRIAL
,..
~ MODELS 85487 & 86258 TROUBLESHOOTlNG
l. CONDmON
Pump does not operate.
POSSIBLE CAUSE
No hydraulic power to pump.
CORREC11VEACT1ON
Tum on or connect hydraulic supply lo
~. No pressure on gauge:
- Closed Supply line shut off valve.
- No power to solenoid valve.
DumD.
Europe/Afrlca: AsiaIPaclfic:
Heinrich-Hertz-Str 2-8 25 Infl Business
Parte
D-69183 Walldorf #01-65 German Centre e Copyright 1999
Germany Singapore 609916 Printed in USA
Phone +49.6227.33.0 Phone +65.562.7960 Web site:
Fax +49.6227.33.259 Fax +65.562.9967 www.lincolnindustrial.com
F Page Number -8
Ii
4.1A-6856O-GOO Form 403048