Crushing
Crushing
Crushing
crushing de oleaginosas
Curso Crushing
Agosto 2019
Anibal Demarco
Global Technical Support Crushing
Desmet Ballestra
Agenda
*Componentes de las
partes de la semilla
Microestructura de soja y rape
Soya Rape
Cell Wall
Oil Bodies
Protein Bodies
Carbohydrates,
Ash, etc.
Aprox 100µm
Definición de Balance de Masa
SB MEAL (COMPONENTS)
SPC (COMPONENTS)
Partes
Componentes
SEED INLET
(kg composition)
SEED
Water Proteins Oil Ext SugarsInerte
Fiber Iner. Rest Seed2
ForegMat 0,18 0,1 0,0 0,0 0,5 0,6 1,5
Hulls 0,8 0,6 0,0 0,1 2,8 2,6 7,0
Meats 11,0 31,3 21,9 13,7 1,8 11,8 91,5
CONDITIONING
DEHULLING
FLAKING
SOLVENT
EXTRACTION
PLANT DEGUMMED OIL
(STORAGE)
MEAL OIL
DESOLVENTIZING DISTILLATION Process
Water
Gums
(to meal or out)
MEAL
DRYING
Water to atm
MEAL
TREATMENT
MEAL
PELLET
(STORAGE)
SEED
Energia en distintas etapas del proceso
STORAGE
Foreign Material
90kg/ton CONDITIONING
3,5kwh/ton
Hulls & Meats
(Storage) (Hull Pelletizing)
DEHULLING 5kwh/ton
FLAKING 9kwh/ton
SOLVENT
EXTRACTION
PLANT DEGUMMED OIL
(STORAGE)
Destil 30kg/ton
MEAL OIL
DESOLVENTIZING DISTILLATION Process
DT 80+20kg/ton Water
Gums
(to meal or out)
DC 35kg/ton MEAL
DRYING
Water to atm
MEAL
TREATMENT
4kwh/ton
MEAL
PELLET
(STORAGE)
Balance de Masa : etapas del proceso
SEED INLET
AFTER PRECLEANING
AFTER DEHULLING
AFTER EXTRACTION
AFTER PRECLEANING
Note: We assume that the composition of each component remain the same than the seed
Foreign Mat. Remov. : 0,300 kg
Hulls removed : 0,100 kg
Meat removed : 0,000 kg Que hacemos?
AFTER PRECLEANING
Note: We assume that the composition of each component remain the same than the seed
Que obtenemos?
% of the total
Water Proteins Oil Extr SugarsInerte
Total Fiber Iner. Rest PreClean1
ForegMat 1,205% 0,14% 0,11% 0,01% 0,00% 0,42% 0,51%
Hulls 6,9% 0,83% 0,62% 0,03% 0,07% 2,77% 2,60%
Meats 91,9% 11,01% 31,42% 22,00% 13,78% 1,84% 11,82%
99,6%
*Balance de Masa : después del conditioning
AFTER CONDITIONING FOR DEHULLING
98,0%
*Balance de Masa : después del dehulling
AFTER DEHULLING
Que hacemos?
Foreign Mat. Remov. : 0,00 kg
Hulls removed : 5,74 kg
Meat removed : 0,26 kg
AFTER DEHULLING
Que obtenemos?
% of the total
Water Proteins Oil Extr SugarsInerte
Total Fiber Iner. Rest DelDehull1
ForegMat 1,3% 0,13% 0,12% 0,01% 0,00% 0,46% 0,56%
Hulls 1,1% 0,12% 0,10% 0,01% 0,01% 0,46% 0,44%
Meats 97,6% 10,24% 33,93% 23,76% 14,88% 1,98% 12,77%
Hull Perf : 85,0% 10,50% 34,16% 23,78% 14,89% 2,91% 13,76% 100,0%
38,2% 26,6% 16,6% 3,2% 15,4% 100,0%
92,0%
*Expresado en %
Balance de Masa : después del dehulling
AFTER DEHULLING
Note: It is assumed that the composition of each component remain the same than the inlet to dehulling
Foreign Mat. Remov. : 0,00 kg
Hulls removed : 8,10 kg
Meat removed : 0,33 kg
kg composition
AFTER EXTRACTION
Que obtenemos?
% of the total
Water Proteins Oil Extr SugarsInerte
Total Fiber Iner. Rest Extra1
ForegMat 1,7% 0,18% 0,16% 0,00% 0,00% 0,60% 0,73%
Hulls 1,5% 0,16% 0,14% 0,00% 0,02% 0,61% 0,57%
Meats 96,9% 13,37% 44,27% 0,55% 19,42% 2,59% 16,66%
70,5%
Balance de Masa : después de Extracción
AFTER EXTRACTION
Water Oil PL
Oil_not_dry_final
Phospholipids 0,00002 0,097 0,0967
Neutral oil 0,1060 20,955 21,06
Gums (kg)
Total : 0,106 20,955 0,097 21,16 kg Water Oil PL
Dry Basis : 99,5% 0,5% 100,0% GumsFinal
Phospholipids 0,0088 0,27926 0,29
Degummed Oil ( dried) (kg) Oil moisutre 0,10% Neutral oil 0,3908 0,15037 0,54
Oil (dry with moisture) : 21,07 kg
Evaporated Water it506 : 0,08 kg Total : 0,3996 0,1504 0,2793 0,829 kg
0,10%
As such : 48,19% 18,13% 33,68% 100,0%
Dry Basis : 35,0% 65,0% 100,0%
Total : 0,021 20,955 0,097 21,073 kg
As such : 0,10% 99,44% 0,46% 100,0%
Dry Basis : 99,5% 0,5% 100,0%
*Balance de Masa : después del DTDC
AFTER TOASTER and DRYER
Que obtenemos?
% of the total
Water Proteins Oil Extr SugarsInerte
Total Fiber Iner. Rest Toast1
ForegMat 1,7% 0,14% 0,16% 0,00% 0,00% 0,61% 0,74%
Hulls 1,5% 0,13% 0,14% 0,00% 0,02% 0,62% 0,58%
Meats 96,9% 10,73% 45,34% 1,19% 19,89% 2,65% 17,06%
68,8%
SEED
STORAGE
”Balance del Balance” de Masa
Foreign Material
Inlet Seed
Water Proteins Oil Ext Sugars Inerte
Fiber Iner. Rest
CLEANING & 11,982 32,1 22,0 13,8 5,2 15,0 100,0 kg
WEIGHING
Hulls Removed
FLAKING Water Proteins Oil Ext Sugars Inerte
Fiber Iner. Rest
0,630 0,6 0,1 0,1 2,3 2,2 5,99 kg
SOLVENT
Foreing Material Removed
EXTRACTION Water Proteins Oil Ext Sugars Inerte
PLANT DEGUMMED OIL
(STORAGE)
Fiber Iner. Rest
0,048 0,04 0,00 0,00 0,15 0,17 0,40 kg
Gums (depend on the set up , can be included in the meal) (see "Gums added")
Water to atm
Water Oil PL
MEAL
TREATMENT
0,0000 0,0000 0,0000 0,00 kg
MEAL
PELLET
(STORAGE)
“Balance del Balance” de Masa
Balance Global
Water Proteins Oil Ext Sugars Inerte
Fiber Iner. Rest
Total Inlet 12,403 32,1 22,0 13,8 5,2 15,0 100,42 kg
Harina desvio
Humedad 10,70% 10,71% 0,1%
Materia grasa 1,80% 1,79% -0,4%
Proteina 46,30% 46,53% 0,5%
Fibra : 3,65% 3,45% -5,5%
Agregado gomas : 100,00%
Verificación Balance con datos de planta (Caso2 Hot Deh)
Semilla dato planta datos BMM desvio
Humedad 11,49% 11,49% 0%
Materia grasa 20,79% 20,79% 0%
Proteina 33,02% 32,47% 2%
Porcentaje cascara 9,87% 9,87% 0%
Humedad cáscara 10,65% 10,65% 0%
Fibra Cáscara 39,13% 39,13% 0%
Fibra Pepa 2,93% 1,69% 42%
Humedad Pepa 11,60% 11,60% 0%
Cuerpos Extraños 0,92% 0,92% 0%
Outlet
Meal 151,4 MTPD Moisture : 11%
Oil 0,43 MTPD Moisture : 0,1%
Hulls 12,6 MTPD Moisture : 12%
Total Outlet : 164,4 MTPD
pérdida !!!!
*Balance de Masa : capacidad industrial
Seed :
Seed incoming to the PREP : 3.000 MTPD Foreign Mat 0,9% Oil 20,8%
Hulls 9,9% Proteinas 32,5%
Meats 89,2% Moisture 11,5%
Precleaning
Seed Outlet Precleaning 2.993 MTPD Foreing Materials removed 6,9 MTPD Foreign Mat 0,7% Oil 20,8%
Foreing Materials removed 0,23% Hulls 9,9% Proteinas 32,5%
Meats 89,4% Moisture 11,5%
Seed Conditioning
Seed Outlet Conditioning 2.933 MTPD Water removed 60,0 MTPD 0,7% Oil 21,3%
Water removed 2,0% 9,9% Proteinas 33,2%
Remainng Water 9,7% 89,4% Moisture 9,7%
Dehulling
Seed Outlet Dehulling 2.680 MTPD Hulls removed 85,4% 252,9 MTPD Foreign Mat 0,8% Oil 23,1%
Hulls removed 8,4% Hulls 1,8% Proteinas 35,3%
Remainng Hulls 1,8% Meats 97,5% Moisture 9,8%
Extraction
Meal Outlet Extractor 2.074 MTPD Oil removed 606,0 MTPD Foreign Mat 1,0% Oil 0,7%
Oil removed 22,6% Hulls 2,3% Proteinas 45,7%
Meats 96,7% Moisture 12,6%
• Se puede obtener :
• Balance de Masa : en todas las etapas del proceso (en % y en masa)
• Balance económico integral
*Comentarios Balance de Masa Matricial
Anibal Demarco
Global Technical Support