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Amiya Ranjan Mallick
  • 9673528169

Amiya Ranjan Mallick

The book covers entire cross functional aspects of a Thermal Power Plant. Some basic engineering related to Power plant is discussed in chapter 1, 2, 3&4. Water chemistry which is very important for a Boiler is discussed in Chapter 5. In... more
The book covers entire cross functional aspects of a Thermal Power Plant. Some basic engineering related to Power plant is discussed in chapter 1, 2, 3&4. Water chemistry which is very important for a Boiler is discussed in Chapter 5. In Chapter 6, 7, 8,9,10, 11, 12 &13 details of various types of Boiler, Boiler auxiliary systems and Operation of Boiler are discussed. Tube, Pipe and Pipe fittings are disused elaborately in chapter 14 &15. Chapter 16, 17, 18 &19 describe Steam Turbine, Steam Turbine auxiliary System, Operation of Turbine and Generator respectively. Commissioning and Maintenance and of Power plant is described in chapter 20 and 21 respectively. Control & Instrumentation (C&I) for Power Plant is discussed in Chapter 22. Chapter 23 describes scope of Energy conservation in Thermal power plant. Some calculations required in day to day functioning of Power plant are given in chapter 24. Around 600 self test questions are given at the end of each chapter. These questions covers almost full syllabus of BOE examination conducted by various Boiler Boards.
Some essential topics like PC boiler, AFBC/CFBC boiler, Supercritical boiler, Combined cycle power Generation, Advanced supercritical (AD700) technology, IGCC, Best available technology, Next generation technology, Capacity selection of Generating sets, Coal handling plant, RO plant, Large capacity Steam Turbine, Basics of Welding, Bearing, Coupling, Shaft alignment, Machine vibration, Pump, Fan and so many essential topics are incorporated in this book.
Chapter 1 – Fundamentals Law of conservation of Energy, Temperature, Pressure, Heat, Work, Power, Laws of Thermodynamics, Carnot cycle, Rankine cycle, Rankine cycle with reheat and regeneration, Effect of design parameters on Rankine... more
Chapter 1 – Fundamentals

Law of conservation of Energy, Temperature, Pressure, Heat, Work, Power, Laws of Thermodynamics, Carnot cycle, Rankine cycle, Rankine cycle with reheat and regeneration, Effect of design parameters on Rankine cycle.

Chapter 2 - Heat transfer methods

Heat transfer by Conduction, Convection and Radiation, Fourier’s law, Newton’s law of
Cooling, Stefan Boltzmann law.

Chapter 3 – Fuel and combustion

Solid ,Liquid and Gaseous fuel, Proximate and Ultimate analysis, Chemistry of Combustion, Calorific value, Properties of Coal, Gradation of Coal, Combustion of coal

Chapter 4 – Properties of steam

Formation of steam, Terms associated with steam, Steam Table, Mollier Diagram

Chapter 5– Boiler Feed Water chemistry

Sedimentation, Filtration, Coagulation, Dissolved salts and Minerals, Internal Boiler water treatment, External treatment of Feed water, some parameters of Boiler feed water

Chapter 6 – Introduction to Boiler

Steam Generation in a Boiler, Waste Heat Recovery Boiler, Package Boiler, Oil fired
Boiler, Gas fired Boiler, Traveling Grate Boiler, Spreader stoker fired Boiler, Pulverized
Boiler, Fluidized Boiler

Chapter 7 – Fuel handling System

Handling of liquid fuel and Gaseous fuel, Handling of Coal

Chapter 8 – Air path

FD fan, Air flow control, Air heater, Steam Air Heater, Primary and secondary air, Excess Air,

Chapter 9 – Feed Water path

Deaerator, LP Dosing, Boiler feed pump, Drum level control, Economiser, Evaporator, Phosphate dosing, Blowdown, Gauge Glass, Water side scaling and corrosion, Priming, Foaming and Carryover

Chapter 10 – Steam Path

Steam Drum internals, Superheater, Method of Superheat temperature control, Start up vent, Safety valve, Steam vent silencer

Chapter 11 – Flue Gas path

Furnace, Refractory, ID fan, Draft, Flue Gas constituents, Chimney

Chapter 12 – Ash Handling System

Bottom Ash and Fly Ash, Hydraulic, Mechanical and Pneumatic Ash handling system, Fly Ash separation system, Fabric separator, Electrostatic precipitator, Utilization of Ash

Chapter 13 – Operation of Boiler

Feed water fill up in Boiler, Cold start up, Hot start up, Load Increasing / Decreasing, Shutdown to cold and Hot, Normal operation of Boiler, Abnormal operating conditions/ Emergency situations, Preservation of Boiler , Hydrostatic test, Soot blowing, Annual Inspection of Boiler, Boiler efficiency calculation by Direct and Indirect method

Chapter 14 – Pipes, Tubes and Fittings

Difference between Tube and Pipe, Different standard specification for Tube and Pipe, Carbon steel and Alloy steel, Ferritic and Austenitic steel, Flow through Pipe, Thermal expansion of Pipe, Pipe layout, Water hammer


Chapter 15 – Pipe fittings and Ancillaries

Flanges, Steam Traps, Valves, Valve standard and material specification, Non return Valve, Strainers

Chapter 16– Steam Turbine

Impulse and Reaction Turbine, Casing, Rotor, Moving Blade, Fixed blade and Diaphragms, Bearings, Gland, Emergency stop valve, Governing and Control valve, Thermal Expansion of Turbine, Barring Device, Governing system, Turbine Protection system, Turbovisory, Extraction system, Feed water Heater

Chapter 17– Auxiliary system of Steam Turbine

Oil system, Condensate System, Gland sealing System, Steam Ejector and Vacuum system, Condenser, Cooling Tower



Chapter 18– Operation of Steam Turbine

Heat up of Steam Pipe line, Operation of Cooling water, Condensate and Oil system, Barring gear operation, Vacuum buildup, Rolling, Emergency situations, Heat rate, Latest development in Power generating sets, Capacity selection.


Chapter 19– Generator

Important Parts of a Generator, Cooling system of Generator, Excitation system, Automatic voltage regulator, Synchronization, De synchronization or Islanding, Generator Protection, Parallel and Isolated mode of operation


Chapter 20– Commissioning of Power Plant

Commissioning of Boiler, Turbine, Cooling water system and Electrical system, Performance guarantee (PG) Test

Chapter 21– Maintenance of Power Plant

Breakdown or Corrective or Reactive Maintenance, Preventive or Schedule Maintenance, Predictive Maintenance, Condition based Maintenance (CBM), Proactive Maintenance, TPM, Failures in Power Plant, Non destructive (ND) test, Repair procedure of Boiler, Welding

Chapter 22– Control and Instrumentation

Measurement of Pressure, Temperature, Flow, Level and Vibration, Process Control, PID Controller, Actuators or Output devices, Plant automation, Programmable Logic Control (PLC), Distributed Control system (DCS), Human Machine Interface (HMI)
History and Archeology of Manikgarh Fort
Research Interests:
Research Interests:
Research Interests:
Research Interests:
How Electrical energy generation started during 1881 and where is it now.
Research Interests: