Friction stir welding (FSW) is rapidly penetrating the welding market in many materials and applications, particularly in aluminum alloys for transportation applications. As this expansion outside the research laboratory continues,... more
Friction stir welding (FSW) is rapidly penetrating the welding market in many materials and applications, particularly in aluminum alloys for transportation applications. As this expansion outside the research laboratory continues, fitness for service issues will arise, and process control and NDE methods will become important determinants of continued growth. The present paper describes research into FSW weld nugget flaw detection
The final goal of this project was the development of a system that is capable of controlling an industrial process effectively through the integration of information obtained through intelligent sensor fusion and intelligent control... more
The final goal of this project was the development of a system that is capable of controlling an industrial process effectively through the integration of information obtained through intelligent sensor fusion and intelligent control technologies. The industry of interest in this project was the metal casting industry as represented by cupola iron-melting furnaces. However, the developed technology is of generic type and hence applicable to several other industries. The system was divided into the following four major interacting components: 1. An object oriented generic architecture to integrate the developed software and hardware components @. Generic algorithms for intelligent signal analysis and sensor and model fusion 3. Development of supervisory structure for integration of intelligent sensor fusion data into the controller 4. Hardware implementation of intelligent signal analysis and fusion algorithms
Abstract A cupola is a furnace used for melting pig iron, scrap steel, cast iron scrap, foundry return scrap, and ferroalloys to a specified tapping temperature and chemical composition. Automatic control of the process is introduced to... more
Abstract A cupola is a furnace used for melting pig iron, scrap steel, cast iron scrap, foundry return scrap, and ferroalloys to a specified tapping temperature and chemical composition. Automatic control of the process is introduced to help improve the role of the cupola in the ...
Publication Date: 1995
Publication Name: Proceedings of 1995 American Control Conference - ACC'95
This paper describes a multivariable controller developed at the Idaho National Engineering Laboratory (INEL) that incorporates both fuzzy logic rules and a neural network. The controller was implemented in a laboratory demonstration and... more
This paper describes a multivariable controller developed at the Idaho National Engineering Laboratory (INEL) that incorporates both fuzzy logic rules and a neural network. The controller was implemented in a laboratory demonstration and was robust, producing smooth temperature and water level response curves with short time constants. In the future, intelligent control systems will be a necessity for optimal operation
Experimental measurements of gas metal arc welding are required for the development and confirmation of models of the process. This paper reports on two experiments that provide information for models of the arc physics and of the weld... more
Experimental measurements of gas metal arc welding are required for the development and confirmation of models of the process. This paper reports on two experiments that provide information for models of the arc physics and of the weld pool dynamics. The heat transfer efficiency of the spray transfer mode in gas metal arc welding was measured using a calorimetry technique.
The final goal of this project was the development of a system that is capable of controlling an industrial process effectively through the integration of information obtained through intelligent sensor fusion and intelligent control... more
The final goal of this project was the development of a system that is capable of controlling an industrial process effectively through the integration of information obtained through intelligent sensor fusion and intelligent control technologies. The industry of interest in this project was the metal casting industry as represented by cupola iron-melting furnaces. However, the developed technology is of generic type and hence applicable to several other industries. The system was divided into the following four major interacting components: 1. An object oriented generic architecture to integrate the developed software and hardware components @. Generic algorithms for intelligent signal analysis and sensor and model fusion 3. Development of supervisory structure for integration of intelligent sensor fusion data into the controller 4. Hardware implementation of intelligent signal analysis and fusion algorithms.
The next-generation nuclear plant (NGNP) is designed to be a flexible source of energy, producing various mixes of electrical energy and process heat (for example, for hydrogen generation) on demand. Compact heat exchangers provide an... more
The next-generation nuclear plant (NGNP) is designed to be a flexible source of energy, producing various mixes of electrical energy and process heat (for example, for hydrogen generation) on demand. Compact heat exchangers provide an attractive way to move energy from the helium primary reactor coolant to process heat uses. For process heat efficiency, reactor outlet temperatures of 750-900C are desirable. There are minor but deleterious components in the primary coolant; the number of alloys that can handle this environment is small. The present work concentrates on Alloys 800H and 617. Diffusion welding parameters, including surface preparation, filler interlayers, and time/temperature profiles, were developed in the Gleeble, a thermomechanical testing machine. This included welding several sheets of material in diameters up to one inch. These welds were characterized by the usual methods (optical, SEM, EDX, EBSD) and used for scaling up to 2 x 2 in. stacks of up to 32 sheets, we...
HVOF coating have shown high resistance to corrosion in fossil energy applications and it is generally accepted that mechanical failure, e.g. cracking or spalling, ultimately will determine coating lifetime. The high velocity oxygen-fuel... more
HVOF coating have shown high resistance to corrosion in fossil energy applications and it is generally accepted that mechanical failure, e.g. cracking or spalling, ultimately will determine coating lifetime. The high velocity oxygen-fuel method (HVOF) of applying coatings is one of the most commercially viable and allows the control of various parameters including powder particle velocity and temperature which influence
There exists significant prior work using tracers or pre-placed hardened markers within friction stir welding (FSWing) to experimentally explore material flow within the FSW process. Our experiments replaced markers with a thin sheet of... more
There exists significant prior work using tracers or pre-placed hardened markers within friction stir welding (FSWing) to experimentally explore material flow within the FSW process. Our experiments replaced markers with a thin sheet of copper foil placed between the 6061 aluminum lap and butt joints that were then welded. The absorption characteristics of x-rays for copper and aluminum are significantly
In this paper we present some final results from a research project focused on introducing automatic control to the operation of cupola iron furnaces. The main aim of this research is to improve the operational e&ienq and performance of... more
In this paper we present some final results from a research project focused on introducing automatic control to the operation of cupola iron furnaces. The main aim of this research is to improve the operational e&ienq and performance of the cupola furnace, an important foundry process used to melt iron Previous papers have described the development, of appropriate control system
The final goal of this project was the development of a system that is capable of controlling an industrial process effectively through the integration of information obtained through intelligent sensor fusion and intelligent control... more
The final goal of this project was the development of a system that is capable of controlling an industrial process effectively through the integration of information obtained through intelligent sensor fusion and intelligent control technologies. The industry of interest in this project was the metal casting industry as represented by cupola iron-melting furnaces. However, the developed technology is of generic type and hence applicable to several other industries. The system was divided into the following four major interacting components: 1. An object oriented generic architecture to integrate the developed software and hardware components @. Generic algorithms for intelligent signal analysis and sensor and model fusion 3. Development of supervisory structure for integration of intelligent sensor fusion data into the controller 4. Hardware implementation of intelligent signal analysis and fusion algorithms
Abstract This paper presents a robotic system for GTA welding of lids on cylindrical vessels. The system consists of an articulated robot arm, a rotating positioner, end effectors for welding, grinding, ultrasonic and eddy current... more
Abstract This paper presents a robotic system for GTA welding of lids on cylindrical vessels. The system consists of an articulated robot arm, a rotating positioner, end effectors for welding, grinding, ultrasonic and eddy current inspection. Features include weld viewing ...
Page 1. Design and Testing of a Fuzzy LogidNeural Network Hybrid Controller for Three-Pump Liquid LeveYTemperature Control Gail A. Cordes, Herschel B. Smartt, John A. Johnson, Denis E. Clark, Keith L. Wickham Idaho National Engineering... more
Page 1. Design and Testing of a Fuzzy LogidNeural Network Hybrid Controller for Three-Pump Liquid LeveYTemperature Control Gail A. Cordes, Herschel B. Smartt, John A. Johnson, Denis E. Clark, Keith L. Wickham Idaho National Engineering Laboratory, EG&G Idaho, Inc. ...
Apparatus for determining a quality of a weld produced by a welding device according to the present invention includes a sensor operatively associated with the welding device. The sensor is responsive to at least one welding process... more
Apparatus for determining a quality of a weld produced by a welding device according to the present invention includes a sensor operatively associated with the welding device. The sensor is responsive to at least one welding process parameter during a welding process and produces a welding process parameter signal that relates to the at least one welding process parameter. A