Metallurgical Failure Analysis
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Recent papers in Metallurgical Failure Analysis
Vertical cylindrical vessel-chambers as a part of coal — drying plants, whose purpose is to collect wastewater, are supported at 3 points in upper dish head area and are made of fine-grained Mn steel plates, joined by welding. Significant... more
The topic of the manufacturing process of chemical storage tank and its cause of failure is totally based on the working of individual process of every step and the study of the material use in the whole process. This topic is base on the... more
Reliability centered maintenance (RCM) has a key role in the quality system of thermal power plants. Electricity production is definitely not only production of a product, but also becomes a customer service. Reliability is the top... more
Este artículo describe el análisis de falla realizado en dos muestras de cables de acero que sufrieron falla súbita bajo condiciones de carga de trabajo normales. La falla fue causada por una carga menor a la capacidad nominal. Luego de... more
Many efforts have been made to understand the effects of hydrogen on steels, resulting in an abundance of theoretical models and papers. However, a fully developed and practically applicable predictive physical model still does not exist... more
Many efforts have been made to understand the effects of hydrogen on steels, resulting in an abundance of theoretical models and papers. However, a fully developed and practically applicable predictive physical model still does not exist... more
This paper looks at the fateful 1988 fuselage failure of Aloha Airlines Flight 243 to suggest and illustrate a new perspective on the sociology of technological accidents. Drawing on core insights from the sociology of scientific... more
A study was conducted on BGA lead-free C5 solder joint system to compare SnAgNiCo versus conventional Sn3.8Ag0.7Cu solder alloy. This study showed that SnAgNiCo C5 solder system performed better than Sn3.8Ag0.7Cu in terms of joint... more
Hydrogen induced damages in metallic components of fossil fuel power plants are usually followed by unpredicted events and very intensive. In the course of clarifying a very large complex of problems associated with hydrogen damage, it is... more
Hydrogen embrittlement could be one of the several causes of rupture on carbon steel boiler tube. Cracking occurs primarily because of the precipitation of molecular hydrogen along the grain boundary. The result of this process is... more
Problem of boiler component erosion is a very complex and present in practically all fossil fuel power plants burning low heating value coals irrespective of their particular design and operating characteristics. Major fly coal erosion... more
Corrosive wear failure in gas pipelines can potentially cause substantial human and economic losses. This work presents the failure analysis of an API 5L X52 steel grade section of a pipeline used in an underground transportation, which... more
Thick walled components such as high pressure (HP) steam turbine casings operating under high parameter conditions are subjected to a complex stress state. As a result of that stress state, some parts of HP turbine casing undergo to the... more
Reliability centered maintenance (RCM) has a key role in the quality system of thermal power plants. Electricity production is definitely not only production of a product, but also becomes a customer service. Reliability is the top... more
Failure analysis of a super heater tube
This paper deals with determination of the failures causes of supporting tubes in a 350 MW fossil fuel power plant. Due to frequent fractures of supporting pipes occurring always at the same location and the ensuing reduction of the plant... more
Convective boiling beyond critical-heat-flux is encountered in a number of applications, one of which is water wall tubing of steam generators. Sometimes, the heat transfer process in particular zones of heated surfaces of boiling tubes... more
Transfer line tubes of an ethane pyrolysis furnace, operating at 850 ±20°C and 1.0 atm pressure, developed longitudinal cracks after less than one third of their expected service life. The tubes were constructed of Fe-based USN N08810... more
The service lift of thick-walled power plant components exposed to creep, as is the case with pipelines of fresh- and reheated steam, depend on the exhaustion rate of the material Plant operation at elevated temperatures and at... more
Failure analysis on a bridge under construction
Filler material choice for repair welding of stop valve spindle of thermal power plant by-pass pipeline was presented in this paper. Repair welding of the stop valve spindle was necessary because of plant operating problems due to very... more
A failure analysis of superheater tube supports of the primary reformer in a local fertilizer factor is presented. A number of tube supports failed at approximately half of their designed service life. Following the failure, the factory... more