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Intelligent energy chains & smart cables

What new products are there?

smart news 2024

Sensors for e-chain®

EC.W

EC.W
  • Measures wear on the crossbar, pin/bore connection or sliding foil, depending on the version
  • Compares defined algorithms with the actual usage data
  • Can also be used as a stand-alone sensor

EC.PP

EC.PP
  • positioning system integrated in e-chain®
  • Provides information on position-dependent tensile and shear forces
  • Position information can be used from the application for other purposes

EC.M

EC.M
  • Detects values such as acceleration, speed, temperature and cycles
  • Provides data for calculating the failure-free minimum runtime

EC.I

EC.I
  • Integrated in the chain link, the most mechanically stressed component
  • Measures the percentage wear of the pin/bore connection without contact
  • Sends a signal when the defined limit value is reached
white paper maintenance

"What should you consider when selecting e-chain® from a maintenance perspective?"

10 tips for a "maintenance-friendly" energy chain

Smart e-chains®

2022 smart plastics News: i.Sense TR.B

Finally also for multi-axis & industrial robots ...

Roller chains

P4.1 Roller chain

  • Longer service life thanks to maintenance-free tribopolymer plain bearings in the connection of the chain links
  • For maximum stress and service life
  • Travel distances of over 800 m at speeds of more than 5 m/s
  • Always know how the chain is doing thanks to smart plastic
E4 chains

E4 chain series for the high load range

  • sliding, unsupported, suspended use
  • For robust, demanding applications
  • inner height from 21 to 350mm
  • Each chain link consists of 4 individual parts
  • Can be opened in the inner and outer radius
E2.1

E2 chains for the medium load range

  • Internal heights: 26 to 48 mm
  • Available in two versions:
    • Hinged on both sides in the outer radius
    • Hinged on both sides in the inner radius
  • Improved weight and dimension ratio compared to the previous series
  • Up to 55% faster to install than predecessors

3D CAD portal for smart plastics

Designing intelligent energy chain systems faster. CAD models for all smart components.

Design energy chains in the 3D CAD portal

360° insight into the igus® test laboratory

Smart solutions with chainflex® cable

  • Tensile and shear force measurement via the cable (CF.P)
  • Measurement of the electrical specification of a cable (CF.Q)
  • Measurement of the transmission quality (CF.D)

Sensors for chainflex® cable

CF.P

CF.P
  • Condition monitoring
  • Measures the tensile forces acting on the cable
  • In the event of a fault, information via contact and signalling to the machine

CF.Q

CF.Q
  • Condition monitoring
  • Indicates changes in the electrical specification
  • In the event of a fault, information via contact and message to machine

CF.D

CF.D
  • Condition monitoring
  • Integrated in cable, no measuring cable required
  • Packet losses are recognised in good time
  • Alerting via LED, the NC contact or the network
smart plastics Domino

Do you want to put together your own smart plastic package?

Consulting

I look forward to answering your questions

Richard Habering
Richard Habering

Leiter Geschäftsbereich smart plastics

+49 2203 9649 9806Write e-mail

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