Wear and Corrosion Performance of Ti-6Al-4V Alloy Arc-Coated TiN/CrN Nano-Multilayer Film
Abstract
:1. Introduction
2. Materials and Methods
2.1. Material Preparation and CAD Treatment
2.2. Analysis of Coating Characterization
2.3. Wear Testing
2.4. Corrosion Testing
3. Results and Discussion
3.1. Coating Composition and Structure
3.2. Coating Morphology and Thickness
3.3. Coating Adhesion and Hardness
3.4. Analysis of Wear Behavior
3.5. Analysis of Corrosion Behavior
4. Conclusions
- The coating structure studied was primarily a nano-multilayered film, which was made up of alternating layers of TiN and CrN duplexes. The multilayer film demonstrated good adhesion to the Ti-6Al-4V substrate. As the bias value increased, the film thickness was thinner, but the film structure became denser, and the surface roughness was reduced.
- The nanoindentation hardness and microhardness of the film increased as the bias value was raised, indicating a denser film structure. The specimen treated with a bias value of −150 V displayed the highest film hardness (26.8 GPa) and surface microhardness (1765 HV) among all the specimens.
- The coated specimens exhibited a higher friction coefficient in comparison to the uncoated Ti-6Al-4V, which was due to the coating’s increased surface roughness. However, despite this, the wear rate of the coated specimens was notably lower than that of the uncoated ones, indicating an improvement in abrasion resistance.
- The Ti-6Al-4V alloy is well-known for its inherent ability to resist corrosion in saltwater environments. However, when coated with a TiN/CrN nano-multilayer film, it was found that the specimen treated at bias values of −150 V demonstrated the highest corrosion potential and polarization resistance values, indicating an enhancement in corrosion resistance. Nevertheless, the coating effect on the corrosion resistance of the Ti-6Al-4V alloy is somewhat limited compared to the significant improvement observed in its wear resistance.
Author Contributions
Funding
Data Availability Statement
Acknowledgments
Conflicts of Interest
References
- Smith, W.F. Materials Science and Engineering; McGraw-Hill, Inc.: New York, NY, USA, 1993; p. 500. [Google Scholar]
- Mangonon, P.L. The Principles of Materials Selection for Engineering Design; Prentice-Hall, Inc.: London, UK, 1999; p. 563. [Google Scholar]
- Sha, W.; Malinov, S. Titanium Alloys. 2009. Available online: https://www.elsevier.com/books/titanium-alloys/sha/978-1-84569-375-6 (accessed on 1 January 2023).
- Flinn, R.A.; Trojan, P.K. Engineering Materials and Their Applications; Houghton Mifflin Co.: Boston, MA, USA, 1990; p. 353. [Google Scholar]
- Rahmati, B.; Sarhan, A.A.D.; Basirun, W.J.; Abas, W.A.B.W. Ceramic tantalum oxide thin film coating to enhance the corrosion and wear characteristics of Ti–6Al–4V alloy. J. Alloys Compd. 2016, 676, 369–376. [Google Scholar] [CrossRef]
- Cheng, Y.L.; Wu, X.Q.; Xue, Z.G.; Matykina, E.; Skeldon, P.; Thompson, G.E. Microstructure, corrosion and wear performance of plasma electrolytic oxidation coatings formed on Ti–6Al–4V alloy in silicate-hexametaphosphate electrolyte. Surf. Coat. Technol. 2013, 217, 129–139. [Google Scholar] [CrossRef]
- Farid, M.A.; Amir, A.; Mahmood, A.; Abedi, M. Improving the wear and corrosion resistance of Ti–6Al–4V alloy by deposition of TiSiN nanocomposite coating with pulsed-DC PACVD. Wear 2017, 390–391, 93–103. [Google Scholar]
- Lee, C.K. Wear and corrosion behavior of electrodeposited nickel–carbon nanotube composite coatings on Ti–6Al–4V alloy in Hanks’ solution. Tribol. Inter. 2012, 55, 7–14. [Google Scholar]
- Pat, S.; Çakir, F.H.; Öteyaka, M. Corrosion behavior of graphene coated Ti-6Al-4V alloy by anodic plasma coating method. Inorg. Chem. Commun. 2023, 147, 110268. [Google Scholar] [CrossRef]
- Narayanan, T.S.N.S.; Kim, J.; Hyung, W.P. High performance corrosion and wear resistant Ti-6Al-4V alloy by the hybrid treatment method. Appl. Surf. Sci. 2020, 504, 144388. [Google Scholar] [CrossRef]
- Li, W.; Gao, J.; Ma, Y.; Zheng, K.; Zhi, J.; Xin, Y.; Xie, S.; Yu, S. Undoped and diamond-doped MAO coatings prepared on Ti6Al4V: Microstructure, wear, corrosion, and biocompatibility properties. Surf. Coat. Technol. 2023, 458, 129340. [Google Scholar] [CrossRef]
- Kaseem, M.; Choe, H.C. The effect of in-situ reactive incorporation of MoOx on the corrosion behavior of Ti-6Al-4 V alloy coated via micro-arc oxidation coating. Corros. Sci. 2021, 192, 109764. [Google Scholar] [CrossRef]
- Vella, K.A.; Buhagiar, J.; Cassar, G.; Pizzuto, M.M.; Bonnici, L.; Chen, J.; Zhang, X.; Huang, Z.; Zammit, A. The Effect of a Duplex Surface Treatment on the Corrosion and Tribocorrosion Characteristics of Additively Manufactured Ti-6Al-4V. Materials 2023, 16, 2098. [Google Scholar] [CrossRef]
- Li, M.; Yu, Y.; Zou, C.; Tian, C.; Wang, Z.; Xiang, Y. Wear and corrosion resistance of CrYN coating in artificial seawater. Metals 2023, 13, 183. [Google Scholar] [CrossRef]
- Kowalski, M.; Stachowiak, A. Tribocorrosion performance of Cr/CrN hybrid layer as a coating for machine components used in a chloride ions environment. Coatings 2021, 11, 242. [Google Scholar] [CrossRef]
- Babur, M.Z.; Iqbal, Z.; Shafiq, M.; Naz, M.Y.; Makhlouf, M.M. Hybrid TiN-CCPN coating of AISI-201 stainless steel by physical vapor deposition combined with cathodic cage plasma nitriding for improved tribological properties. J. Build. Eng. 2022, 45, 103512. [Google Scholar] [CrossRef]
- Supakanya, K.; Saikaew, C.; Anurat, W.; Surasak, S. Wear behaviours of filtered cathodic arc deposited TiN, TiAlSiN and TiCrAlSiN coatings on AISI 316 stainless steel fishing net-weaving machine components under dry soft-sliding against nylon fibres. Wear 2017, 390−391, 146–154. [Google Scholar]
- Lin, M.T.; Wan, C.H.; Wu, W. Characterization and corrosion resistance of TiZr coating on SS304 stainless steel using cathodic arc evaporation techniques. Surf. Coat. Technol. 2017, 320, 217–225. [Google Scholar] [CrossRef]
- Warcholinski, B.; Gilewicz, A.; Myslinski, P.; Dobruchowska, E.; Murzynski, D.; Kuznetsova, T.A. Effect of silicon concentration on the properties of Al-Cr-Si-N coatings deposited using cathodic arc evaporation. Materials 2020, 13, 4717. [Google Scholar] [CrossRef]
- Xiang, Y.; Zou, C. Effect of arc currents on the mechanical, high temperature oxidation and corrosion properties of CrSiN nanocomposite coatings. Coatings 2022, 12, 40. [Google Scholar] [CrossRef]
- Lin, C.K.; Hsu, C.H.; Cheng, Y.H.; Ou, K.L.; Lee, S.L. A study on the corrosion and erosion behavior of electroless nickel and TiAlN/ZrN duplex coatings on ductile iron. Appl. Surf. Sci. 2015, 324, 13–19. [Google Scholar] [CrossRef]
- Hsu, C.H.; Huang, K.H.; Chen, Y.T.; Ho, W.Y. The effect of electroless Ni-P interlayer on corrosion behavior of TiN-coated austempered ductile iron. Thin Solid Film. 2013, 529, 34–38. [Google Scholar] [CrossRef]
- Hsu, C.H.; Chen, K.L.; Lu, K.C. Effects of low-temperature duplex coatings on abrasive and erosive behavior of ADI. Thin Solid Film. 2011, 519, 4855–4859. [Google Scholar] [CrossRef]
- Hsu, C.H.; Lee, C.Y.; Chen, K.L.; Lu, J.H. Effects of CrN/EN and Cr2O3/EN duplex coatings on corrosion resistance of ADI. Thin Solid Film. 2009, 517, 5248–5252. [Google Scholar] [CrossRef]
- Rajabi, T.; Atapour, M.; Elmkhah, H.; Nahvi, S.M. Nanometric CrN/CrAlN and CrN/ZrN multilayer physical vapor deposited coatings on 316L stainless steel as bipolar plate for proton exchange membrane fuel cells. Thin Solid Film. 2022, 753, 139288. [Google Scholar] [CrossRef]
- Jasempoor, F.; Elmkhah, H.; Imantalab, O.; Arash, F. Improving the mechanical, tribological, and electrochemical behavior of AISI 304 stainless steel by applying CrN single layer and Cr/CrN multilayer coatings. Wear 2022, 504–505, 204425. [Google Scholar] [CrossRef]
- Pogrebnjak, A.; Smyrnova, K.; Bondar, O. Nanocomposite multilayer binary nitride coatings based on transition and refractory metals: Structure and properties. Coatings 2019, 9, 155. [Google Scholar] [CrossRef]
- Frank, F.; Kainz, C.; Tkadletz, M.; Czettl, C.; Pohler, M.; Schalk, N. Microstructural and micro-mechanical investigation of cathodic arc evaporated ZrN/TiN multilayer coatings with varying bilayer thickness. Surf. Coat. Technol. 2022, 432, 128070. [Google Scholar] [CrossRef]
- Vengesa, Y.; Arash, F.; Elmkhah, H.; Imantalab, O. Influence of post-deposition annealing temperature on morphological, mechanical and electrochemical properties of CrN/CrAlN multilayer coating deposited by cathodic arc evaporation-physical vapor deposition process. Surf. Coat. Technol. 2022, 432, 128090. [Google Scholar] [CrossRef]
- Vidakis, N.; Antoniadis, A.; Bilalis, N. The VDI 3198 Indentation Test Evaluation of a Reliable Qualitative Control for Layered Compounds. J. Mater. Proc. Technol. 2003, 143–144, 481–485. [Google Scholar] [CrossRef]
- Oliver, W.C.; Pharr, G.M. Measurement of hardness and elastic modulus by instrumented indentation: Advances in understanding and refinements to methodology. J. Mater. Res. 2004, 19, 3. [Google Scholar] [CrossRef]
- Uhlig, H.H. Corrosion and Corrosion Control; John Wiley & Sons Inc.: New York, NY, USA, 1971; p. 45. [Google Scholar]
- Mahlobo, M.G.R.; Chikosha, L.; Olubambi, P.A. Study of the corrosion properties of powder rolled Ti–6Al–4V alloy applied in the biomedical implants. J. Mater. Res. Technol. 2022, 18, 3631–3639. [Google Scholar] [CrossRef]
- Tokarewicz, M.; Małgorzata, G.D.; Rećko, K.; Łępicka, M.; Czajkowska, K. Investigation of the structure and corrosion resistance of novel high-entropy alloys for potential biomedical applications. Materials 2022, 15, 3938. [Google Scholar] [CrossRef]
- Callister, W.D., Jr. Materials Science and Engineering; John Wiley & Sons Inc.: New York, NY, USA, 1997; p. 377. [Google Scholar]
- Xu, Y.X.; Chen, L.; Pei, F.; Du, Y. TiAlN/CrN multilayered coatings with various modulation ratios. Surf. Coat. Technol. 2016, 304, 512–518. [Google Scholar] [CrossRef]
- Hsu, C.H.; Lin, C.Y.; You, W.S. Microstructure and dry/wet tribological behaviors of 1% Cu-alloyed austempered ductile iron. Materials 2023, 16, 2284. [Google Scholar] [CrossRef]
- Leyland, A.; Matthews, A. On the significance of the H/E ratio in wear control: A nanocomposite coating approach to optimised tribological behavior. Wear 2000, 246, 1–11. [Google Scholar] [CrossRef]
- Hsu, C.H.; Lee, C.Y.; Lin, Z.H.; Ho, W.Y.; Lin, C.K. Bias effects on microstructure, mechanical properties and corrosion resistance of arc-evaporated CrTiAlN nanocomposite films on AISI 304 stainless steel. Thin Solid Film. 2011, 519, 4928–4932. [Google Scholar] [CrossRef]
Al | V | Fe | O | C | N | Ti |
---|---|---|---|---|---|---|
6.20 | 4.11 | 0.23 | 0.15 | 0.07 | 0.05 | Bal. |
Parameter | Value |
---|---|
Ti cathode current (A) | 60 |
Cr cathode current (A) | 60 |
Working pressure (Pa) | 2.67 |
Ar+ bombardment (V/min) | −700/10 |
Substrate bias (V) | −50, −100, −150 |
Substrate temperature (°C) | 240 |
Rotation rate (rpm) | 4 |
Deposition time (min.) | 50 |
Specimen | Hardness, H (GPa) | Elastic Modulus, E (GPa) | H/E |
---|---|---|---|
−50 V | 24.0 ± 1.6 | 306.3 ± 12.4 | 0.078 |
−100 V | 25.8 ± 1.3 | 314.7 ± 13.3 | 0.082 |
−150 V | 26.8 ± 1.3 | 311.5 ± 13.8 | 0.086 |
Specimen | Ecorr. (V) | Icorr. (×10−8 A/cm2) | Rp (Ohm/cm2) |
---|---|---|---|
Ti-6Al-4V | −0.21 | 2.6 | 337,595 |
−50 V | −0.09 | 7.1 | 208,718 |
−100 V | −0.08 | 6.5 | 348,665 |
−150 V | −0.06 | 5.8 | 412,951 |
Disclaimer/Publisher’s Note: The statements, opinions and data contained in all publications are solely those of the individual author(s) and contributor(s) and not of MDPI and/or the editor(s). MDPI and/or the editor(s) disclaim responsibility for any injury to people or property resulting from any ideas, methods, instructions or products referred to in the content. |
© 2023 by the authors. Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (https://creativecommons.org/licenses/by/4.0/).
Share and Cite
Hsu, C.-H.; Lin, C.-Y.; Chen, J.-X. Wear and Corrosion Performance of Ti-6Al-4V Alloy Arc-Coated TiN/CrN Nano-Multilayer Film. Metals 2023, 13, 907. https://doi.org/10.3390/met13050907
Hsu C-H, Lin C-Y, Chen J-X. Wear and Corrosion Performance of Ti-6Al-4V Alloy Arc-Coated TiN/CrN Nano-Multilayer Film. Metals. 2023; 13(5):907. https://doi.org/10.3390/met13050907
Chicago/Turabian StyleHsu, Cheng-Hsun, Chun-Yin Lin, and Jian-Xun Chen. 2023. "Wear and Corrosion Performance of Ti-6Al-4V Alloy Arc-Coated TiN/CrN Nano-Multilayer Film" Metals 13, no. 5: 907. https://doi.org/10.3390/met13050907