melt blending
Recently Published Documents

This study focuses on a new fabrication of nanocomposite based on Polyurethane Copolymer (PUC) intercalated with organo-modified montmorillonite nanoparticles (OMMT), via an efficient combination of solution mixing and melt blending processes. The combination of solution mixing and melt interaction processes produced PUC/OMMT nanocomposites with enhanced properties. The OMMT filled PUC was characterised by TEM and tensile test. The effect of thermal treatment process was also studied due to subsequent microphase separation of PUC resulting from microdomain miscibility. TEM observation recognised a decent dispersion state of OMMT within PUC, owing to their exfoliated and intercalated structure. This morphology was greatly influenced by induced thermal treatment. The dynamic mechanical thermal analysis (DMTA) revealed that storage modulus and glass transition temperature of the nanocomposites increased with OMMT incorporation. The tensile modulus and tensile strength of nanocomposites showed an improvement with the addition of OMMT.

As artificial marble is abundant and widely used in residential and commercial fields, the resource utilization of artificial marble wastes (AMWs) has become extremely important in order to protect the environment. In this paper, polybutylene terephthalate/artificial marble wastes (PBT/AMWs) composites were prepared by melt blending to maximize resource utilization and increase PBT performance. The research results showed that the filling of AMWs was beneficial to the improvement of PBT-related performance. X-ray diffraction analysis results indicated that after filling AMWs into the PBT matrix, the crystal structure of PBT was not changed. Heat deflection temperature (HDT) analysis results indicated that the HDT of PBT composites with 20 wt% AMWs reached 66.68 °C, which was 9.12 °C higher than that of neat PBT. Differential scanning calorimetry analysis results showed that heterogeneous nucleation could be well achieved when the filling content was 15 wt%; impact and scanning electron microscope analysis results showed that due to the partial core-shell structure of the AMWs, the impact strength of PBT was significantly improved after filling. When the filling amount was 20 wt%, the impact strength of the PBT composites reached 23.20 kJ/m2, which was 17.94 kJ/m2 higher than that of neat PBT. This research will not only provide new insights into the efficient and high-value utilization of AMWs, but also provide a good reference for improved applications of other polymers.

In this paper, the composites between polylactic acid (PLA) and eggshell powder (ESP) from the chicken shell were prepared by melt blending method in the internal mixer and then injection molded to produce the bio-composite specimen. The effect of the ESP concentration in the composites was investigated on the mechanical and thermal behaviors. The results indicated that the tensile strength and elongation decreased with increased ESP loading. Furthermore, the impact strength was not altered for PLA filled system with 10-30% of ESP. At the 10%wt of ESP in the PLA-composites was not significantly different of the onset (Tonset) and maximum degradation temperature (Td) from neat PLA but at higher ESP loading, Tonset and Td tend to decrease, therefore ESP could be able to accelerate degradation in the composites. The cold crystallization (Tcc) showed decreasing when the ESP was incorporate about 10-30 %wt. Otherwise, the incorporation of ESP affected on the declination of crystallinity in the PLA composites. The morphology, size and elements were examined using a scanning electron microscope (SEM) coupled with an energy dispersive X-ray system (EDX). It was indicated that agglomeration of ESP in the PLA matrix.

In this work, novel plasticizing biodegradable poly (lactic acid) (PLA) composites were prepared by melt blending of jute and tung oil anhydride (TOA), and the physical and mechanical properties of PLA/jute/TOA composites were tested and characterized. The impact strength of PLA/jute/TOA composites significantly increases with increasing the content of TOA. The SEM images of fracture surface of PLA/jute/TOA composites become rough after the incorporation of TOA. In addition, TOA changes the crystallization temperature and decomposition process of PLA/jute/TOA composites. With increasing the amount of TOA, the value of storage modulus (E′) of PLA/jute/TOA composites gradually increases. The complex viscosity (η*) values for all samples reduce obviously with increasing the frequency, which means that the pure PLA and PLA/jute/TOA composites is typical pseudoplastic fluid. This is attributed to the formation of crosslinking, which restricts the deformation of the composites.

This paper presents an alternative means for enhancing the durability of poly (L-lactide) (PLLA) by racemic nucleation following stereo-complexation with a selected poly (D-lactide) (PLDA). The compounds are obtained by melt blending of a PLLA grade, previously designed for 3D printing but with a low heat deflection temperature and impact resistance, with grades of PLDA differing in their molecular weight (Mw), D-lactide content (DS) and concentration. Our method considered how to reveal the racemic nucleation caused by stereo-complexation and its influence on functional properties. The FTIR study we performed showed that, depending on Mw, DS and concentration of the stereo-complexer (PDLA) used, bigger or smaller spectral changes can occur. The stereo-complexation was confirmed by the DSC analysis and, for the selected compound, by the POM, SEM, AFM microscopies, functional property and shapeability as 3D printing filaments. All the obtained results sustain the idea that, if a PLLA with Mw of 4.5 × 104 g·mol−1 is modified with PDLA with a medium Mw of 11.6 × 104 g·mol−1, medium DS of 4% and 1% concentration, a racemic nucleation is possible. It produces a racemic polylactic acid (PDLLA) with improved durability and good shapeability as 3D printing filaments. These results are explicable if the dependence of the intermolecular interactions appears between the PLLA and stereo-complexer PDLA. To enlarge the durable applicability of racemic polylactic acid (PDLLA), future research should identify other parameters controling the PLA stereo-complexing as the intensifying the mobility of the macromolecules, the finding of the optimal recemic cristalization window.

The work presents a comprehensive profile of the physicochemical characteristics of opoka sedimentary rock in the context of its use as a hybrid filler for thermoplastics. Determining the functional parameters of the studied filler was the main aim of this research. Thermal treatment leads to changes in its morphology and phase composition. A wide range of physicochemical techniques was used, such as low-temperature nitrogen adsorption, FT-IR, TGA, XRD, optical, and electron microscopy. The susceptibility of the material to micronisation was also tested (ball milling). Due to its widespread occurrence, opoka can be an attractive alternative to fillers such as silica or chalk. In order to verify this statement, polypropylene composites thereof were prepared by melt blending and injection molding, and studied by mechanical testing and microscopic imaging.

Abstract A biodegradable thermoplastic elastomer (TPE) blend is developed by blending poly (lactic acid) (PLA) and natural rubber (NR) or epoxidized natural rubber (ENR) and it is a sustainable substitution in recent years for synthetic polymers. PLA is high in mechanical strength and compostable, but it is highly stiff and brittle. The incorporation of NR or ENR to PLA increases the impact strength and toughness of PLA. However, the disparity in polarity between PLA and elastomer phase like NR and ENR results in TPE blend being incompatible. Hence, compatibilization is essential to improve its polarity and develop interactions. Compatibilizer that composed of two different polymer is known is graft compatibilizer with the aid of grafting agent. The graft compatibilizers are divided into two categories. The first type is made up of one polymer and grafting agent and, the other one is composed of two polymer groups and grafting agent. These two types of graft compatibilizer can be prepared via two different method such as direct melt blending and solution. Apart from this, the TPE blend is produced via the melt blending technique with mixing machines such as internal mixer and extruder. This article has reviewed the preparation of the graft compatibilizer and blending technique of TPE. Based on the findings, the graft compatibilizers has a significant role in improving miscibility and compatibility across blend composed of different phase.