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The heat treatment effect on kaolin waste from mining was evaluated on the structural and thermal behavior of poly(ε-caprolactone) (PCL). The PCL/KW (kaolin waste) and PCL/HTKW (heat-treated kaolin waste) composites were processed in an internal mixer and subsequently characterized by X-ray diffraction (XRD) and differential scanning calorimetry (DSC). The kaolin waste showed kaolinite and quartz in its composition, while the heat treatment at 1200°C modified it to mullite, quartz and silica-rich amorphous phase. By XRD, there was an increase in the intensity of the peak 2θ = 23.9° of the PCL/KW composites compared to neat PCL. In contrast, PCL/HTKW composites tended to reduce the intensity of the peak 2θ = 23.9°, especially at 5% HTKW. The crystalline melting temperature and the degree of crystallinity of PCL/KW and PCL/HTKW composites were practically unchanged, compared to PCL. However, the crystallization process was more effective with the kaolin waste (KW) without heat treatment, indicating that the HTKW amorphous phase inhibited crystallization. The PCL/KW development promoted an increase in crystallization temperature, relative crystallinity, and crystallization rate, surpassing PCL and the PCL/HTKW system. In view of this, kaolin waste has the potential to accelerate the PCL crystallization process, contributing to add value to a material that would otherwise be discarded and minimizing environmental impacts.

In this study, liquid natural rubber (LNR) toughened polylactic acid (PLA) incorporated with magnetite (Fe3O4) nanocomposites were fabricated via melt-compounding in an internal mixer and followed by hot/cold pressing. The effects of ultrasonic treatment time (1-3 hours) and Fe3O4 (0.5-4.0 wt%) nanoparticles loading on tensile, morphology and thermal stability were investigated. Based on tensile testing results, the ultrasonication time of 1 hour was served as the most suitable treatment period to achieve the optimum distribution of Fe3O4 within PLA/LNR matrix. Among the investigated nanoparticles loading, 1 wt% Fe3O4 nanocomposite presented the highest tensile strength of 23.7 MPa, Young’s modulus of 1293.5 MPa and strain at break of 2.8%. SEM micrographs showed that the over-treated nanocomposites with 2-3 hours and over-high nanoparticles loading had resulted in the formation of clusters in the matrix. With increasing Fe3O4 loading, the decomposition of PLA/LNR nanocomposites was initiated earlier.

Abstract Poly(lactic acid), PLA, is a biodegradable polymer obtained from renewable sources with similar properties when compared with petroleum-based thermoplastics but with inherent brittleness. In this work, the use of thermoplastic polyurethane (TPU) as toughening agent was evaluated. PLA/TPU blends with 25 and 50 wt% of TPU were produced in an internal mixer without the use of compatibilizers. Their thermal, rheological, and mechanical properties were analyzed and correlated with the developed morphology. Immiscible blends with dispersed droplets morphology were obtained, and it was observed an inversion between the matrix and dispersed phases with the increase of the TPU content. The presence of TPU altered the elasticity and viscosity of the blends when compared to PLA, besides acting as a nucleating agent. Huge increments in impact resistance (up to 365%) were achieved, indicating a great potential of TPU to be used as a PLA toughening agent.

This study aims to explore the tensile and impact properties (tensile strength, modulus of elasticity, and impact strength) of polypropylene (PP)-based nanocomposites reinforced with graphene nanosheets, nanoclay, and basalt fibers. The response surface methodology (RSM) with Box–Behnken design (BBD) was adopted as the experimental design. An internal mixer was used to prepare compounds consisting of 0, 0.75 and 1.5 wt% graphene nanosheets, 0, 10 and 20 wt% basalt fibers, and 0, 3 and 6 wt% nanoclay. The samples were prepared by a hot press machine for mechanical testing. The tensile tests were run to determine the tensile strength, and modulus of elasticity, and the Charpy impact tests were performed to assess the impact strength. It was found that the addition of basalt increased the tensile strength, modulus of elasticity, and impact strength by 32%, 64% and 18%, respectively. Also, the incorporation of the low-weight graphene nanosheets increased the tensile and impact strength by 15% and 20%, respectively, Adding graphene nanosheets generally improved the modulus of elasticity by 66%. Similarly, the addition of nanoclay improved the tensile strength by 17% and increased the modulus of elasticity by 59%, but further addition of it decreased the impact strength by 19%. The values obtained by this experiment for the mechanical property were roughly close to the data yielded from desirability optimization.

Abstract An innovative thermoplastic composite was produced using quarry dust which is an industrial waste from quarry industries. The quarry dust was added into high-density polyethylene (HDPE) using melt blending technique in an internal mixer at different mixing loading ratios. The quarry dust filled HDPE (QD-HDPE) composites were then characterized in terms of morphological and mechanical properties. Analysis on processing torque to produce QD-HDPE composites was conducted and the results showed that the optimum quarry dust loading in HDPE composites is at 30wt%. The results from mechanical test such as ultimate tensile strength (UTS), E-modulus, elongation at break, and flexural strength justify this. Scanning Electron Microscopy (SEM) analysis shows that quarry dust had a rough surface with sharp edges and it can be successfully added into HDPE matrix as a filler. In conclusion, performance of the HDPE composites is enhanced by the incorporation of quarry dust. This indicates that quarry dust is a potential filler to be used in thermoplastic composite industries in order to reduce the production cost and relax the pollution problems.

In this paper, the composites between polylactic acid (PLA) and eggshell powder (ESP) from the chicken shell were prepared by melt blending method in the internal mixer and then injection molded to produce the bio-composite specimen. The effect of the ESP concentration in the composites was investigated on the mechanical and thermal behaviors. The results indicated that the tensile strength and elongation decreased with increased ESP loading. Furthermore, the impact strength was not altered for PLA filled system with 10-30% of ESP. At the 10%wt of ESP in the PLA-composites was not significantly different of the onset (Tonset) and maximum degradation temperature (Td) from neat PLA but at higher ESP loading, Tonset and Td tend to decrease, therefore ESP could be able to accelerate degradation in the composites. The cold crystallization (Tcc) showed decreasing when the ESP was incorporate about 10-30 %wt. Otherwise, the incorporation of ESP affected on the declination of crystallinity in the PLA composites. The morphology, size and elements were examined using a scanning electron microscope (SEM) coupled with an energy dispersive X-ray system (EDX). It was indicated that agglomeration of ESP in the PLA matrix.

A shape memory polymer was prepared by melt mixing a semicrystalline maleated polyolefin elastomer (mPOE) with a small amount of polyaniline (PANI) (up to 15 wt.%) in an internal mixer. Transmission electron microscopy (TEM), FTIR analysis, DMA, DSC, melt rheological analysis, and a tensile test were performed to characterize the structure and properties of the mPOE/PANI blends. The results revealed that the blends form a physically crosslinked network via the grafting of PANI onto the mPOE chains, and the PANI dispersed at the nanometer scale in the POE matrix served as a photo-thermal agent and provided increased crosslinking points. These structural features enabled the blends to exhibit a shape memory effect upon near-infrared (NIR) light irradiation. With increasing PANI content, the shape recovery rate of the blend under NIR stimulation was improved and reached 96% at 15 wt.% of PANI.

This study aims to investigate the effect of AgNPs on the mechanical, thermal and antimicrobial activity of kenaf/HDPE composites. AgNP material was prepared at different contents, from 0, 2, 4, 6, 8 to 10 wt%, by an internal mixer and hot compression at a temperature of 150 °C. Mechanical (tensile, modulus and elongation at break), thermal (TGA and DSC) and antimicrobial tests were performed to analyze behavior and inhibitory effects. The obtained results indicate that the effect of AgNP content displays improved tensile and modulus properties, as well as thermal and antimicrobial properties. The highest tensile stress is 5.07 MPa and was obtained at 10wt, TGA showed 10 wt% and had improved thermal stability and DSC showed improved stability with increased AgNP content. The findings of this study show the potential of incorporating AgNP concentrations as a secondary substitute to improve the performance in terms of mechanical, thermal and antimicrobial properties without treatment. The addition of AgNP content in polymer composite can be used as a secondary filler to improve the properties.

This paper presents the contemporary problems of polymer waste recycling, mainly recycling cables from end-of-life vehicles. The authors developed a new material based on mixed polymer waste (ASR) modified with a ductile polymer, mainly recycled low-density polyethylene (rLDPE), to produce moisture-resistant boards with beneficial mechanical properties. The ASR-based compositions without and with homogenization process—including physical, chemical, and shear-assisted compatibilization—were successfully applied and verified by evaluating final recycled product properties. The results showed that recycled polyethylene (rLDPE) was effective as a modifier increasing tensile modulus and flexural strength compare to an ASR mixture. It was found that the adding 5 wt % of polyethylene-grafted maleic anhydride (PE-g-MAH) as a compatibilizer to the ASR mixture significantly increases the homogenization of the components in the ASR matrix. The optimal solution for management cable waste is the manufacture of ASR composites with homogenization using an internal mixer the adding 20 wt % of rLDPE and 5 wt % of PE-g-MAH to the mixed plastics cable waste. The results obtained demonstrate that the hot-pressing with the pre-blending with rLDPE and compatibilizer of the ASR based waste provides a high gain in mechanical and usage properties, enabling the circular economy of plastics from automotive cables.

Abstract A biodegradable thermoplastic elastomer (TPE) blend is developed by blending poly (lactic acid) (PLA) and natural rubber (NR) or epoxidized natural rubber (ENR) and it is a sustainable substitution in recent years for synthetic polymers. PLA is high in mechanical strength and compostable, but it is highly stiff and brittle. The incorporation of NR or ENR to PLA increases the impact strength and toughness of PLA. However, the disparity in polarity between PLA and elastomer phase like NR and ENR results in TPE blend being incompatible. Hence, compatibilization is essential to improve its polarity and develop interactions. Compatibilizer that composed of two different polymer is known is graft compatibilizer with the aid of grafting agent. The graft compatibilizers are divided into two categories. The first type is made up of one polymer and grafting agent and, the other one is composed of two polymer groups and grafting agent. These two types of graft compatibilizer can be prepared via two different method such as direct melt blending and solution. Apart from this, the TPE blend is produced via the melt blending technique with mixing machines such as internal mixer and extruder. This article has reviewed the preparation of the graft compatibilizer and blending technique of TPE. Based on the findings, the graft compatibilizers has a significant role in improving miscibility and compatibility across blend composed of different phase.