Sauer Compressors

for the Navy

www.sauercompressors.de

S a u e r Compressors f o r t h e N a v y

High-Pressure Compressors Medium-Pressure Compressors Low-Pressure Compressors Non-magnetic Compressors

Sauer Compressors for the Navy are developed on the basis of the philosophy that for the maritime market and especially for the navy market special demands exist. This is the reason that maritime or navy users require different solutions compared to industrial applications. As a result Sauer Navy compressors were developed especially for use on submarines and naval combat ships. This development was based upon established expertise in the production of navy compressors as well as long experience in the production of commercial compressors. The main requirements of developement are: n small space requirements, n light weight, n reduction of noise and vibration, n high shock resistance, n high reliability, n long maintenance intervals, n easy service. Sauer Compressors for the Navy are the answer to these requirements as they incorporate all special features which are vital for naval applications. Constant innovation, such as the development of the WP 5000 range with 100 % balanced free inertial forces, ensures the technical leadership neccessary for future naval applications.

Upon request Sauer can provide you a full reference list

More than 16 Aircraft Carriers, e. g. the USS Dwight D. Eisenhower equipped with 4 x WP 5000

More than 104 Destroyers and Frigates, e. g. the Italian Francesco Mimbelli equipped with 2 x WP 4262

Our Range

4-stage water-cooled high-pressure compressors

Used by more than 50 Navies Worldwide

J.P. Sauer & Sohn Maschienbau GmbH ( formerly Poppe Compressors) have been building special compressors for Navies for over 50 years. Starting as supplier to the German Navy, Sauer quickly gained a world-wide reputation as a reliable manufacturer of navy compressors. Today more than 50 Navies rely on Sauer compressors. The reasons for this success are: n reliability of the compressors, n knowledge of the special naval demands, n credibility of the company. Together with the company Girodin-Sauer, belonging to the Sauer Group since 1989, and its specialist knowledge in the design of swash plate compressors, e.g. in use with the French nuclear submarines, Sauer today is the world market leader for submarine compressors.

2- to 4-stage air-cooled high-pressure compressors

6/7

Breathing-air compressors air-cooled

8/9

Control- and working-air compressors

10/11

More than 191 submarines, e. g. the German U 212 equipped with 1 x WP 5000 and 1 x WP 3232

More than 638 Corvettes and Fast Attack Crafts, e. g. the Brazilian Inhauma equipped with 2 x WP 4262

More than 182 Miscellanous Vessels, e.g. the Royal British Navy Wave Knight with 2 x WP 200 and 2 x WP 4330

More than 130 MCMV, e.g. the German MJ 332 equipped with 2 x WP 3232600

S a u e r HP compressors w a t e r - c o o l e d

The Sauer Navy compressors of the series WP 5000 have been specially designed for the use on combat ships destroyers, frigates or submarines. They are available with AC- or DC-motor and can be delivered for surface ships or special highly sophisticated submarine versions. Their special feature is the vertical crankshaft with the 4 cylinders radially arranged around it with the motor direct coupled on top of the compressors. As an alternative for submarine applications, Sauer offers the unique axial swash type compressor of the TGM design with low space requirement and noise emission.

Technical Data
Water-cooled compressors series radial/star type Type WP 5500 @ 250 bar WP 5000 @ 250 bar WP 5500 @ 350 bar WP 5000 @ 350 bar WP 5000 / 5500

Stages 4

Cylinder 4

Speed rpm 1170 1470 1770 1170 1470 1770 1170 1470 1770 1170 1470 1770

Charging Capacity m3/h (FAD) 53 66 81 105 133 162 52 65 80 100 130 160

Power required kW 14,2 21,6 26,0 28,5 43,2 52,0 15,3 23,3 28,0 30,7 46,5 56,0
WP 3230 4262

Weight kg 930

Length mm 970

Width mm 810

Height mm 1325

Frequenzy Hz 60 50 60 50 60 50 60 50 60 50 60 50

1650

1215

1095

1570

930

970

810

1325

1650

1215

1095

1570

Water-cooled compressors series vertical/in-line type Type WP 3230-500 @ 230 bar WP 4253/ 4254 @ 250 bar WP 4261/ 4262 @ 250 bar WP 4261/ 4262 @ 350 bar

Stages 3

Cylinder 2

Speed rpm 970 1170

Charging Capacity m3/h (FAD) 25 30 80 80 130 80 130

Power required kW 8 10

Weight kg 650

Length mm 1400

Width mm 750

Height mm 1180

Frequenzy Hz 50 60

4 4

2 2

750 750 1200 800 1200

29 29 48 33 56

1700 1700 1800 1700 1800

1700 1700 1750 1700 1750

770 770 770 770 770

1280 1280 1280 1280 1280

50/60 50/60 50/60 50/60 50/60

Water-cooled & axial swash plate type compressors series TGM (Girodin-Sauer) Type
TGM 15/30 @ 250 bar TGM 60/100 @ 250 bar TGM 150/250 @ 250 bar

Stages 4

Cylinder 4

Speed rpm 1070

Charging Capacity m3/h (FAD) 15

Power required kW 6,5

Weight kg 360

Length mm 1000

Width mm 650

Height mm 780

Frequenzy Hz 50/60

620 850 680

60 80 150

20 28 45

1100 1100 2000

1135 1135 1800

940 940 940

1300 1300 1500

50/60 50/60 50/60

Performance data with 5 % tolerance, referred to 20 C and an air pressure of 1013 mbar. Charging Capacity according to international navy standards.

Series up to 350 bar

Special suction and delivery dampers available for lowest air borne and pipe noise.

Direct drive by AC or DC motors via an elastic coupling.

Vertical arrangement of the crankshaft with cylinders radial round it ensures lowest vibration and structure borne noise values.

If requested the compressor can be equipped with a low maintenance Material selection for cooling water Interstage Membrane Dehydrator (IMD) or traditional dessicant circuit suitable for most aggressive seawater conditions. Avoidance of dissimiliar material combination in all parts of the circuit.

dryer in a module.

High effecient valves for longest maintenance intervals prearranged in the valves covers for easy and quick maintenance.

Sophisticated integrated drainage system for lowest drain noise.

Submarine versions designed for cooling water pressure up to 50 bar.

Straight cooler tubes, drawable to both sides of the cooler for easy cleaning and installation. The floating design prevent heat stress in the bundle and consequential damages. High-efficient separators after each cooler for best air quality. Oil content in the highpressure air of less than 1 ppm.

Dry cylinder liners and hermetic separation of the water circuits from the oil and air circuits for highest reliability.

n WP 5000 with AC motor and

IMD (integrated membran dryers).

S a u e r HP compressors a i r - c o o l e d
In the year 1955 Sauer delivered the first air-cooled light weight HP compressors 3231N, which can still be seen in the German Museum in Munich as first of its kind. Since then Sauer have delivered more than 1000 air-cooled HP compressors for navy applications which due to their special design, work to full satisfaction of the users. Main features of Sauer air-cooled HP compressors are:
n n n n

Light weight Robust design Low and easy maintenace Maximum pressure 350 bar

n n n n n

To be delivered in non-magnetic version upon request Suitable for breathing air supply Drive by AC-, DC- or diesel engine Available in semi- or non-magnetic design Suitable for ambient temperatures up to + 60C

Technical Data
Air-cooled compressors Final pressure 40 bar Type

Stages

Cylinder

Speed rpm 1150 1450 1750 1170 1450 1750 1170 1450 1770 1170 1470 1770

Charging Capacity m3/h 15,9 20,0 24,0 38,0 48,0 58,0 52,0 66,0 80,0 63,0 79,0 96,0

Power required kW 3,7 4,6 5,7 8,0 10,0 12,0 10,2 12,8 15,4 13,7 15,8 18,9

Weight kg 120

Length mm 812

Width mm 600

Height mm 630

Frequenzy Hz 60 50 60 60 50 60 60 50 60 60 50 60

WP 22 L

WP 45 L

310

1210

745

820

WP 65 L

320

1250

745

820

WP 81 L

415

1345

945

900

Final pressure 250 bar Type

Stages

Cylinder

Speed rpm 1170 1470 1470 1770 1470 1770

Charging Capacity m3/h 11,0 14,2 30,0 36,0 54,0 65,0

Power required kW 5,3 6,8 14,2 17,2 20,5 24,1

Weight kg 291

Length mm 920

Width mm 710

Height mm 970

Frequenzy Hz 60 50 50 60 50 60

WP 3232

WP 4331

480

1350

720

930

WP 4341

530

1350

860

860

Performance data with 5 % tolerance, referred to 20 C and an air pressure of 1013 mbar. Charging Capacity according to international navy standards. Performance data on final pressure deviating from above pressures upon request. Maximum pressure 350 bar.

up to 350 bar
6/7

High efficient compressor valves for longest maintenance. Easy to maintain.

Drive by AC-, DC or diesel engine possible. Suitable for ambient temperatures up to 60 C without reduction of performance. Sturdy and robust design. Comparable low weight due to air-cooled design.

Integrated automatic intermediate and final drainage as a standard.

All units can be delivered in semi- or non-magnetic versions upon request.

Shock-proof according to all international navy standards.

n WP 3232 in non-magnetic

version for use in MCMV.

S a u e r breathing-air compressors
Sauers quality and leading position in the market for Navy compressors are well known. With the introduction of the unique HP compressor block Tornado this quality and performance is now also available for breathing air compressors. Sauers Navy breathing air compressors can be delivered according to several shock and vibration standards from simple LRoS rules to highest Navy standards like US Mil Std 901 or German BV0432 and 044. The heart of each breathing air station is the very robust compressor block a block which is designed to withstand highest demands as they occur for naval applications such as inclination, shock, vibration and last but not least high temperatures and continous operation. The vertical arrangement of the running gear of the Tornado models WP 3215 and WP 4325 has been adopted from the water-cooled WP 5000 compressors which are used in submarines, frigates and aircraft carriers. It ensures lowest noise emission and structurebourne noise. The Sauer breathing air compressor for Navy has everything required for a complete installation: fully automatic electronic control, noise insulation down to 72 db(A), integrated filter, demistor and condensate collecting tank. Filtration can be delivered according to all international standards such as DIN EN 12021, BS 4275 and BS 4001 or US CGA Grade D+E and Navy standard FS Grade A+B.

High performance axial-flow fan integrated with recoolers in a flow optimized housing for lowest recooling temperatures and best air quality.

Technical Data
Dimensional datas and weight for Comsilent Version
Tornado Final pressure 420 bar Type

Stages

Cylinder

Speed rpm 1170 1470 1770 1170 1470 1770 1470 1770

Charging Capacity liter/min 275 340 390 390 500 570 625 600

Power required kW 5,4 6,7 8,4 8,4 10,0 12,0 14,0 17,0

Weight kg 525

Length mm 1580

Width mm 775

Height mm 1525

Frequenzy Hz 60 50 60 50 60 50 50 60

WP 3215

Tornado

WP 4325

595

1580

775

1525

Tornado

WP 4331

650

1600

900

1500

Performance data with 5 % tolerance, referred to 29C and an air pressure of 1013 mbar. Capacity measured at charging rate up to a final pressure of 300 bar.

air-cooled up to 420 bar

Front door: Easy access to control unit, condensate collecting tank and filter accessories.

Optimized cooling air flow: Compressed air treatment and filtration in cold air stream. Integrated demistor vessel.

Side covers easy to remove for inspection and maintenance.

Integrated condensate demistor and -collecting tank (20 litres).

Breathing air filtration suitable for all international standards.

Fully automatic electronical control and supervision.

Sauer can deliver all required breathing air accessories. These can be delivered separately or already integrated in the breathing air station.

Complete Sauer breathing air compressor Tornado WP 4325 with filling panel and hoses for bulkhead mounting.

Control- and working-air

For control and working air applications Sauer can delivered special screw- and piston compressors in naval design. Sauer low pressure air compressors can be delivered according to several shock and vibration standards from simple LRoS rules to highest Navy standards like US Mil Std 901 or German BV0432 and 044. Cooling is available for both screw- and piston compressors by seawater, fresh- or chilled water as well as by air. If required special air treatment can be included in the scope of supply either to be delivered separately or attached to the compressor in a module. As an alternative to the screw compressors of the SC range Sauer offers direct driven and frequency controlled screw compressors of the SD range. This alternative offers lower maintenance and higher reliability due to missing V-belts. It also allows smaller air receivers due to soft capacity adaption as per the actual demand. The highly reliable Sauer piston compressors offer same advantages and technology as the well-known 30 bar starting-air compressors.

Technical Data
Screw type compressor V-belt driven Type

Version

Final pressure max. bar 10 10 10

Motor speed rpm 2930 3530 2960 3550 2980 3555

Technical Data for a final pressure of 8 bar Charging* Power Heat Weight Capacity consumption Dissipation kg m3/h kW kJ/sec 148 177 234 280 278 334 16,0 19,2 28,6 34,3 33,4 40,0 17,6 21,1 31,5 37,8 36,7 44,0 450 580 595

Dimensions Length Width Height mm mm mm 1270 1270 1270 795 795 795 1070 1170 1170

SC 26 SC 42 SC 52

50 Hz 60 Hz 50 Hz 60 Hz 50 Hz 60 Hz

Screw type compressor direct driven

50/60 Hz 50/60 Hz 50/60 Hz

10 10 10

frequency controlled frequency controlled frequency controlled

200 245 325

21,0 28,5 36,0

23,0 31,0 40,0

310 370 560

1050 1050 1550

795 795 810

1240 1240 1170

Piston compressor Type

Final pressure max. bar 10

Stages

Cylinder

Speed rpm 1170 1470 1770 1170 1470 1770 1170 1470 1770

Technical Data for a final pressure of 8 bar Charging Power Heat Weight Capacity consumption Dissipation kg m3/h kW kJ/sec 116 150 175 220 280 330 144 177 214 17 21 25 30 36 42 23 28 34 19 23 28 33 40 46 30** 37** 45** 850 850 850 880 880 880 770 800 800

Length mm 1420

Width mm 870

Height mm 880

WP 146 L

aircooled
WP 226 L

10

1735

1030

1020

aircooled
WP 200

15

1500

1000

890

watercooled

Performance data with 5 % tolerance, referred to 20 C and an air pressure of 1013 mbar. Capacity of screw-type compressors according to DIN-ISO 1945. Weights and dimensions for standard units with three-phase A. C. motor, IP 54, and flexible mounting. Water-cooled screw-type compressors upon request. * Larger capacity up to 2000 m 3/h or capacity for other final pressures upon request. ** Cooling water demand for delta t = 10 C

compressors up to 10 bar
10/11

Modules with integrated desiccant dryer and air receiver upon request.

High performance screw compressor.

Filltration for oilfree air; if required.

Cooling by air, chilled-, fresh- or seawater.

Sauer screw compressors can be delivered according to all shock standards.

n LP Compressor station SC 26 with integrated desiccant dryer.

Shockproof, sea-water cooled version.

Your local agent:

J.P. Sauer & Sohn Maschinenbau GmbH

e-mail: info@sauersohn.de Internet: www.sauersohn.de

Subject to technical change without notice. Please refer to www.sauersohn.de for latest version of the brochure.

11/ 2009