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    HPC Series Controller User Guide

    Uploaded by

    nbr67sce
    The document provides a user guide for Golden Motor's high power BLDC motor controllers. The controllers are designed to deliver smooth and robust control for electric vehicles, boats, and industrial applications. They utilize cutting edge technologies and are manufactured with high quality components. The controllers offer features such as regenerative braking, cruise control, and overheat protection. Programming is possible via an optional USB kit to customize control parameters for special applications.

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    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd

    HPC Series Controller User Guide

    Uploaded by

    nbr67sce
    384 views11 pages
    The document provides a user guide for Golden Motor's high power BLDC motor controllers. The controllers are designed to deliver smooth and robust control for electric vehicles, boats, and industrial applications. They utilize cutting edge technologies and are manufactured with high quality components. The controllers offer features such as regenerative braking, cruise control, and overheat protection. Programming is possible via an optional USB kit to customize control parameters for special applications.

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    HPC Series Controller User Guide

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    © Attribution Non-Commercial (BY-NC)

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    The document provides a user guide for Golden Motor's high power BLDC motor controllers. The controllers are designed to deliver smooth and robust control for electric vehicles, boats, and industrial applications. They utilize cutting edge technologies and are manufactured with high quality components. The controllers offer features such as regenerative braking, cruise control, and overheat protection. Programming is possible via an optional USB kit to customize control parameters for special applications.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    384 views11 pages

    HPC Series Controller User Guide

    Uploaded by

    nbr67sce
    The document provides a user guide for Golden Motor's high power BLDC motor controllers. The controllers are designed to deliver smooth and robust control for electric vehicles, boats, and industrial applications. They utilize cutting edge technologies and are manufactured with high quality components. The controllers offer features such as regenerative braking, cruise control, and overheat protection. Programming is possible via an optional USB kit to customize control parameters for special applications.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    You are on page 1of 11

    High Power BLDC Controller User Guide

    HPCSeriesBrushlessDCMotorControllerUserGuide

    GoldenMotorHPCseriesmotorcontrollersarespeciallydesignedforhighpower,highreliability brushlessDCmotordriveforelectricvehicles,boats,andindustrialapplications.Thecontrolleris usingthecuttingedgetechnologiestodeliversmoothandrobustcontrolexperiences. Thecontrollersaremanufacturedwithhighqualitycomponentsandmaterialsforhighendusers. ThecasingiscompletelysealedtomeetIP66protection. Theoptionalprogrammingkit(usingPCUSBport)isavailableforexpertuserstosetupcontrol parametersfortheirspecialapplications. KeyFeatures: Suitable for brushless DC motors Low noiselittle torque fluctuation Maximum efficient >98%high reliability IP66 Protection 23-pin waterproof Connector Regenerative Braking Slope holding control Cruise speed control Over heat protection for both motor and controller Programmable via USB of PC/Laptops Programmable motor temperature limit DSP control

    Support CAN port (optional) Dual controller synchronous drive

    HPC300HSeries HPC500HSeries

    HPC700HSeries

    Page

    111

    Golden Motor Technology Co. Ltd.


    http://www.goldenmotor.com

    High Power BLDC Controller User Guide


    Product Specifications
    Model HPC300H Series HPC500H Series HPC700H Series HPC300H48360 HPC300H72300 HPC300H96240 HPC500H48600 HPC500H72500 HPC500H96400 HPC700H48840 HPC700H72700 HPC700H96560 Peakinput current 180A 150A 120A 300A 250A 200A 420A 350A 280A PeakOutput current(1min) 360A 300A 240A 600A 500A 400A 840A 700A 560A

    Voltageof BatteryPack 48V 72V 96V 48V 72V 96V 48V 72V 96V

    Cooling Condition

    External cooling

    Product functions
    HPCSeries

    70~90C:limitcurrentoutputtopreventthecontrollerfrom overheatanddamage. >90C:controllerwillselfshutdown Motortemperatureprotection Programmabletemperaturelimit.Ifthemotortemperaturehit thelimit,controllerwilllowertheoutputcurrenttomotorto preventmotorfromoverheatordamagemotorparts. (Itworksonlywhenmotortemperaturesensorispresented) RegenerativeBraking(Energy Transformingkineticenergyofvehicleintoelectricitytocharge feedback) thebatterywhenBrakeisshortedtoGNDorBrakeis12V, chargingcurrentandvoltageareprogrammableviaUSB programmableinterface. Brakecontrol Stopmotordrive,regenerativebrakingstarts. FWD/REVcontrol Controlthemotorrotationdirectionbetweenforwardand reverse Cruisecontrol Buttonswitch: Depresstheswitchtostartcruisespeedmode Releasethebuttontocancelcruisemode,orcruisecontrol functioniscancelledwheneverbrakeisONorFWD/REV switchchanges. Note: Ifacceleratorcontrolspeedishigherthancruisecontrolspeed, acceleratorcontrolisineffect.Ifacceleratorcontrolspeedis lowerthancruisecontrolspeed,acceleratorcontrolisnotin
    Page 112

    Item Controllertemperature protection

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    High Power BLDC Controller User Guide

    Slopeholdingcontrol

    effect. Optional: Whenparkingorstartonslope,thevehicledoesnotslip.

    Alarm status output by USB or CAN Alarmstatusdisplay HighVoltageShutdown Actionstorectify Checkandresetparameter<VoltageHigh Shutdown>valuesetting,thenrestart controller Checkandreset<VoltageLowShutdown> valuesetting,orchargebatterypack Checkandreset<VoltageLow1>value setting,orchargebatterypack. Checkandreset<VoltageLow2>value setting,orchargebatterypack. Coolingcontrollerorcheckheatsink,then restartcontroller. Coolingcontrollerorcheckheatsink. Checkandadjust<motoroff(C)>valueor coolthemotor CheckLinecontractorcoil(PIN2,PIN3) Checkfancontractorcoil(PIN2,PIN4) Checkreversecontractorcoil(PIN2,PIN5)

    LowVoltageShutdown Voltagelowlimitedspeedto50% Voltagelowlimitedspeedto15% Controllershutdownathightemperature Controllerlimitscurrentoutputathigh temperatureofcontroller Controllerlimitscurrentoutputathigh temperatureofmotor CurrentShutdownofDCContactor1(PIN3) CurrentShutdownofDCContactor2(PIN4) CurrentShutdownofDCContactor3(PIN5) MotorHallError

    Checkhallsensorwireofmotorand connectorormotorhallsensor PhaseCurrentOverShutdown Checkphasewireofmotor Checkcoilwireofmotor Checkcontrolleroutputcurrent StallofMotorShutdown Resetphasecurrentvalue Checkpositionsensorofmotor Motorshaftisbraked AcceleratorOutputVoltageHighShutdown(PIN7) CheckacceleratorGND(PIN8)wire, connectororaccelerator

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    High Power BLDC Controller User Guide


    Wiringdiagram
    HPCHSeriesMotorControllerWiringDiagram

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    High Power BLDC Controller User Guide


    23PINConnectorPinNumbering

    PINConnectorPinDefinitionandDescription Function PIN Symbol Numericalvalue Powerinput 1 PWR BatteriesVoltage Contractor+ 2 CON BatteriesVoltage Linecontactor 3 CON1 24~48Vwindingofline control contactor Fancontactor 4 CON2 24~48Vwindingofcontactor control2 Reservecontactor 5 CON3 24~48Vwindingofcontactor control3 PWR 6 +5VPWR +5V Accelerator 7 Acc Acceleratorsignal Sensor GND 8 GND GND FWD/REV 9 FWD/REV GNDFWD Brake 10 BAK GNDTrue Cruisecontrol 11 Cruisecontrol GNDTrue Hybridcontrol 12 Hybridcontrol GNDTrue Brake 13 BAK 12VTrue RXD 14 RXD RXD TXD 15 TXD TXD CANH 16 CANH CANH CANL 17 CANL CANL Motorsensor 18 Ha/SIN Halla/SIN Motorsensor 19 Hb/COS Hallb/COS Motorsensor 20 Hc/AGND Hallc/AGND PWR 21 +5VPWR +5V GND 22 GND GND MotorTEMP 23 Motor MotorTEMP temperature
    Page 115

    Remarks Precharge Ipeak<10A Ipeak<10A Ipeak<10A Ipeak<1A Buttonswitch 0~15VInput Ipeak<1A Silicontemperature sensors: KTY84130

    Golden Motor Technology Co. Ltd.


    http://www.goldenmotor.com

    High Power BLDC Controller User Guide

    HPC300HseriesMotorControllerDimensions(weight2.2kg):

    Page

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    High Power BLDC Controller User Guide


    HPC500HseriesMotorControllerDimensions(weight2.9kg):


    Page 117

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    High Power BLDC Controller User Guide

    HPC700HseriesMotorControllerDimensions(weight5.7kg):

    Page 118

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    High Power BLDC Controller User Guide

    z Connectwithaccelerator
    Acceleratoroutputvaluecanbewithlinearoutputorindexoutput,useUSBprogrammer softwaresetup. 1. ConnectwithHallSensorAccelerator 2. Connectwith3wireResistorSensorAccelerator 3. Connectwith2wireResistorSensorAccelerator Initialvalue(mv) Finalvalue(mv) Threshold(mv) Typicalvalue 100 4100 4500 range 50~1200 2000~4100 4500~4900 Initialvalue(mv) Finalvalue(mv) Threshold(mv) Typicalvalue 100 4100 4500 range 50~1200 2000~4100 4500~4900 Initialvalue(mv) Finalvalue(mv) Threshold(mv) Typicalvalue 800 4500 4900 range 650~1200 2000~4500 4600~5000

    Note:Externalresistor(1Kohms)topreventGND disconnectautomaticallyrunofthevehicle.

    Note:Externalresistor(1Kohms)topreventGND disconnectautomaticallyrunofthevehicle.

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    High Power BLDC Controller User Guide

    Connectwithmotortemperaturesensor Motortemperaturesensor Type:KTY84130 Range:40~300C

    z Connectwithmotorhallpositionsensors
    Controller Pin18 Pin19 Pin20 Pin21 Pin22 Motor Halla/sin Hallb/cos Hallc/AGND +5V GND MotorColor Blue Green Yellow Red Black
    U V W
    Motor Controller 18
    19

    Blue

    Motor

    Green

    M
    Motor Sensor Ha/sin Hb/cos + Hc/agnd

    Yellow

    20 21 22
    +5V GND

    z Connectwithcontractor
    contactorcoilvoltage contactorcoilvoltagesetup 36Vdc 24Vor36V 48Vdc 36or48V 72Vdc 48V WhenthePowerOn,SelfTestisnormal,about 600ms,afterthecontrollerstartlinecontractor. Whenthecontrollertemperature>30,after thecontrollerstartFancontractor.
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    High Power BLDC Controller User Guide


    WhentheFWD/REVisREV,afterthecontroller startReversecontractor. ConnectwithBrakeorBrake

    z Brake: Whenthebrakeswitchisclosed,themotor feedbackenergytothebatteryaccordancewith setupvoltageandcurrent.

    Brake: Whenthebrakeswitchisclosed,themotor feedbackenergytothebatteryaccordancewith setupvoltageandcurrent. or

    Brake switch 13
    12V

    Motor Controller

    GND

    Brake: Whenthebrakesignalchanges,themotorfeedback energytothebatteryaccordancewithsetupcurrent scaledchanges.

    +5V

    Brake signal 5K
    GND

    13
    8

    Motor Controller

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