Yanbu: Export Refinery Project
Yanbu: Export Refinery Project
Refinery Project CLIENT: Saudi Aramco / Conoco Phillips DATE: 25-Mar-2008 REV: 0 SERVICES: REMARKS: GENERAL PROCESS This PMC meets full flange rating per Group 1.1 of ASME 16.5 Inspection per YERP Standards. Pipe Wall Thickness For All Sizes To Be Verified During Detailed Engineering. ASME B31.3-2004 DSN T/P: 399 C 289.6 BAR_G VALVE MAT'L: CARBON STEEL REV CODE: KILLED CARBON STEEL MAT'L: TRIM CN 8 RATING: ASME 2500 VALVE TRIM: INSPECTION CLASS: SEE REMARKS ABOVE 6.4 MM C.A.: FACING: RING JOINT 1002,1035,1066 ASME B31.3(W.T. > 19 MM) PMC NOTES: PWHT: RATING TABLE: TEMP LIMITS: -18 / 425 C REV T C -18 38 93 100 149 204 260 316 343 371 399 425 P BAR_G 425.4 425.4 387.8 386.5 377.1 364 344.1 314.4 308.5 306.1 289.6 236.5
YANBU
25CB4P
0 0
NOTES
SIZES
DESCRIPTION
2 - 2 3 - 3 4 - 4 6 - 6 8 - 8 10 - 10 12 - 12
PIPE; SMLS; ASME B36.10M; BE (SCH 160 MIN); LTS ASTM A333 PIPE; SMLS; ASME B36.10M; BE (SCH 160 MIN); LTS ASTM A333 PIPE; SMLS; ASME B36.10M; BE (SCH 160 MIN); LTS ASTM A333 PIPE; SMLS; ASME B36.10M; BE (SCH 160 MIN); LTS ASTM A333 PIPE; SMLS; ASME B36.10M; BE (SCH 160 MIN); LTS ASTM A333 PIPE; SMLS; ASME B36.10M; BE (SCH 160 MIN); LTS ASTM A333 PIPE; SMLS; ASME B36.10M; BE (SCH 160 MIN); LTS ASTM A333
CALC WALL CALC WALL CALC WALL CALC WALL CALC WALL CALC WALL CALC WALL
FITTINGS CAP CAP CAP CAP CAP CAP CAP ELL 45-DEG LR ELL 45-DEG LR ELL 45-DEG LR ELL 45-DEG LR ELL 45-DEG LR 1001 1001 1001 1001 1001 1001 1001 1001 1001 1001 1001 1001 2 - 2 3 - 3 4 - 4 6 - 6 8 - 8 10 - 10 12 - 12 2 - 2 3 - 3 4 - 4 6 - 6 8 - 8 CAP; ASME B16.9; BE; CALC WALL; LTS GR WPL6S CAP; ASME B16.9; BE; CALC WALL; LTS GR WPL6S CAP; ASME B16.9; BE; CALC WALL; LTS GR WPL6S CAP; ASME B16.9; BE; CALC WALL; LTS GR WPL6S CAP; ASME B16.9; BE; CALC WALL; LTS GR WPL6S CAP; ASME B16.9; BE; CALC WALL; LTS GR WPL6S CAP; ASME B16.9; BE; CALC WALL; LTS GR WPL6S ELL 45-DEG LR; ASME B16.9; BE; CALC ASTM A420 GR WPL6S ELL 45-DEG LR; ASME B16.9; BE; CALC ASTM A420 GR WPL6S ELL 45-DEG LR; ASME B16.9; BE; CALC ASTM A420 GR WPL6S ELL 45-DEG LR; ASME B16.9; BE; CALC ASTM A420 GR WPL6S ELL 45-DEG LR; ASME B16.9; BE; CALC ASTM A420 GR WPL6S ASTM A420 ASTM A420 ASTM A420 ASTM A420 ASTM A420 ASTM A420 ASTM A420 WALL; LTS WALL; LTS WALL; LTS WALL; LTS WALL; LTS PWCAAEAKHAMCEZ PWCAAEALIAMCEZ PWCAAEAMCAMCEZ PWCAAEAMGAMCEZ PWCAAEAMMAMCEZ PWCAAEANLAMCEZ PWCAAEAOCAMCEZ PWLOAEAKHAMCEZ PWLOAEALIAMCEZ PWLOAEAMCAMCEZ PWLOAEAMGAMCEZ PWLOAEAMMAMCEZ CAP CAP CAP CAP CAP CAP CAP 45E 45E 45E 45E 45E
YANBU
Export Refinery Project
ITEM FITTINGS ELL 45-DEG LR ELL 45-DEG LR ELL 90-DEG LR ELL 90-DEG LR ELL 90-DEG LR ELL 90-DEG LR ELL 90-DEG LR ELL 90-DEG LR ELL 90-DEG LR RED ECC REDUCER CONC TEE TEE TEE TEE TEE TEE TEE TEE RED 1001 1001 1001 1001 1001 1001 1001 1001 1001 1001, 1004 1001, 1004 1001 1001 1001 1001 1001 1001 1001 1001, 1041
PROJ NO: 6491 DOC NO: 100-YER-PE-YSS-1232 PROJ NAME: YERP LOCATION: Yanbu, Saudi Arabia CLIENT: Saudi Aramco / Conoco Phillips SIZES DESCRIPTION
PMC:
DATE:
25CB4P
25-Mar-2008 MATL HDR / TAG
NOTES
3 - 3 4 - 4 6 - 6 8 - 8 10 - 10 12 - 12 12 - 12 (10 - 10)
ELL 45-DEG LR; ASME B16.9; BE; CALC WALL; LTS ASTM A420 GR WPL6S ELL 45-DEG LR; ASME B16.9; BE; CALC WALL; LTS ASTM A420 GR WPL6S ELL 90-DEG LR; ASME B16.9; BE; CALC WALL; LTS ASTM A420 GR WPL6S ELL 90-DEG LR; ASME B16.9; BE; CALC WALL; LTS ASTM A420 GR WPL6S ELL 90-DEG LR; ASME B16.9; BE; CALC WALL; LTS ASTM A420 GR WPL6S ELL 90-DEG LR; ASME B16.9; BE; CALC WALL; LTS ASTM A420 GR WPL6S ELL 90-DEG LR; ASME B16.9; BE; CALC WALL; LTS ASTM A420 GR WPL6S ELL 90-DEG LR; ASME B16.9; BE; CALC WALL; LTS ASTM A420 GR WPL6S ELL 90-DEG LR; ASME B16.9; BE; CALC WALL; LTS ASTM A420 GR WPL6S RED ECC; ASME B16.9; BE; CALC WALL; LTS ASTM A420 GR WPL6S RED CONC; ASME B16.9; BE; CALC WALL; LTS ASTM A420 GR WPL6S TEE; ASME B16.9; BE; CALC WALL; LTS ASTM A420 GR WPL6S TEE; ASME B16.9; BE; CALC WALL; LTS ASTM A420 GR WPL6S TEE; ASME B16.9; BE; CALC WALL; LTS ASTM A420 GR WPL6S TEE; ASME B16.9; BE; CALC WALL; LTS ASTM A420 GR WPL6S TEE; ASME B16.9; BE; CALC WALL; LTS ASTM A420 GR WPL6S TEE; ASME B16.9; BE; CALC WALL; LTS ASTM A420 GR WPL6S TEE; ASME B16.9; BE; CALC WALL; LTS ASTM A420 GR WPL6S TEE RED; ASME B16.9; BE; CALC WALL; LTS ASTM A420 GR WPL6S
PWLOAEANLAMCEZ PWLOAEAOCAMCEZ PWLCAEAKHAMCEZ PWLCAEALIAMCEZ PWLCAEAMCAMCEZ PWLCAEAMGAMCEZ PWLCAEAMMAMCEZ PWLCAEANLAMCEZ PWLCAEAOCAMCEZ PWREAEAOCKMCEZ PWRCAEAOCKMCEZ PWTAAEAKHAMCEZ PWTAAEALIAMCEZ PWTAAEAMCAMCEZ PWTAAEAMGAMCEZ PWTAAEAMMAMCEZ PWTAAEANLAMCEZ PWTAAEAOCAMCEZ PWTBAEAOCKMCEZ
45E 45E 90E 90E 90E 90E 90E 90E 90E ERE CRE TEE TEE TEE TEE TEE TEE TEE RTE
BRANCH CONN WELDOLET 1001, 1042 6 - 6 (12 - 12) WELDOLET; MSS SP-97; CALC WALL; CS ASTM A105N POWWESZOCMAACZ WOL
FLANGES FLANGE BLIND FLANGE WN FLANGE WN FLANGE WN FLANGE WN FLANGE WN 1001 1001 1001 1001 1001 2 - 12 2 - 2 3 - 3 4 - 4 6 - 6 8 - 8 FLG BLIND; RTJ; ASME B16.5; A105N FLG WN; RTJ; ASME B16.5; CL LTS ASTM A350 GR LF2 CL 1 FLG WN; RTJ; ASME B16.5; CL LTS ASTM A350 GR LF2 CL 1 FLG WN; RTJ; ASME B16.5; CL LTS ASTM A350 GR LF2 CL 1 FLG WN; RTJ; ASME B16.5; CL LTS ASTM A350 GR LF2 CL 1 FLG WN; RTJ; ASME B16.5; CL LTS ASTM A350 GR LF2 CL 1 CL 2500; CS ASTM 2500; CALC WALL; 2500; CALC WALL; 2500; CALC WALL; 2500; CALC WALL; 2500; CALC WALL; PFBIADAGZZAACZ PFAIADAGKHMAFZ PFAIADAGLIMAFZ PFAIADAGMCMAFZ PFAIADAGMGMAFZ PFAIADAGMMMAFZ BLI WNF WNF WNF WNF WNF
YANBU
Export Refinery Project
ITEM FLANGES FLANGE WN FLANGE WN FLANGE WN ORF 1001 1001 1001, 1040 1001, 1040 1001, 1040 1001, 1040 1001, 1040 1001, 1040 1001, 1040
PROJ NO: 6491 DOC NO: 100-YER-PE-YSS-1232 PROJ NAME: YERP LOCATION: Yanbu, Saudi Arabia CLIENT: Saudi Aramco / Conoco Phillips SIZES DESCRIPTION
PMC:
DATE:
25CB4P
25-Mar-2008 MATL HDR / TAG
NOTES
10 - 10 12 - 12 2 - 2
FLG WN; RTJ; ASME B16.5; CL 2500; CALC WALL; LTS ASTM A350 GR LF2 CL 1 FLG WN; RTJ; ASME B16.5; CL 2500; CALC WALL; LTS ASTM A350 GR LF2 CL 1 FLG WN ORF; RTJ; ASME B16.36; CL 2500 NPS 3/4 SW TAPS; CALC WALL; LTS ASTM A350 GR LF2 CL 1 FLG WN ORF; RTJ; ASME B16.36; CL 2500 NPS 3/4 SW TAPS; CALC WALL; LTS ASTM A350 GR LF2 CL 1 FLG WN ORF; RTJ; ASME B16.36; CL 2500 NPS 3/4 SW TAPS; CALC WALL; LTS ASTM A350 GR LF2 CL 1 FLG WN ORF; RTJ; ASME B16.36; CL 2500 NPS 3/4 SW TAPS; CALC WALL; LTS ASTM A350 GR LF2 CL 1 FLG WN ORF; RTJ; ASME B16.36; CL 2500 NPS 3/4 SW TAPS; CALC WALL; LTS ASTM A350 GR LF2 CL 1 FLG WN ORF; RTJ; ASME B16.36; CL 2500 NPS 3/4 SW TAPS; CALC WALL; LTS ASTM A350 GR LF2 CL 1 FLG WN ORF; RTJ; ASME B16.36; CL 2500 NPS 3/4 SW TAPS; CALC WALL; LTS ASTM A350 GR LF2 CL 1
FLANGE WN ORF
3 - 3
PFPIAVCGLIMAFZ
ORI
FLANGE WN ORF
4 - 4
PFPIAVCGMCMAFZ
ORI
FLANGE WN ORF
6 - 6
PFPIAVCGMGMAFZ
ORI
FLANGE WN ORF
8 - 8
PFPIAVCGMMMAFZ
ORI
FLANGE WN ORF
10 - 10
PFPIAVCGNLMAFZ
ORI
FLANGE WN ORF
12 - 12
PFPIAVCGOCMAFZ
ORI
VALVES BALL VALVE 9, 347, 1055, 1071 6 - 6 BALL VALVE; FLGD RTJ; ASME B16.34; ASME CL 2500; CS; FIRE-TESTED TRIM; GR OPR W/HNDWHL TRUN MTD BALL TYPE; LONG PATT; FULL PORT; BLOW OUT PROOF STEM; CS BODY ASTM A216 GR WCB; TP316 SS STEM; TP316 SS BALL HF; METAL SEATS; FLEX GPH STEM PKG CHECK VALVE; FLGD RTJ; API-600/ASME B16.10; ASME CL 2500; CS; TRIM CN 8 SWG TYPE; BLT BNT; CS BODY ASTM A216 GR WCB CHECK VALVE; BW; API-600/ASME B16.10; ASME CL 2500; CS; TRIM CN 8 SWG TYPE; CALC WALL; BLT BNT; CS BODY ASTM A216 GR WCB GATE VALVE; BW; API-600/ASME B16.10; ASME CL 2500; CS; TRIM CN 8; HNDWHL OPR ; CALC WALL; FULL PORT; BLT BNT; OS&Y; FLEX WG; CS BODY ASTM A216 GR WCB; FLEX GPH PKG W/CORR INHBTR GATE VALVE; FLGD RTJ; API-600/ASME B16.10; ASME CL 2500; CS; TRIM CN 8; HNDWHL OPR ; FULL PORT; BLT BNT; OS&Y; FLEX WG; CS BODY ASTM A216 GR WCB; FLEX GPH PKG W/CORR INHBTR GATE VALVE; BW; API-600/ASME B16.10; ASME CL 2500; CS; TRIM CN 8; BVL GR OPR W/HNDWHL ; CALC WALL; FULL PORT; BLT BNT; OS&Y; FLEX WG; CS BODY ASTM A216 GR WCB; FLEX GPH PKG W/CORR INHBTR VBIAUAGATGZ003 (BGALAE) BA1
CHECK VALVE
2 - 12
CH1
CHECK VALVE
2 - 12
CHE
GATE VALVE
2 - 4
GAT
GATE VALVE
358
2 - 4
VGIDHAGAIAZ001 (GGAAAE)
GA1
GATE VALVE
1001
6 - 12
VGWDHAGAIHZ500 (GGAA98)
GAT
YANBU
Export Refinery Project
ITEM VALVES GATE VALVE 358
PROJ NO: 6491 DOC NO: 100-YER-PE-YSS-1232 PROJ NAME: YERP LOCATION: Yanbu, Saudi Arabia CLIENT: Saudi Aramco / Conoco Phillips SIZES DESCRIPTION
PMC:
DATE:
25CB4P
25-Mar-2008 MATL HDR / TAG
NOTES
6 - 12
GLOBE VALVE
358
2 - 2
GLOBE VALVE
1001
2 - 2
GATE VALVE; FLGD RTJ; API-600/ASME B16.10; ASME CL 2500; CS; TRIM CN 8; BVL GR OPR W/HNDWHL ; FULL PORT; BLT BNT; OS&Y; FLEX WG; CS BODY ASTM A216 GR WCB; FLEX GPH PKG W/CORR INHBTR GLOBE VALVE; FLGD RTJ; API-600/ASME B16.10; ASME CL 2500; CS; TRIM CN 8; HNDWHL OPR ; YPATT; BLT BNT; OS&Y; PLUG DISC; CS BODY ASTM A216 GR WCB; FLEX GPH PKG W/CORR INHBTR GLOBE VALVE; BW; API-600/ASME B16.10; ASME CL 2500; CS; TRIM CN 8; HNDWHL OPR ; Y-PATT; CALC WALL; BLT BNT; OS&Y; PLUG DISC; CS BODY ASTM A216 GR WCB; FLEX GPH PKG W/CORR INHBTR GLOBE VALVE; FLGD RTJ; API-600/ASME B16.10; ASME CL 2500; CS; TRIM CN 8; BVL GR OPR W/HNDWHL ; Y-PATT; BLT BNT; OS&Y; PLUG DISC; CS BODY ASTM A216 GR WCB; FLEX GPH PKG W/CORR INHBTR GLOBE VALVE; BW; API-600/ASME B16.10; ASME CL 2500; CS; TRIM CN 8; BVL GR OPR W/HNDWHL ; YPATT; CALC WALL; BLT BNT; OS&Y; PLUG DISC; CS BODY ASTM A216 GR WCB; FLEX GPH PKG W/CORR INHBTR
VGIDHAGAIHZ001 (GGAAAF)
GA1
VHIDHAGAIAZ002 (HGAAAF)
GL1
VHWDHAGAIAZ500 (HGAA98)
GLO
GLOBE VALVE
358, 522
3 - 8
VHIDHAGAIHZ001 (HGAAAE)
GL1
GLOBE VALVE
522, 1001
3 - 8
VHWDHAGAIHZ500 (HGAA99)
GLO
BOLTING BOLT STUD W/2 HVY HEX NUT 2 - 12 BLT STUD W/2 HVY HEX NUT; ASSEMBLED; COMBINED FYQAZZCZZZEACZ (IMP SIZE X METRIC LG); ALLOY STL ASTM A193 GR B7/ASTM A194 GR 2H STU
GASKETS GASKET RTJ OCT MISC BLANK FIG 8 BLANK PADDLE SPACER PADDLE 2 - 6 8 - 12 8 - 12 BLNK FIG 8; ASME B16.48; RTJ FEM; CL 2500; CS PBABXJAGZZACLZ PL ASTM A516 GR 70 NORM BLNK PDL; ASME B16.48; RTJ FEM; CL 2500; CS PL PBBBXJAGZZACLZ ASTM A516 GR 70 NORM SPCR PDL; ASME B16.48; RTJ FEM; CL 2500; CS PL PBSBXJAGZZACLZ ASTM A516 GR 70 NORM F8F CBF SPA 2 - 12 GSKT RTJ OCT; ASME B16.20; SOFT IRON FXRBALZZZZWZAZ GAS
YANBU
Export Refinery Project
PROJ NO: 6491 DOC NO: 100-YER-PE-YSS-1232 PROJ NAME: YERP LOCATION: Yanbu, Saudi Arabia CLIENT: Saudi Aramco / Conoco Phillips
PMC:
DATE:
25CB4P
25-Mar-08
REV:
HEADER SIZES
12 10
3 E T
2 3 4 6 8 10 12
W W W W E E T
W W W E E T
W W E E T
W E E T
E E T
BRANCH SIZES
2 T
25CB4P - 90
LEGEND
CODE E T W
REDUCING TEE TEE WELDOLET
REV. NOTES
TYPE
YANBU
Export Refinery Project
NOTE 9 347 358 522 1001 1002 1004 1010 1035
1066 1071
25-Mar-08 REV: 0 DESCRIPTION Pressure and temperature rating may be limited by certain components permitted by this specification. Refer to manufacturer's recommended pressure-temperature restrictions. Use where full port valve is required. Use only where shown on P&ID or where specifically required. Globe valves larger than NPS 8 shall be SP items. Wall thickness to be finalized during Detailed Engineering. Use Nipples and Swages where required. Use Reducers (Concentric and Eccentric) as applicable per ASME B16.9. Thickness to match pipe. Check valves NPS 3 and larger shall not be installed in vertical lines without Client approval except that skid mounted piping is exempt from this requirement. For in-line nipples and swages, thickness to match pipe. For branch nipples, thickness shall be one schedule heavier than what is required for pressure with a minimum of SCH 160 and maximum of XXS. For threaded ends, thickness shall be SCH 160 minimum. Orifice Flanges shall be supplied with Tapped holes for Jack Screws per SA AC-036630. Jack screws to be supplied with the flange assembly. Use Reducing Tees as applicable per the Branch Chart. Thickness to match pipe. Use Weldolets as applicable per the Branch Chart. Thickness to match pipe. To be used by Control Systems group only (for Pneumatic and Motor Operated on/off valves). Valve Actuator/Operator by Control Systems. Consult with Piping Specifications group prior to use elsewhere. Pipe and Pipe components thinner than 0.5 inch (12.7 mm) may NOT require impact-tested materials. See ASME B 31.3, Paragraph 323.2.2. These valves do not have full corrosion allowance of the class. Detailed Engineering contractor to approve/finalize the design and consider alternatives as appropriate. The valves were added solely based on request from Control Systems Group. Do NOT use these valves elsewhere.
PROJ NO: DOC NO: 100-YER-PE-YSS-1232 PROJ NAME: YERP LOCATION: Yanbu, Saudi Arabia CLIENT: Saudi Aramco / Conoco Phillips
6491
PMC:
DATE:
25CB4P