Butterfly Valves For General Purposes (: Indian Standard
Butterfly Valves For General Purposes (: Indian Standard
Butterfly Valves For General Purposes (: Indian Standard
(Reaffirmed 2003)
Indian Standard
@I BIS 1991
BUREAU
- < MANAK
OF
INDIAN
9 BAHADUR NEW DELHI
STANDARDS
SHAH ZAFAR MAR0 110002
BHAVAN,
September 1991
Price Group 4
Chemical
Engineering
EquipmerIt
Sectional
Committee,
HMD
17
FOREWORD after the draft finalized This Indian Standard was adopted by the Bureau of Indian Standards, Chemical Engineering Plants and Related Equipment Sectional Committee had been approved Heavy Mechanical Engineering Division Council. The satisfactory tenance. This maintenance. Particular correct performance of any valve depends on design, manufacture, standard specifies the requirements for design and manufacture by the by the
requirements
should
be indicated
by the purchaser
In the preparation of this standard assistance has been derived butterfly valves issued by British Standards Institution ( BSI ).
BS 5155 : 198+
For the purpose of deciding whether a particular requirement of this standard is complied with, the final value, observed or calculated, expressing the result ol a test or analysis, shall be rounded off in accordance with IS 2 : 1960 Rules for rounding off numerical values ( reuised ). The number of significant places retained in the rounded off value should be the same as that of the specified value in this standard.
FIG. 3
Terminology and definitions covered in IS 4854 ( Part 3 ) : !974 are generally applicable. 4 VALVE END CONNECTIONS Valves
FIG. 5 BUTTBRFLYVALVB, FLANGBLBSS
A valve having flanged ends for connection to pipe flanges by individual bolting as shown in Fig. 1. 4.2 Wafer Valve A valve for clamping between two pipe flanges using through bolting, This may be single flange,
FIG. 6 NOTE -
FIG. 1
this may
individual
type of valve may be suitable for the bolting of each flange to the pipe work, but not be assumed. only ).
5.1 Valves shall be suitable for one or more of the following applications: a) Tightshut off A valve having no visible leakage past the disc in closed position under teat conditions. A valve intended for regulating purposes and which may have a clearance between the disc and the body in close position. A valve which has specified maximum leakage rate past the disc in the closed position.
b) Regulating
c) Low leakage
9.2.1 Body ends shall be capable of being fitted between the pipe flanges complying with the requirements of Annex B flange drilling. 9.2.2 The joint faces shall be at right angles to the axis of the bore and concentric with the bore. 9.2.3 Holes may be provided, where required by the design, for the passage of the bolts securing the flanges and the valve. Where through bolting is not particable due to the presence of valve shaft, bearing housing, tapped holes may be provided for individual bolting of each flange. 10 FACE TO FACE DIMENSIONS
5.2 Vacuum
Condition
Where valves are to be used under vacuum conditions, purchaser shall mention specilically and the detailed design provision shall be mutually agreed between the purchaser and the manufacturer. 6 NOMINAL SIZES
The range of nominal valve size ( DN ) in mm shall be as follows: 40, 50, 65, 80, 100, 125, 150, 200, 250, 300, 350, 400, 450, 500, 600, 700, 800, 900, 1000, 1 200, 1400, 1600, 1800 and 2 000. 7 NOMINAL PRESSURES
10.1 Face to face dimensions of double Aanged and wafer types of valve shall be as per Table 1. 10.2 Face to face dimensions given in Table 1 are exclusive of the sealing gaskets at both ends. 10.3 The manufacturer shall ensure that adequate space will be available between valve flanges for bolting when flanged valve with short body face to face or wafer long face to face are manufactured. 10.4 Tolerance on face to face dimensions Table 1 shall be as follows: Face to Face Dimensions oj Unlined Valve mm T___-__h,__-_~ Up to and Over Including 0 250 500 800 1 000 11 BODIES 250 500 800 1 000 2 400 Tolerance mm in
7.1 Valves shall be designated by nominal pressure ( PN ) defined as the maximum permissible working pressure ( MPa ) at 20C temperature as follows: PN 0.25, PN 0.6, PN 1.0, PN 2.5 and PN 4.0 7.2 The class designations for valves specified by nominal pipe sixes shall be class 125, class 150 and class 300. 8 PRESSURE/TEMPERATURE RATINGS
Maximum permissible gauge working pressure and operating temperatures shall be in accordance with IS 6418 : 1971 and IS 13159 ( Part 1 ) : 1991 except that restrictions on temperature may be placed by the manufacturer on valves in accordance with this standard by reason of valve type, trim materials or other factors. However, all valves shall be suitable for continuous use at their PN designation within the temperature range of - 1OC to 65C. 9 BODY ENDS 9.1 Double . Flanged Body Endm The dimensions of flanged body ends and drillings shall be in accordance with the requirement given 2
Body end ports shall be circular and the numerical values of the diameter shall be as close as possible to the value of DN.
All dimensions
Nominal Size Doable Flaw ged Short Double Flanged Long _I
in millimetres.
Short Wafer Medium Wafer Long Wafer
Wafer
I--
Face-to-face dimensions for nominal pressure not exceeding PN 25 Class 125/:50 PN 40 Class 300
- --
1 -
If
PN 25 Class 125/150 6 mm -. 64 64 70 76 89 114 114 127 140 152 152 178 229 241 241 300 350 390 440 490 540
-I
-
7 mm
DN 40 50 65 80 100 125 150 200 250 300 350 400 450 500 600 700 800 900 1 000 1 200 1 400 1 600 I 800 2 000 NOTE -
mm 106 108 112 114 127 140 140 152 165 178 190 216 222 229 267 292 318 330 410 470 530 600
670
mm
140 150 170 180 190 200 210 230 250 270 290 310 330 350 390 430 470 510 550 630 710 790 870 950
33 43 46 46 52 56 56 60 68 78 -
dimensions.
760
in all combinations
of materials
and face-to-face
I2
DISC
AND SHAFT
IS SEATING
AND LININGS
The disc and shaft shall be designed to withstand the maximum pressure differential across the valve in either direction of flow. The shaft may be of one piece design or in two pieces separately attached to the disc. Any means of attachment between the shaft and the disc shall be such as becoming loose in to preclude components service. 3
Non-integral seatings, and lining where used, and their means of attachment shall be such as to preclude their becoming loose in service. I4 BEARINGS 14.1 The bearings mum loads imposed and in service. shall be suitable for the maxiby the shaft during testing
IS 13095 : 1991
14.2 For valves DN 350 and above, a bearing shall be provided to take the axial thrust, spring retaining clips ( circlips ) shall not be used as thrust bearing. 14.3 Suitable sealing shall be provided for the shaft where it passes outside the pressure containing enclosure. 15 MATERIALS This standard is based on materials specified in Table 2. Unless otherwise agreed, the mateiials shall be of a grade equivalent to those given in Table 2 or superior. Other material may be used as per agreement between the manufacturer and the purchaser.
Table
Component Material
Basic Materials
IS Referred Grade
Body
iron
210 1865 2004 1875: 2856 210 1865 2004 1875 2856 3444 318 305
: 1978 : 1974 : 1978 1978 : 1987 : 1978 : 1974 : 1978 : 1978 : 1987 : 1987 : 1987
FG SG Cl. Cl. Gr
Disc
iron
: 1981
_
Shaft Stainless 6603 : 1972
1570
( Part 2 ) : 1979
305 : 1981
Stainless ring
steel
Gun metal Aluminium bronze Deposited metal-suitable for duty or resilient material ( seeNote ) Seat Elastomers
04 04 Gr Gr Gr
Cr 18 Cr 17 2, Gr LTB, 2
Ni 10 Ni 12 MO 2 6 or Gr 7 or LTBs
---
Manufacturers standard -
Suitable
Lxternal
bolting
SOTE When the resilient seals forms parts of: a) the body and the disc is made of grey cast iron, spheroidal graphite iron, or carbon steel II IS rt~cc~rnrnrr~d~~~l that the disr should be provided with a disc facing, deposit on the edge, or roatrd all over. 1,) the disc and the body is madr of grey cast iron, spheroidal graphite iron or rarhon Etvel 11 I:, ret ~~rnmelldvd that tbe body should br provided with a facing rmg, deposit on diameter III contract MII~ rt.slllvut \c.~I (jr coated a11 over.
IS 13095 : 1991 16 OPERATION 16.1 Manual Operation All valves shall be capable of being operated at a differential pressure across the disc as marked on the valve. Lever, worm gearltravelling nut type or any other suitable type of operator can be used. 16.1.1 Direction Unless otherwise specified, manually operated valves shall be closed by turning handwheel or iever in a clockwise direction when facing the handwheel or lever. The design of lever when fitted shall be such that the lever may only be assembled to the valve so that it is parallel to the direction of flow when the valve is open. 16.1.2 Al] gear travelling nut operators shall be provided with suitable stops to prevent movement of the shaft beyond the limit correspnding to the fully closed position of the disc. 16.1.3 All gear/travelling nut operators shall be packed with grease for life time operation. Gear/ travelling nut operators shall be totally enclosed and whether proof for general application. For special applications such as marine, submerged service, buried service etc. the purchaser may specify special enclosure. 16.1.4 All gearltravelling nut operators shall be self locking type. AI1 lever operated valve shall be capable of being locked at at least three intermediate positions. 16.2 The operating handwheels shall be marked CLOSE or SHUT to indicate the direction of closure. 16.3 The operator ahall be provided with arrangement to indicate the disc position. 16.4 Electric Operators 16.4.1 Electric motor drives shall be equipped with limit switches and torque switches for both open and closed positions. 16.4.2 Any gearing in direct association with electric motor drive shall be totally enclosed and shall operate in a lubricant. 16.4.3 Each electric operator shall be provided with an auxiliary handwheel for manual operation. 16.5 Hydraulic Operators
17.3
16.5.3 Rod seals and piston caps shall be of nitrile rubber or other material equally suitable for hydraulic service. 16.6 Pneumatic Operators 16.6.1 With cylinder operation, pressure shall be maintained on the cyclinder piston at each end of its stroke unless other means are provided to prevent drifting. 16.6.2 Cylinders shall be equipped with a dirt wiper to clean the piston rod before it enters the cylinder. Alternatively cylinder with its linkage should be housed in weather-proof enclosure. 16;6.3 Rod seals, rod wiper and piston caps shall be of neoprene, nitrile rubber or equivalent material suitable for air service, 16.6.4 Cylinders shall be equipped with adjustable cushions at each end of the stroke, if so specified. 17 TESTING All valves shall be hydrostatically tested by the manufacturer before despatch. The pressure shall be obtained without any significant hydraulic shock. Testing shall be carried on before application of paint or other similar treatment unless otherwise agreed between the purchaser and the manufacturer. There shall be no air entrapped within the part of the valves subjected to test pressure. 17.1 Performance Testing
Each valve shall be shop operated from fully closed to fully open position and reverse, under no pressure and no flow condition to demonstrate that the complete assembly is workable. 17.2 Body Test Completely follows: assembled valve shall be tested as
The body ends shall be blanked so that the valve is subjected to the full pressure in all directions induced by the test pressure wafer valves may be tested in any suitable manner agreed between the purchaser and the manufacturer. The valve disc shall be in slightly open position and pressure equivalent to 1.5 times the maximum permissible working pressure shall be applied with water. The duration of this test shall be as in Table 3.
Seat
16.5.1 With cylinder operation, pressure shall be maintained on cylinder piston at each end of its stroke unless other means are provided to prevent
drifting. 16.5.2 Cylinders shall be equipped with dirt wiper to clean the piston rod befbre it enters the cylinder.
Test
valve shall he cleaned unless a surface treatment forms an integral part of the design or the use of a temporary surface treatment has been agreed between the manufacturer and the purchaser to avoid the possibility of damage under the conditions of the test.
I8 19995 i 1991 Table 3 Test Durations this standard and stating the actual pressures and medium used in the test. Table
Nominal
mm
Rates
Dia
I
I
I
I Valve Type Leakage Rate for
Body Test
Seat Test
0.25 1 2 5 5
Tight
shut-off
2 2 3
Low leakage
x DN ( scu 5 )
Regulating
NOTE - During the body teat, there rhall be no leak _ age through the metal end joints or the valve shaft real, nor shall any part be permanently deformed. 17.3.1 Each valve shall be shop tested for leaks in closed position. The test shall be conducted with the body flanges in a horizontal position. Pressure shall be applied to the upstream end of the valve, the downstream being open to atmosphere. The duration of test shall be as per Table 3. There shall be no indication of leakage past the valve disc during test and valves shall be drop tight. Seat test shall be carried out in both the directions of valve if agreed between the manufacturer and the purchaser. The seat test pressure applied on upstream side shall be equivalent to l-1 times the maximum permissible working pressure at 20C and shall be applied with water. 17.3.2 For regulating type not be applicable. 17.4 Disc Strength Test valves seat test shall
19 INSPECTION If inspection is required, this shall be stated in the enquiry/order. The purchaser or his authorised representative shall have access to the manufacturers works at all reasonable times to inspect assembled valve to his order. 20 WITNESSING OF TESTS Whan the purchaser desires to witness the tests, this shall be specifically agreed in advance. 21 MARKXNG Marking shall be cast integral on the body or. on a plate securely attached to the body. The markings shall be in accordance with IS 9866 : 1981. 22 PREPARATION FOR DESPATCH
The test shall be conducted with the body flanges in horizontal position. The test pressure shall be 1.5 times the maximum permissible pressure at 20C. With disc in closed position, hydrotest pressure shall be applied to the lower face of the disc for duration as per Table 3. There shall be no damage to the valve disc nor any part of valve or disc shall be permanently deformed by the test. The purpose of this test is to provide evidence of the adequacy and structural integrity of disc and body. Any leakage past the seat shall not be the criteria for rejection of the valve ( Sampling test sample as per IS 2500 ). For regulating type valves, disc strength shall not be applicable. 17.5 Maximum permissible leakage shall be as given in Table 4. 18 TEST CERTIFICATES When specitied by the purchaser, the manufacturer shall issue a test certificate confirming that the valves have been tested in accordance with 6
Valve shall be complete in all respect when shipped. Each valve shall be drained, cleaned, prepared and suitably protected with 2 coats of red oxide on unmachined surfaces and rust preventive coats on machined and flanged surfaces for despatch in such a way as to minimise the possibility of damage and deterioration during transit and storage. Painting other than specified on the finished valve shall be as per the agreement between the manufacturer and the purchaser. Disc shall be unseated when despatched, but care shall be taken to ensure that there is no risk of damage to the disc. When specified, the body ends shall be suitably sealed to exclude foreign matter during transit and storage. Components shipped unattached shall be adequately protected and iden tifed to permit correct field assembly.
b)
4
4
IS 13o!l5 t 1981 -23 lNFORMATION THE PURCHASER .ENQUIRY TO BE FURNISHED IN AN ORDER OR BY iii) Low leakage rate iv) Suitability for flow in both directions 3) Mode of operation . . . . . . .. . . . mm i) Manual with fever chainwheel or handwheel or
1) General requirements
ii) Quantity iii) Fluid handled iv) Maximum pressure working . . . _ . . . --. MPa . . . .. . . . . . . . MPa . . . . . . . . . .. . MPa
ii) Power/voltage/frequency/No. of phases/ air supply pressure/type of operator iii) Direction of rotation of handwheel iv) Orientation of handwheelllever reference to pipeline 4) 7-e of construction with
v) Design pressure vi) Maximum differential pressure ( when valve shut ) vii) Maximum flow
i) Flanged or wafer [ lug wafer single/ wafer flangejflangeless wafer/U-section wafer J ii) Face to face dimension ( short or long series ) iii) Flange specification
viii) Normal
flow
ma/h
iv) Whether lifting lugs and mounting feet are required v) Valve installation or vertical shaft whether horizontal like spool pieces,
xi) Operating time ( for power operated valves ) 2) Service i) Tight shut
ii) off
5) 6)
Regulation
ANNEX
LIST OF REFERRED IS No. 210 : 1978 305 : 1981 Grey w&on iron ) Title castings ( third
( Clause 2 )
INDIAN STANDARDS IS Ail. 1875 : 1978 Title Carbon steel billets, blooms, slabs and bars for forgings (fourth rtiion ) Carbon steel forgings for general engineering purposes ( second revision ) Sampling inspection tables: Part 1 Inspection by attributes and by count of defectr (&St revision) Sampling inspection tables: Part 2 Inspection by variables for percent defective
Alumiaium bronze ingots and castings ( second revision ) Leaded tin bronze ingots and castings ( second revision ) Schedules for wrought steels: Part 2 Carbon steel ( Unalloyed steels ) Iron castings with spheroidal or ( second graphite nodular revision )
1
2004 : 1978
I&15095:1991
IS x0.
2856 : 1987
Title
Garbon steel castings for presaure comaing parts suitable for service temperature high ( fusion welding quality ) ( third revision ) Corrosion resistant high alloy steel and nickel based castings for general applications ( second rekrion )
IS Jb.
4854 ( Part 3 ) : 1974 6392 : 1971 6603 : 1972 9866 : 1981 13159 ( Part 1) : 1991
Title Glossary of terms for valves and their parts: Part 3 Butteryfly valves Steel pipe flanges Stainless steel bars and flats Marking system for valves Steel pipe flanges and Banged fittings: Part 1 Dimensions
. 3444 : 1987
Manufacturers Standard do
06
Table 5
1.0
Table 6 ( Except for DN 80 in which case the number of holes shall be four ) Table 7
Table
11
do
1.6
Table 8
Table
17
2.5 4-O
Table -
10
Table -
11
Table Table
23 28
Bureau of Indian Standards BIS is a statutory institution established under the Bureau of Indian Standards Act, 1986 to promote harmonious development of the activities of standardization, marking and quality certification of goods and attending to connected matters in the country. Copyright r
BIS has the copyright of&l1 its publications. No part of these publications may be reproduced in any form without the prior permis&ion in writing of BIS. This does not preclude the free use, in the course of implementing the standard, of necessary details, such aS symbols and sizes, type or grade designations. Enquiries relating to copyright be addressed to the Director (Publication), BIS. Review of Indian Standards Amendments are issued to standards as the need arises on the basis of comments. Standards are also reviewed periodically; a standard along with amendments is reaffirmed when such review indicates that no changes are needed; if the review indicates that changes are needed, it is taken up for revision. Users of Indian Standards should ascertain that they are in possession of the latest amendments or edition by referring to the latest issue of BIS Handbook and Standards Monthly Additions. This Indian Standard has been developed from Dot: No. HMD 17 ( 3744 ) Issued Since Publication Text Affected
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OF INDIAN
STANDARDS Telegrams: Manaksanstha (Common to all offices) Telephone 323 76 17,323 38 41 337 84 99,337 85 61 337 86 26,337 9120 603843 { 60 20 25 235 02 16,235 04 42 { 235 15 19,235 23 15 832 92 95,832 78 58 ( 832 78 91,832 78 92
_
Manak Bhavafi, 9 Bahadur Shah Zafar Marg, New Delhi 110002 Telephones: 323 0131,323 83 75,323 94 02 Regional Offices: Central Eastern Northern Southern Western Branches
: Manak Bhavan, 9 Bahadur Shah Zafar Marg
CALCUTI-A
700054 160022
,;
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BANG&ORE. BHOPAL. BHUBANESHWAR. COIMBATORE. FARIDABAD. GHAZIABAD. GUWAHATI. HYDERABAD. JAIPUR. KANPUR. LUCKNOW. PATNA. THIRUVANANTHAPURAM. Reprography Unit, BIS, New Delhi, India
NO. 1 AUGUST 1996 TO IS 13095 : 1991 BUTTERFLY VALVES FOR GENERAL PURPOSES (Page 2, clause 7.1, line 5 ) - Substitute the following for the existing:
PN 0.25, PN 0.6, PN 1.0, PN 1.6, PN 2.5 and PN 4.0.
AMENDMENT
(Hh4D17)
Reprography Unit, BIS, New Delhi, India