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HYDROSTATIC DRIVE SYSTEM

TO IMPLEMENT PILOT SYSTEM PS1 G T2 MH

CREEPER VALVE

BRAKE MASTER CYLINDER

TO BRAKE CALIPER

PUMP

MOTOR

TO HYDRAULIC TANK OIL SAMPLING FILTER GROUP

M1

FUNCTIONAL AREAS
Swashplate angle High pressure side Low pressure side

CHARGE RELIEF VALVE DISPLACEMENT CONTROL SPOOL CHARGE RELIEF VALVE TANDEM PROPEL PUMP DISPLACEMENT CONTROL SPOOL

SERVO PISTON

SERVO PISTON

FROM STEER & BLADE CIRCUIT

SOLENOID VALVE (SEC BRK)

SOLENOID VALVE (SEC BRK)

FROM CHARGE FILTER PROPEL COOLING VALVE TO VIBRATORY COOLING VALVE SECONDARY BRAKE AND HIGH/LOW SHIFT VALVE FRONT PROPEL MOTOR

FROM VIBRATORY COOLING VALVE

PROPEL SYSTEM
FORWARD

REAR PROPEL MOTOR

CHARGE RELIEF VALVE DISPLACEMENT CONTROL SPOOL CHARGE RELIEF VALVE TANDEM PROPEL PUMP DISPLACEMENT CONTROL SPOOL

SERVO PISTON

SERVO PISTON

FROM STEER & BLADE CIRCUIT

SOLENOID VALVE (SEC BRK)

SOLENOID VALVE (SEC BRK)

FROM CHARGE FILTER PROPEL COOLING VALVE TO VIBRATORY COOLING VALVE SECONDARY BRAKE AND HIGH/LOW SHIFT VALVE FRONT PROPEL MOTOR

FROM VIBRATORY COOLING VALVE

PROPEL SYSTEM
REVERSE

REAR PROPEL MOTOR

HYDROSTATIC DRIVE SYSTEM


PUMP AND FILTER GROUPS
TO IMPLEMENT PILOT SYSTEM PS1 G T2 MH TO BRAKE MASTER CYLINDER AND CREEPER VALVE

PUMP
X1 ORIFICE CROSSOVER RELIEF AND MAKEUP VALVES TO MOTOR MA

CHARGE PUMP

CHARGE RELIEF VALVE PRESSURE OVERRIDE VALVE SPEED SENSING VALVE MB TO MOTOR FWD TO HYDRAULIC TANK OIL SAMPLING VALVE DIAGNOSTIC VALVE OIL FILTER AND BYPASS SWITCH

X2

F-N-R VALVE

HYDROSTATIC DRIVE SYSTEM


MOTOR
FROM SPEED SENSING VALVE FROM PUMP

CREEPER VALVE

INCHING VALVE

SPEED SELECTOR SOLENOID VALVE TO BRAKE MASTER CYLINDER FLUSHING VALVE MOTOR DISPL CONTROL VALVE

MIN

MOTOR

REVERSE THROTTLE SOLENOID PIN VALVE FROM PUMP M1

HYDROSTATIC DRIVE SYSTEM


FORWARD / LOW PUMP GROUP
TO IMPLEMENT PILOT SYSTEM PS1 G T2 MH

CREEPER VALVE

BRAKE MASTER CYLINDER

SPEED SENSING VALVE

PRESSURE OVERRIDE VALVE

TO BRAKE CALIPER MA FLUSHING VALVE SPEED SELECTOR SOLENOID VALVE

CHARGE RELIEF VALVE

MOTOR DISPL. CONTROL VALVE

X2

CROSSOVER RELIEF AND MAKEUPVALVE

MIN

MB THROTTLE PIN FWD TO HYDRAULIC TANK F-N-R VALVE OIL SAMPLING VALVE DIAGNOSTIC VALVE OIL FILTER AND BYPASS SWITCH M1

REVERSE SOLENOID VALVE

MOTOR GROUP

CREEPER VALVE

HYDROSTATIC DRIVE SYSTEM


PUMP GROUP REVERSE / HIGH
TO IMPLEMENT PILOT SYSTEM PS1 G T2 MH

BRAKE MASTER CYLINDER

TO BRAKE CALIPER X1 MA FLUSHING VALVE SPEED SELECTOR SOLENOID VALVE

X2

SPEED SENSING VALVE CROSSOVER RELIEF AND MAKEUP VALVES CHARGE RELIEF VALVE

PRESSURE OVERRIDE VALVE MIN

MOTOR DISPL CONTROL VALVE

MB

REVERSE SOLENOID VALVE THROTTLE PIN

FWD

TO HYDRAULIC TANK OIL SAMPLING VALVE DIAGNOSTIC VALVE OIL FILTER AND BYPASS SWITCH

M1

F-N-R VALVE

MOTOR GROUP

POWER TRAIN ELECTRONIC CONTROL SYSTEM


LEFT STEERING PEDAL SENSOR CENTER PEDAL SENSOR CHARGE PUMP OVERRIDE SOLENOID LEFT REVERSE STEER SOLENOID SYNCHRONIZATION VALVE RIGHT PUMP TRANSMISSION ECM LEFT FORWARD STEER SOLENOID LEFT PUMP

RIGHT STEERING PEDAL SENSOR SPEED AND DIRECTIONAL LEVER SENSOR ENGINE SPEED SENSOR

LEFT MOTOR

CHARGE PRESSURE SENSOR

GOVERNOR LEVER SWITCH

RIGHT FORWARD STEER SOLENOID

TILT LEVER SWITCH IMPLEMENT DUAL PRESSURE RELIEF SOLENOID RIGHT REVERSE STEER SOLENOID RIGHT MOTOR

PARKING BRAKE SWITCH COOLANT TEMPERATURE SENSOR LEFT TRACK SPEED SENSOR RIGHT TRACK SPEED SENSOR DISPLAY / CALIBRATE SWITCHES SERVICE MODE CLEAR MODE CALIBRATION

PARKING BRAKE SOLENOID MONITORING SYSTEM SERVICE TOOL CONNECTOR BACK-UP ALARM

AIR INLET HEATER SWITCH

AIR INLET HEATER RELAY

POWER TRAIN HYDRAULIC SYSTEM


PARKING BRAKES ENGAGED
SYNCHRONIZATION CHARGE PRESSURE ECM SENSOR MANIFOLD MANIFOLD LEFT DRIVE MOTOR LEFT DRIVE PUMP

CHARGE RELIEF VALVE OVERRIDE SOLENOID

BRAKE CONTROL SOLENOID CASE DRAIN FILTER RIGHT DRIVE MOTOR RIGHT MAKEUP AND LINE RELIEF DRIVE PUMP VALVE

POWER TRAIN HYDRAULIC SYSTEM


MAXIMUM FORWARD LEFT SIDE
BRAKES SERVO VALVE ACTUATOR PISTON MAKEUP AND LINE RELIEF VALVE SERVO VALVE SYNCHRONIZATION VALVE AND TOWING VALVES CHARGE RELIEF VALVE

CHARGE PRESSURE SENSOR

LEFT REVERSE STEERING SOLENOID

LEFT FORWARD STEERING SOLENOID

PILOT SPOOL PURGE RELIEF VALVE PURGE SHUTTLE VALVE

OVERRIDE SOLENOID

RIGHT REVERSE STEERING SOLENOID

BRAKE CONTROL SOLENOID

CONTROL PISTON SERVO VALVE ACTUATOR PISTON

RIGHT FORWARD STEERING SOLENOID

MAKEUP AND LINE RELIEF VALVE BRAKES

SERVO VALVE

RIGHT SIDE

POWER TRAIN HYDRAULIC SYSTEM


RIGHT TURN

FORWARD

REVERSE

Too Slow in Both Directions Measure Charge Pump Pressures Cannot Adjust The Charge Pressure Relief Valve NO Is It within Specifications Adjust Charge Pressure Relief Valve Can Adjust The Charge Pressure Relief Valve Is The Problem Corrected YES NO Check Engine Speed Job Complete Repair The Charge Pressure Relief Valve

YES

OPEN LOOP CIRCUIT

MAIN CONTROL VALVE


NEUTRAL
TO/FROM LEFT TRAVEL MOTOR BUCKET BOOM LEFT TRAVEL TO/FROM RIGHT TRAVEL MOTOR RIGHT TRAVEL STICK FROM PILOT MANIFOLD

STRAIGHT TRAVEL

FROM PILOT PUMP UNLOAD VALVE

ATTACHMENT

PILOT LOGIC NETWORK

FROM REAR PUMP PILOT PUMP PILOT MANIFOLD

FROM FRONT PUMP

FROM PILOT MANIFOLD

MAIN CONTROL VALVE


STRAIGHT TRAVEL
TO/FROM LEFT TRAVEL MOTOR BUCKET BOOM LEFT TRAVEL STRAIGHT TRAVEL TO/FROM RIGHT TRAVEL MOTOR RIGHT TRAVEL FROM PILOT CONTROL STICK

FROM PILOT PUMP

ATTACHMENT

UNLOAD VALVE

PILOT LOGIC NETWORK

FROM REAR PUMP PILOT PUMP

FROM FRONT PUMP

FROM PILOT MANIFOLD

PILOT MANIFOLD
ENGINE ON
TO SWING, BOOM SWING AND BLADE CIRCUITS PILOT MANIFOLD PRESSURE REGULATING VALVE PILOT PUMP TWO SPEED VALVE HYDRAULIC DISABLE VALVE PILOT ACCUMULATOR FROM TRAVEL MOTORS TO PILOT CONTROL VALVES

PILOT REDUCING VALVE

Left Travel Stick Cyl Swing

Right Travel Bkt Cyl Boom Cyl

L. Travel Boom 2 Stick 1

Swing

R. Travel St. Trav-

el

Swing AES Brake C

Aux .
NFC (Bottom Pump)

Bkt

Boom 1

Stick 2

Main Relief

NFC Back Pressure (Bottom Pump)

P.T.L . Selector

Shockless Valve s

Swing

Stick

Leve l

Crowd

S.P. Brake

2-Spd Travel

PRV

Hyd Valve Lock

Bkt

Boom

Pilot Relief

NFC

L. Travel

R. Travel

E
PS TO PUMPS

Back Pressure (Top Pump) NFC (Top Pump)

POWER lll ll l
III II I 1 2 1 2

POWER MODE SWITCH

ELECTRONIC CONTROL CIRCUITS


SPEED DIAL LIMITS
SPEED SENSOR

MONITOR

PUMP

ENGINE

(CONTROLLER)

ECU

FEEDBACK SENSOR GOVERNOR ACTUATOR PROPORTIONAL REDUCING VALVE

ENGINE SPEED DIAL

Left Travel Stick Cyl Swing

Right Travel Bkt Cyl Boom Cyl

L. Travel Boom 2 Stick 1

Swing

R. Travel St. Trav-

el

Swing AES Brake C

Aux .
NFC (Bottom Pump)

Bkt

Boom 1

Stick 2

Main Relief

NFC Back Pressure (Bottom Pump)

P.T.L . Selector

Shockless Valve s

Swing

Stick

Leve l

Crowd

S.P. Brake

2-Spd Travel

PRV

Hyd Valve Lock

Bkt

Boom

Pilot Relief

NFC

L. Travel

R. Travel

E
PS TO PUMPS

Back Pressure (Top Pump) NFC (Top Pump)

STRAIGHT TRAVEL

RT

LT STR TRAVEL

SPB

AEC LEFT TRAV ATCH BUCKET BOOM 1

TO STICK 1

BOOM 2 STICK 2

PTL LT RT ATCH BY-PASS

STICK 1

SWING

RT TRAV SELECTOR

SHOCKLESS VALVE

M
PS TO PUMPS BKT

SW

STK

BM

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