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    Cylinder #1 ASME Section VIII Division 1, 2001 Edition: S S TV S

    Uploaded by

    evrim77
    This document provides design details for Cylinder #1, including: 1. The cylinder material is SA-240 304L steel, with an internal design pressure of 1 bar at 80°C. 2. Calculations are shown for required cylinder thickness under various conditions (e.g. operating pressure, empty, seismic loads) and the 5 mm thickness is determined to be adequate. 3. Non-destructive testing requirements are specified for longitudinal and circumferential joints.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd

    Cylinder #1 ASME Section VIII Division 1, 2001 Edition: S S TV S

    Uploaded by

    evrim77
    52 views10 pages
    This document provides design details for Cylinder #1, including: 1. The cylinder material is SA-240 304L steel, with an internal design pressure of 1 bar at 80°C. 2. Calculations are shown for required cylinder thickness under various conditions (e.g. operating pressure, empty, seismic loads) and the 5 mm thickness is determined to be adequate. 3. Non-destructive testing requirements are specified for longitudinal and circumferential joints.

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    This document provides design details for Cylinder #1, including: 1. The cylinder material is SA-240 304L steel, with an internal design pressure of 1 bar at 80°C. 2. Calculations are shown for required cylinder thickness under various conditions (e.g. operating pressure, empty, seismic loads) and the 5 mm thickness is determined to be adequate. 3. Non-destructive testing requirements are specified for longitudinal and circumferential joints.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    52 views10 pages

    Cylinder #1 ASME Section VIII Division 1, 2001 Edition: S S TV S

    Uploaded by

    evrim77
    This document provides design details for Cylinder #1, including: 1. The cylinder material is SA-240 304L steel, with an internal design pressure of 1 bar at 80°C. 2. Calculations are shown for required cylinder thickness under various conditions (e.g. operating pressure, empty, seismic loads) and the 5 mm thickness is determined to be adequate. 3. Non-destructive testing requirements are specified for longitudinal and circumferential joints.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 10

    Cylinder #1

    Sayfa 1 / 10

    Cylinder #1
    ASME Section VIII Division 1, 2001 Edition
    Component:
    Cylinder
    Material specification:
    SA-240 304L (ASME II-D p. 82, ln. 5)
    Rated MDMT per UHA-51(d)(1)(a) = -195,5556 C

    Internal design pressure: P = 1 bar @ 80C


    Static liquid head:
    Ps =0,0001 bar(SG=0,0010, Hs=700,00 mm Operating head)
    Ptv=0,0686 bar(SG=1,0000, Hs=700,00 mm, Vertical test head)
    Corrosion allowance:

    Inner C = 0,00 mm

    Design MDMT = 28,89C


    Rated MDMT = 195,56C

    Outer C = 0,00 mm
    No impact test performed
    Material is not normalized
    Material is not produced to Fine Grain Practice
    PWHT is not performed

    Radiography:

    Longitudinal joint Spot UW-11(b) Type 1


    Top circumferential joint - Spot UW-11(b) Type 1
    Bottom circumferential
    Spot UW-11(b) Type 1
    joint -

    Estimated weight: New = 229,0428 kg


    Capacity:
    New = 3687,9710 liters

    corr = 229,0428 kg
    corr = 3687,9710 liters

    OD = 2600,00 mm
    Length Lc = 700,00 mm
    t = 5,00 mm

    Design thickness, (at 80,00C) Appendix 1-1


    t

    =
    =
    =

    P*Ro/(S*E + 0,40*P) + Corrosion


    1,0001*1300,00/(1151,4224*0,85 + 0,40*1,0001) + 0,00
    1,3284 mm

    Maximum allowable working pressure, (at 80,00C) Appendix 1-1


    P

    =
    =
    =

    S*E*t/(Ro - 0,40*t) - Ps
    1151,4224*0,85*5,0000 / (1300,00 - 0,40*5,0000) - 0,0001
    3,7700 bar

    file:///C:/Windows/Temporary%20Internet%20Files/CW2609014F.html

    27.11.2013

    Cylinder #1

    Sayfa 2 / 10

    Maximum allowable pressure, (at 21,11C) Appendix 1-1


    P

    =
    =
    =

    S*E*t/(Ro - 0,40*t)
    1151,4224*0,85*5,0000 / (1300,00 - 0,40*5,0000)
    3,7701 bar

    Cylinder design thickness = 1,33 mm


    The governing condition is due to internal pressure.
    The cylinder thickness of 5,00 mm is adequate.
    Thickness Required Due to Pressure + External Loads

    Pressure
    P ( bar)

    Condition

    Allowable Stress
    Before UG-23
    Stress Increase
    ( MPa)
    St

    Temperature Corrosion
    (C)
    C (mm)

    Load

    Req'd
    Thk Due
    to
    Tension
    (mm)

    Wind

    0,5499

    0,5479

    Seismic

    0,5496

    0,5477

    Wind

    0,5499

    0,5479

    Seismic

    0,5496

    0,5477

    Wind

    0,0030

    0,0076

    Seismic

    0,0038

    0,0079

    Wind

    0,0030

    0,0076

    Seismic

    0,0037

    0,0079

    Wind

    0,0028

    0,0070

    Seismic

    0,0035

    0,0073

    Wind

    0,0028

    0,0070

    Sc

    Req'd Thk
    Due to
    Compression
    (mm)

    Operating,
    Hot &
    Corroded

    1,00

    115,14

    43,44

    80,00

    0,0000

    Operating,
    Hot & New

    1,00

    115,14

    43,44

    80,00

    0,0000

    Hot Shut
    Down,
    Corroded

    0,00

    115,14

    43,44

    80,00

    0,0000

    Hot Shut
    Down, New

    0,00

    115,14

    43,44

    80,00

    0,0000

    Empty,
    Corroded

    0,00

    115,14

    46,81

    21,11

    0,0000

    Empty, New

    0,00

    115,14

    46,81

    21,11

    0,0000

    Seismic

    0,0035

    0,0073

    0,00

    115,14

    43,44

    80,00

    0,0000 Weight

    0,0063

    0,0063

    Hot Shut
    Down,
    Corroded,
    Weight &
    Eccentric
    Moments
    Only

    Allowable Compressive Stress, Hot and Corroded- ScHC, (table HA-3)


    A

    0,125 / (Ro / t)

    0,125 / (1300,0000 / 5,0000)

    file:///C:/Windows/Temporary%20Internet%20Files/CW2609014F.html

    27.11.2013

    Cylinder #1

    Sayfa 3 / 10

    =
    =

    0,000481
    6299,9014 psi

    =
    =

    16700,0000 / 1,0000
    16700,0000 psi

    ScHC

    6299,9014 psi (43,4363 MPa)

    Allowable Compressive Stress, Hot and New- ScHN


    ScHN

    ScHC

    43,4363 MPa

    Allowable Compressive Stress, Cold and New- ScCN, (table HA-3)


    A

    0,125 / (Ro / t)

    =
    =
    =

    0,125 / (1300,0000 / 5,0000)


    0,000481
    6788,5400 psi

    =
    =

    16700,0000 / 1,0000
    16700,0000 psi

    ScCN

    6788,5400 psi (46,8053 MPa)

    Allowable Compressive Stress, Cold and Corroded- ScCC


    ScCC

    ScCN

    46,8053 MPa

    Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table HA-3)


    A

    0,125 / (Ro / t)

    =
    =
    =

    0,125 / (1300,0000 / 5,0000)


    0,000481
    6299,9014 psi

    =
    =

    16700,0000 / 1,0000
    16700,0000 psi

    ScVC

    6299,9014 psi (43,4363 MPa)

    Operating, Hot & Corroded, Wind, Bottom Seam


    tp = P*R/(2*St*Ks*Ec + 0,40*|P|)

    (Pressure)

    = 1,0000*1295,0000/(2*1151,4224*1,2000*0,85 + 0,40*|1,0000|)
    = 0,55 mm
    tm = M/(*R 2*S *K *E ) * MetricFactor
    m
    t s c

    (bending)

    file:///C:/Windows/Temporary%20Internet%20Files/CW2609014F.html

    27.11.2013

    Cylinder #1

    Sayfa 4 / 10

    = 63,88/(*1297,50012*1151,4224*1,2000*0,85) * 98066.5
    = 0,00 mm
    tw = W/(2**Rm*St*Ks*Ec) * MetricFactor

    (Weight)

    = 229,04/(2**1297,5001*1151,4224*1,2000*0,85) * 98.0665
    = 0,00 mm
    tt = tp + tm - tw
    = 0,551228 + 0,001009 - (0,002346)
    = 0,55 mm

    (total required, tensile)

    tc = |tmc + twc - tpc|


    = |0,001009 + (0,002346) - (0,551228)|
    = 0,55 mm

    (total, net tensile)

    Maximum allowable working pressure, Longitudinal Stress


    P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
    2*1151,4224*1,2000*0,85*(5,0000-0,001009+(0,002346)) / (1295,0000 - 0,40*(5,00000,001009+(0,002346)))
    = 9,0856 bar
    =

    Operating, Hot & New, Wind, Bottom Seam


    tp = P*R/(2*St*Ks*Ec + 0,40*|P|)

    (Pressure)

    = 1,0000*1295,0000/(2*1151,4224*1,2000*0,85 + 0,40*|1,0000|)
    = 0,55 mm
    tm = M/(*Rm2*St*Ks*Ec) * MetricFactor

    (bending)

    = 63,88/(*1297,50012*1151,4224*1,2000*0,85) * 98066.5
    = 0,00 mm
    tw = W/(2**Rm*St*Ks*Ec) * MetricFactor

    (Weight)

    = 229,04/(2**1297,5001*1151,4224*1,2000*0,85) * 98.0665
    = 0,00 mm
    tt = tp + tm - tw

    (total required, tensile)

    = 0,551228 + 0,001009 - (0,002346)


    = 0,55 mm
    tc = |tmc + twc - tpc|

    (total, net tensile)

    = |0,001009 + (0,002346) - (0,551228)|


    = 0,55 mm
    Maximum allowable working pressure, Longitudinal Stress

    file:///C:/Windows/Temporary%20Internet%20Files/CW2609014F.html

    27.11.2013

    Cylinder #1

    Sayfa 5 / 10

    P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
    2*1151,4224*1,2000*0,85*(5,0000-0,001009+(0,002346)) / (1295,0000 - 0,40*(5,00000,001009+(0,002346)))
    = 9,0856 bar
    =

    Hot Shut Down, Corroded, Wind, Bottom Seam


    tp = 0,00 mm

    (Pressure)

    tm = M/(*R 2*S *K ) * MetricFactor


    m
    c s
    = 63,88/(*1297,50012*434,3621*1,2000) * 98066.5
    = 0,00 mm

    (bending)

    tw = W/(2**Rm*Sc*Ks) * MetricFactor

    (Weight)

    = 229,04/(2**1297,5001*434,3621*1,2000) * 98.0665
    = 0,01 mm
    tt = |tp + tm - tw|
    = |0,000000 + 0,002273 - (0,005286)|
    = 0,00 mm

    (total, net compressive)

    tc = tmc + twc - tpc


    = 0,002273 + (0,005286) - (0,000000)
    = 0,01 mm

    (total required, compressive)

    Hot Shut Down, New, Wind, Bottom Seam


    tp = 0,00 mm

    (Pressure)

    tm = M/(*Rm2*Sc*Ks) * MetricFactor

    (bending)

    = 63,88/(*1297,50012*434,3621*1,2000) * 98066.5
    = 0,00 mm
    tw = W/(2**Rm*Sc*Ks) * MetricFactor

    (Weight)

    = 229,04/(2**1297,5001*434,3621*1,2000) * 98.0665
    = 0,01 mm
    tt = |tp + tm - tw|
    = |0,000000 + 0,002273 - (0,005286)|
    = 0,00 mm

    (total, net compressive)

    tc = tmc + twc - tpc

    (total required, compressive)

    = 0,002273 + (0,005286) - (0,000000)


    = 0,01 mm
    Empty, Corroded, Wind, Bottom Seam

    file:///C:/Windows/Temporary%20Internet%20Files/CW2609014F.html

    27.11.2013

    Cylinder #1

    Sayfa 6 / 10

    tp = 0,00 mm

    (Pressure)

    tm = M/(*R 2*S *K ) * MetricFactor


    m
    c s
    = 63,88/(*1297,50012*468,0525*1,2000) * 98066.5
    = 0,00 mm

    (bending)

    tw = W/(2**Rm*Sc*Ks) * MetricFactor

    (Weight)

    = 229,04/(2**1297,5001*468,0525*1,2000) * 98.0665
    = 0,00 mm
    tt = |tp + tm - tw|
    = |0,000000 + 0,002109 - (0,004905)|
    = 0,00 mm

    (total, net compressive)

    tc = tmc + twc - tpc


    = 0,002109 + (0,004905) - (0,000000)
    = 0,01 mm

    (total required, compressive)

    Empty, New, Wind, Bottom Seam


    tp = 0,00 mm

    (Pressure)

    tm = M/(*Rm2*Sc*Ks) * MetricFactor

    (bending)

    = 63,88/(*1297,50012*468,0525*1,2000) * 98066.5
    = 0,00 mm
    tw = W/(2**Rm*Sc*Ks) * MetricFactor

    (Weight)

    = 229,04/(2**1297,5001*468,0525*1,2000) * 98.0665
    = 0,00 mm
    tt = |tp + tm - tw|

    (total, net compressive)

    = |0,000000 + 0,002109 - (0,004905)|


    = 0,00 mm
    tc = tmc + twc - tpc
    = 0,002109 + (0,004905) - (0,000000)
    = 0,01 mm

    (total required, compressive)

    Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Bottom Seam
    tp = 0,00 mm

    (Pressure)

    tm = M/(*Rm2*Sc*Ks) * MetricFactor

    (bending)

    = 0,00/(*1297,50012*434,3621*1,0000) * 98066.5
    = 0,00 mm
    tw = W/(2**Rm*Sc*Ks) * MetricFactor

    (Weight)

    file:///C:/Windows/Temporary%20Internet%20Files/CW2609014F.html

    27.11.2013

    Cylinder #1

    Sayfa 7 / 10

    = 229,04/(2**1297,5001*434,3621*1,0000) * 98.0665
    = 0,01 mm
    tt = |tp + tm - tw|
    = |0,000000 + 0,000000 - (0,006343)|
    = 0,01 mm

    (total, net compressive)

    tc = tmc + twc - tpc


    = 0,000000 + (0,006343) - (0,000000)
    = 0,01 mm

    (total required, compressive)

    Operating, Hot & Corroded, Seismic, Bottom Seam


    tp = P*R/(2*St*Ks*Ec + 0,40*|P|)

    (Pressure)

    = 1,0000*1295,0000/(2*1151,4224*1,2000*0,85 + 0,40*|1,0000|)
    = 0,55 mm
    tm = M/(*Rm2*St*Ks*Ec) * MetricFactor

    (bending)

    = 42,84/(*1297,50012*1151,4224*1,2000*0,85) * 98066.5
    = 0,00 mm
    tw = W/(2**Rm*St*Ks*Ec) * MetricFactor

    (Weight)

    = 229,04/(2**1297,5001*1151,4224*1,2000*0,85) * 98.0665
    = 0,00 mm
    tt = tp + tm - tw

    (total required, tensile)

    = 0,551228 + 0,000676 - (0,002346)


    = 0,55 mm
    twc = VAccel * W/(2**Rm*St*Ks*Ec) * MetricFactor

    (Weight)

    = 1,2000 * 229,04/(2**1297,5001*1151,4224*1,2000*0,85) * 98.0665


    = 0,00 mm
    tc = |tmc + twc - tpc|
    = |0,000676 + (0,002815) - (0,551228)|
    = 0,55 mm

    (total, net tensile)

    Maximum allowable working pressure, Longitudinal Stress


    P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
    2*1151,4224*1,2000*0,85*(5,0000-0,000676+(0,002346)) / (1295,0000 - 0,40*(5,00000,000676+(0,002346)))
    = 9,0862 bar
    =

    Operating, Hot & New, Seismic, Bottom Seam

    file:///C:/Windows/Temporary%20Internet%20Files/CW2609014F.html

    27.11.2013

    Cylinder #1

    Sayfa 8 / 10

    tp = P*R/(2*St*Ks*Ec + 0,40*|P|)

    (Pressure)

    = 1,0000*1295,0000/(2*1151,4224*1,2000*0,85 + 0,40*|1,0000|)
    = 0,55 mm
    tm = M/(*R 2*S *K *E ) * MetricFactor
    m
    t s c

    (bending)

    = 43,77/(*1297,50012*1151,4224*1,2000*0,85) * 98066.5
    = 0,00 mm
    tw = W/(2**Rm*St*Ks*Ec) * MetricFactor

    (Weight)

    = 229,04/(2**1297,5001*1151,4224*1,2000*0,85) * 98.0665
    = 0,00 mm
    tt = tp + tm - tw

    (total required, tensile)

    = 0,551228 + 0,000691 - (0,002346)


    = 0,55 mm
    twc = VAccel * W/(2**Rm*St*Ks*Ec) * MetricFactor

    (Weight)

    = 1,2000 * 229,04/(2**1297,5001*1151,4224*1,2000*0,85) * 98.0665


    = 0,00 mm
    tc = |tmc + twc - tpc|
    = |0,000691 + (0,002815) - (0,551228)|
    = 0,55 mm

    (total, net tensile)

    Maximum allowable working pressure, Longitudinal Stress


    P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
    2*1151,4224*1,2000*0,85*(5,0000-0,000691+(0,002346)) / (1295,0000 - 0,40*(5,00000,000691+(0,002346)))
    = 9,0862 bar
    =

    Hot Shut Down, Corroded, Seismic, Bottom Seam


    tp = 0,00 mm

    (Pressure)

    tm = M/(*Rm2*Sc*Ks) * MetricFactor

    (bending)

    = 42,84/(*1297,50012*434,3621*1,2000) * 98066.5
    = 0,00 mm
    tw = W/(2**Rm*Sc*Ks) * MetricFactor

    (Weight)

    = 229,04/(2**1297,5001*434,3621*1,2000) * 98.0665
    = 0,01 mm
    tt = |tp + tm - tw|
    = |0,000000 + 0,001524 - (0,005286)|
    = 0,00 mm

    (total, net compressive)

    file:///C:/Windows/Temporary%20Internet%20Files/CW2609014F.html

    27.11.2013

    Cylinder #1

    twc = VAccel * W/(2**Rm*Sc*Ks) * MetricFactor

    Sayfa 9 / 10

    (Weight)

    = 1,2000 * 229,04/(2**1297,5001*434,3621*1,2000) * 98.0665


    = 0,01 mm
    tc = tmc + twc - tpc

    (total required, compressive)

    = 0,001524 + (0,006343) - (0,000000)


    = 0,01 mm
    Hot Shut Down, New, Seismic, Bottom Seam
    tp = 0,00 mm

    (Pressure)

    tm = M/(*Rm2*Sc*Ks) * MetricFactor

    (bending)

    = 43,77/(*1297,50012*434,3621*1,2000) * 98066.5
    = 0,00 mm
    tw = W/(2**Rm*Sc*Ks) * MetricFactor

    (Weight)

    = 229,04/(2**1297,5001*434,3621*1,2000) * 98.0665
    = 0,01 mm
    tt = |tp + tm - tw|

    (total, net compressive)

    = |0,000000 + 0,001557 - (0,005286)|


    = 0,00 mm
    twc = VAccel * W/(2**Rm*Sc*Ks) * MetricFactor

    (Weight)

    = 1,2000 * 229,04/(2**1297,5001*434,3621*1,2000) * 98.0665


    = 0,01 mm
    tc = tmc + twc - tpc

    (total required, compressive)

    = 0,001557 + (0,006343) - (0,000000)


    = 0,01 mm
    Empty, Corroded, Seismic, Bottom Seam
    tp = 0,00 mm

    (Pressure)

    tm = M/(*R 2*S *K ) * MetricFactor


    m
    c s

    (bending)

    = 42,49/(*1297,50012*468,0525*1,2000) * 98066.5
    = 0,00 mm
    tw = W/(2**Rm*Sc*Ks) * MetricFactor

    (Weight)

    = 229,04/(2**1297,5001*468,0525*1,2000) * 98.0665
    = 0,00 mm
    tt = |tp + tm - tw|

    (total, net compressive)

    = |0,000000 + 0,001403 - (0,004905)|


    = 0,00 mm

    file:///C:/Windows/Temporary%20Internet%20Files/CW2609014F.html

    27.11.2013

    Cylinder #1

    twc = VAccel * W/(2**Rm*Sc*Ks) * MetricFactor

    Sayfa 10 / 10

    (Weight)

    = 1,2000 * 229,04/(2**1297,5001*468,0525*1,2000) * 98.0665


    = 0,01 mm
    tc = tmc + twc - tpc
    = 0,001403 + (0,005886) - (0,000000)
    = 0,01 mm

    (total required, compressive)

    Empty, New, Seismic, Bottom Seam


    tp = 0,00 mm

    (Pressure)

    tm = M/(*Rm2*Sc*Ks) * MetricFactor

    (bending)

    = 43,43/(*1297,50012*468,0525*1,2000) * 98066.5
    = 0,00 mm
    tw = W/(2**Rm*Sc*Ks) * MetricFactor

    (Weight)

    = 229,04/(2**1297,5001*468,0525*1,2000) * 98.0665
    = 0,00 mm
    tt = |tp + tm - tw|

    (total, net compressive)

    = |0,000000 + 0,001434 - (0,004905)|


    = 0,00 mm
    twc = VAccel * W/(2**Rm*Sc*Ks) * MetricFactor

    (Weight)

    = 1,2000 * 229,04/(2**1297,5001*468,0525*1,2000) * 98.0665


    = 0,01 mm
    tc = tmc + twc - tpc
    = 0,001434 + (0,005886) - (0,000000)
    = 0,01 mm

    (total required, compressive)

    file:///C:/Windows/Temporary%20Internet%20Files/CW2609014F.html

    27.11.2013

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