This document provides design calculations for a vessel (Drum 001) according to ASME VIII DIV.1 2013 design codes. It includes input data on design parameters, material properties, geometry definitions, design conditions, stress calculations, and results showing the minimum required plate thicknesses and maximum allowable working pressures. Key details include:
- Design is for a vertical vessel made of SA516 GR60 carbon steel
- Internal design pressure is 0.8 MPa and maximum allowable working pressure is calculated as 1.1 MPa
- Plate thicknesses of 5.1-5.1 mm are determined to be sufficient under internal pressure loads
- Hydraulic test pressure is calculated as 1.22 MPa
This document provides design calculations for a vessel (Drum 001) according to ASME VIII DIV.1 2013 design codes. It includes input data on design parameters, material properties, geometry definitions, design conditions, stress calculations, and results showing the minimum required plate thicknesses and maximum allowable working pressures. Key details include:
- Design is for a vertical vessel made of SA516 GR60 carbon steel
- Internal design pressure is 0.8 MPa and maximum allowable working pressure is calculated as 1.1 MPa
- Plate thicknesses of 5.1-5.1 mm are determined to be sufficient under internal pressure loads
- Hydraulic test pressure is calculated as 1.22 MPa
This document provides design calculations for a vessel (Drum 001) according to ASME VIII DIV.1 2013 design codes. It includes input data on design parameters, material properties, geometry definitions, design conditions, stress calculations, and results showing the minimum required plate thicknesses and maximum allowable working pressures. Key details include:
- Design is for a vertical vessel made of SA516 GR60 carbon steel
- Internal design pressure is 0.8 MPa and maximum allowable working pressure is calculated as 1.1 MPa
- Plate thicknesses of 5.1-5.1 mm are determined to be sufficient under internal pressure loads
- Hydraulic test pressure is calculated as 1.22 MPa
This document provides design calculations for a vessel (Drum 001) according to ASME VIII DIV.1 2013 design codes. It includes input data on design parameters, material properties, geometry definitions, design conditions, stress calculations, and results showing the minimum required plate thicknesses and maximum allowable working pressures. Key details include:
- Design is for a vertical vessel made of SA516 GR60 carbon steel
- Internal design pressure is 0.8 MPa and maximum allowable working pressure is calculated as 1.1 MPa
- Plate thicknesses of 5.1-5.1 mm are determined to be sufficient under internal pressure loads
- Hydraulic test pressure is calculated as 1.22 MPa
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My Address
My City
Job Tag : Job Name : Vessel Tag :
2014-05-21 Revision :
Design Calculations
My Company
1444 D-101
1444 00000 D-101
AutoPIPE Vessel (Microprotol)
C:\Users\...\Examples\New0.emvd (2014-05-17)
Description : Drawing No : procal V33.2.1.8
1 prodia2 V33.2.1.8
Bentley Systems, Inc.
DRUM 001
Table of Contents
Input data list
Design Parameters. Design pressure code :
ASME VIII DIV.1 2013
Local Load Design Method :
Flange Standard : Piping standard in acc. With : Apply UG 45 : Apply UG 36(c)(3) : Apply PD A.3.6 : Apply UG 23 (d) : Apply UBC 1612.3.2 (33%) : Apply DIN 18800 part 4 : Materials database :
/ ASME B16.5-2009/B16.47-2006 ASME B36.10M-2004/B36.19M-2004 Yes Yes No No No No C:\Users\...\Config\Material.emdm
Considered Piping Platform Ladder Lifted M+W M+W M+W Erected M+W M+W M+W Operating M+W M+W M+W Shutdown M+W M+W M+W Test M+W M+W M+W M = means that the weight of the component is taken into consideration. Load Case
Karman Effects Prevented by 3
Helicoidal Plates at 120 : Design length for vertical vessels : Specific Gravity : Design and optimize : Design check : MAWP calculation req'd. : With Stiffeners : Plate associated with stiffeners : Support rings as stiffening : Min. distance between stiffeners : Gas Pressure in Vessel :
No 500 mm 8 Yes No Yes Yes Yes No 300 mm Yes
Fireproofing Insulation Trays Scaffolding M+W M+W M W / / / / M+W M+W M / M+W M+W M / / / / / W = the effect of wind load resulting from the component is considered.
Lifted
Erected
Operating
Shutdown
Test
Yes
Yes
Yes
Yes
Yes
Freight weight No
Corroded Weight Yes
Default Values. Rounded Up Dist. Flange / Axis : 5 mm Dist. Insulation / Flange : Extension for Welded Tubes : / Safety factor for flanges in operation/test : Rule limiting available area in opening reinforcement f(T) : Friction Factor for Bolt Torque - Thread / Nut supporting surface :
75 mm 1 1 0
1 0
Geometry Definition. N o. 01 02 03
Type [0 5] [0 1] [0 5]
Tag
Designation
Thk. (*) (mm)
Corr.
Tol.
(mm)
(mm)
Temp. . (C)
Elliptical Head
30.10
Head
6.000
0.0
0.0
210.0
Shell
31.05
Barrel
6.000
0.0
0.0
210.0
Elliptical Head
30.11
Head
6.000
0.0
0.0
210.0
(*) minimum input thickness.
Codes, Guidelines and Standards Implemented.
Pressure vessel design code: ASME VIII DIV.1 2013 Wind design code: ASCE/SEI 7-10 Standard of flange ratings: ASME B16.5-2009 Standard for pipes: ASME B36.10M-2004/B36.19M-2004 Material standard(s) and update(s): ASME II 2013 SA516GR60 Units: SI g = 9.80665 m/s2 [ Weight (N) = Mass (kg) g ]
Plate
Design Conditions. Internal pressure : Required MAWP : Design Temperature : Height of liquid : Operating fluid spec. gravity : Corrosion : External pressure : External temperature : Test Pressure : Test fluid spec. gravity : Insulation Thickness : Weight/density of insulation : Radiography : Weld Type :
Compartment 1 0.8 MPa 210 C 0 mm 1
1 0 mm 35 kg/m3 Spot Type 1
/ / / / / / / / / / / / / / /
/ / / / / / / / / / / / / / /
Allowable stresses and safety factors
ASME II part D S Allowable tensile stress. Sa allowable tensile stress under normal conditions. ST Minimum value of tensile strength. SY 0.2 Minimum value of yield strength 0.2 %. SY 1.0 Minimum value of yield strength 1 %. SRavg Average stress to cause rupture in 100,000 hours at design temperature. Above room temperature, the value used is the lower of the room and at temperature values. Compartment 1 Materials Carbon steel Austenitic stainless steel Excluding Copper bolting Aluminium Nickel Titanium Carbon steel Bolting Austenitic stainless steel Cast materials Welded pipe
Allowable tensile stress S
Exceptional and test Normal Conditions conditions MIN{ (SY 0.2 / 1.5) , (ST / 3.5) } 0.9 SY 0.2
SRavg / 1.5
MIN{ (SY 1.0 / 1.5) , (ST / 3.5) }
0.9 SY 1.0
SRavg / 1.5
? ? ? ? MIN{ (SY 0.2 / 4) , (ST / 5) }
0.9 SY 0.2 0.9 SY 0.2 0.9 SY 0.2 0.9 SY 0.2 SY 0.2 / 2
ASME UG-99 (b) : Pt = 1.3 MAWP ( Sa / S )min MAWP = maximum allowable pressure P = Design Pressure Sa = allowable stress at room temperature, normal operating conditions S = allowable stress under normal operating conditions For each component Elliptical Head (01) 30.10 Shell (02) 31.05 Shell (03) 31.05 Elliptical Head (04) 30.11
MAWP Test Pressure at the Top :
P (MPa) 0.8 0.8 0.8 0.8
Compartment 1 0.93 MPa 1.209 MPa
Sa (MPa)
S (MPa)
118 118 118 118
118 118 118 118
t (mm)
c (mm) 7 7 7 7
/ / /
Pt (MPa) 0 0 0 0
/ / /
For vertical vessels with a test in horizontal position : Pt = Pt + DPt
DPt = additional hydrostatic pressure corresponding to the height of the vertical compartment.
Design Pressure P : Test Pressure at the Top : Hydrostatic pressure DPt :
Compartment 1 0.8 MPa 1.209 MPa /
/ / / /
/ / / /
1.209 1.209 1.209 1.209
Hydrostatic Pressure Test
Operating Type of compone nts
Speci fic Gravi ty
liquid level
hydrostatic height
Hydrostatic pressure
(mm)
(mm)
(MPa)
Speci fic Gravi ty
Horizontal
Vertical
liquid level
hydrostatic height
Hydrostati c pressure
(mm)
(mm)
(MPa)
liquid level
hydrostatic height
Hydrostati c pressure
(mm)
(mm)
(MPa)
Shell(s) 0 1
30.10
0.00
0.00
0.0000
1,500.00
1,500.00
0.0147
0.00
0.00
0.0000
0 2
31.05
0.00
0.00
0.0000
1,500.00
1,500.00
0.0147
0.00
0.00
0.0000
0 3
31.05
0.00
0.00
0.0000
1,500.00
1,500.00
0.0147
0.00
0.00
0.0000
0 4
30.11
0.00
0.00
0.0000
1,500.00
1,500.00
0.0147
0.00
0.00
0.0000
Element(s) of geometry under internal pressure
Elliptical head (30.10) under internal pressure. ASME VIII DIV.1 2013 tn = nominal thickness So= Allowable stress Sy = Yield Strength t = minimum required thickness P = internal pressure D = inside diameter of straight flange R = inside radius of straight flange L = Inside radius Table UG-37 r = Inside radius Table 1-4.4 Lsf = Straight flange = 50 mm tmin = (t+Ca)/Tol% shall be tn SA516GR60 tn = 7.000 mm Seamless
Plate
Operation Horizontal test
N X
Operation Horizontal test
N X
ST = 414 MPa D/2h = 2 P (MPa) 0.8 1.2237 r (mm) 255.000 255.000
Tol% = / Cor. = 0 mm Ph (MPa) T (C) 0 210 0.0147 20 L (mm) Do (mm) 1,350.000 1,514.000 1,350.000 1,514.000
Tol. = 0 mm So (MPa) 118 198.9 D (mm) 1,500.000 1,500.000
E = Weld joint efficiency
T = Temperature ET = modulus of elasticity Sa = allowable stress at room temperature ST = tensile strength at room temperature s = circular stress Pa = Max. allowable pressure Ph = Hydrostatic pressure Ca = corrosion + tolerance Tol% = tolerance for pipes ts = (tnTol%)-Ca shall be t Schedule : / NPS : / PWHT : No Radiography : Spot UG-16(b) = 1.5 mm Sy (MPa) ET (MPa) Sa (MPa) 187 191,400 118 221 202,350 198.9 R (mm) Ro (mm) h (mm) 750.000 757.000 375.000 750.000 757.000 375.000
Appendix 1-4 (c)
K = 1/6 [2+(D/2h)2]
Operation Horizontal test
N X
S (MPa) 118 198.9
t = PDK/(2SE-0.2P) t = PDoK/[2SE+2P(K0.1)] E K 1 1 1 1
s = P [DK+ 0.2 ts] / (2E ts)
Pa = 2S E ts / [DK+ 0.2 ts]
Pa = 2S E ts / [DoK- 2ts(Ks = P [DoK- 2ts(K-0.1)] / (2E ts) 0.1)] ts (mm) s (MPa) Pa (MPa) t (mm) tmin (mm) 7.000 85.79 1.1 5.088 5.088 7.000 131.23 1.85 4.617 4.617
Appendix 1-4 (f) If 0.0005 ts/L < 0.002
r/D 0.08 : C1 = 9.31r/D0.086 r/D > 0.08 : C1 = 0.692r/D+0.605 a = 0.5D-r b = Lr
r/D 0.08 : C2 = 1.25
r/D > 0.08 : C2 = 1.462.6r/D Se = C1ET(ts/r) Re = c+r
j <b : c = a/[cos(b-j)] jb:c=a b = arc cos(a/b), rad
ASME VIII DIV.1 2013 tn = nominal thickness So= Allowable stress Sy = Yield Strength t = minimum required thickness P = internal pressure D = inside diameter of straight flange R = inside radius of straight flange L = Inside radius Table UG-37 r = Inside radius Table 1-4.4 Lsf = Straight flange = 50 mm tmin = (t+Ca)/Tol% shall be tn SA516GR60 tn = 7.000 mm Seamless
Plate
Operation Horizontal test
N X
Operation Horizontal test
N X
ST = 414 MPa D/2h = 2 P (MPa) 0.8 1.2237 r (mm) 255.000 255.000
Tol% = / Cor. = 0 mm Ph (MPa) T (C) 0 210 0.0147 20 L (mm) Do (mm) 1,350.000 1,514.000 1,350.000 1,514.000
Tol. = 0 mm So (MPa) 118 198.9 D (mm) 1,500.000 1,500.000
E = Weld joint efficiency
T = Temperature ET = modulus of elasticity Sa = allowable stress at room temperature ST = tensile strength at room temperature s = circular stress Pa = Max. allowable pressure Ph = Hydrostatic pressure Ca = corrosion + tolerance Tol% = tolerance for pipes ts = (tnTol%)-Ca shall be t Schedule : / NPS : / PWHT : No Radiography : Spot UG-16(b) = 1.5 mm Sy (MPa) ET (MPa) Sa (MPa) 187 191,400 118 221 202,350 198.9 R (mm) Ro (mm) h (mm) 750.000 757.000 375.000 750.000 757.000 375.000
Appendix 1-4 (c)
K = 1/6 [2+(D/2h)2]
Operation Horizontal test
N X
S (MPa) 118 198.9
t = PDK/(2SE-0.2P) t = PDoK/[2SE+2P(K0.1)] E K 1 1 1 1
s = P [DK+ 0.2 ts] / (2E ts)
Pa = 2S E ts / [DK+ 0.2 ts]
Pa = 2S E ts / [DoK- 2ts(K0.1)] Pa (MPa) t (mm) tmin (mm) 1.1 5.088 5.088 1.85 4.617 4.617
s = P [DoK- 2ts(K-0.1)] / (2E ts)
ts (mm) 7.000 7.000
s (MPa) 85.79 131.23
Appendix 1-4 (f) If 0.0005 ts/L < 0.002
r/D 0.08 : C1 = 9.31r/D0.086 r/D > 0.08 : C1 = 0.692r/D+0.605 a = 0.5D-r b = Lr
r/D 0.08 : C2 = 1.25
r/D > 0.08 : C2 = 1.462.6r/D Se = C1ET(ts/r) Re = c+r
j <b : c = a/[cos(b-j)] jb:c=a b = arc cos(a/b), rad
Model for analysis of stress due to support. Reactions per support, bending moment and shear loads are studied using a beam model on simple supported, with one of the supports fixed either to the left or the right of the beam. The beam is studied using the reduction process which is based on the Falk transmission matrices. Support conditions allow for resolution of the moment and the rotation which are not subject to discontinuity when crossing the support. External single load and moment are applied at their acting point and are considered as a discontinuity similar to a change in inertia or modulus of elasticity. Distributed loads do not constitute a discontinuity. Reference axes are : beam x on the right, y up with positive loads down, moments > 0 from x to y. Shell, liquid, and bundle own weight are considered as distributed loads while head weight, flange and cover, floating head and nozzle are considered as concentrated loads. Termination heads are removed and replaced as a concentrated load and an external moment. Hydrostatic height also creates an external moment as a result of the hydrostatic pressure applied to its location Each design case in analysed in the vertical and/or horizontal plane. The saddle reactions and bending moment used to check shell stresses are the vector sum of the two planes. This also provides the new angle where the shell stress should be checked Thermal effects are considered by the friction factor to be an additional moment at the saddle location. A fixed saddle balances all horizontal reactions. (m = 0) Principal stresses are f1 = zz22 and f2 = zz22 and general primary membrane stress intensity is eq = 1212, with : circumferential stress , z: longitudinal stress and : shear stress. Saddle stresses are studied in the 3 axes. For the purpose of wind and earthquake design, vibration periods are evaluated using the general modal equation [k.m] = 0 and solving the eigenvectors and eigenvalues. The flexibility matrix 1/k is derived using the beam analysis method, using successive unit loads applied at the mass location. The resulting dynamic matrix is 1/g.1/k.m where g = acceleration due to gravity and m = mass matrix. Eigenvectors correspond to the natural modes and eigenvalues to their frequencies. Subtracting the mode under study from the starting vector allows for study of the higher mode The Dunkerley method is used for stacked vessels. This enables the global circular frequency to be determined to 1/2 = 2/12 where 1 is the circular frequency of one vessel. The final period is T = 2/
Location of dominant stresses and worst cases.
Cases studied : 1 2 3
Operation Int.Max.P. (Corroded Weight)
Lifting (New Weight) Erected (New Weight)
(-
02[01] 02[01] 03[01] 03[01]
4 5 6
During test Int.Max.P. (Corroded Weight)
Shutdown (Corroded Weight) During test P = 0. (Corroded Weight)
Advances in Fire Safety Engineering: Selected Papers From The 5th Iberian-Latin-American Congress On Fire Safety, CILASCI 5, July 15-17, 2019, Porto, Portugal Paulo A. G. Piloto 2024 Scribd Download
Advances in Fire Safety Engineering: Selected Papers From The 5th Iberian-Latin-American Congress On Fire Safety, CILASCI 5, July 15-17, 2019, Porto, Portugal Paulo A. G. Piloto 2024 Scribd Download
