Page No Doc. No. Revision Design Calculation For Set In, Set On Nozzle With and Without Pad and Self Reinforced Nozzle
Page No Doc. No. Revision Design Calculation For Set In, Set On Nozzle With and Without Pad and Self Reinforced Nozzle
Page No Doc. No. Revision Design Calculation For Set In, Set On Nozzle With and Without Pad and Self Reinforced Nozzle
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DESIGN CALCULATION FOR SET IN, SET ON NOZZLE WITH
Page No
AND WITHOUT PAD AND SELF REINFORCED NOZZLE
Doc. No. Revision
SHELL INPUTS
Internal pressure P kgf/cm2 5.602
Internal diameter of the shell D mm 3500
Reqd. thickness of shell (corresponding to internal pressure) tr,int mm 7.0096
Reqd. thickness of shell (corresponding to external pressure) tr,ext mm 0
Allowable stress in shell at given temp Sv kgf/cm2 1406.14
Corrosion allowance of shell c.a.,shell mm 3.2
Shell thickness provided t '
mm 14
NOZZLE INPUTS
type of nozzle set on nozzle without pad
Nozzle O.D. d' mm 610
Nozzle wall thickness provided tn' mm 16
nozzle projection outside the vessel wall Lpr1 mm 400
allowable stress in nozzle Sn kgf/cm2 1406.14
Offset distance Off mm 0
reqd. nozzle thickness(corresponding to external pressure) tr n,ext mm 1.34
tb1
mm 10.2096
tint+c.a.,nozzle
tb2
mm 4.54
text+c.a.,nozzle
tb3
mm 11.54
from table +c.a.,nozzle
LIMITS OF REINFORCEMENT
limit parallel to vessel wall (D1)
D1 mm 1168.8
2*max(d,Rn+tn+t)
fr3
- - 1
min(Sn,Sp)/Sv
fr4
- - 1
Sp/Sv
AREA CALCULATION
Area required
Ar mm2 4096.41
[if fr<1] dtrF + 2tntrF(1-fr1), else dtrF
tb1
mm 10.2096
tint+c.a.,nozzle
tb2
mm 4.54
text+c.a.,nozzle
tb3
mm 11.54
from table +c.a.,nozzle
CERTAIN PARAMETERS
inside radius of nozzle
Rn mm 292.2
(d'-2tn)/2
LIMITS OF REINFORCEMENT
effective vessel wall length
LR mm 86.4
LR mm 86.4
8t,10t,8(t+te)(acc to diff condtns.)
for calculating LH
LH1 mm 141.9814
t+0.78(Rntn)0.5
for calculating LH
LH2 mm 410.8
Lpr1 + t
for calculating LH
LH3 mm 86.4
8(t+te)
for calculating LH
LH4 mm 0
X(h+t)+0.78(tn/(X-c.a.))(Rntn)0.5
CALCULATION OF AREAS
for calculating A1
λ - 3.495137
min(10, (2Rn+tn)/((D+teff)teff)0.5
ALLOWABLE STRESS
allowable local primary membrane stress
Sallow kgf/cm2 2109.21
1.5*Sn
FORCE CALCULATION
nozzle radius opening in vessel along long chord
Rnc mm 292.2
Rn/cosΦ
STRESS CALCULATION
average primary membrane stress
σavg kgf/cm2 4383.508
(fN+fS+fY)/AT
tb1
tint+c.a.,nozzle mm 10.2096
tb2
text+c.a.,nozzle mm 4.54
tb3
from table +c.a.,nozzle mm 11.54
some additional conditions are imposed on ug-37 when we use appendix 1-7 but area
required for reinforcement remains the same and thus we will directly use it
CONDITION ON LIMIT OF REINFORCEMENT
(AT,l > AR)
area required for reinforcement AT mm2 4096.41
from ug-37
LIMITS OF REINFORCEMENT
limit parallel to vessel wall
d1 mm 876.6
2*max(0.75*d,Rn+t+tn)
AREA CALCULATION
area contributed by shell
A1 mm2 1107.555
(d1-2*Rn)*[E1t-Ftr]-2tn(E1t-Ftr)(1-fr1)
check following condition on stresses only if nozzle I.D. is greater than 1000mm
and 3.4 (Rt)0.5 and and vessel I.D. is greater than 1500mm
FOR GIVEN INPUTS IT NEED NOT BE CHECKED
CONDITION ON STRESSES
(Sm<Sm,allow and Sm+b<Sm+b,allow)
CALCULATION OF SHADED AREAS FOR MEMBRANE STRESS
mean radius of shell
Rm mm 1758.6
Reff + t/2
area of nozzle
A3 mm2 2759.68
tn*min(Lpr1+t,max(t+te+(Rnmtn)0.5,t+te+16tn))
area of hub
A4 mm2 0
(X-tn')*(k1+t)
area of bevel
A5 mm2 0
0.5*(X-tn')*k2
STRESS CALCULATION
max. membrane stress
Sm kgf/cm2 713.1405
P(R(Rn+tn+(Rmt)0.5)+R(t+(Rnmtn)0.5))/As
bending moment
P(Rn3/6 +RRne) M kgfcm 198606.9
610 8.34
HENCE MIN REQIRED THK OF NOZZLE MAX(tnX,tnY) 11.54
AREA CALCULATION
AREA PROVIDED BY VESSEL WALL
t x LR x max(λ/5^0.85),1) A1 cm2 228.6022
NOZZLE PASS
STRESS CALCULATION
AVERAGE PRIMARY MEMBRANE STRESS
σavg Kgf/cm2 129.5045
( fs + fy + fn )/ At
WELD STRENGTH IS OK
PREPARED BY
VERIFIED BY
DATE
1.060904 8275.052
0.087287