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    Knuckle Joint

    Uploaded by

    tushar035
    The document describes the design of a knuckle joint to transmit 150kN of force. It involves: 1. Calculating the diameter of the solid rod as 16mm to withstand tension. 2. Calculating the diameter of the knuckle pin as 16mm to withstand shear forces. 3. Checking other components like the single eye end, eye hole, and fork ends to ensure they can withstand the tensile, compressive, and shear stresses and selecting their dimensions accordingly. The design process involves calculating the stresses in each component and checking they are below the allowable stress limits to ensure safe design of the knuckle joint.

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    Attribution Non-Commercial (BY-NC)
    Download as PPT, PDF, TXT or read online from Scribd

    Knuckle Joint

    Uploaded by

    tushar035
    7K views16 pages
    The document describes the design of a knuckle joint to transmit 150kN of force. It involves: 1. Calculating the diameter of the solid rod as 16mm to withstand tension. 2. Calculating the diameter of the knuckle pin as 16mm to withstand shear forces. 3. Checking other components like the single eye end, eye hole, and fork ends to ensure they can withstand the tensile, compressive, and shear stresses and selecting their dimensions accordingly. The design process involves calculating the stresses in each component and checking they are below the allowable stress limits to ensure safe design of the knuckle joint.

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    The document describes the design of a knuckle joint to transmit 150kN of force. It involves: 1. Calculating the diameter of the solid rod as 16mm to withstand tension. 2. Calculating the diameter of the knuckle pin as 16mm to withstand shear forces. 3. Checking other components like the single eye end, eye hole, and fork ends to ensure they can withstand the tensile, compressive, and shear stresses and selecting their dimensions accordingly. The design process involves calculating the stresses in each component and checking they are below the allowable stress limits to ensure safe design of the knuckle joint.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    7K views16 pages

    Knuckle Joint

    Uploaded by

    tushar035
    The document describes the design of a knuckle joint to transmit 150kN of force. It involves: 1. Calculating the diameter of the solid rod as 16mm to withstand tension. 2. Calculating the diameter of the knuckle pin as 16mm to withstand shear forces. 3. Checking other components like the single eye end, eye hole, and fork ends to ensure they can withstand the tensile, compressive, and shear stresses and selecting their dimensions accordingly. The design process involves calculating the stresses in each component and checking they are below the allowable stress limits to ensure safe design of the knuckle joint.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    of 16

    KNUCKLE JOINT

    • PROBLEM: Design a knuckle joint to


    transmit 150KN. The design stresses may
    be taken as 80 Mpa in tension, 60 Mpa in
    shear and 150 Mpa in compression.
    MAJOR COMPONENTS OF KNUCKLE JOINT

    (1) Single eye end


    (2) Double eye end
    (3) Knuckle pin
    (4) Collar
    (5) Taper pin / Split pin
    Knuckle Joint Assembly
    Knuckle Joint Assembly
    Single
    Single Eye End Eye End
    Double
    Double Eye EndEye End
    Knuckle
    Knuckle Pin Pin
    Collar Collar
    TaperTaper
    Pin / Split Pin
    Pin / Split Pin
    Knuckle Joint Assembly
    Knuckle Joint Assembly
    (1) Failure of the Solid rod in tension:
    (1) Failure of the of
    Let d = Diameter Solid rod in tension:
    the rod
    Let
    The d =transmitted
    load Diameter of(P),
    the rod
    150The load
    x 10 3
    x d2 x σ(P),
    transmitted
    = (Π/4) t
    = (Π/4) x d2
    x 80
    150 x 10 3
    = (Π/4)
    d = 15.45 say 16 mm. x d 2
    x σ t
    = (Π/4) x d 2
    x 80

    So,dRod
    = 15.45 say 16 =mm.
    Diameter 16mm
    So, Rod Diameter = 16mm
    (2) Failure of the Knuckle Pin in shear:
    Because of tensile load P, knuckle pin may fail in double shear.
    dp = Knuckle pin diameter

    τ = Allowable shear stress

    P = 2 x (Π/4) x dp2 x τ

    15000 = 2 x (Π/4) x dp2 x 60

    So, dp = 12.61mm

    Generally, pin diameter is taken equal to rod diameter.


    So, dp = d = 16 mm
    (3) Failure of the single eye or rod in tension:
    Generally, outer diameter of eye D1 and thickness t of single eye end
    is taken from the dimension of pin diameter.
    So, D1 = 2 dp = 2 x 16 = 32mm

    t = 1.2d = 1.2 x 16 = 19.2mm say 20mm

    Now, P = (D1-dp) x t x σ t

    15000 = (32-16) x 20 x σ t

    σ t = 46.88 N/mm2 ≤ [σ t ]
    (4) Failure of the single eye hole and knuckle pin crushing:
    P = dp x t x σ c

    15000 = 16 x 20 x σ c

    σc = 46.88 n/mm2
    So, σ c ≤ [σ c]

    So, the eye end and pin is safe in crushing failure.


    (5) Failure of the fork end in tensile:
    P = 2 x C x t1 x σ t

    t1= t/2 = 20 / 2 = 10mm

    And C = 2 t1 = t =20 taken,

    15000 = 2 x 20 x 10 x σ t

    σ t = 37.5 N/mm2

    So, σ t ≤ [σ t]

    So, the fork is safe in tensile failure.


    (6) Failure of the fork eye end at pin hole section in tensile:
    P = 2 x (D1 – dp ) x t1 x σ t

    15000 = 2 x ( 32-16) x 10 x σ t

    σ t = 46.88 N/mm2

    So, σ t ≤ [σ t]

    So, the fork eye end at pin hole section is safe in tensile failure.
    (6) Failure of the single eye end in double shear:
    P = 2 x { (D1 – dp )/2 } x t x τ

    15000 = 2 x { ( 32-16) / 2 } x 20 x τ
    τ = 46.88 N/mm2
    So, τ≤ [τ]
    So, the single eye end is safe in double shear.

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