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Mullion Check

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5.

0 Section classification
Parameters
50
2,5
44,8

2,1Area: 956.4456
Perimeter: 878.8653
Bounding box: X: -24.9971 -- 25.0032
80,79

Y: -75.2085 -- 80.7914
Centroid: X: 0.0000
Y: 0.0000
138,5

Moments of inertia: X: 2824127.1489


150

Y: 414631.9437
Product of inertia: XY: -89.7573
Radii of gyration: X: 54.3390
69,21

Y: 20.8210
Principal moments and X-Y directions about centroid:
I: 2824127.1522 along [1.0000 0.0000]
J: 414631.9404 along [0.0000 1.0000]
2,1

Bending in flat elements, Bbr = 313.05 Mpa Table 3.3-4


Compressive yield strength,Fcy = 170 Mpa
Cc,Distance from nuetral axis to extreme fibre of the element with greatest compression
= -80.79 mm
Co, Distance from neutral axis to other extreme. = 69.2 mm
m, Constant to be determined from table 4.8.1-1 = 0.70
k1, Bending = 0.5 Refer table 3.3-4
k1, Compression 0.35 Refer table 3.3-4
k2, bending 2.04 Refer table 3.3-4
k2,Compression 2.27 Refer table 3.3-4
Dbr, = 2.56 Refer table 3.3-4
Compression in flat element, Bp = 213.40 Mpa
Dp, = 1.18 Refer table 3.3-4
5.1 Element-1 ;- Element under bending in its own plane.
Clear height of shear web, h = 138.5 mm
Thickness of web, t = 2.1 mm
Slenderness = h/t = 65.95
Slenderness limit, S1 = 51.27
Slenderness limit, S2 = 87.18
Slenderness is between S1 & S2
Allowable stress = 118.0 Mpa.

F1007TR1101B Page 40 of 385


5.2 Element-2 ;- Element under uniform compression.
Width of element, b = 44.8 mm
Thickness of element,t = 2.5 mm
Slenderness, b/t = 17.92
Slenderness limit, S1 = 23.02
Slenderness limit, S2 = 39.62
Slenderness is less than S1

Allowable stress = 103.0 Mpa.


6.0 Shear classifiction.
Type of element = Unstiffened element
Clear height of web, h = 150 mm
- =
- =
Thickness of web, t = 2.1 mm
Slenderness = h/t = 71.43
parameter
Bs, buckling formula intercept for shear in flat = 123.7 Refer table 3.3-4
Cs = 97.52 Refer table 3.3-4
Ds = 0.52 Refer table 3.3-4
Slenderness limit,S1 = 39.3
Slenderness limit,S2 = 78.0
Slenderness is between S1 & S2
Allowable Shear stress = 46.8 Mpa

7.0 Lateral torsional buckling check (AS per ADM 2005)


7.1 Calculation of torsional constant
a = 50 mm
b = 150 mm
t1 = 2.5 mm
t2 = 2.1 mm

2 2
Torsional constant, J = 2.t2.t1(a-t2) .(b-t1)
a.t2+b.t1-t22-t12
4
= 1116752.15 mm

Plastic section modulus, SC


= 41942.4824 mm3
Unsupported length,Lb
= 2876 mm

F1007TR1101B Page 41 of 385


Moment of inertia about minor axis_Iy = 414631.9 mm4
Cb = 1
λ = Refer ADM 3.4.14

= 250.70 Refer ADM 3.4.14


Bc = 187.80 Mpa ADM Table 3.3.4
Dc = 0.97 ADM Table 3.3.4
Cc = 79.16 ADM Table 3.3.4
S1 = 130.8 ADM Eqn 3.4.14-4
S2 = 2447.6 ADM Eqn 3.4.14-5
Slenderness is between S1 & S2
Allowable stress (Due to Lateral torsional buckling.) = 98.88 Mpa
8.0 Check stresses (Aluminium)
8.1 Flexural stress
Limiting stress for alloy 6063-T6 for slendereness condition "Slenderness is between S1 & S2"
= 98.88 Mpa
Moment transferred in to aluminium profile = 2.85 kNm
Refer bending moment @___
3
Section modulus Zn or Ze = 34952.06866 mm
Stress due to moment = 81.45 Mpa

Stress is with in limit, SAFE in bending

8.2 Shear stress


Effective depth of element under shear = 150 mm
Number of webs resisting shear = 2
Thickness of the element under shear = 2.1 mm
2
Effective shear area of the element = 630 mm
Shear force = 4.6 kN
Shear stress = 7.33 Mpa
Limiting stress for alloy 6063-T6 for slendereness condition "Slenderness is between S1 & S2"
Allowable shear stress = 46.8 Mpa
Stress is with in limit, SAFE in Shear

8.3 Local capacity in axial tension/compression


Limiting stress for aluminium alloy 6063-T6 = 103.03 Mpa
2
Area of mullion = 956 mm
Tension/compression force = 1.26 kN
Axial stress = 1.32 Mpa
Stress is with in limit, SAFE in Tension/Compression

F1007TR1101B Page 42 of 385

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