Sofmandsolid
Sofmandsolid
Sofmandsolid
Shear force, Bending Moment, Bending stress, and shear stress in beams
1. Shear Force and Bending Moment diagram of beams Cantilever beam Simply supported beam Over hanging beam 2. Bending stress in beams 3. Shear stress in beams
Torsion
1. Torsion in shaft Simple Shaft Shaft in series Shaft in parallel Shaft coupled with bolt Shaft coupled with key 2. Torsion in spring Open coil Closed coil Spring in series Spring in parallel Semi elliptical Leaf Spring, Quarter elliptical Leaf Spring
Deflection of Beams
1. 2. 3. 4. Slope and Deflection in beams using Macaulays method Slope and Deflection in beams using Moment Area method Slope and Deflection in beams using Conjugate beam method Columns and Struts Eulers Load, Rankine Load, Eccentric load.
Truss
1. Method of joint 2. Method of section 3. Graphical method Short Questions Exercise
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Einstein College of Engineering Department of Civil Engineering
P = --------A
Stresses are three types tensile, compressive, and shear stress. Moment and torsion will produced any of these stresses. Strain is nothing but deformation (change in length, breadth, height, diameter, therefore area or volume) of the body or material due to load. Therefore strain is change in dimension to the original dimension. It may be length or volume. L = --------- L Change in length L L Original length Therefore by substituting the value of and in the Hooks law. Change in length is PL L = --------AE 4PL L = ----------- uniformly varying circular section Ed1d 2
PL L = -------------loge(a/b) uniformly varying rectangular section a>b Et(a-b) This is the fundamental equation to find change in length of any type of section or step section using principle of superposition method of varying load, length, area, and material. The change in length due to compressive load is taken as negative and positive for tensile load. Types of problem Both ends are free (to expand or shrink) determinate structure: Total change in length is equal to algebraic sum of change in length of each section of its load P, length L, Area A, and Youngs modulus E. These parameters may vary from section to section. The material is free to expand and shrink. L = 1 + 2+ 3+ ..+ n
P1
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P2
P3
P4
PAB PBc
PAB PBC
PCD
PCD
PAB - PBc = P1 PBC + PCD = P2 Equations (A) The equation shows that the section AB and BC is under tension and CD under compression. The direction of load in each section can be chosen as we desire, but if the final result is negative then the direction chosen is incorrect but the answer is correct. So in other words tensile force is actually a compressive force vice versa. Sum of change in length of each section due to expansion is equal to sum of change in length of each section due to compression. The load P, length L, Area A, and Youngs modulus E parameters may vary from section to section. Expansion section = Compression section 1 + 2 +....+ n = 3+ 4+ ..+ n Equations (B) Using equation A and B the problem can be solved. Composite Material of Equal length Reinforced Columns, Supporting load, Suspended load, Composite structure of equal length (example pipe inside a pipe) these problems can be solved with the following expression. The change length is same for all materials in that structure. Example in reinforced concrete column (RCC), steel and concrete length change equally, similarly for supporting load,
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Einstein College of Engineering Department of Civil Engineering
Or
When the lengths of the composite material are equal by substituting B in A, find the stresses in the materials. The ratio of Es/ Ec is known as modular ratio Composite Material of Unequal length tubular section 1. Find the material or section whose length is shorter or longer than other material. 1. Calculate the load required to make the section of equal length using formula of l. 2. This will give the remaining load that will be shared by both the sections. 3. At this point onwards it is similar to composite material of equal length. Bolt and Nut: Load in bolt = Load in tube bAb = tAt Change in length is sum of change in length in bolt and change in length in tube. = b + t Thermal Stresses: When there is increase in temperature the material expands this will produce stress. This is known as thermal stress. l = L t
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Einstein College of Engineering Department of Civil Engineering
Equation (C)
Three important modulis are Elasticity, Bulk, and Rigidity Modulus of Elasticity E = -------
PL from l = ----------AE
Bulk Modulus: Ratio of stress over volumetric strain K = ---------(v/V) It is also same as when related with E mE K = ----------3(m - 2) Modulus of Rigidity: Shear stress is proportional to shear strain.
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Einstein College of Engineering Department of Civil Engineering
U=
P L ---------2
PL L = ----------------AE
The stress due to gradual load is P/A. 2V U= ----- This is the strain energy stored in a body. Equation (A) 2E Strain Energy in Sudden Load The stress due to sudden load is found by equating the equation (A) in the following equation. (B) U = P x L ---- Equation (B) P x L
2V ---------- = 2E
Therefore stress produced due to sudden load is 2P = ------A Strain energy due to sudden load is found by substituting the stress due to sudden load in the following equation 2 V --------2E
U=
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Einstein College of Engineering Department of Civil Engineering
U=
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Einstein College of Engineering Department of Civil Engineering
SF -ve Any sign convention can be followed but it should be uniform throughout the problem. We have chosen upward load or shear force as positive and downward load or shear force as negative. Similarly take clockwise moment as negative and anticlockwise moment as positive. Cantilever Beam: 1. Simply add the load from right to find the shear force at various points. Upward SF minus downward SF will give SF at a point it may be +ve or ve SF. 2. Multiply the load with distance to find the moment at various points. Anti clockwise BM minus clockwise BM will BM at a point it may be +ve or ve SF. 3. Shear force maximum at the support. 4. Moment maximum at the support and zero at free end. Simply supported Beam: 1. Find the reactions at the supports. 2. When taking moment to find the reactions consider even the pure moment in the beam, be careful with the direction of the moment. Then follow the SF and BM diagram procedure to complete the figure. 3. Simply add the load from right to find the shear force at various points. Upward SF minus downward SF will give SF at a point it may be +ve or ve SF. 4. Multiply the load with distance to find the moment at various points. Anti clockwise BM minus clockwise BM will BM at a point it may be +ve or ve SF. 5. Moment is maximum where SF is zero for pure load only. 6. To find the maximum moment, find section where SF is zero equate upward load to downward load to distance x from a support. Take that distance to find the maximum moment. 7. Moments are zero at the supports. . Over hanging Beam: 1. Find the reactions at the supports. 2. When taking moment to find the reactions consider even the pure moment in the beam, be careful with the direction of the moment. Then follow the SF and BM diagram procedure to complete the figure. 3. Simply add the load from right to find the shear force at various points. Upward SF minus downward SF will give SF at a point it may be +ve or ve SF. 4. Multiply the load with distance to find the moment at various points. Anti clockwise BM minus clockwise BM will BM at a point it may be +ve or ve SF.
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Einstein College of Engineering Department of Civil Engineering
SF Diagram
BM Diagram
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Einstein College of Engineering Department of Civil Engineering
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Einstein College of Engineering Department of Civil Engineering
NA yt
max
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Einstein College of Engineering Department of Civil Engineering
B D Yt D/2 + d1 d1 NA d Yc
xx -axis b
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Einstein College of Engineering Department of Civil Engineering
SF -ve Note: Convert all loads to KN and length to Metre. Substitute the value of EI at the end. These will minimize the error during calculation. It is same as SF and BM in unit II. But only general BM equation is found at distance x by considering all loads and moments and equating it to the general equation EI d 2y/ dx2 = Mx. Double Integration or Macaulay Method: Cantilever: 1. Take moment Mx. for a distance x from free end. 2. While taking the moment all loads should be considered. 3. The concentrated moment should be taken as it is. Ex 150(x-5)0. Clockwise or anti clockwise watch the moment direction. 4. The point load moment is, load x distance. Ex 20(x-1) clock wise. 5. The udl load moment for top load is, load x distance. Ex 10(x)(x)/2. This is for load distributed through out the span. Some times it may be required to counter the downward load. It is clock wise moment. 6. The udl load moment for counter load is load x distance. Ex 10(x-2)(x-2)/2. This is for load distributed from x-2 distance from one end to the other end of the support. Some times it may be required to counter the upward load. It is anti clock wise moment. 7. Clockwise is negative (-) and anti-clockwise is positive (+). 8. Equate the moment to the general equation EI d 2y/ dx2 = Mx. 9. Integrate once the equation will be slope equation. 10. Integrate once again the equation will be deflection. 11. Constants are found by boundary conditions, slope dy/dx and deflection y is zero at support for cantilever. 12. Substitute the constant to the slope equation that would be final equation of the slope. It is used to find slope anywhere along the length of beam. 13. Substitute the constant to the deflection equation that would be final equation of the deflection. It is used to find deflection anywhere along the length of beam. 14. While substituting the value of x to the equations ignore the negative number section of the equation.
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Einstein College of Engineering Department of Civil Engineering
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Einstein College of Engineering Department of Civil Engineering
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Einstein College of Engineering Department of Civil Engineering
P =
Hollow shaft (D4 - d4) Ip = ----------------Ip = I/2 only for circular section 32 D - External dia and d internal dia Solid shaft d = 0 Therefore, Ip = D4 ------------32 D3 ------------16 32 TL ------------G D4
Torsional rigidity is the product of G and Ip which is GIp. Zp is known as polar modulus which is ratio of Polar inertia over the distance from NA. Note: To design the safe diameter, find the diameter required for stress and diameter required for twist and select which ever is larger.
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Einstein College of Engineering Department of Civil Engineering
Total Torque T = T 1 + T2 Twist is same in both shaft 1 = 2 The shafts may be of same material or different material, which is known as composite
shaft. Strain energy or Torsional resilience in shaft: It is the amount of energy stored when the shaft is in twisted position. Torsional energy U = Average Torque x angle of twist Tx U = ------------ --------(A) 2 L = ---- substitute equation in (A) Gr and Ip T = ---- substitute T equation in (A) r 2V U = -----------4G When U is divided by the volume of the shaft, is known as strain energy per unit volume. Therefore, Shaft coupled: The shaft is joined together when the length is not sufficient this is known as coupling of shaft. It is done in two methods. 1. Using bolts 2. Using key Bolt method T can be obtained from shaft expression for bolt and keyed shaft. Ip 2NT T = ------ or from Power expression P = ---------------r 60 T is torque in shaft which is transmitted to the coupled shaft through bolts or key. Therefore torque in bolts or key is equal to torque in shaft. T = no. of bolts x area of bolt x stress in bolt x radius of bolt circle Therefore T = n x db2 x b x Db/2
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Einstein College of Engineering Department of Civil Engineering
and
WAHL'S FACTOR : In order to take into account the effect of direct shear and change in coil curvature a stress factor is defined, which is known as Wahl's factor K = Wahl' s factor and is defined as Where C = spring index = D/d if we take into account the Wahl's factor than the formula for the shear stress becomes Spring frequency of vibration: g/ f = ---------------- unit Hz (Hertz) 2 Springs in series: Conditions:
Therefore equivalent stiffness is 1 1 1 ------- = ------- + -----ke k1 k2 Springs in parallel: Conditions: Load is shared by springs P = P1 + P2 Total Change in length or deflection is same = 1 = 2 Therefore equivalent stiffness is ke = k1 + k2
Strain energy in spring: It is the amount of energy stored when the spring is in twisted position. Strain energy U = Average Torque x angle of twist
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Einstein College of Engineering Department of Civil Engineering
2V U = -----------4G When U is divided by the volume of spring, is known as strain energy per unit volume. Therefore Open Coiled Spring Axial deflection: It is same as closed but the angle helix should be considered to solve the problem. The angle of helix should be greater than 10 degree. It generates torsion as well as moment Torsion T = PRcos Moment M = PRsin Alpha is angle of helix
2 Rn L = --------------------- = 2 Rn sec cos Angle of twist due to torsion, by substituting L and T in the equation below T G --- = ------Ip L We get, 64PR2n cos sec = -------------------------------- This is the angle of twist due to torsion G d4 Angle of deflection due to moment by substituting the value of M, L and in the equation below M E --- = ------I L We know, Moment M = PRsin = ML/EI Slope equation for the moment. We get, 128 PR2 nsin sec = ---------------------------------------- This is the angle due to bending moment E d4 Work done is due to torsion and moment for open coiled spring. Work done or strain energy U = Average load x distance = P /2
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Einstein College of Engineering Department of Civil Engineering
P T M -------- = ----------- + -------------2 2 2 Substituting the value of and is 64PR3n sec cos2 2sin 2 = --------------------------- --------- + -----------d4 G E Therefore stress in coil is due to torsion and moment therefore, 16PRcos 32PRsin t = --------------- and m = -----------------d3 d3 Total stress in the coil is = t + m When, = 0 it is same as closed coil spring. Strain energy of open coiled spring is P U = ------------2 Angular rotation of open coiled spring: = sin cos (Substituting the value of and ) 64PR2n sin = -------------------------d4 E Modulus of elasticity Leaf Spring: The reaction is like simply supported beam with concentrated load at mid span. Leaf springs do not develop any torsional stress. General equation is M E --------- = --------- = --------I y R
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Einstein College of Engineering Department of Civil Engineering
1 --------G
2 - -----------E
Since leaf spring consist of layer of plates of thickness t and breadth b. Therefore I for a plate is nbt3 I = ------therefore, 12 n Number of leaves or plates I for n plates is I x n y = t/2 N.A of plate We know to find stress, M --------- = --------I y 3PL = ----------- equation (A) 2nbt2 Deflection equation: theorem. L2 = ----------- equation (B) ignoring small values. 8R Where, L is Length of plate and R radius of curvature due to bending of spring. Substituting B in the following equation E --------- = --------y R L2 = --------- substitute for from equation (A) 4Et 3P L3 = --------8nEbt3
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Einstein College of Engineering Department of Civil Engineering
R R- L/2
L/2
Deflection
from
pythagros
or
8nEbt3 P = ----------3L3
Since leaf spring consist of layer of plates of thickness t and breadth b. Therefore I for n plates is nbt3 I = ------therefore, 12 n Number of leaves or plates I for n plates is I x n y = t/2 N.A of plate We know to find stress, M --------- = --------I y 6PL = ----------- equation (A) nbt2 Deflection equation: L2 = ----------- equation (B) ignoring small values. 2R Where, L is Length of plate and R radius of curvature due to bending of spring. Substituting B in the following equation E --------- = --------y R L2 = --------- substitute for from equation (A) Et
R L
R-
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Einstein College of Engineering Department of Civil Engineering
Thus Hoop stress is two times greater than longitudinal stress. To find the thickness Hoop stress should be used. Some times cylinders will have joints this will reduce the strength at the joint. Therefore and efficiency of joint () is included in the above expressions. pD pD c = ------------ and l = -----------2tc 4tL
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Einstein College of Engineering Department of Civil Engineering
c =
Strain due to longitudinal stress cause increase in length pD 1 1 ------ ----- - ---2tE 2 m
l =
Change in diameter in cylinder is d = c D Change in length in cylinder is l = l L Therefore change in volume of Cylinder: v ------ = l + 2 c (OR) = V pD -------2tE 5 2 --- - ----2 m
Thin Spherical Shells: Dt = p ( D2/4) pD -----------4t pd = ------------ Stress due efficiency in joints 4t
Thus =
1 ---m
Thus c1
4t Stress due to internal pressure p = Stress in cylinder + Stress in wire pDL = c2 2tL + w2 2 dw2 L --------- ---4 dw Longitudinal stress due to internal pressure p L = pD --------4t Change in Strain in wire = Final strain in wire Initial strain in wire w2 w1 w = -----------------Ew Ew Change in Strain in cylinder = Final strain in cylinder Initial strain in cylinder c2 l c1 c = ------ - ------- - -------Ec mEc Ec Change in Strain in wire = Change in Strain in cylinder that is 1 (c2 - c1 L/m) ------Ec w = c
Since the initial strain in the wire w1 /E w and the strain in cylinder c1 /Ec are the same, they are nullified, therefore the above equation is written as;
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Einstein College of Engineering Department of Civil Engineering
Final stress in wire w = w2 + w1 (Because both under tension) Final stress in cylinder c = c2 c1 (c2 is tensile c1 is compressive) Principal Stress and Strains Principal Plane: - It is a plane where shear force is zero is called principal plane. Principal Stress: - The normal stress on the principal plane is called principal stress. Obliquity : - It is angle between the resultant stress and normal stress. Mohrs circle: - It is a graphical (circle) method to find the stresses and strains on a plane. Principal Plane and Stresses can be solved by 1. Analytical Method Solving horizontal and vertical stresses to find the normal stress and shear stress using trigonometry method. 2. Graphical Method Mohrs circle method Analytical Method: The equation is solved assuming x and y as tensile stresses as positive and xy shear stress clockwise as positive to major principal stress. Simply change the sign if stresses are opposite. General equation to find the normal stress: n = xSin2 + yCos2- 2 xySinCos General equation to find the shear stress: t = xSinCos ySinCos + xySin2 - xyCos2 The resultant stress, R2 = n2 + t2 Maximum principal stress (x + y) x - y 2 max = --------------- + ----------- + 2 2 2 Minimum principal stress (x + y) min = --------------- 2 x - y 2 ---------- + 2 2
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Einstein College of Engineering Department of Civil Engineering
(x , xy)
P
2
x
C
(y , xy)
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Einstein College of Engineering Department of Civil Engineering
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Einstein College of Engineering Department of Civil Engineering
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Einstein College of Engineering Department of Civil Engineering
Unit V - Question 15 1. Torsion in shaft T/Ip= /r = G/L OR 1. Torsion in Spring T/Ip= /r = G/L
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Einstein College of Engineering Department of Civil Engineering
Modulus of Rigidity
9. Define resilience (Or) Strain energy It is the strain energy stored in the body. 10. Define proof resilience. It is the maximum strain energy stored in the body.
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Einstein College of Engineering Department of Civil Engineering
8. Define Wahls factor. The effect of direct shear and change in coil curvature a stress factor is defined, which is known as Wahl's factor. K = Wahls factor, if we take into account the Wahl's factor then the formula for the shear stress becomes 9. What are the conditions to design a circular shaft? 1. The stress should be within the limit of the torque. 2. Angle of twist should be within the torque. 10. Define torsional energy or torsional resilience. It is the strain energy stored due to angular twist. It is the product of Average torque and twist. 11. Define stiffness. It is a ratio of load over change in length. 12. Express the strength of solid shaft T = d 3/16 13. How shafts are coupled? Shafts are coupled by key or bolts. Deflection of Beams and Load & Buckling of columns. 1. What are the assumptions of double integration method? 1. The equation is based on the bending moment. 2. The effect of shear force is very small and thus neglected.
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Einstein College of Engineering Department of Civil Engineering
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Einstein College of Engineering Department of Civil Engineering
4. A mild steel rod of 20mm diameter and 300mm long is enclosed centrally inside a hollow copper tube of external diameter 30mm and internal diameter of 25mm. The ends of the tube and rods are brazed together and the composite bar is subjected to an axial pull of 40kN. E for steel and copper is 200 GN/m2 and 100 GN/m2 respectively. Find the stresses developed in the rod and the tube. Also find the extension of the rod. 5. A reinforced concrete column 500 mm x 500 mm in section is reinforced with 4 steel bars of 20 mm diameter, one in each corner. The column is carrying a load of 750 kN. Determine the stresses in concrete and steel bars. Take E S = 210 GPa and Ec = 14 GPa. Also, calculate load carried by steel and concrete. 6. A solid steel bar 500 mm long and 50 mm diameter is placed inside an aluminum tube 75 mm inside diameter and 100 mm outside diameter. The aluminum tube is 0.5 mm longer than the
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Einstein College of Engineering Department of Civil Engineering
Steel Rod
Copper Rod
100mm
(OR) 8. A steel tube of 20 mm internal diameter and 30 mm external diameter encases a copper rod of 15 mm diameter to which it is rigidly joined at each end. If the temperature of the assembly is raised by 80 0C calculate the stresses produced in the tube. 5 Ex = 2 x 10 N/mm2 Ec = 1 x 10 5 N/mm2. Coefficient of linear expansion of steel and copper are 11 x 10-6 per 0C and 18 x 10-6 per 0C. 9. A steel flat 24 mm x 6 mm in section riveted between two aluminum flats of same size at a temperature of 288 K is shown in fig. If this assembly is subjected to a compressive force of 35kN, find the stresses developed in each material. To what temperature the assembly can be raised that the stresses in the materials due to the load are nullified. Es = EA1 = 210 GPa. s = 12x10 -6/K and Al = 23 x 10 -6/K.
35kN 200mm
35kN
10. A steel rod 5 m long and 25 mm in diameter is subjected to an axial tensile load of 50 kN. Determine the change in length, diameter and volume of the rod. Take E = 2 x 105 N/mm2 and Poissons ratio = 0.30.
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Einstein College of Engineering Department of Civil Engineering
300kN
100mm
100kN
12. A bar of 30mm diameter is subjected to a pull of 60kN. The measured extension on gauge length of 200mm is 0.09mm and the change in diameter is 0.0039mm. Calculate and the values of the three module. 13. A tensile load of 60kN is gradually applied to a circular bar of 4cm diameter and 5m long. If the value of E = 2 x 105 N/mm2, determine a. stretch in the rod b. stress in the rod c. strain energy absorbed by the rod Find the above, if the same load is applied suddenly. Shear Force and Bending Moment Diagram, Bending Stress, and Shear Stress 1. Draw SFD and BMD with all the salient features. 20 kN 10 kN/m
2m
3m
2m
1m
2. Draw SFD and BMD with all the salient features. 20 kN 10 kN/m 1.5m 2m 1.5m 2m
3.Draw SFD and BMD with all the salient features. 30 kN 100 kNm 2m 2m 2m
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Einstein College of Engineering Department of Civil Engineering
10 kN
2m
20mm
100mm A 80mm N
(2)
5. A simply supported beam of span 6m and of I section has the top flange 40 mm x 5 mm, bottom flange of 60 mm x 5 mm, total depth of 100 mm, and web thickness 5 mm. It carries an UDL of 2kN/m over the full span. Calculate the maximum tensile stress and Maximum compressive stress produced. 6. Three planks of each 50 x 200 m timber are built up to symmetrical I section for a beam. The maximum shear force over the beam is 4 kN. Propose an alternate rectangular section of the same material so that the width of the section to be 2/3 of the depth. 7. Determine the dimensions of a timber beam of span 8m, which carries a brick wall of 200 mm thick and 5 m high and whose density is 18.5 kN/m3. The maximum permissible stress is limited to 7.5 N/mm2. Assume depth of beam as twice its width.
Shaft and Spring 1. A solid shaft transmits 400 kW at 200 rpm. If the shear is not to exceed 60 N/mm2. Find the diameter of the shaft. If this shaft is to be replaced by a hollow shaft whose internal diameter is 0.5 times outer diameter. Determine the size and percentage of saving in material, the maximum shearing stress being the same. 2. Find the diameter of a solid shaft to transmit 90 kW at 160 rpm, such that the shear stress is limited to 60 N/mm2. The maximum torque is likely to exceed the mean torque by 20%. Also find the permissible length of the shaft, if the twist is not to exceed 1 degree over the entire length. Take rigidity modulus as 0.8 x 10 5 N/mm2.
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Einstein College of Engineering Department of Civil Engineering
2. Find the maximum deflection of the beam at point load and slope at mid spam in terms of EI. 20 kN 10 kN/m 2m 3m 1m 1m
3, Find the maximum deflection of the beam at the free end and slope at 30kN in terms of EI. 30 kN 10 kN
2m
4m
2m
(OR) 4. A 1.2 m long column has a circular cross section of 45 mm diameter one of the ends of the column is fixed in direction and position and other end is free. Taking factor of safety as 3, calculate the safe load using (i) Rankines formula, take yield stress = 560 N/mm2 and = 1/1600 for pinned ends. (ii) Eulers formula, Youngs modulus for cast iron = 1.2 x 105 N/mm2. 5. Find Euler critical load for a symmetric I section of width 300mm x total depth 1100mm with web thickness 20mm and flange thickness 50mm, if it is 6m long, both ends fixed. Assume Youngs Modulus for cast iron as 80 KN/mm2. Compare this load with that given by Rankines formula, = 1/1600, = 567 N/mm2. Find the maximum stress in the column if the column is allowed to bend 15mm at the middle. 6. A column of circular cross section has 150mm dia and 3m long. One end of the column is fixed and other end hinged. The column carries a load of 100KN at an eccentricity of 15mm from the geometrical axis of the column. Find the maximum compressive stress in the column
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Einstein College of Engineering Department of Civil Engineering
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Einstein College of Engineering Department of Civil Engineering
A 2m 2m
6kN 3. Find the forces in the members AB, BF, BC and FE of the truss shown in Fig. C B 3.6m 2.4m A 2.4m F 2.4m E 2.4m D
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Einstein College of Engineering Department of Civil Engineering