CAT GRADER 14H 7WJ664-UP Electrical System Schematic
CAT GRADER 14H 7WJ664-UP Electrical System Schematic
CAT GRADER 14H 7WJ664-UP Electrical System Schematic
Wire Color
Wire Description
Description
Power Circuits
Wire Number
Wire Color
Description
Accessory Circuits
Component
Schematic Location
Component Location
Machine Location Component
Connector Location
Connector Number
CONN 1 CONN 2 CONN 3 CONN 4 CONN 5 CONN 6 CONN 7 CONN 8 CONN 9 CONN 10 CONN 11 CONN 12 CONN 13 CONN 14 CONN 15 CONN 16 CONN 17a CONN 17b CONN 17c CONN 18 CONN 19 CONN 20 CONN 21 CONN 22 CONN 23 CONN 24 CONN 25 CONN 26a CONN 26b CONN 27a CONN 27b CONN 28 CONN 29 CONN 30 CONN 31 CONN 32 CONN 33 CONN 34 CONN 35a Secondary Steering CONN 35b CONN 36 CONN 37 CONN 38 CONN 39 CONN 40 CONN 41 CONN 42 CONN 43 CONN 44 CONN 45 CONN 46 CONN 47 CONN 48 CONN 49 CONN 50 CONN 51
Alarm - Action Alarm - Backup Alternator Batteries - 12 Volt Breaker - Alternator (60A) Breaker - Converter (25A) Breaker - Headlamp Breaker - Lightbar Low Beam Buss Bar Control - Secondary Steering Converter - 24V to 1 2V Converter - 24V to 1 2V Converter - 24V to 1 2V Flasher Fuses Fuses Fuses Gauge - System Air Press. L/S Gauge - System Air Press. A/S Gauge Cluster Ground - Cab Ground - Engine Ground - Frame (Front) Ground - Frame (Rear) Ground - Frame To Cab (Front) Ground - Localized Stud Ground - Strap Lamp - Diff. Unlock Lamp - High Beam Indicator Lamp - Master Action Lamp - Turn Indicator (Left) Lamp - Turn Indicator (Right) Meter - Service Monitor - Electronic Monitoring System (EMS) Motor-Blower Motor - Blower (A/C) Motor - Blower (Defrost) Motor - Blower (Heater) Motor - Secondary Steering Motor - Starter Motor - Washer (Front Lower) Motor - Washer (Front Upper) Motor - Washer (Rear) Motor - Wiper (Front Lower) Motor - Wiper (Front Upper) Motor - Wiper (Rear) Motors - Condenser Power Port - (i2V) Receptical - Aux. Start Relay - Condenser Relay - Main Relay - Secondary Steering Relay - Start Resistor - Blower Switch (A/C) Resistor - Blower Switch (Heater) A = Operators compartment (Dash). B = Operators compartment (Steering console). C=Operator's compartment (Right side console) D = Operators compartment (Headliner). E = Operators compartment (Under seat).
B-8
C 1 2
Schematic Location
Resistor - Defrost Motor Resistor - Defrost Motor Resistor - Panel Lamp Dimmer Sender - Articulation Sender - Engine Coolant Temp. Sender - Fuel Level Solenoid - A/C Clutch Solenoid - Blade Cushion Solenoid - Centershift Solenoid - Centershift Solenoid - Differential Unlock Solenoid - Engine Shutdown Solenoid - Forward Horn Solenoid - Park Brake Solenoid - Start Aid Suppressor - Arc (A/C Clutch) Suppressor - Arc (Diff. Unlock) Switch - A/C Refrigerant Switch - Air Dryer Switch - Back-Up Alarm Switch - Beacon Switch - Beacon Switch - Blade Cushion Switch - Blower (A/C) Switch - Blower (Heater) Switch - Brake Air Switch - Centershift Pin Switch - Defroster (Front) Switch - Defroster (Rear) Switch - Differential Unlock Switch - Disconnect Switch - Engine Coolant Temp. (Monitor) Switch - Engine Coolant Temp. (Start Aid) Switch - Engine Oil Press. Switch - Flood Lamps Switch - Fuel Press. Switch - Head/Tail Lamp Switch - Headlight Dimmer Switch - Horn Switch - Hyd. Oil Temp. Switch - Key Start Switch - Light Bar Low Beam Switch - Neutral/Start Switch - Panel Lamp Dimmer Switch - Parking Brake Press. Switch - Primary Steering Switch - Secondary Steering Test Switch - Start Aid EMS Test Switch - Stop Lamp Switch - Tail Lamp Switch - Thermostat(A/C) Switch - Turn Signal Switch - Wiper (Front Lower) Switch - Wiper (Front Upper) Switch - Wiper (Rear)
Machine Location
E E B
Schematic Location C-15 F-14 F-14 B-14 B-14 A-14 A-14 A-14 B-13 B-13 B-13 D-13 D-13 D-13 F-12 B-12 A-10 B-11 A-11 F-11 F-11 D-10 D-10 D-10 D-10 D-10 C-10 C-10 C-10 B-10 A-9 B-9 B-9 E-9 A-9 D-8 D-8 B-8 F-7 F-7 A-6 C-6 C-6 C-6 C-6 E-6 E-6 E-6 C-5 C-5 C-5 F-3 F-3 E-3 E-3 B-3
Machine Location 4 36 7 8 11 27 26 8 37 37 37 22 37 37 37 10 C C C 28 28 B B 39 39 39 21 33 33 C C 38 38 39 39 39 39 38 20 20 40 17 17 17 17 17 17 17 40 40 40 17 17 42 42 43
101 102 103 105 108 109 112 113 114 115 116 118 119 121 122 123 124 129 130 134 135 136 141 144 147 149 151 152 158 165 169 173 176 200 201 301 304 306 307 308 310 311 321 322 326 403 404 405 406 408 409 410 411 413 415 417 419 441 447 450 462 488 498 A429
RD RD RD RD RD RD PU OR RD RD BR GY PK RD BU WH GN BU RD RD BU GN PK RD RD PU GN BU BR YL PK RD OR BK BK BU WH GN OR YL PU WH BR GY RD GN YL GY Pu WH OR WH PK BR GN GY YL OR PK YL YL WH WH YL
Bat (+) Hd Lmp Aux Ckt Key Sw Aux Ckt Alt Output (+) Term. Main Power Rly Output Opr Mon Panel B+ Switched Warning Horn (Forward) Aux Ckt Aux Ckt Aux Ckt Aux Ckt Back Alarm To Lamp Aux Ckt Aux Ckt A/C Aux Ckt Aux Ckt Aux Ckt Aux Ckt Secondary Ster Aux Ckt Aux Ckt Aux Ckt Aux Ckt Aux Ckt Aux Ckt Aux Ckt Aux Ckt Aux Ckt Aux Ckt Aux Ckt Ground Circuits Main Chassis Operator Monitor Return Basic Machine Circuits Starter No. 1 Sol Starter Relay No. 1 Output
Starter Relay Coil To Neut Start SW Or Key SW Key Start SW To Neut Start SW Or Sensor Module
500 501 502 503 504 505 506 507 508 509 511 512 513 515 516 517 521 522 537 556 570 575 576 577 578 584 592 593 597 A503 A504 A506 A507 A513 600 601 603 604 605 606 608 609 611 614 619 629 727 728 E773 F775
BR GN OR BR YL BU PU WH PU WH BR GN OR GY GN BU YL WH GN WH BU YL PK PU BU YL BU GN PU PK GN OR YL PK BR GY PK OR YL GY GN YL PU PU GN PK GN BU YL BU
Wiper - Front (Park) Wiper - Front (Low) Wiper - Front (HI) Wiper.- Rear (Park) Wiper-Rear(Low) Wiper - Rear (HI) Washer - Front Washer - Rear Radio Speaker - Left Radio Speaker - Left (Commom) Radio Speaker-Right Radio Speaker - Right (Common) A/C Compressor/Refrigerant Pressure SW Blower Motor (HI) Blower Motor (Medium) Blower Motor (Low) A/C SW To Refrigerant SW A/C Clutch To Thermostat SW Turn Signal SW To Flasfler Differential Lock Blade Cushion Sol Wiper-Aux (Park) Wiper-Aux (Low) Wiper-Aux (HI) Washer-Aux Wiper SW Jumper DC/DC Converter Power Output Condensor Fan Relay To Motors A/C HI Press. Coutout SW To Low Press. SW Front Defroster Fan (Low) Rear Defroster Fan (Low) Front Defroster Fan (HI) Rear Defroster Fan (HI) DC/DC Converter Memory Output Lighting Circuits Dash Lamp Basic Dash Lamp Hi Rotary Beacon Stop Lamp Turn Lamp - Left Turn Lamp - Right Flood Lamp - Rear Flood Lamp - Side I-lead Lamp Hi Park/Tail/Dash/Lamp Head Lamp Lo Aux Head LampControl Circuits Control Circuits Secondary Ster Motor Relay Secondary Ster Cont SW Center Shift Sol - Push Centershift Solenoid
F-15 D-14 C-14 D-13 F-11 D-10 D-10 C-14 E-13 F-8 F-10 F-12 E-9 B-5 D-9 E-10 E-5 E-5 F-5 D-5 C-13 D-6 C-13 D-6 F-12 C-12 E-5 D-6 E-5 E-5 E-4 E-10 E-6 A-12 B-10 E-4 A-10 F-13 C-13 F-6 F-6 F-6 C-4 D-4 A-11 B-11 F-12 C-14 C-10 D-14 F-13 D-13 B-11 A-11
5,6 8 13 B B 5 9 12 12 13 B C B B A A A 17 22 39 8 17 D 23 A A A A A B A 15 14 15 E 20 19 16 16 16 17 17 18 21 41 3 21 8 22 8 15 E
C-12 A-14 A-13 A-13 E-2 B-3 C-3 E-14 D-13 F-3 B-11 A-13 A-13 E-14 A-13 F-14 F-14 B-5 B-10 B-8 B-10 A-10 A-2 B-9 A-5 B-5 D-9 C-14 B-14 A-14 C-13 D-8 B-13 E-8 D-9 E-9 B-11 B-9 E-8 E-14 E-9 B-11 F-10 B-8 E-8 A-2 D-8 B-11 E-9 A-4 B-4 A-4
23 24 25 22 30 29 11 4 22 10 10 25 22 3 22 31 4 C C C C C 11 C C C B 6 24 24 32 B 24 B B B 33 C B 4 B 34 35 C B 11 B E B C C C
Main Power Relay Coil Start Aid SW To Start Aid Sol Start Aid Sol To Temp SW Bckp Alarm Lamp Travel Alarm Warning Horn (Forward) Key Start SW C Term. Monitoring Circuits Alternator (R) Term. Opr Mon Hyd Oil Temp Opr Mon Oil Press. (Low Setting) Opt Mon Coolant Temp Opr Mon System Air Press. Opr Mon Neut Opr Mon Action Alarm Opr Mon Master Opr Mon Fuel Press. Opr Mon Test SW Primary Ster SW Opr Mon Parking Brake Eng Coolant Temp Gauge Fuel Level Gauge Tach Sender (+) Secondary Ster Motor Indicator Air SW To Air SW Jumper Diff. Lock Indicator Articulation Indicator
The connectors shown in this chart are for harness to harness connectors. Connectors that join a harness to a component are generally located at or near the component. See the Component Location Chart.
Printed in U.S.A.
A 1
AA
1 2 Typical representation of a Deutsch connector. The plug contains all sockets and the receptacle contains all pins.
1 2 Typical representation of a Sure-Seal connector. The plugand receptacle contain both pins and sockets.
Receptacle 2
Part No.
3E-1906 3E-5383 3E-7985 3T-3123 7N-8532
Resistance (Ohms)
17.6 0.6 6.0 3 (MIN) 925 (MAX) 1.55 0.15 10.3 1.03 25.0 .3 560 to 716 @ 54 C (130 F) 72 to 82 @ 110C (230F) 10.0 0.5 20.1 1.0 55.2 5.8
Overall 2.0 .1; Tap 1.0 .05
36 1
31 7 4 3 27 25 26 2 8 19
6 32 22 5 9
16 41 12 13 20 D 28 1435 E
15 42 39
Pressure Symbol
Temperature Symbol
Level Symbol
Flow Symbol
Pin or Socket Number Wire, Cable, or Harness Assembly Identification Single Wire Connector Component Part Number
B A 17 30 29 24 21 18 33 34 37 23 11 10 C 38 43 40
Normally open switch that will close with an increase of a specific condition (temp-press-etc.). Normally open switch that is closed due to an applied condition, and will open again with a specific decrease in that condition.
Pin
A
325-PK-14
A 1
AA
325-PK-14
9X-1123
Socket
Wire Color
200-BK-14
Normally closed switch that will open with an increase of a specific condition.
Wire Gauge
Normally closed switch that is open due to an applied condition, and will close again with a specific decrease in that condition.
21 28 14 D 40 18 13 E 27 26 25 19 2 8 3 4 7 9 24 32 22 37 5 6 33 41 C 16 38 12 35 11 23 34 10 20 B 15 A 30 29
The circle indicates that the component has screw terminals and a wire can be disconnected from it.
Part No.
Function
3E-2028 Engine Coolant Temperature Park Brake Air Pressure 3E-2033 Brake Air Pressure 3E-6425 Coolant Temperature (Start Aid) 8T-8640 Primary Steering Pressure 9X-0378 Engine Oil (Pressure) 107-0616 Fuel (Pressure - EMS) 114-5334 A/C Refrigerant (Pressure) 125-9352 Stop Lamp (Pressure) 131-4135 Hydraulic Oil Temperature
Deactuate 93 C (199 F) 530 40 kPa (77 6 psi) 27 C MIN (81 F MIN) 700 103 kPa (100 15 psi) 38 20 kPa (5.5 3.0 psi) 69 21 kPa (10 3 psi) 48 20 kPa (MIN) (7 3 psi MIN) 90C MIN (194 F MIN)
Contact Position
NormallyClosed NormallyOpen NormallyCksed A-B, Normally Open A-C, Normally Closed NormallyOpen NormallyClosed NormallyOpen NormallyOpen NormallyClosed
1 36 31
17 42 39 43
No circle indicates that the wire cannot be disconnected from the component.
T
SENDER - A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure. RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay. CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too much current flows through it. This does not destroy the circuit breaker and it can be reset to become part of the circuit again. SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work. MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an internal switch that places the latch coil circuit open at the time the coil latches.
This indicates that the component has a wire connected to it that is connected to ground.
E07077
This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the machine.
Contact position at the contacts of the harness connector. A hysteresis band exists: with increasing pressure the closed condition can be maintained up to 2800 kPa (405 psi), with decreasing pressure the closed condition can be maintained down to 170 kPa (25 psi).
15
BACKUP ALARM 123-6449 BK BK TURN LAMP 7X-6066 CCC 1 321-BR 2 200-BK RD BK CCC 1 605-YL 2 200-BK CCC 604-OR 614-PU 200-BK CONN 2 321-BR 605-YL 604-OR 614-PU 606-GY 200-BK CCC E 5 7 1 2 3 4 6
14
E 121-RD 321-BR 2 1 4 3 WH-18 WH-18 1 4 2 3 WH-18 WH-18 BACK-UP ALARM SW 3E-9367
13
24V IN GROUND SECONDARY STEERING RELAY 3E-0154 RD-0 WW AAA L69 YY AAA SECONDARY STEERING MOTOR 117-3915 200-BK 727-GN 462-YL RD-0 AAA YY MOTOR XX BK-0 XX LOCALIZED GROUND STUD 12V OUT IGNITION
12
176-OR-14 200-BK-10 (NOTE E) 113-OR EE 24V TO 12V CONVERTER 3E-8646 ANTENNA 9W-3072 CABLE AS. 9W-3073 PP 135-BU 200-BK 12V POWER PORT 117-2311 EE EE 176-OR-14 15A 25A CONVERTER BREAKER 3T-2662 12V RADIO 135-5946 B+ MEMORY B+ GROUND + LH SPEAKER - LH SPEAKER + RH SPEAKER - RH SPEAKER ANTENNA CONN 18 1 135-BU 2 200-BK PP K DOME LAMP 8C-9678 GGG 1 727-GN 2 417-GY 1 2 9 6 8 4 5 3 7 136-GN 308-YL 200-BK 200-BK 728-BU 403-GN GGG L60 GGG A 6 7 1 4 2 3 5 462-YL 727-GN 727-GN 417-GY 136-GN 728-BU 308-YL 200-BK 403-GN L57 462-YL 727-GN 417-GY 136-GN 728-BU A429-YL 308-YL 522-WH 597-PU 326-RD 405-GY 406-PU 413-BR 201-BK 441-OR 201-BK 608-GN 447-PK 403-GN 403-GN L57 L35 YL RD BK WH WH/BK GY GY/BK EE
11
A K 1 101-RD-14 2 113-OR CONN 19 101-RD-14 K A513-PK 592-BU 200-BK 508-PU 509-WH 511-BR 512-GN 113-OR 728-BU 200-BK 3 2 1 BU RD BK
10
A GROUND + BATTERY GROUND (RADIO) +12V RADIO +24V IN +12V MEMORY 3 2 6 5 1 4 200-BK 113-OR 200-BK 592-BU 102-RD A513-PK 200-BK 200-BK 200-BK
9
L32 L32 24 TO 12 VOLT CONVERTER 119-1733 GROUND + BATTERY GROUND (RADIO) +12V RADIO +24V IN +12V MEMORY
8
A 3 2 6 5 1 4 200-BK 147-RD 200-BK 135-BU 147-RD 200-BK 200-BK
6
REAR WASHER 7T-8891 A MOTOR + A 507-WH 200-BK
5
200-BK 200-BK 200-BK 507-WH 506-PU 578-BU
L66
MOTOR + A A -
A MOTOR + -
L21
L10 L32
L10
L21 L13 L16 L12 L11 L11 L13 L11 A CONN 47 P 606-GY 605-YL 611-PU 619-GN 200-BK 629-PK 200-BK EEE FORWARD HORN SOLENOID 7T-9074
L51
S T G
RD WH BK
1 3 2
L35
L65
L65 L35 201-BK 404-YL 619-GN 611-PU 606-GY 606-GY 605-YL 605-YL 614-PU 556-WH 608-GN 310-PU 308-YL CONN 31 NN J 2 1 322-GY L12
L11 L35
L65 WITH SECONDARY STEERING SWITCH CONN'S A, B CONN 35a 417-GY 1 2 A CONN 35b 417-GY 1 201-BK 2 A A
L35
L11
200-BK
EEE
619-GN
5 6 3 2 1 8 7 4
L13 L16
L13 L16
L32 L12
L10 COOLANT TEMP GAUGE CLUSTER 124-0384 WH RD OR PU GN GY PK YL BK (24 V) (12 V) (24 V) (12 V) K IGN LAMP 8M-6176 SEND GRD ELECTRONIC MONITORING SYSTEM (EMS) 9X-7801 M 403-GN 415-GN 405-GY 406-PU 413-BR 201-BK 417-GY 113-OR 410-WH 201-BK 419-YL 404-YL 408-WH 409-OR 201-BK 201-BK 201-BK 411-PK 3 15 5 6 13 20 16 4 12 1 10 17 19 7 8 9 2 14 18 11 ALTERNATOR TEST ENG OIL PRESS COOLANT TEMP FUEL PRESS UNUSED UNUSED SHIFT FAULT PRIM STEER + BATTERY ALARM UNUSED BRAKE ON HYD TEMP BK AIR PRESS NEUTRAL GROUND UNUSED UNUSED LAMP FUEL LEVEL A506-OR K A506-OR 200-BK 1 2 IGN SEND GRD ARTICULATION 135-BU 200-BK 113-OR A513-PK 200-BK 512-GN 511-BR 592-BU 101-RD-14 509-WH 508-PU
1 2 3 4 5 1 2
629-PK EEE LO BEAM HEADLAMP 9X-7169 619-GN P P P 605-YL 200-BK 200-BK 200-BK 200-BK 200-BK 611-PU P P HI BEAM HEADLAMP 9X-7170 1 2 RD BK LO BEAM HEADLAMP 9X-7169 TURN SIGNAL 7X-6066 L1 611-PU 200-BK 200-BK 200-BK 611-PU 611-PU 200-BK K K K 200-BK 605-YL 2 1 BK RD CAB HI BEAM HEADLAMP 133-3035 CAB TURN SIGNAL 7X-6066
L10
200-BK 200-BK
L35
L51
E 122-BU-14 200-BK
WH YL BK
3 1 2 K
L16
L69
L69
L48
L72 606-GY 605-YL 614-PU 608-GN 310-PU 601-GY A J 601-GY 601-GY 200-BK 308-YL 415-GN 601-GY 200-BK 200-BK 601-GY 200-BK 103-RD 619-GN 115-RD 601-GY 601-GY 200-BK 200-BK 102-RD 619-GN 200-BK 200-BK 601-GY 601-GY 601-GY 601-GY 601-GY 103-RD 601-GY 200-BK 601-GY 200-BK 103-RD 200-BK 200-BK J J 2 J 2 J 5 J START AID EMS TEST SW 9X-9628 J 310-PU 201-BK L30 L30 L30
A LEFT SPEAKER 6T-7695 K 508-PU + 509-WH K L14 DEFROSTER 9X-9657 L10 L10 114-RD 322-GY 1 2
108-RD 200-BK
L60
L37
T 200-BK 122-BU-14
MOTOR RELAY OPR PANEL DIFFERENTIAL UNLOCK SOLENOID 144-6295 E GN 556-WH 1 GN 200-BK 2 E 556-WH 200-BK 1 2 MUR440 + BATTERY KEY SW GROUND STEER SW ALTERNATOR SECONDARY STEERING 3E-5184 NEUTRAL/START SW 3E-9367
GN-18 GY-18 WH-18 YL-18 PK-18 BR-18 BK-18 BU-18 PU-18 OR-18 GN-18
L45
113-OR 441-OR 614-PU 404-YL 201-BK A429-YL 447-PK 200-BK CONN 43 A M 403-GN 1 113-OR 8 441-OR 6 447-PK 4 415-GN 10 405-GY 2 406-PU 7 413-BR 3 201-BK 5 9 CONN 42 A M A429-YL 5 10 410-WH 6 201-BK 9 419-YL 2 404-YL 3 408-WH 1 409-OR 7 201-BK 8 417-GY 4 A M 200-BK 2 614-PU 3 605-YL 4 606-GY 1 611-PU 5 498-WH 6 7 CONN 41 200-BK
556-WH 308-YL 322-GY 114-RD 605-YL 606-GY 614-PU 611-PU 619-GN 601-GY
L72
L50
L50
CONN 15
L54 A429-YL
L54
611-PU 608-GN
147-RD 135-BU
570-BU
629-PK 609-YL
E
L48 L60
A506-OR A503-PK
2 1 4 3
WH-18 WH-18
1 4
2 3
L65
WH-18 WH-18
L65
K 200-BK 200-BK 200-BK 200-BK DIFF UNLOCK LAMP 7N-5876 MASTER ACTION LAMP 9W-2111 200-BK 200-BK 200-BK 200-BK L/S SYSTEM AIR PRESS M GAUGE 1W-3306 LAMP 7N-5876 R/S SYSTEM AIR PRESS GAUGE 1W-3306 LAMP 7N-5876
609-YL
200-BK 200-BK
601-GY 601-GY
L55
M 1 8 6 4 3 9 7 5 2
619-GN 200-BK
K K
10 1 2 3 4 5 6 7 8 9
RD BK
MOTOR
L65
J 200-BK
HORN SW 132-2115
CONN 30
1 3 4 6
201-BK 417-GY 201-BK 201-BK 201-BK A429-YL 405-GY 406-PU 413-BR 447-PK 441-OR 403-GN 403-GN 409-OR 606-GY 605-YL 201-BK 415-GN 404-YL 614-PU 200-BK 113-OR 408-WH L11
L2
L2
RESISTOR 7T-4003
L10
CONN 49 A 609-YL 200-BK 1 2 CC 609-YL 200-BK BLADE FLOOD LAMP 9X-6775 570-BU 200-BK A 570-BU 200-BK 1 2 T 570-BU 200-BK 570-BU 200-BK T 1 2 GN GN
200-BK 629-PK
BLOWER 9X-0343
200-BK
CONN 48 A
J J 2 5
200-BK J
411-PK 201-BK
L16
121-RD
J 2 J 5 J J
308-YL
LIGHTBAR HEADLAMP LOW BEAM BREAKER BREAKER 3T-2662 3T-2662 308-YL 308-YL L45 310-PU L66
M 108-RD 200-BK
L14
308-YL 200-BK Y 1 2
Y 112-PU-4 Y MAIN RELAY 101-7740 Y 109-RD-4 109-RD-4 START RELAY 3E-7279 109-RD-10 Y 2 1
L57 L54
L57
1 2
L55
L55
J 101-RD 115-RD
FUSE BLOCK 9G-0747 611-PU 10A 10A 10A 10A 10A 10A 10A 15A 10A J J J J J J J J J
1 J 2
614-PU
J 3 1 4 5 2 6 7
308-YL 326-RD
L43 112-PU-4 112-PU-4 112-PU-10 112-PU-8 112-PU 200-BK 200-BK L94 200-BK
J J 101-RD-10 112-PU-8 J
Y 109-RD-4 ALT + Y 200-BK-4 Y ALTERNATOR BREAKER 9S-0174 STD 9S-4693 ATCH Y 60A 80A CONN 12 101-RD-4
L56
L63 L56 L37 L63 C 1 2 A429-YL 200-BK 123-WH L37 L37 200-BK 200-BK 200-BK 200-BK L36 L37
ALTERNATOR 100-5047 50A ATCH 3E-7577 75A ATCH 6N-9294 35A STD L60 L69 L51
AAA
306-GN
201-BK
L21 L18
L18 CONN 40 K 101-RD-14 A 135-BU 1 135-BU 2 CONN 39 K 592-BU A 113-OR 7 113-OR 605-YL 1 A513-PK 606-GY 2 605-YL 611-PU 3 606-GY 619-GN 4 611-PU 601-GY 5 619-GN 101-RD 6 601-GY 507-WH A K 152-BU 3 578-BU 576-PK 1 506-PU 577-PU 2 152-BU 575-YL 4 576-PK 507-WH 6 577-PU 578-BU 7 575-YL 506-PU 5 101-RD 592-BU 8 A513-PK 9 101-RD-14 10 101-RD-14 CONN 38 L7 112-PU-10 112-PU-10 FFF K CONN 44 L19
200-BK
165-YL
403-GN
109-RD-4
L48
L39
CONN 23 J 3 102-RD 1 105-RD 8 134-RD 5 130-RD 9 123-WH 7 136-GN 6 113-OR 4 124-GN 2 122-BU-14 10 CONN 24
BLADE CNTRL BLADE FLOODS REAR FLOODS DIFF LOCK PARK BRAKE SUPP STEER GAUGES AIR CNDTR AIR DRYER NOTE J
J 2 J
1 J 498-WH J 556-WH 3
L6
FRONT FRAME
CAB GROUND
L63
L94
L63
200-BK-8
L23
L63
L23
FRONT UPPER WIPER LO K 9X-3392 GND HI 200-BK BK MOTOR K T 501-GN 1 GN B+ PARK 118-GY 3 GY L19 500-BR 4 BR 502-OR 2 OR 200-BK 200-BK 200-BK 200-BK 200-BK L22
165-YL
201-BK
M M
614-PU L21
L15
L56
308-YL 310-PU
L45
15A
15A
606-GY 200-BK
AA
HHH CONN 21 J
605-YL 606-GY
OPERATOR STATION
498-WH 200-BK
L J 537-GN J
M M
200-BK 606-GY
605-YL 200-BK
200-BK
614-PU 200-BK
6 J
629-PK
L30
614-PU 200-BK
RESISTOR 3T-3123
J 1 2
601-GY 600-BR
L62
601-GY
614-PU
200-BK
L48 L60
FUSE BLOCK 9G-0747 J 10A KEY SW J 10A J HORN 10A SECOND STEER J 10A CONVERTER J 10A TURN SIGNALS J 10A TAIL LAMPS J 10A STOP LAMPS J 10A BACKUP ALARM 10A SPARE 101-RD-10
609-YL
570-BU
E
T 1 2 GN GN BLADE CUSHION SOLENOIDS 7T-6517
CONN 50
OPERATOR STATION
1 4 6 5 3 2
L64
D
200-BK-6 FRONT A FRAME 408-WH F775-BU 200-BK 200-BK 200-BK E773-YL 201-BK 4 MMM MMM K 200-BK-8 L62 200-BK 200-BK 200-BK 200-BK 200-BK L62 L6 WIRES THAT HAVE BATTERY VOLTAGE WHEN THE KEY SWITCH IS OFF. WIRES THAT HAVE BATTERY VOLTAGE WHEN THE KEY SWITCH IS ON. STARTING CIRCUIT. GAUGE CIRCUIT. ELECTRONIC MONITOR SYSTEM CIRCUIT. (EMS) PANEL LAMP CIRCUIT. WASHER / WIPER CIRCUIT. HEATER AND AIR CONDITIONER CIRCUIT. GROUND CIRCUIT. ENGINE SHUTDOWN CONTROL CIRCUIT. TURN SIGNAL CIRCUIT. START AID CIRCUIT. ALL DASHED LINES ARE ATTACHMENTS. SYMBOL DESCRIPTION ABBREV RD WH OR YL PK BK GY PU BR GN BU COLOR RED WHITE ORANGE YELLOW PINK BLACK GRAY PURPLE BROWN GREEN BLUE BLADE, SPADE, RING, OR SCREW TERMINAL CIRCUIT CONNECTED CIRCUIT NOT CONNECTED ELECTRICAL CONNECTION TO MACHINE STRUCTURE INTERNAL ELECTRICAL CONNECTION TO SURFACE OF COMPONENT CONNECTOR ATCH WIRE, CABLE & COMPONENT CONN 46 L# CIRCUIT GROUPING DESIGNATION PART NO. CHG 00 00 00 00 02 01 00 01 00 01 02 04 01 01 00 00 00 01 00 00 02 01 02 03 02 03 00 00 07 00 02 00 00 02 00 00 03 00 01 01 01 00 02 00 00 LOC (PLATFORM) (ENGINE) (RADIATOR GRILL) (R FRAME) (CAB-REAR) (STEERING CONSOLE) (CAB-FRONT) (SW PANEL) (GAUGE CONSOLE) (HEADLIGHTS-BAR) (LOW BEAMS) (CAB FUSE PANEL) (BLADE CUSHION) (XSMN CONSOLE-SWITCHES) (BEACON-OPEN ROPS) (CONDITIONER GP-B) (FUEL TANK) (SECONDARY STEERING) (HEADLAMP BREAKER) (LOW BEAM BREAKER-BAR) (BLADE FLOOD LAMP) (REAR FLOOD LAMP) (2-WAY RADIO CONVERTER) (CONDENSER GP-CAB) (CONDENSER GP-ROOFTOP) (REAR FLOOD LMP-FUEL TNK) (CONDENSER JUMPER) (POWER PORT) (START MTR TO ENGINE) (CONDENSER FAN JUMPER) (HORN SWITCH) (FUSE TO CIGAR LIGHTER) (POS BAT TO BUSS BAR) (NEG BAT/DISCONNECT SW) (DISCONNECT SW TO GND) (NEG BAT TO POS BAT) (START MTR TO FRAME GND) (GND-R FRAME TO F FRAME) (GND-R FRAME TO F FRAME) (START MTR/STR RELAY) (STEERING MTR TO GND) (STR RELAY TO STR MTR) (GND-F FRAME TO CAB) (RECEPT AS TO BUSS BAR) (RECEPT AS TO FR GND) NOTE LOC C-6 B-13 F-14 B-12 A-6 D-10 C-6 C-5 E-6 F-3 F-3 C-6 E-3 B-9 B-10 B-11 B-13 E-13 D-10 D-10 B-3 F-14 F-12 C-10 C-10 A-14 C-9 F-12
121-RD 165-YL
L7
L43
BK-6 200-BK-10
RD-00
200-BK
AAA 306-GN
BK-00 200-BK-4
BK-00
RD-00 TT
NEG POS
LL UU
AAA AAA
KKK
KKK
WWW
YYY
LLL YYY
ENGINE
RD-00 BK-00
GG 1 2 MM
L39 L43
WH/RD-14
WH/RD-14
105-RD 307-OR 326-RD 308-YL 134-RD F775-BU 165-YL 570-BU 169-PK 101-RD
201-BK 405-GY
AAA 2 1
BK BK
ENGINE OIL SW 9X-0378 REAR FRAME L48 Y 7 6 5 1 4 3 2 A L55 L56 310-PU 308-YL 403-GN 608-GN 447-PK 200-BK L56
VV
4 L37
VV A
BK-14 MOTOR
BEACON 128-6983 1 2
FFF FFF
L L L L L L L
UPPER WIPER/WASHER LOWER WIPER/WASHER REAR WIPER/WASHER FRONT DEFROSTER REAR DEFROSTER DOME LAMP BEACON
118-GY 118-GY
200-BK
200-BK
L36
L36
101-RD 507-WH 578-BU 506-PU 118-GY 501-GN 500-BR 502-OR 601-GY 200-BK
WITH 103-8519 ROOFTOP CONDENSER GP., REMOVE JUMPER KK AND MATE HARNESS FF TO HARNESS A
200-BK
521-YL-14 597-PU-14
REAR FRAME
FF 1 2 3 4
FF
L35
601-GY
CONN 1
CONN 26a
L35
E 1 2
TT
BK-00
LLL
UU
200-BK
DISCONNECT SW 7N-0718
L18 L21
L18
PARK
L64 L7 307-OR 604-OR 121-RD 619-GN 611-PU 606-GY 605-YL 409-OR 122-BU-14
601-GY
CONN 37 A
112-PU-10
CONN 45 L
IDENT A E773-YL 200-BK 200-BK 200-BK 200-BK 200-BK 118-GY 118-GY 200-BK 200-BK 1 2 GN GN CENTERSHIFT SOLENOID 9X-9482
1 2
1 2
L23
L23
MOTOR
U 601-GY 200-BK A
U PANEL LAMP (SHIFT LEVER) 7N-5876 ACTION ALARM 1 9G-9813 U RD BK 1 2 410-WH 201-BK
311-WH 310-PU
L36
L51
L36
L61
2 W 144-RD W 601-GY W
CONN 4
CONN 11 201-BK AAA A 413-BR 2 405-GY 1 201-BK 3 441-OR 4 406-PU 5 6 7 CONN 10 AAA A 7 3 597-PU 1 326-RD 2 522-WH 6 5 462-YL 4 727-GN CONN 9 FUEL LEVEL SENDER 140-7724 L51 200-BK
L63
B
E 1 2 C 201-BK
L54
L54
L48
200-BK 200-BK
201-BK
L57
L42
COOLANT TEMP SENDER 7N-8532 AAA 441-OR T L60 L51 L63 CONN 6 L69 608-GN 200-BK HH Y 1 608-GN 2 200-BK L63
3 U F775-BU 4 6
L 5
200-BK 629-PK
CONN 27
165-YL F775-BU
U 2
200-BK 200-BK
3 2 1
123-WH 200-BK
1 2
RD RD
584-YL A504-GN A507-YL 576-PK 119-PK 575-YL 578-BU L L 200-BK 605-YL 606-GY 619-GN 611-PU 200-BK
BK BK
1 2
406-PU 201-BK
L5
AAA
MOTOR
BU BK
201-BK
CONN 17b
THERMOSTAT SW 3E-5464
200-BK
FUEL SW 107-0616
L49
L49
3 5 1 4 2
CONN 5
L61
419-YL 201-BK
1 2
BK-18 BK-18
601-GY 200-BK
L L 2 1 3 4
A L L B B F775-BU 200-BK 1 2 GN GN
577-PU
L2
462-YL 200-BK
10A
604-OR 130-RD
L48
CONN 16
1 2 5 4 3
601-GY
601-GY
STRAP 4 GA STD 1/0 ATCH E 614-PU 606-GY 556-WH L51 605-YL 122-BU-14 604-OR 121-RD 409-OR 307-OR 200-BK
W 112-PU 521-YL 522-WH 124-GN 200-BK 601-GY 603-PK 200-BK CONN 28 BEACON SW 9X-9639
L7
CONN 29 1 2 3 4 5 6 7 8 9 10
7 6 2 3 4 8 5 1
A 5 4 7 6 8 2 1 9 10 3 611-PU 619-GN 605-YL 606-GY 122-BU-14 604-OR 121-RD 409-OR 307-OR 200-BK 200-BK
141-PK 151-GN
L55
A 6 5 4 3 1 2 U
108-RD 502-OR L H L B L B
L7
L7
RESISTOR 9G-1950
144-RD
601-GY
L42
200-BK
U U 2
U U 2
L 2 L L
L L
P L
W CONN 51
A 1 2
CC 609-YL 200-BK
HARNESS AS. A 140-3669 AAA 143-2448 CCC 142-8096 E 142-8097 H 101-8161 J 142-0775 K 139-3506 L 115-9433 M 142-7535 P 116-0297 EEE 110-7855 FFF 101-8181 T 106-5524 U 142-8088 W 142-1249 X 124-1429 Y 142-8098 GGG 101-8185 AA 115-9446 HHH 139-0248 CC 101-8190 JJJ 101-8192 EE 112-0829 FF 8X-9091 GG 123-8330 HH 101-8193 KK 4E-8715 PP 139-3507 WIRE AS. LL 9F-4337 MM 6T-6962 NN 132-2115 GGGG 139-0071 CABLE AS. KKK 116-9981 RR 8R-3669 LLL 128-8527 TT 143-5966 UU 061-7661 VV 7G-1060 VV 8X-9618 WW 101-8202 XX 101-8204 YY 124-5346 MMM 1S-2342 YYY 143-9169 YYY 143-9169
ATCH ATCH
ATCH ATCH ATCH ATCH ATCH ATCH ATCH ATCH ATCH ATCH
C-13 ATCH C-10 E-9 A-9 C-14 C-14 C-13 C-13 C-13 B-12 B-12 F-13 F-12 F-13 D-5 C-13 C-13
P L
L22
HEATER GP 8C-9787 REAR WIPER 9X-3392 H 200-BK 200-BK 504-YL 119-PK 503-BR 505-BU H 1 3 4 2 BK GN GY BR OR LO GND MOTOR T B+ HI RESISTOR 9G-1950 1 2 5 4 3
611-PU 200-BK
K K K K
L1
L1
L 5 WITH 8C-9788 COND. GP., CONN 17a MATES TO CONN 17b WITH 8C-9787 HEATER GP., CONN 17aMATES TO CONN 17c U GGGG CIGAR LIGHTER 24V CIGAR LIGHTER 9W-0335 L20
200-BK 619-GN 119-PK 119-PK L H B L B L15 504-YL 503-BR 507-WH L L P L W REAR WIPER SW 3T-6655 L15 511-BR 512-GN L15 L6 L6 A 408-WH 201-BK 408-WH 488-WH A 488-WH 201-BK 1 2 1 2
611-PU 200-BK
P P P
200-BK
COOLANT SW 3E-6425
THIS SCHEMATIC IS FOR THE 14H NA, (145-1117 CHG 01) 606-GY 200-BK BK-18 BK-18 BRAKE AIR SW 3E-2033 BRAKE AIR SW 3E-2033 1 2 RD BK TURN SIGNAL 7X-6066 LO BEAM HEADLAMP 9X-7169 LO BEAM HEADLAMP 9X-7169 COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE MACHINE WITH THE KEY AND ENGINE OFF AND XMSN SHIFTER IN NEUTRAL UNLESS OTHERWISE SPECIFIED: ALL WIRES IN A SPLICE ARE THE SAME IDENT. NUMBER, COLOR, AND 16 GAUGE UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAUGE NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE NOTE E: POWER LEADS FOR 2-WAY FM COMMUNICATION RADIO SHOULD BE SIZE 10 AWG NOTE J: USE 20A FUSE WHEN ATTACHMENT AIR CONDITIONER (HEATS AND COOLS) WITH ROOF TOP CONDENSER IS PRESENT
L50
L50
200-BK
311-WH 200-BK
AAA 1 2
BK BK T
L63
L41
PARK
112-PU
10A
129-BU 200-BK
H 2 7 5 3 6 1 8 4 CONN 36
S T G
RD WH BK
L49 AAA 2 1
L49 L49 AIR CONDITIONER CLUTCH SOL 3E-1906 ARC SUPPRESSOR 106-8704 AAA 1 2
CONN 17c RESISTOR 7T-4003 H A504-GN A507-YL 200-BK 504-YL 119-PK 503-BR 505-BU 603-PK 3 5 1 4 2
X 515-GY 200-BK
1 2
WH/RD-14 BK-14
MOTOR
522-WH 513-OR
GN GN MUR440
584-YL 141-PK
K + K
619-GN 200-BK
P P
RD BK
1 2
513-OR 597-PU
BK-18 BK-18
L20
L20
E04646
15
14
13
12
11
10