Up550manual 3

Instruction Manual
Model UP550 Program Controller

Users Manual for Cascade Primary-loop Control
IM 05E01C02-42E
IM 05E01C02-42E
1st Edition
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Introduction
Thank you for purchasing the UP550 program controller.
I How to Use the Manuals

Purpose Setup Basic operation Title 1. Installation 2. Initial Settings Description Describes the tasks (installation, wiring, and others) required to make the controller ready for operations. Describes examples of setting PV input types. Making settings described herein and program creation in 3. Programming allow you to carry out basic control. Describes examples of creating basic programs. The use of the program pattern setup charts included in the 3.7 Program Pattern Setup Charts is recommended. Contains a parameter map that serves as a guide to creating programs. Also includes a brief explanation of the functions of program parameters. Describes key operation sequences. For operation control through external contact inputs, see the external contact inputs described in 1.5 Terminal Wiring Diagrams.
Program creation
3. Programming
General understand- 3.5 Program Parameter Map ing of programming 3.6 Lists of Program Parameters operations Operating 4. Operations procedures and troubleshooting Brief operation 6.1 Parameter Map
Contains the parameter map used as a guideline for setting parameters. Function description 6.2 Lists of Parameters Briefly describes the functions of parameters. In addition, each parameter table has a User Setting column, where and setpoint you can record your setpoints when setting them in the recording controller.
I Controllers Applicable to Cascade Primary-loop Control

The specification codes of the UP550 applicable to cascade primary-loop control are given in the table below.
UP550-01 UP550-21
I Regarding This Users Manual

(1) This manual should be provided to the end user. Keep an extra copy or copies of the manual in a safe place. (2) Read this manual carefully to gain a thorough understanding of how to operate this product before starting operation. (3) This manual describes the functions of this product. Yokogawa M&C Corporation (hereinafter simply referred to as Yokogawa) does not guarantee the application of these functions for any particular purpose. (4) Under absolutely no circumstances may the contents of this manual, in part or in whole, be transcribed or copied without permission. (5) The contents of this manual are subject to change without prior notice. (6) Every effort has been made to ensure that the details of this manual are accurate. However, should any errors be found or important information be omitted, please contact your nearest Yokogawa representative or our sales office.
Media No. IM 05E01C02-42E (CD) 1st Edition : May 2000 (YK) All Rights Reserved Copyright 2000, Yokogawa M&C Corporation
IM 05E01C02-42E
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I Safety Precautions
The following symbol is indicated on the controller to ensure safe use.
CAUTION
This symbol on the controller indicates that the operator must refer to an explanation in the users manual in order to avoid the risk of injury or death of personnel or damage to the instrument. The manual describes how the operator should exercise special care to avoid electric shock or other dangers that may result in injury or loss of life.
The following symbols are used in the hardcopy users manuals and in the users manual supplied on the CD-ROM.
NOTE
Indicates that operating the hardware or software in a particular manner may damage it or result in a system failure.
IMPORTANT
Draws attention to information that is essential for understanding the operation and/or features of the controller.
I Regarding Force Majeure

Yokogawa M&C Corporation assumes no liability for any loss or damage, direct or indirect, caused by the use of or unpredictable defects of the product.
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Model UP550 Program Controller Users Manual for Cascade Primary-loop Control
IM 05E01C02-42E 1st Edition
CONTENTS
1. Installation .............................................................................................. 1-1
1.1 1.2 1.3 1.4 1.5 Model and Suffix Codes .................................................................................. 1-1 How to Install ................................................................................................... 1-2 How to Connect Wires .................................................................................... 1-5 Hardware Specifications ................................................................................ 1-7 Terminal Wiring Diagrams ............................................................................ 1-13
2.
Initial Settings ......................................................................................... 2-1

2.1 2.2 2.3 2.4 2.5 2.6 Names and Functions of Front Panel Parts ................................................... 2-2 Setting UP mode (Setting First at Power-on) ................................................. 2-3 Changing UP mode ......................................................................................... 2-4 Setting Primary PV Input Type ....................................................................... 2-6 Changing Tracking Input Type ..................................................................... 2-10 Initializing Parameters .................................................................................. 2-12
3.
Programming .......................................................................................... 3-1

3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 Overview of Program Patterns ....................................................................... 3-1 Example of Program Pattern Setup Charts ................................................... 3-2 Creating Program Patterns............................................................................. 3-4 Changing Program Patterns .......................................................................... 3-11 Program Parameter Map ............................................................................... 3-14 Lists of Program Parameters ....................................................................... 3-16 Program Pattern Setup Charts ..................................................................... 3-21 Explanation of Program Functions .............................................................. 3-24
4.
Operations .............................................................................................. 4-1

4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 4.9 4.10 Monitoring-purpose Operating Displays Available during Operation ......... 4-1 Performing/Canceling Auto-tuning ................................................................ 4-3 Setting PID Manually ....................................................................................... 4-4 Selecting Program Pattern Number (PT.No) .................................................. 4-6 Switching between RUN and RESET Modes ................................................. 4-7 Switching between AUTO and MAN ............................................................... 4-8 Manipulating Control Output during Manual Operation ............................... 4-9 Enabling/Disabling Hold Mode of Program Operation ............................... 4-10 Changing Program Setpoint when in Hold Mode ......................................... 4-11 Executing Advance Function ................................................................... 4-12
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4.11 4.12 Switching to Local-mode (LOCAL) Operation ............................................. 4-13 Changing Setpoint during Local-mode Operation ...................................... 4-14
5.
Troubleshooting and Maintenance ........................................................ 5-1

5.1 5.2 Troubleshooting .............................................................................................. 5-1 Maintenance .................................................................................................... 5-5 5.2.1 5.2.2 5.2.3 5.2.4 5.2.5 Cleaning ........................................................................................... 5-5 Replacing Brackets ........................................................................... 5-5 Attaching Terminal Cover .................................................................. 5-5 Replacing Parts with a Limited Service Life ....................................... 5-7 Replacing Control Output Relays ...................................................... 5-8
6.
Parameters .............................................................................................. 6-1

6.1 6.2 Parameter Map ................................................................................................ 6-1 Lists of Parameters ......................................................................................... 6-6
7.
Function Block Diagram and Descriptions............................................ 7-1
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1.
Installation
This chapter describes installation, wiring, and other tasks required to make the controller ready for operation.
1.1
Model and Suffix Codes

Before using the controller, check that the model and suffix codes match your order.
Model UP550 Type -0 -1 -2 0 1 Suffix Code Standard type Position proportional type Heating/cooling type None With communication, auxiliary analog input, and 1 additional DI Description Program controller (provided with retransmission output and 15 V DC loop power supply as standard)
Optional functions
Check that the following items are provided: Program controller (of ordered model) .................................. 1 Brackets (mounting hardware) ............................................. 1 pair Unit label.............................................................................. 1 Users Manuals for Single-loop Control ................................ 7 (A2 size) Users Manual (Reference) (CD-ROM version) .................... 1
I Correspondence between the Model and Suffix Codes, and the Contact Input/Output Terminals Provided
Check the model ordered and the presence/absence of contact inputs and outputs in the following table.
indicate that the contacts are available.
Model and Suffix Codes UP550UP5500 1 Contact input terminals DI1 DI2 DI3 DI4 DI5 DI6 DI7 DI8 DO1 Contact output terminals DO2 DO3 DO4 DO5 DO6 DO7

Note: For details on the functions of contact inputs/outputs, see 1.5 Terminal Wiring Diagrams.
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1.2
How to Install
NOTE
To install the controller, select a location where: 1. 2. 3. 4. 5. 6. 7. 8. 9. no one may accidentally touch the terminals, mechanical vibrations are minimal, corrosive gas is minimal, temperature can be maintained at about 23C and the fluctuation is minimal, no direct radiant heat is present, no magnetic disturbances are caused, no wind blows against the terminal board (reference junction compensation element), no water is splashed, no flammable materials are around,
150mm
150mm
150mm 150mm
Never place the controller directly on flammable items or equipment. If the controller has to be installed close to flammable items or equipment, be sure to provide shielding panels all around the controller, at least 150 mm away from every side; the panels should be made of either 1.43 mm-thick metal-plated steel plates or 1.6 mmthick uncoated steel plates.
G Installation Position
Install the controller at an angle within 30 from horizontal with the front panel facing upward. Do not install it facing downward. The position of right and left sides should be horizontal.
Front panel of controller
Must not exceed 30
30
Rear of controller
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I External Dimensions and Panel Cutout Dimensions

UP550
96 11 100 Large bracket Unit: mm
PVE1 PVE2
91.8
Small bracket 1 to 10 mm (Panel thickness)
General installation
117 min.
Side-by-side close installation

[(N-1)96+92]
+0.8 0
(53)
145 min. N stands for the number of controllers to be installed. However, the measured value applies if N 5.
92
+0.8 0
92
+0.8 0
(25)
92
+0.8 0
112
96
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I How to Install
Turn off the power to the controller before installing it on the panel because there is a possibility of electric shock.
CAUTION
After opening the mounting hole on the panel, follow the procedures below to install the controller: 1. 2. Insert the controller into the opening from the front of the panel so that the terminal board on the rear is at the far side. Set the brackets in place on the top and bottom of the controller as shown in the figure below, then tighten the screws of the brackets. Take care not to overtighten them.
Large bracket Panel
(top mounting hardware)
Terminal board Direction to insert the controller

Insert the controller into the opening from the front of the panel.
Insert a screwdriver into the brackets to tighten the screws.
Small bracket
(bottom mounting hardware)
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1.3
How to Connect Wires

1) Before carrying out wiring, turn off the power to the controller and check that the cables to be connected are not alive with a tester or the like because there is a possibility of electric shock. Wiring must be carried out by personnel who have basic electrical knowledge and practical experience.
CAUTION
2)
NOTE
1) Provide power from a single-phase instrument power supply. If there is a lot of noise in the power line, insert an insulating transformer into the primary side of the line and use a line filter (recommended part: ZAC2205-00U from TDK) on the secondary side. As a countermeasures against noise, do not place the primary and secondary power cables close to each other. For thermocouple input, use shielded compensating lead wires for wiring. For RTD input, use shielded wires that have low conductor resistance and cause no significant differences in resistance between the three wires. The cables to be used for wiring, terminal specifications, and recommended parts are as shown below. Control output relays may be replaced. However, because they have a life of 100,000 times that of the resistance load, use auxiliary relays to turn on/off a load. The use of inductance (L) loads such as auxiliary relays, motors and solenoid valves causes malfunction or relay failure; always insert a CR filter for use with alternating current or a diode for use with direct current, as a spark-removal surge suppression circuit, into the line in parallel with the load.
2)
3) 4)
I For DC Relay Wiring

UP550 O.C Relay External DC power supply
I For AC Relay Wiring

UP550 External AC power supply
R
UPs contact Diode (Mount it directly to the relay coil terminal (socket).) UPs contact
Relay (Use one with a relay coil rating less than the UPs contact rating.)
Relay (Use one with a relay coil rating less than the UPs contact rating.)
CR filter (Mount it directly to the relay coil terminal (socket).)
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G Cable Specifications and Recommended Cables

Purpose Thermocouple RTD Other signals Name and Manufacturer Shielded compensating lead wires, JIS C 1610, (See Yokogawa Electrics GS 6B1U1-E.) Shielded wires XPower supply, grounding, relay contact outputs 600 V PVC insulated wires, JIS C 3307, 0.9 to 2.0 mm2
Shielded wires (three conductors), UL2482 (Hitachi Cable)
G Recommended Terminal Lugs

Applicable wire size 0.3 to 1.65 mm
2
Tightening torque 0.8 Nm or less
3.7mm
7 mm or less 7 mm or less
3.7mm
or
G Terminal Covers
Target Model For UP550 Part Number T9115YD 1 Sales Unit
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1.4
Hardware Specifications
PV Input Signals
Number of inputs: 1 (terminals
11 - 12 - 13 )
Input type: Universal input system. The input type can be selected with the software. Sampling period: Can be selected from 100, 200 and 500 ms. Initial value: 200 ms Burnout detection: Functions at TC, RTD and standard signal (0.4 to 2 V or 1 to 5 V) Upscale, downscale, and off can be specified. For standard signal, burnout is determined to have occurred if it is 0.1 V or less. Input bias current: 0.05 A (for TC or RTD b-terminal) Measurement current (RTD): About 0.13 mA Input resistance: 1 M or more for thermocouple or mV input About 1 M for DC voltage input Allowable signal source resistance: 250 or less for thermocouple or mV input Effects of signal source resistance: 0.1 V/ or less 2 k or less for DC voltage input Effects of signal source resistance: About 0.01%/100 Allowable wiring resistance: for RTD input Maximum 150 /wire: Conductor resistance between three wires should be equal However, maximum 10 /wire for a range of -150.0 to 150.0C. Wire resistance effect: 0.1C/10 Allowable input voltage: 10 V DC for thermocouple, mV, or RTD input 20 V DC for DC voltage input Noise rejection ratio: 40 dB (50/60 Hz) or more in normal mode 120 dB (50/60 Hz) or more in common mode Reference junction compensation error: 1.0C (15 to 35C) 1.5C (0 to 15C, 35 to 50C) Applicable standards: JIS, IEC, DIN (ITS-90) for thermocouples and RTD
Auxiliary Analog Input Signals (Tracking Input)

Available only for controllers with auxiliary analog input terminals. Number of inputs: 1 (terminals
21 - 22 )
Input type: Settable in a range of 0-2, 0-10, 0.4-2.0, or 1-5 V DC Sampling period: 100, 200 and 500 ms The sampling period of a auxiliary input signal is associated with the PV inputs sampling period. Input resistance: About 1 M Input accuracy: 0.3% of input span 1 digit for 0 to 2 V DC 0.2% of input span 1 digit for 0 to 10 V DC 0.375% of input span 1 digit for 0.4 to 2.0 V DC 0.3% of input span 1 digit for 1 to 5 V DC Under standard operating conditions (232C, 5510% RH, power frequency of 50/ 60 Hz)
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Loop Power Supply

Power is supplied to a two-wire transmitter. (15 V DC: terminals 14 - 15 ) A resistor (10 to 250 ) connected between the controller and transmitter converts a current signal into a voltage signal, which is then read via the PV input terminal. Supply voltage: 14.5 to 18.0 V DC, max. 21 mA (provided with a protection circuit against a field short-circuit)
Retransmission Output
Either PV, program setpoint, or control output is output. Either the retransmission output or the loop power supply can be used with terminals 14 - 15 . Number of outputs: 1 (terminals
14 - 15 )
Output signal: 4-20, 0-20, 20-4, or 20-0 mA DC (where, outputting signal levels of less than 0 mA is not feasible) Load resistance: 600 or less Output accuracy: 0.1% of span (5% of span for 1 mA or less.) Under standard operating conditions (232C, 5510% RH, power frequency of 50/ 60 Hz)
Control Output
Universal output system, The output type can be selected with the software. Current output (Standard type: terminals
Number of outputs
16 - 17 )
1 switched between a voltage pulse output and current output. 4-20, 0-20, 20-4, or 20-0 mA DC 600 or less 0.1% of span (5% of span for 1 mA or less) Under standard operating conditions (232C, 5510% RH, power frequency of 50/60 Hz)
Output signal Load resistance Output accuracy
Voltage pulse output (Standard type: terminals

Number of outputs
16 - 17 )
1 switched between a voltage pulse output and current output.
Output signal On-voltage = 12 V or more (load resistance: 600 or more) Off-voltage = 0.1 V DC or less Resolution 10 ms or 0.1% of output, whichever is larger
Relay contact output (Standard type: terminals

Number of outputs Output signal Contact rating Resolution
1 Three terminals (NC, NO, and common) 250 V AC or 30 V DC, 3 A (resistance load) 10 ms or 0.1% of output, whichever is larger
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Contact Inputs
Purpose: Program pattern no. selection, and run/reset switching Number of inputs: Differs with model and suffix codes as shown in the table below.
Model and Suffix Codes UP550UP5500 1 Number of Inputs 7 8
Input type: Non-voltage contact or transistor open collector input Input contact rating: 12 V DC, 10 mA or more On/off determination: For non-voltage contact input, contact resistance of 1 k or less is determined as on and contact resistance of 20 k or more as off. For transistor open collector input, input voltage of 2 V or less is determined as on and leakage current must not exceed 100 A when off. Minimum status detection hold time: PV inputs sampling period 3
Contact Outputs
Purpose: Event output, FAIL output, and others Number of outputs: 7 points Relay contact rating: 240 V AC, 1 A, or 30 V DC, 1 A Transistor contact rating: 24 V DC, 50 mA
Display Specifications
PV display: 5-digit, 7-segment, red LEDs, character height of 20 mm Setpoint display: 32128 dot LCD with back lighting Status indicating lamps: LEDs
Safety and EMC Standards

Safety: Compliant with IEC1010-1: 1990 and EN61010-1: 1992 Approved by CSA1010 CSA1010 installation category (overvoltage category): CATII (IEC1010-1) Approved by UL508 EMC standards: This instrument complies with the following EMC standards (the instrument continues to operate at a measuring accuracy of within 20% of the range during tests): EMI (emission), EN55011: Class A Group 1 EMS (immunity), EN50082-2: 1995
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Construction, Installation, and Wiring

Construction: Only the front panel is dust-proof and drip-proof (protection class IP55) For side-by-side close installation the controller loses its dust-proof and drip-proof protection. Material: ABS resin and polycarbonate Case color: Black Weight: About 1 kg or less Dimensions: 96 (W) 96 (H) 100 (depth from panel face) mm Installation: Panel-mounting type. With top and bottom mounting hardware (1 each)
+0.8 +0.8 Panel cutout dimensions: 920 (W) 920 (H) mm
Installation position: Up to 30 upward facing (not designed for facing downward) Wiring: M3.5 screw terminals (for signal wiring and power/ground wiring as well)
Power Supply Specifications

Power supply: Rated voltage of 100 to 240 V AC (10%), 50/60 Hz Power consumption: Max. 20 VA (8.0 W max.) Data backup: Lithium battery with life expectancy of 10 years Withstanding voltage * ** Between primary terminals* and secondary terminals**: At least 1500 V AC for 1 minute (Note) Between primary terminals* and grounding terminal: At least 1500 V AC for 1 minute (Note) Between grounding terminal and secondary terminals**: At least 1500 V AC for 1 minute Between secondary terminals**: At least 500 V AC for 1 minute Primary terminals indicate power terminals and relay output terminals Secondary terminals indicate analog I/O signal, voltage pulse output, and contact input terminals
Note: The withstanding voltage is specified as 2300 V AC per minute to provide a margin of safety.
Insulation resistance: 20 M or more at 500 V DC between power terminals and grounding terminal Grounding: Class 3 grounding (grounding resistance of 100 or less)
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Signal Isolations
PV input terminals: Isolated from other input/output terminals. Not isolated from the internal circuit. Auxiliary analog input terminals: Isolated from other input/output terminals and the internal circuit 15 V DC loop power supply terminals: Not isolated from analog current output and voltage pulse control output. Isolated from other input/output terminals and internal circuit. Analog current output terminals (for control output and retransmission): Not isolated between current outputs and from 15 V DC loop power supply and voltage pulse control output. Isolated from other input/output terminals and internal circuit. Voltage pulse control output terminals: Not isolated from current outputs and 15 V DC loop power supply. Isolated from other input/output terminals and internal circuit. Relay contact control output terminals: Isolated between contact output terminals and from other input/output terminals and internal circuit. Contact input terminals: Not isolated between contact input terminals and from communication terminals. Isolated from other input/output terminals and internal circuit. Relay contact output terminals: Not isolated between relay contact outputs. Isolated from other input/output terminals and internal circuit. Transistor contact output terminals: Not isolated between transistor contact outputs. Isolated from other input/output terminals and internal circuit. RS-485 communication terminals: Not isolated from contact input terminals. Isolated from other input/output terminals and internal circuit. Power terminals: Isolated from other input/output terminals and internal circuit. Grounding terminals: Isolated from other input/output terminals and internal circuit.
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Environmental Conditions
Normal operating conditions: Ambient temperature: 0 to 50C (40C or less for side-by-side close installation) Temperature change rate: 10C/h or less Ambient humidity: 20 to 90% RH (no condensation allowed) Magnetic field: 400 A/m or less Continuous vibration at 5 to 14 Hz: Full amplitude of 1.2 mm or less Continuous vibration at 14 to 150 Hz: 4.9 m/s2 or less Short-period vibration: 14.7 m/s2, 15 seconds or less Shock: 14.7 m/s2 or less, 11 ms Installation height: Height above sea level of 2000 m or less Warm-up time: 30 minutes or more after power on Transportation and storage conditions: Temperature: -25 to 70C Temperature change rate: 20C/h or less Humidity: 5 to 95% RH (no condensation allowed) Effects of changes in operating conditions Effects from changes in ambient temperature: On voltage or thermocouple input, 1 V/C or 0.01% of F.S./C, whichever is larger On auxiliary analog input, 0.02% of F.S./C On RTD input, 0.05C/C (ambient temperature) or less On analog output, 0.05% of F.S./C or less On analog input, 1 V/10 V or 0.01% of F.S./10 V, whichever is larger On analog output, 0.05% of F.S./10 V or less
Effects from power supply fluctuation (within rated voltage range) -
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1.5
Terminal Wiring Diagrams

NOTE
Do not use unassigned terminals as relay terminals.
Terminal wiring diagrams are shown on and after the next page.
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I UP550 Standard Type (Model UP550-01 or UP550-21), Cascade Primary-loop Control

RS-485 communication * Wiring can only be carried out
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23 SDB(+) 24
SDA(-)
for controllers with communication functions. Maximum baud rate: 9600 bps
Tracking signal * Wiring can only be carried out for controllers with auxiliary analog input. Auxiliary analog input
Primary * Not configured at factory before shipment PV input See 2. Initial Settings. TC input 12 + RTD input 11 A
Receiving 4-20 mA DC Current Signals with the Controller

* When receiving 4-20 mA DC current signals, set the PV input type to 1-5 V DC (setpoint 41).
12 +
250 4-20mA
25 RDB(+) 26 27
RDA(-) SG
21 + 22 -
Specify in a range of 1-5 V DC, 0-2 V DC, or 0-10 V DC. Default: 1-5 V DC
12 b 13 13 B mV/V input 12 + 13 NOTE

13 -
1 2 3 Power supply Power supply

L
41 42 43 44 45 46 47 48 49 50
31 32 33 34 35 36 37 38 39 40
21 22 23 24 25 26 27 28 29 30
11 12 13 14 15 16 17 18 19 20 16 +
4-20mADC
Note: Connecting a 250 resistor to the terminals is optional. Model: X010-250-2 (resistor with M3.5 crimp-on terminal lugs)
Installation category (overvoltage category): II (IEC1010-1)
4 5 CAUTION
Before carrying out wiring, turn off the power to the controller and check that cables to be connected are not alive with a tester or the like because there is a possibility of electric shock.
Retransmission output 1*
* Factory-set to PV retransmission.
8 9 10
6 7 8 9 10
Output to secondary-loop Current output
14 + 15 -
4-20 or 0-20 mA DC
Default: 4-20 mA DC
Load resistance: 600 or less
15 V DC loop power supply*
Allowable range: 100-240 V AC (10%) (free voltage) 50/60 Hz shared * The functions of the external outputs are the defaults for cascade primary-loop control. To change the functions, reconfigure the Contact Output Registration setup parameters.
17 14 + 15 14.5-18.0 V DC (21 mA DC max.)
* Retransmission output 1 is not available if a 15 V DC loop power supply is used.
* The functions of the external inputs are the defaults for cascade primary-loop control. To change the functions, reconfigure the Contact Input Registration setup parameters.
External contact outputs

PV event 1 output DO1 6 PV event 2 output DO2 5 Instrument alarm 1 output Common Time event 1 output Time event 2 output Time event 3 output
External contact inputs UP

Switch between the ON and OFF states of the DI1 to DI4 contact inputs to select from program pattern numbers 1 to 15. (Select a number during a RESET state.)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 DI1 ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON DI2 OFF ON ON OFF OFF ON ON OFF OFF ON ON OFF OFF ON ON DI3 OFF OFF OFF ON ON ON ON OFF OFF OFF OFF ON ON ON ON DI4 OFF OFF OFF OFF OFF OFF OFF ON ON ON ON ON ON ON ON
UP DI1 19 DI2 18 DI3 40 DI4 39
Contact
+5V DI1 +5V DI2 +5V DI3 +5V DI4 +5V +5V +5V DI7 COM DI5 DI6 19 18 40 39 38
Transistor contact
15 V DC Power Supply Wired to Sensor in Two-wire System Configuration

12
External resistor 100 (Note) PV input 0.4-2.0 V DC signal
Relay Transistor
DO3 4 COM 7 DO4 34 DO5 33 DO6 32
13
Start of program operation when DI5 changes from OFF to ON Stop of program operation when DI6 changes from OFF to ON Tracking switching signal output when DI7=ON, Result of PID computation output when DI7=OFF Common ON when using 16 or more of program patterns
DI5 38 DI6 37 DI7 36 COM 20
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37 36 20
Two-wire transmitter
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14 4-20mADC 15
Loop power supply 14.518.0 V DC
FAIL output to DO7 31 secondary-loop (ON when normal) Common
COM 35
+5V DI8 28 COM 30 DI8 COM 28 30
Relay contact rating: 240 V AC, 1 A 30 V DC, 1 A (resistance load) Transistor contact rating: 24 V DC, 50 mA
Common
Note: Connecting a 100 resistor to the terminals is optional. Model: X010-100-2 (resistor with M3.5 crimp-on terminal lugs)
Contact rating: 12 V DC, 10 mA or more
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2.
Initial Settings
This chapter describes examples of setting PV input types. Refer to examples of various settings to understand how to set parameters required. Refer to 6.1 Parameter Map for an easy to understand explanation of setting various parameters. If you cannot remember how to carry out an operation during setting, press the DISP key no more than four times. This brings you to the display (operating display) that appears at power-on. After carrying out the settings described here, create programs in 3. Programming.
Setup Procedure
Power-on
Denotes a step that must always be followed. Denotes a step that should be followed as necessary.
Set UP mode 2.
(Factory-set to Single-loop Control UP mode 1.)
See 2.2 Setting UP mode (Setting First at Power-on), or 2.3 Changing UP mode. Set PV input. (Factory-set to not configured.)
See 2.4 Setting Primary PV input Type.
Changing tracking input.
(Factory-set to 1-5 V DC.)
See 2.5 Changing Tracking Input Type. Initialize parameters. See 2.6 Initializing Parameters. Set setup parameters. Be sure to follow this step whenever a change of setting is made to the UP mode or to the PV input type.
Set operating parameters.
Set program patterns.
See 3. Programming.
Controller operation
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2.1
Names and Functions of Front Panel Parts

1. Indicator lamp for PV2 display 2. Program monitor lamps 3. Event indicator lamps 8. Instrument alarm indicator lamps 4. Status indicator lamps 5. Light-loader interface 9. SET/ENT key 13. PT.No key
PVE1 PVE2
6. Process variable (PV) display 7. Setpoint display 10. MODE key 11. DISP key 12. and keys
15. RESET key 14. RUN key
1. 2.
Name of Part Indicator lamp for PV2 display Program monitor lamps
3.
Event indicator lamps
Function Is lit when secondary PV is displayed on PV display. Not used in Cascade Primary-loop Control. : Is lit (in green) when a program setpoint is increasing. : Is lit (in green) when a program setpoint is constant. : Is lit (in green) when a program setpoint is decreasing. Display the statuses of PV events, time events and instrument alarm in orange. PVE1 and PVE2 lamps: Come on when PV event 1 and PV event 2 turn on. TME1 to TME4 lamps: Come on when time event 1 to time event 4 turn on. AL1 lamp: Comes on when instrument alarm 1 turns on. Is lit (in green) to indicate the status of operation or control. PRG:Is lit when in program mode. RST:Is lit when in reset mode. HLD:Is lit when in hold mode. LOC:Is lit when in local mode. MAN:Is lit when in manual mode. CAS:Not used in Cascade Primary-loop Control. Interface for an adapter cable used when setting and storing parameters from a PC. This requires an optional parameter setting tool. Displays PV. Displays an error code (in red) if an error occurs. Displays the name and value of a program setpoint (SP), output (OUT), deviation trend, valve opening, or a parameter. Displays an error code if an error occurs. The AL1 lamp comes on in orange if instrument alarm 1 occurs.
4.
Status indicator lamps
5. 6. 7. 8. 9.
Light-loader interface Process variable (PV) display Setpoint display (LCD) Instrument alarm indicator lamps
SET/ENT
SET/ENT key
MODE
Used to switch or register a parameter. Pressing the key for more than 3 seconds allows you to switch between the operating display and the main menu for operating parameter setting display alternately. Presents a display for switching between the hold, advance, local, AUTO and MAN modes. Used to switch between displays. Pressing this key while any operating display is shown lets you switch to another prearranged operating display. Pressing this key while any display other than an operating display is shown lets you go one display back. (One to four presses (maximum) of this key lets you return to the current operating display, though the number of presses depends on the operating status.) Used to change numerical values. On setting displays for various parameters, you can change target setpoints, parameters, and output values (in manual operation). Pressing the key decreases a numerical value, while pressing the key causes it to increase. You can hold down a key to gradually increase the speed of change. These keys also switch between menu displays when a main menu or submenu of parameter setting display is shown.
10. MODE key
11. DISP key
DISP
12.
and
keys
13. PT.No key 14. RUN key 15. RESET key
PT.No
Use this key when the controller is at a reset to select a program pattern number on an operating display.
RUN RESET
Pressing this key for more than 2 seconds while an operating display is shown starts the controller. Pressing this key for more than 2 seconds while an operating display is shown stops the controller.
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2-3
2.2
Setting UP mode (Setting First at Power-on)

NOTE
The controller displays an operating display when the power is turned on. The submenu IN appears at this point if the type of PV input has not been defined yet. In this case, set a UP mode to Cascade Primary-loop Control, following the operating procedure described below. Then, set PV input type and others.
The following operation describes a procedure of setting a UP mode to Cascade Primaryloop Control (set 2).
1.
Bring the operating display into view (display appears at power-on).

PV2
PV
RST lamp ON.
PVE1 PVE2
TME
Displays submenu IN.

PRG RST HLD LOC MAN CAS
1 2 3 4
AL
SET/ENT
MODE
PT.No
DISP
RUN RESET
input set SETUP
IN
sub menu
In steps 2 and later, illustrations of the LCD are cited to explain the procedure.
2.
Press the key once to display the submenu MD.
4.
Press the or key to display the required setpoint 2.

MENU:UPMD/MD UP mode select UPM = #1 changing! 2
MD
UP mode set SETUP sub menu
Blinks during change.
SET/ENT
MODE
PT.No
DISP
RUN RESET
SET/ENT
MODE
PT.No
DISP
RUN RESET
3.
Press the key once to display the parameter UPM (controller mode).
SET/ENT
5.
Press the setpoint.
SET/ENT
key once to register the

#1 SETUP 2
MENU:UPMD/MD UP mode select UPM =
#1 SETUP 1
SET/ENT
MODE
PT.No
DISP
RUN RESET
SET/ENT
MODE
PT.No
DISP
RUN RESET
6.
The controller re-starts (which is normal). Then, set PV input type. See step 8 and later of 2.4 Setting Primary PV Input Type.
IN
input set SETUP
sub menu
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2-4
2.3
1.
Changing UP mode
The following operation describes a procedure of changing a UP mode to Cascade Primary-loop Control (set 2).

PV2
PV
RST lamp ON.
PVE1 PVE2
TME
1 2 3 4
AL
SET/ENT
MODE
PT.No
DISP
RUN RESET
SP:
PTNO: 0 TM=-------
-270.0C
SEGNO: 0/ 0 RCY: 0/ 0
2.
Press the key for more than 3 seconds to call up the main menu PROG.
SET/ENT
5.
Press the key once to display the main menu UPMD.
PROG
programming main menu
UPMD
UP550 configuration SETUP main menu
SET/ENT
MODE
PT.No
DISP
RUN RESET
SET/ENT
MODE
PT.No
DISP
RUN RESET
3.
Press the key once to display the main menu STUP.
6.

SET/ENT
STUP
password input main menu
MD
SET/ENT
MODE
PT.No
DISP
RUN RESET
SET/ENT
MODE
PT.No
DISP
RUN RESET
4.
Press the key once to display the main menu PARA.

SET/ENT
7.
Press the key once to display the parameter UPM.

SET/ENT
PARA
setup parameter SETUP main menu
#1 SETUP 1
SET/ENT
MODE
PT.No
DISP
RUN RESET
SET/ENT
MODE
PT.No
DISP
RUN RESET
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2-5
8.
Press the or setpoint 2.

key to display the

#1 changing! 2
10.
The controller re-starts (which is normal). Then, set PV input type. See step 8 and later of 2.4 Setting Primary PV Input Type.
IN
input set SETUP
sub menu
SET/ENT
MODE
PT.No
DISP
RUN RESET
9.
Press the setpoint.
SET/ENT

#1 SETUP 2
SET/ENT
MODE
PT.No
DISP
RUN RESET
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2-6
2.4
Setting Primary PV Input Type

The following operating procedure describes an example of setting a K-type thermocouple (-200.0 to 500.0C) and a measurement range of 0.0 to 200.0C.
Primary PV input (Factory-shipped setting: Not configured)
PV input terminal Thermocouple/mV/V input.............................. RTD input ..................................................
12 - 13 11 - 12 - 13
Example of Temperature Input

-270.0C 1370.0C 1V 2V
Example of Voltage Input

4V 5V
Instrument input range PV input range

0.0C 800.0C
Instrument input range

RL1
Set a range to be controlled
PV input range PV input scale
RH1
Minimum value of PV input range (RL1)
Maximum value of PV input range (RH1)
Set a range to be controlled

50.0m /h
3
0.0m /h
Parameters to be set for temperature input 1. PV input type (IN1): Set according to a sensor 2. Maximum value of PV input range (RH1): Set the maximum value of the range to be controlled. 3. Minimum value of PV input range (RL1): Set the minimum value of the range to be controlled.
Minimum value of PV input scale (SL1)
Maximum value of PV input scale (SH1)
Parameters to be set for voltage input 1. PV input type (IN1): Set according to an input signal 2. Maximum value of PV input range (RH1): Set the maximum value of an input signal. 3. Minimum value of PV input range (RL1): Set the minimum value of an input signal. 4. Position of PV input decimal point (SDP1): Set the position of the decimal point for PV input display. 5. Maximum value of PV input scale (SH1): Set the maximum value of the scale to be controlled. (Set a reading for the maximum value of the input signal.) 6. Minimum value of PV input scale (SL1): Set the minimum value of the scale to be controlled. (Set a reading for the minimum value of the input signal.)
NOTE
The controller may automatically initialize the registered operating parameter setpoints if any change is made to the data item PV Input Type (IN1), Maximum Value of PV Input Range (RH1), Minimum Value of PV Input Range (RL1), PV Input Decimal Point Position (SDP1), Maximum Value of PV Input Scale (SH1) or Minimum Value of PV Input Scale (SL1). After a change has been made to any of these data items, be sure to verify the registered operating parameter setpoints to ensure that they are correct. If any data item has been changed to its default, set it to a required value.
1.
Bring the operating display into view (display appears at power-on). The PV display in the figure below shows the error code for input burnout ( ) if PV input wiring is not yet complete. The error code disappears when you wire the PV input terminals correctly.
PV2
PV
RST lamp ON.
PVE1 PVE2
TME
1 2 3 4
AL
SET/ENT
MODE
PT.No
DISP
RUN RESET
SP:
PTNO: 0 TM=-------
-270.0C
SEGNO: 0/ 0 RCY: 0/ 0
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SET/ENT
2-7
2.
7.
Press the key once to display the submenu IN.
PROG
IN
input set SETUP sub menu
SET/ENT
MODE
PT.No
DISP
RUN RESET
SET/ENT
MODE
PT.No
DISP
RUN RESET
3.
8.
Press the key once to display the parameter IN1 (PV input type).
SET/ENT
STUP
MENU:UPMD/IN input 1 type select IN1 =
#1
SETUP OFF
SET/ENT
MODE
PT.No
DISP
RUN RESET
SET/ENT
MODE
PT.No
DISP
RUN RESET
4.

SET/ENT
9.
PARA
Press the or key to display the required setpoint. The figure below shows an example of setting the PV input type to a K-type thermocouple (-200.0C to 500.0C).
MENU:UPMD/IN input 1 type select IN1 = #1
changing! typeK3
SET/ENT
MODE
PT.No
DISP
RUN RESET
SET/ENT
MODE
PT.No
DISP
RUN RESET
5.
UPMD
10.
Press the setpoint.
SET/ENT

#1
SETUP typeK3
SET/ENT
MODE
PT.No
DISP
RUN RESET
SET/ENT
MODE
PT.No
DISP
RUN RESET
6.

SET/ENT
MD
11.
Press the key once to display the parameter UNI1.

SET/ENT
MENU:UPMD/IN input 1 unit select UNI1 =
#2 SETUP C
SET/ENT
MODE
PT.No
DISP
RUN RESET
SET/ENT
MODE
PT.No
DISP
RUN RESET
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SET/ENT
2-8
12.
Press the key once to display the parameter RH1 (maximum value of PV input range).
MENU:UPMD/IN input 1 range high RH1 = #3
15.
Press the key once to display the parameter RL1 (minimum value of PV input range).
SET/ENT
MENU:UPMD/IN input 1 range low RL1 =
#4
SETUP 500.0
SETUP -200.0
SET/ENT
MODE
PT.No
DISP
RUN RESET
SET/ENT
MODE
PT.No
DISP
RUN RESET
13.
Press the or key to display the required setpoint. The figure below shows an example of setting the maximum value of the PV input range to 200.0C.
MENU:UPMD/IN input 1 range high RH1 = #3
16.
Press the or key to display the required setpoint. The figure below shows an example of setting the minimum value of the PV input range to 0.0C.
MENU:UPMD/IN input 1 range low #4 changing! 0.0
changing! 200.0
RL1
SET/ENT
MODE
PT.No
DISP
RUN RESET
SET/ENT
MODE
PT.No
DISP
RUN RESET
14.
Press the setpoint.
SET/ENT

#3
17.
Press the setpoint.
SET/ENT

#4 SETUP 0.0
MENU:UPMD/IN input 1 range high RH1 =
SETUP 200.0
MENU:UPMD/IN input 1 range low RL1 =
SET/ENT
MODE
PT.No
DISP
RUN RESET
SET/ENT
MODE
PT.No
DISP
RUN RESET
If the type of input is voltage, also configure the PV Input Decimal Point Position (SDP1), Maximum Value of PV Input Scale (SH1) and Minimum Value of PV Input Scale (SL1) parameters that are displayed after this.
18.
Press the key for more than 3 seconds. This returns you to the display shown at power-on (figure below).
SET/ENT
PV2
PV
RST lamp ON.
PVE1 PVE2
TME
1 2 3 4
AL
SET/ENT
MODE
PT.No
DISP
RUN RESET
SP:
PTNO: 0 TM=-------
SEGNO: 0/ 0 RCY: 0/ 0
0.0C
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2-9
I Instrument Input Range Codes

Input Unspecified Type Instrument Input Range Code OFF (0) typeK1 (1) K typeK2 (2) typeK3 (3) J typeJ (4) typeT1 (5) T typeT2 (6) B S R Thermocouple N E L(DIN) typeN (10) typeE (11) typeL (12) typeU1 (13) U(DIN) typeU2 (14) W Platinel 2 PR20-40 W97Re3W75Re25 JPt100 JPt2 (31) RTD Pt100 Pt1 (35) Pt2 (36) Pt3 (37) Standard signal DC voltage 0.4 to 2 V 1 to 5 V 0 to 2 V 0 to 10 V -10 to 20 mV 0 to 100 mV 0.4 to 2 V (40) 1 to 5 V (41) 0 to 2 V (50) 0 to 10 V (51) mv 1 (55) mv 2 (56) typeW (15) Plati2 (16) PR2040 (17) W97Re3 (18) JPt1 (30) typeB (7) typeS (8) typeR (9) Instrument Measurement Accuracy Input Range Set the data item PV Input Type "IN1" to the OFF option to leave the PV input type undefined. -270.0 to 1370.0C -450.0 to 2500.0F -270.0 to 1000.0C -450.0 to 2300.0F 0.1% of instrument range 1 digit at 0C or more -200.0 to 500.0C 0.2% 1 digit for temperatures below 0C, -200.0 to 1000.0F where the accuracy is: 2% of instrument range 1 -200.0 to 1200.0C digit for temperatures below -200.0C for a type-K thermo-300.0 to 2300.0F couple, or 1% of instrument range 1 digit for temperatures below -200.0C for a type-T thermocouple. -270.0 to 400.0C -450.0 to 750.0F 0.0 to 400.0C -200.0 to 750.0F 0.0 to 1800.0C 0.15% of instrument range 1 digit at 400C or more 5% of instrument range 1 digit at less than 400C 32 to 3300F 0.0 to 1700.0C 32 to 3100F 0.15% of instrument range 1 digit 0.0 to 1700.0C 32 to 3100F 0.1% of instrument range 1 digit -200.0 to 1300.0C 0.25% of instrument range 1 digit for temperatures -300.0 to 2400.0F below 0C -270.0 to 1000.0C -450.0 to 1800.0F -200.0 to 900.0C 0.1% of instrument range 1 digit at 0C or more -300.0 to 1600.0F 0.2% 1 digit for temperatures below 0C, where the accuracy is:1.5% of instrument range 1 digit for -200.0 to 400.0C temperatures below -200.0C for a type-E thermocouple. -300.0 to 750.0F 0.0 to 400.0C -200.0 to 1000.0F 0.0 to 2300.0C 0.2% of instrument range 1 digit 32 to 4200F 0.0 to 1390.0C 0.1% of instrument range 1 digit 32.0 to 2500.0F 0.0 to 1900.0C 0.5% of instrument range 1 digit at 800C or more No accuracy is guaranteed at less than 800C 32 to 3400F 0.0 to 2000.0C 0.2% of instrument range 1 digit 32 to 3600F -200.0 to 500.0C 0.1% of instrument range 1 digit (Note 1) (Note 2) -300.0 to 1000.0F -150.00 to 150.00C 0.2% of instrument range 1 digit (Note 1) -200.0 to 300.0F -200.0 to 850.0C -300.0 to 1560.0F 0.1% of instrument range 1 digit (Note 1) (Note 2) -200.0 to 500.0C -300.0 to 1000.0F -150.00 to 150.00C 0.2% of instrument range 1 digit (Note 1) -200.0 to 300.0F 0.400 to 2.000 V 1.000 to 5.000 V 0.1% of instrument range 1 digit 0.000 to 2.000 V Display range is scalable in a range of -19999 to 30000. 0.00 to 10.00 V Display span is 30000 or less. -10.00 to 20.00 mV 0.0 to 100.0 mV Numbers in ( ) are the setting value that apply when the communication is used.
* Performance in the standard operating conditions (at 232C, 5510%RH, and 50/60 Hz power frequency) Note 1: The accuracy is 0.3C of instrument range 1 digit for a temperature range from 0C to 100C. Note 2: The accuracy is 0.5C of instrument range 1 digit for a temperature range from -100C to 200C. * To receive a 4-20 mA DC signal, select a standard signal of 1 to 5 V DC and connect it to a 250 resistor. This resistor is optional. Model: X010-250-2 (resistor with M3.5 crimp-on terminal lugs)
How to return to a menu

Press the DISP keys once during parameter setting. This lets you return to the parameter menu.
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2-10
2.5
Changing Tracking Input Type

The following operating procedure describes an example of changing the setting of standard signal (1 to 5 V DC) (Factory-set default) to DC voltage (0 to 10 V DC).
Tracking input terminal mV/V input...................................................
21 - 22
1.

PV2
PV
RST lamp ON.
PVE1 PVE2
TME
1 2 3 4
AL
SET/ENT
MODE
PT.No
DISP
RUN RESET
SP:
PTNO: 0 TM=-------
SEGNO: 0/ 0 RCY: 0/ 0
0.0C
2.
SET/ENT
5.
PROG
UPMD
SET/ENT
MODE
PT.No
DISP
RUN RESET
SET/ENT
MODE
PT.No
DISP
RUN RESET
3.
6.

SET/ENT
STUP
MD
SET/ENT
MODE
PT.No
DISP
RUN RESET
SET/ENT
MODE
PT.No
DISP
RUN RESET
4.

SET/ENT
7.
Press the key once to display the submenu IN.
PARA
IN
input set SETUP sub menu
SET/ENT
MODE
PT.No
DISP
RUN RESET
SET/ENT
MODE
PT.No
DISP
RUN RESET
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SET/ENT
2-11
8.
Press the key once to display the parameter IN3 (tracking input type).
10.
Press the setpoint.
SET/ENT

#19
SETUP 1 - 5V
SETUP 0 - 10V
SET/ENT
MODE
PT.No
DISP
RUN RESET
SET/ENT
MODE
PT.No
DISP
RUN RESET
9.
Press the or key to display the required setpoint. The figure below shows an example of setting the tracking input type to a DC voltage (0 to 10 V DC).
changing! 0 - 10V
SET/ENT
MODE
PT.No
DISP
RUN RESET
11.
SET/ENT
PV2
PV
RST lamp ON.
PVE1 PVE2
TME
1 2 3 4
AL
SET/ENT
MODE
PT.No
DISP
RUN RESET
SP:
PTNO: 0 TM=-------
SEGNO: 0/ 0 RCY: 0/ 0
0.0C
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2-12
2.6
1.
Initializing Parameters
Be sure to follow the steps below after a change of setting has been made to the data item PV Input Type, PV Input Range or PV Input Scale.

PV2
PV
RST lamp ON.
PVE1 PVE2
TME
1 2 3 4
AL
SET/ENT
MODE
PT.No
DISP
RUN RESET
SP:
PTNO: 0 TM=-------
SEGNO: 0/ 0 RCY: 0/ 0
0.0C
2.
SET/ENT
5.
PROG
UPMD
SET/ENT
MODE
PT.No
DISP
RUN RESET
SET/ENT
MODE
PT.No
DISP
RUN RESET
3.
6.

SET/ENT
STUP
MD
SET/ENT
MODE
PT.No
DISP
RUN RESET
SET/ENT
MODE
PT.No
DISP
RUN RESET
4.

SET/ENT
7.
Press the key twice to display the submenu INIT.
PARA
INIT
parameter initialize SETUP sub menu
SET/ENT
MODE
PT.No
DISP
RUN RESET
SET/ENT
MODE
PT.No
DISP
RUN RESET
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SET/ENT
2-13
8.
Press the key once to display the parameter INI.

MENU:UPMD/INIT parameter initialize INI = #1
10.
Press the key once. The display momentarily becomes blank (which is normal), indicating the parameters have been initialized.
SET/ENT
SETUP OFF
MENU:UPMD/INIT parameter initialize INI =
#1 SETUP ON
SET/ENT
MODE
PT.No
DISP
RUN RESET
SET/ENT
MODE
PT.No
DISP
RUN RESET
9.
Press the
key to display ON.

MENU:UPMD/INIT parameter initialize INI = #1 changing! ON
SET/ENT
MODE
PT.No
DISP
RUN RESET
11.
SET/ENT
PV2
PV
RST lamp ON.
PVE1 PVE2
TME
1 2 3 4
AL
SET/ENT
MODE
PT.No
DISP
RUN RESET
SP:
PTNO: 0 TM=-------
SEGNO: 0/ 0 RCY: 0/ 0
0.0C
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<3. Programming>
3-1
3.
Programming
This chapter explains how to create programs by citing specific examples. Create user programs by referring to the given programming examples. Use the parameter map included in 3.5 Program Parameter Map, in order to further familiarize yourself with the required operations. Be sure to carry out the settings instructed in 2. Initial Settings before beginning any of the tasks discussed in this chapter.
3.1
Overview of Program Patterns

The programming example given here demonstrates how to do the tasks outlined below. 1. 2. 3. Program the controller to start program operation at 25C and raise the temperature up to 80C in 20 minutes. When the temperature reaches 80C, keep it at this level for 80 minutes. Finally, lower the temperature to 0C in 10 minutes.
I Programming Overview
Event output Set a deviation of 5C on both the positive and negative sides of a program setpoint to allow the controller to output an event signal if the temperature goes beyond the deviation range. Let the controller output an event signal when the temperature stabilizes to 80C.
Example of Creating Program Pattern 1 Temperature
Target setpoint (TSP1) to be reached by segment 2
80C
2
Target setpoint (TSP1) to be reached by segment 1 Target setpoint (TSP1) to be reached by segment 3
3
Starting target setpoint (SSP1) 25C 0C
Segment time for segment 1 Segment time for segment 2 Segment time for segment 3
Time
20 min. Start of program operation
80 min.
10 min.
PV event 1
Outputs an alarm if the temperature goes beyond the range program setpoint 5C.
ON
OFF
Time event 1
The output turns on after 20 minutes have elapsed since the start of program operation. Then, it turns off after 100 minutes have elapsed from the start of program operation.
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<3. Programming>
3-2
3.2
Example of Program Pattern Setup Charts

Complete the following setup chart before setting programs in the controller. Filling in the chart makes it easier for you to input program data into the controller. See 3.7 Program Pattern Setup Charts. In the following chart, fill in the fields with bold-face borders. 1. 2. 3. 4. 5. 6. 7. 8. 9. Maximum value of PV input range: Setpoint of the Maximum Value of PV Input Range (RH1) setup parameter Minimum value of PV input range: Setpoint of the Minimum Value of PV Input Range (RL1) setup parameter PV input unit: Setpoint of the PV Input Unit (UNI1) setup parameter Program time unit: Setpoint of the Program Time Unit (TMU) setup parameter Segment setting method: Setpoint of the Segment Setting Method (SEG.T) setup parameter Starting target setpoint: Setpoint of the Starting Target Setpoint (SSP1) program parameter Start code: Setpoint of the Start Code (STC) program parameter Final target setpoint, Segment time, Events (PV event and Time event) and Junction code: Setpoint of each program parameter Draw the program pattern.
Starting target setpoint 1 (SSP1) Starting target setpoint 2 (SSP2) Start code (STC) 1st group of wait zones (1.WZ1) 1st group of wait times (1.WTM) 2nd group of wait zones (2.WZ1) 2nd group of wait times (2.WTM) 3rd group of wait zones (3.WZ1) 3rd group of wait times (3.WTM) 4th group of wait zones (4.WZ1) 4th group of wait times (4.WTM) 5th group of wait zones (5.WZ1) 5th group of wait times (5.WTM) 4 Hour, minute See Users Manual (Reference) (CD-ROM version) for more information. 7 0 6 25C Define this parameter when using the controller as a program pattern generator. See Users Manual (Reference) (CD-ROM version) for more information.
Program time unit (TMU)
Number of repetitions (RCY) Start-of-repetition segment number (RST) End-of-repetition segment number (REN)
Segment setting method (SEG.T) 5 Time setting
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Unit 3 C Maximum value of PV input range (RH1) 100% Define when using the controller as a program pattern generator. See Users Manual (Reference) (CD-ROM version) for more information. Minimum value of PV input range (RL1) 0% 2 0 1 100 80C
<3. Programming>
9
3-3
25C
Segment No. Final target setpoint 1 (TSP1) Final target setpoint 2 (TSP2) Segment time (TIME/TM.RT) PID number (PID) (Note) Event number (EV1) PV event type (TY1)/on time of time event (ON1) PV event setpoint (PE1)/off time of time event (OFF1) Event number (EV2) PV event type (TY2)/on time of time event (ON2) PV event setpoint (PE2)/off time of time event (OFF2) Event number (EV3) PV event type (TY3)/on time of time event (ON3) PV event setpoint (PE3)/off time of time event (OFF3) Event number (EV4)
1 2 3 4 5 6 7 8 9 10 11 12 1
80C 80C 0C
20 min 80 min 10 min
21 7
1
0 min
5C 80 min
Not used in this example.
PV event type (TY4)/on time of time event (ON4) PV event setpoint (PE4)/off time of time event (OFF4) Event number (EV5) PV event type (TY5)/on time of time event (ON5) PV event setpoint (PE5)/off time of time event (OFF5) Event number (EV6) PV event type (TY6)/on time of time event (ON6) PV event setpoint (PE6)/off time of time event (OFF6) Event number (EV7) PV event type (TY7)/on time of time event (ON7) PV event setpoint (PE7)/off time of time event (OFF7) Event number (EV8) PV event type (TY8)/on time of time event (ON8) PV event setpoint (PE8)/off time of time event (OFF8) Junction code (JC) 0
Not used in this example.
Note: This parameter is shown for segment PID parameter when the setup parameter ZON is set to 0.
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<3. Programming>
3-4
3.3
Creating Program Patterns

The following operating procedure describes an example of creating the program discussed in 3.1 Overview of Program Patterns.
NOTE
Before creating the program, reverify the Maximum Value of PV Input Range (RH1), Minimum Value of PV Input Range (RL1), Program Time Unit (TMU), and Segment Setting Method (SEG.T) parameters. If the setting of the setup parameter SEG.T is changed, the program patterns created and stored so far will be all cleared (initialized)!! Be careful.
The programming example given in this section includes the following steps. Step 5 selects the program pattern number (PTN). Steps 7 to 9 configure the parameter Starting Target Setpoint (SSP1) (so that the program starts from 25C). Steps 11 to 13 configure the Final Target Setpoint (TSP1) parameter for segment 1. Steps 14 to 16 configure the Segment Time (TIME) parameter for segment 1. Steps 17 to 25 configure the PV Event parameters (EV1, TY1 and PE1). Step 28 configures the Final Target Setpoint (TSP1) parameter for segment 2 (not changed in this example). Steps 29 to 31 configure the Segment Time (TIME) parameter for segment 2. Steps 32 to 40 configure the Time Event parameters (EV1, ON1 and OFF1). Steps 43 to 45 configure the Final Target Setpoint (TSP1) parameter for segment 3. Steps 46 to 48 configure the Segment Time (TIME) parameter for segment 3.
1.
Bring the operating display into view (appears at power-on).

PV
PV2
RST lamp ON.
Displays a process variable (PV) value.
PVE1 PVE2
TME
1 2 3 4
AL
SET/ENT
MODE
PT.No
DISP
RUN RESET
SP:
PTNO: 0 TM=-------
SEGNO: 0/ 0 RCY: 0/ 0
0.0C
For steps 2 and later, illustrations of the LCD are cited to explain the procedure.
2.
SET/ENT
3.
Press the key once to display the submenu LOC.

SET/ENT
PROG
LOC
local mode set sub menu
SET/ENT
MODE
PT.No
DISP
RUN RESET
SET/ENT
MODE
PT.No
DISP
RUN RESET
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4.
Press the key once to display the submenu PRG.
8.
PRG
Press the or key to display the required setpoint. The figure below shows an example of the parameter set to 25.0C.
MENU:PROG/PRG start set point 1 SSP1 = #3 changing! 25.0C
SET/ENT
MODE
PT.No
DISP
RUN RESET
SET/ENT
MODE
PT.No
DISP
RUN RESET
5.
Press the key once to display the Pattern Number parameter PTN. At this point, the PV display shows 01.00 (the first two digits denote the pattern number and the last two digits the segment number).
SET/ENT
9.
Press the setpoint.
SET/ENT

#3
MENU:PROG/PRG start set point 1 SSP1 = 25.0C
PV Display
MENU:PROG/PRG PTno.input PTN = 1 #1
SET/ENT
MODE
PT.No
DISP
RUN RESET
SET/ENT
MODE
PT.No
DISP
RUN RESET
10.
Press the key once to display the Start Code parameter STC.
SET/ENT
MENU:PROG/PRG start code select
#5
6.
Press the key once to display the Segment Number parameter SEG.
SET/ENT
STC
SET/ENT
MENU:PROG/PRG SEGno. input SEG = 0
#2
MODE
PT.No
DISP
RUN RESET
SET/ENT
MODE
PT.No
DISP
RUN RESET
11.
7.
Press the key once to display the Starting Target Setpoint parameter SSP1.
SET/ENT
Press the key once to display the Target Setpoint parameter TSP1 for segment 1. At this point, the PV display shows 01.01 (the first two digits denote the pattern number and the last two digits the segment number).
SET/ENT
MENU:PROG/PRG start set point 1 SSP1 = 0.0C
#3
PV Display
MENU:PROG/PRG target set point 1 TSP1 = 25.0C #24
SET/ENT
MODE
PT.No
DISP
RUN RESET
SET/ENT
MODE
PT.No
DISP
RUN RESET
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12.
MENU:PROG/PRG target set point 1 TSP1 = #24 changing! 80.0C
17.
Press the key once to display the Event Number parameter EV1.
SET/ENT
MENU:PROG/PRG event 1 no. select EV1 = 0
#29
SET/ENT
MODE
PT.No
DISP
RUN RESET
SET/ENT
MODE
PT.No
DISP
RUN RESET
18. 13.
Press the setpoint.
SET/ENT

#24
Press the or key to display the required setpoint. The figure below shows an example of the parameter set to PV event 1 (setpoint 21).
MENU:PROG/PRG event 1 no. select EV1 = #29 changing! 21
MENU:PROG/PRG target set point 1 TSP1 = 80.0C
SET/ENT
SET/ENT
MODE
PT.No
DISP
RUN RESET
MODE
PT.No
DISP
RUN RESET
14.
Press the key once to display the Segment Time parameter TIME for segment 1.
SET/ENT
19.
Press the setpoint.
SET/ENT

#29
MENU:PROG/PRG segment time TIME = -
#26
SET/ENT
MODE
PT.No
DISP
RUN RESET
SET/ENT
MODE
PT.No
DISP
RUN RESET
15.
20.
Press the or key to display the required setpoint. The figure below shows an example of the parameter set to 20 min. (0h20).
MENU:PROG/PRG segment time TIME = #26
Press the key once to display the PV Event Type parameter TY1.
SET/ENT
MENU:PROG/PRG PV event 1 type TY1 = OFF
#30
changing! 0h20
SET/ENT
MODE
PT.No
DISP
RUN RESET
SET/ENT
MODE
PT.No
DISP
RUN RESET
16.
Press the setpoint.
SET/ENT

#26
MENU:PROG/PRG segment time TIME = 0h20
SET/ENT
MODE
PT.No
DISP
RUN RESET
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21.
Press the or key to display the required setpoint. The figure below shows an example of the parameter set to Deviation high and low limits Alarm (setpoint 7).
MENU:PROG/PRG PV event 1 type TY1 = #30 changing! 7
26.
SET/ENT
#32
SET/ENT
MODE
PT.No
DISP
RUN RESET
SET/ENT
MODE
PT.No
DISP
RUN RESET
27.
22.
Press the setpoint.
SET/ENT

#30
Press the key once to display the Junction Code parameter JC for segment 1. The setpoint of this parameter is not changed in this example.
SET/ENT
MENU:PROG/PRG PV event 1 type TY1 = 7
MENU:PROG/PRG junction code select JC = 0
#53
SET/ENT
MODE
PT.No
DISP
RUN RESET
SET/ENT
MODE
PT.No
DISP
RUN RESET
23.
Press the key once to display the PV Event Setpoint parameter PE1.
SET/ENT
28.
MENU:PROG/PRG PV event 1 set point PE1 = 0.0C
#31
SET/ENT
MODE
PT.No
DISP
RUN RESET
Press the key once to display the Target Setpoint parameter TSP1 for segment 2. The setpoint of this parameter is not changed in this example. At this point, the PV display shows 01.02 (the first two digits denote the pattern number and the last two digits the segment number).
SET/ENT
PV Display
24.
MENU:PROG/PRG PV event 1 set point PE1 = #31 changing! 5.0C
#24
SET/ENT
MODE
PT.No
DISP
RUN RESET
SET/ENT
MODE
PT.No
DISP
RUN RESET
29.
SET/ENT
25.
Press the setpoint.
SET/ENT

#31
MENU:PROG/PRG segment time TIME = -
#26
MENU:PROG/PRG PV event 1 set point PE1 = 5.0C
SET/ENT
MODE
PT.No
DISP
RUN RESET
SET/ENT
MODE
PT.No
DISP
RUN RESET
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30.
Press the or key to display the required setpoint. The figure below shows an example of the parameter set to 1 hr. and 20 min. (setpoint 1h20).
34.
Press the setpoint.
SET/ENT

#29
changing! 1h20
SET/ENT
MODE
PT.No
DISP
RUN RESET
SET/ENT
MODE
PT.No
DISP
RUN RESET
35.
Press the key once to display the On Time of Time Event parameter ON1.
SET/ENT
31.
Press the setpoint.
SET/ENT

#26
MENU:PROG/PRG time event 1 ON time ON1 = OFF
#30
SET/ENT
MODE
PT.No
DISP
RUN RESET
SET/ENT
MODE
PT.No
DISP
RUN RESET
36.
32.
SET/ENT
Press the or key to display the required setpoint. The figure below shows an example of the parameter set to 0 min. (setpoint 0h00).
MENU:PROG/PRG time event 1 ON time ON1 = #30
#29
changing! 0h00
SET/ENT
MODE
PT.No
DISP
RUN RESET
SET/ENT
MODE
PT.No
DISP
RUN RESET
33.
Press the or key to display the required setpoint. The figure below shows an example of the parameter set to time event 1 (setpoint 1).
MENU:PROG/PRG event 1 no. select EV1 = #29
37.
Press the setpoint.
SET/ENT

#30
MENU:PROG/PRG time event 1 ON time ON1 = 0h00
SET/ENT
MODE
PT.No
DISP
RUN RESET
changing! 1
SET/ENT
MODE
PT.No
DISP
RUN RESET
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SET/ENT
3-9
38.
Press the key once to display the Off Time of Time Event parameter OFF1.
MENU:PROG/PRG time event 1 OFF time OFF1 = OFF #31
43.
Press the key once to display the Target Setpoint parameter for segment 3. At this point, the PV display shows 01.03 (the first two digits denote the pattern number and the last two digits the segment number).
SET/ENT
SET/ENT
MODE
PT.No
DISP
RUN RESET
PV Display
MENU:PROG/PRG target set point 1 #24
39.
Press the or key to display the required setpoint. The figure below shows an example of the parameter set to 1 hr. and 20 min. (setpoint 1h20).
MENU:PROG/PRG #31 time event 1 OFF time changing! OFF1 = 1h20
TSP1
80.0C
SET/ENT
MODE
PT.No
DISP
RUN RESET
44.
SET/ENT
MODE
PT.No
DISP
RUN RESET
MENU:PROG/PRG target set point 1 TSP1 = #24 changing! 0.0C
40.
Press the setpoint.
SET/ENT

SET/ENT
MODE
PT.No
DISP
RUN RESET
MENU:PROG/PRG time event 1 OFF time OFF1 = 1h20
#31
45.
SET/ENT
MODE
PT.No
DISP
RUN RESET
Press the setpoint.
SET/ENT

#24
41.
SET/ENT
SET/ENT
MODE
PT.No
DISP
RUN RESET
#32
46.
SET/ENT
MODE
PT.No
DISP
RUN RESET
SET/ENT
MENU:PROG/PRG segment time
#26
42.
Press the key once to display the Junction Code parameter JC for segment 2. The setpoint of this parameter is not changed in this example.
SET/ENT
TIME
SET/ENT
MODE
PT.No
DISP
RUN RESET
MENU:PROG/PRG junction code select JC = 0
#53
SET/ENT
MODE
PT.No
DISP
RUN RESET
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47.
Press the or key to display the required setpoint. The figure below shows an example of the parameter set to 10 min. (setpoint 0h10).
48.
Press the setpoint.
SET/ENT

#26
changing! 0h10
SET/ENT
MODE
PT.No
DISP
RUN RESET
SET/ENT
MODE
PT.No
DISP
RUN RESET
49.
Programming is now complete. Press the key for more than 3 seconds. This returns you to the display shown at power-on (figure below).
SET/ENT
PV2
PV
RST lamp ON.
PVE1 PVE2
TME
1 2 3 4
AL
SET/ENT
MODE
PT.No
DISP
RUN RESET
SP:
PTNO: 0 TM=-------
SEGNO: 0/ 0 RCY: 0/ 0
0.0C
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3.4
Changing Program Patterns

The following operating procedure describes an example of changing the program pattern created in 3.3 Creating Program Patterns to the program pattern shown in the figure below.
Example of Changing Program Pattern 1 Temperature
90C 80C The Target Setpoint (TSP1) parameter for segment 2 is changed from 80.0C to 90.0C.
Current PV 25C 0C 20 min. Start of program operation
Starting target setpoint (SSP1)
80 min.
10 min.
Time
I Details of the Change

Before change: Program operation begins with the starting target setpoint (SSP1). After change: Program operation begins with the current PV value. The time setpoints of segment 1 precede others. Before change: The Target Setpoint (TSP1) program parameter for segment 2 was set to 80.0C. After change: The Target Setpoint (TSP1) program parameter for segment 2 is set to 90.0C. Change the setpoint of the Start Code (STC) program parameter to 2.
Change the setpoint of the Target Setpoint (TSP1) program parameter for segment 2 to 90.0.
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1.

PV
PV2
RST lamp ON.
Displays a process variable (PV) value.
PVE1 PVE2
TME
1 2 3 4
AL
SET/ENT
MODE
PT.No
DISP
RUN RESET
SP:
PTNO: 0 TM=-------
SEGNO: 0/ 0 RCY: 0/ 0
0.0C
For steps 2 and later, illustrations of the LCD are cited to explain the procedure.
2.
SET/ENT
6.
Press the key once to display the Segment Number parameter SEG.
SET/ENT
PROG
#2
SET/ENT
MODE
PT.No
DISP
RUN RESET
SET/ENT
MODE
PT.No
DISP
RUN RESET
3.
Press the key once to display the submenu LOC.

SET/ENT
7.
Press the key twice to display the Start Code parameter STC.
SET/ENT
LOC
MENU:PROG/PRG start code select STC = 0
#5
SET/ENT
MODE
PT.No
DISP
RUN RESET
SET/ENT
MODE
PT.No
DISP
RUN RESET
4.
Press the key once to display the submenu PRG.
8.
PRG
Press the or key to display the required setpoint. The figure below shows an example of the parameter set to time-prioritized PV start (setpoint 2).
MENU:PROG/PRG start code select #5 changing! 2
SET/ENT
MODE
PT.No
DISP
RUN RESET
STC
SET/ENT
MODE
PT.No
DISP
RUN RESET
5.
Press the key once to display the Pattern Number parameter PTN.
SET/ENT
MENU:PROG/PRG PTno. input PTN = 1
#1
SET/ENT
MODE
PT.No
DISP
RUN RESET
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3-13
9.
Press the setpoint.

#5
12.
MENU:PROG/PRG start code select STC = 2
MENU:PROG/PRG target set point 1 TSP1 = #24
changing! 90.0C
SET/ENT
MODE
PT.No
DISP
RUN RESET
SET/ENT
MODE
PT.No
DISP
RUN RESET
10.
Press the key once to display the Target Setpoint parameter TSP1 for segment 1.
SET/ENT
13.
#24
Press the setpoint.
SET/ENT

#24
SET/ENT
MODE
PT.No
DISP
RUN RESET
SET/ENT
MODE
PT.No
DISP
RUN RESET
11.
Press the key seven times to display the Target Setpoint parameter TSP1 for segment 2. At this point, the PV display shows 01.02 (the first two digits denote the pattern number and the last two digits the segment number).
SET/ENT
PV Display
MENU:PROG/PRG target set point 1 TSP1 = 80.0C #24
SET/ENT
MODE
PT.No
DISP
RUN RESET
14.
Changing the program is now complete. Press the you to the display shown at power-on (figure below).
PV2
SET/ENT
key for more than 3 seconds. This returns
PV
RST lamp ON.
PVE1 PVE2
TME
1 2 3 4
AL
SET/ENT
MODE
PT.No
DISP
RUN RESET
SP:
PTNO: 0 TM=-------
SEGNO: 0/ 0 RCY: 0/ 0
0.0C
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3.5
Program Parameter Map

SET/ENT
Operating display
key Press this key for more than 3 seconds.
PROG
Press the key for more than 3 seconds to switch to an operating display.
SET/ENT
SET/ENT
key
DISP
key
Program Parameter Setting Display
key or
key
key or
A PRG
programming sub menu
LOC
key
key or
key
SET/ENT
key
DISP
key
SET/ENT
key
DISP
key
Program pattern 1 LSP1 PID E21A E21B E22A E22B E23A E23B E24A E24B E25A E25B E26A E26B E27A E27B E28A E28B
Setpoint for local-mode operation PID group number for local-mode operation Local event-21 type Local event-21 setpoint Local event-22 type
SET/ENT
MENU:PROG/PRG PTno. input PTN = 1
#1
key or
key
Segment 1
MENU:PROG/PRG SEGno. input SEG = 0 #2
Segment 2
#2
key or
#2
key or
key
key or
key
key
Local event-22 setpoint Local event-23 type Local event-23 setpoint Local event-24 type Local event-24 setpoint Local event-25 type Local event-25 setpoint Local event-26 type Local event-26 setpoint Local event-27 type Local event-27 setpoint Local event-28 type Local event-28 setpoint
key
SET/ENT
key
SET/ENT
key
SSP1
Starting target setpoint
TSP1 TIME TR.RT
Final target setpoint Time-set segment time Ramp-set segment time PID group number
TIME is shown when the Segment Setting Method (SEG.T) parameter is set using a time setpoint; TM.RT is shown when the Segment Setting Method (SEG.T) parameter is set using a ramp grade setpoint. The controller is factory-set to show TIME. The parameter PID is shown for segment PID parameters when the setup parameter ZON is set to 0.
TSP1 TIME TR.RT PID
STC
STC= 1
Start code
STC 1
PID
1.WZ1 1.WTM 2.WZ1 2.WTM 3.WZ1 3.WTM
1st group of wait zones 1st group of wait times 2nd group of wait zones 2nd group of wait times 3rd group of wait zones 3rd group of wait times 4th group of wait zones 4th group of wait times 5th group of wait zones
Evn ONn OFFn TYn PEn
Event number On time of time event Off time of time event PV event type PV event setpoint
n = 1 to 8. If EVn = 1 to 16, then this parameter refers to time events 1 to 16. If EVn = 21 to 28, then this parameter refers to PV events 1 to 8.
SET/ENT
key
4.WZ1 4.WTM 5.WZ1 5.WTM RCY RST REN
The parameter PID is shown for segment PID parameters when the setup parameter ZON is set to 0.
JC
Junction code
JC
Junction code
SET/ENT
5th group of wait times Number of repetitions Start-of-repetition segment number End-of-repetition segment number
key
SET/ENT
key
SET/ENT
key
Parameters of program pattern 1
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EDIT
program edit sub menu
SET/ENT
key
DISP
key
Program patterns 2 to 30
MENU:PROG/PRG PTno. input PTN = 2 #1
ALL.S
key or
Segment 3
MENU:PROG/PRG SEGno. input SEG = 3 #2
key or key or
key
Segment 99
MENU:PROG/PRG SEGno. input SEG = 99 #2 MENU:PROG/PRG SEGno. input SEG = 0 #2
PTN.S ALL.E COPY CLEAR
Shows the number of remaining unused segments. Shows the number of segments within a pattern. Shows the number of remaining unused events. Program pattern copying Program pattern clearance
key
key
SET/ENT
key
SET/ENT
key
SET/ENT
key
These parameter symbols appear on the PV display.
TSP1 TIME TR.RT PID
TSP1 TIME TR.RT PID
Pressing the DISP key once during programming returns to the display marked A .
JC
Junction code
JC
Junction code
SET/ENT
key
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3.6
Lists of Program Parameters

* Parameters relating to PV or program setpoints should all be set in real numbers. For example, use temperature values to define program setpoints and PV event setpoints for temperature input. * The User Setting column in the table below is provided for the customer to record setpoints.
G Local Setpoint Parameters

Located in: Main menu = PROG ; Submenu = LOC
Parameter Symbol Name of Parameter Setting Range and Description Initial Value User Setting
LSP1 PID
Setpoint for local-mode operation PID group number for local-mode operation
0.0 to 100.0% of PV input range Shown for segment PID parameters when the setup parameter ZON is set to 0. This parameter is factory-set so as not to appear. 1: Uses the 1st group of PID parameters. 2: Uses the 2nd group of PID parameters. 3: Uses the 3rd group of PID parameters. 4: Uses the 4th group of PID parameters. 5 to 8: Likewise, selecting these numbers uses the 5th to 8th groups of PID parameters.
0.0% of PV input range 1
E21A
Local event-21 type
OFF (0) OFF (0), 1 to 10, 28 to 31 1: PV high limit (energized, no stand-by action) 2: PV low limit (energized, no stand-by action) 3: Deviation high limit (energized, no stand-by action) 4: Deviation low limit (energized, no stand-by action) 5: Deviation high limit (de-energized, no stand-by action) 6: Deviation low limit (de-energized, no stand-by action) 7: Deviation high/low limits (energized, no stand-by action) 8: Deviation within high/low limits (energized, no stand-by action) 9: PV high limit (de-energized, no stand-by action) 10: PV low limit (de-energized, no stand-by action) PV/SP alarm: -100.0 to 100.0% of PV input range Deviation alarm: -100.0 to 100.0% of PV input range span Output value alarm: -5.0 to 105.0% PV/SP high limit alarm: 100.0% of PV input range. Deviation alarm: 0.0% of PV input range span. Other PV/SP low limit alarms: 0.0% of PV input range. Output high limit alarm: 100.0% Output low limit alarm: 0.0%
E21B
Local event-21 setpoint
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Parameter Symbol Name of Parameter Setting Range and Description
<3. Programming>
Initial Value
3-17
User Setting
E22A E22B E23A E23B E24A E24B E25A E25B E26A E26B E27A E27B E28A E28B
Local event-22 type Local event-22 setpoint Local event-23 type Local event-23 setpoint Local event-24 type Local event-24 setpoint Local event-25 type Local event-25 setpoint Local event-26 type Local event-26 setpoint Local event-27 type Local event-27 setpoint Local event-28 type Local event-28 setpoint
Same as the E21A parameter. Same as the E21B parameter. Same as the E21A parameter. Same as the E21B parameter. Same as the E21A parameter. Same as the E21B parameter. Same as the E21A parameter. Same as the E21B parameter. Same as the E21A parameter. Same as the E21B parameter. Same as the E21A parameter. Same as the E21B parameter. Same as the E21A parameter. Same as the E21B parameter.
G Program Parameters (Parameters for Setting the Conditions of Program Operation Startup)
Use the program pattern setup chart discussed in 3.2 Example of Program Pattern Setup Charts of this chapter, to record your setpoints of program parameters. Located in: Main menu = PROG ; Submenu = PRG
PTN SEG SSP1 STC
Pattern number
1: Program pattern 1 2: Program pattern 2 3: Program pattern 3 4 to 30: Likewise, specifying these numbers sets their corresponding program pattern numbers. 0: Shows parameters for setting the starting target setpoint, start code, etc. 1 to 99: Specify the corresponding segment numbers. Specify 0 when creating a program for the first time. 0.0 to 100.0% of PV input range -1: Shows parameters for setting the wait and repeat actions. 0: Program operation begins with the starting target setpoint. 1: Ramp-prioritized PV start (program operation begins with the PV value by giving priority to the ramp of segment 1) 2: Time-prioritized PV start (program operation begins with the PV value by giving priority to the time of segment 1) TIP: The option -1 is not a setpoint. 0
Segment number
Starting target setpoint Start code
0.0% of PV input range 0
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G Program Parameters (Parameters for Setting the Wait and Repeat Actions)
The parameters listed below are shown when the Start Code (STC) parameter is set to -1. Located in: Main menu = PROG ; Submenu = PRG
1.WZ1 1.WTM 2.WZ1 2.WTM 3.WZ1 3.WTM 4.WZ1 4.WTM 5.WZ1 5.WTM RCY RST REN
1st group of wait zones 1st group of wait times 2nd group of wait zones 2nd group of wait times 3rd group of wait zones 3rd group of wait times 4th group of wait zones 4th group of wait times 5th group of wait zones 5th group of wait times Number of repetitions
OFF: No function 0.0 to 10.0% of PV input range span OFF: No function 0.01 to 99.59 (hour, minute or minute, second) Use the TMU setup parameter to set the time unit. Same as the 1st group of wait zones. Same as the 1st group of wait times. Same as the 1st group of wait zones. Same as the 1st group of wait times. Same as the 1st group of wait zones. Same as the 1st group of wait times. Same as the 1st group of wait zones. Same as the 1st group of wait times. 0 to 999: The controller repeats the segment specified by the RST and REN parameters as many times as defined by this parameter. CONT: The controller indefinitely repeats the segment specified by the RST and REN parameters. 1RSTREN99
OFF OFF
Start-of-repetition segment number End-of-repetition segment number
1 1
G Program Parameters (Parameters for Setting the Final Target Setpoints and Segment Times)
Located in: Main menu = PROG ; Submenu = PRG
TSP1 TIME TM.RT PID
Final target setpoint Time-set segment time
The final target setpoint of each segment. Time setpoint: - (unregistered) 0.00 to 99.59 (hour, minute or minute, second) Without a time setpoint, it is not possible to create programs. For ramp segments (ramp setpoint): - (unregistered), 0.0 to 100.0% of PV input range span per hour or minute For soak segments: 0.00 to 99.59 (hour, minute or minute, second) Without a time setpoint or a ramp grade setpoint, it is not possible to create programs. This parameter is shown for segment PID parameters when the setup parameter ZON is set to 0. This parameter is factory-set so as not to appear. 1 to 8 1
Ramp-set segment time
Segment PID group number
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G Program Prameters (Parameters for Setting the Event Action)

You can set a maximum of eight units each for the parameters listed below for each individual segment. Located in: Main menu = PROG ; Submenu = PRG
EVn
Event number
0: Unregistered. 1: Time event 1 (terminal numbers 34 - 35 ) 2: Time event 2 (terminal numbers 33 - 35 ) 3: Time event 3 (terminal numbers 32 - 35 ) 4: Time event 4 (terminal numbers 31 - 35 ) 5 to 16: Time events 5 to 16 (see the CD-ROM version users manual for details on the terminal number) 21: PV event 1 (terminal numbers 6 - 7 ) 22: PV event 2 (terminal numbers 5 - 7 ) 23 to 28: PV events 3 to 8 (see the CD-ROM version users manual for details on the terminal number)
ONn OFFn TYn
On time of time event Off time of time event PV event type
OFF: Unused. OFF 0.00 to 99.59 (hour, minute or minute, second) OFF: Unused. OFF 0.00 to 99.59 (hour, minute or minute, second) OFF: OFF, 1 to 10, 28 to 31 1: PV high limit (energized, no stand-by action) 2: PV low limit (energized, no stand-by action) 3: Deviation high limit (energized, no stand-by action) 4: Deviation low limit (energized, no stand-by action) 5: Deviation high limit (de-energized, no standby action) 6: Deviation low limit (de-energized, no standby action) 7: Deviation high/low limits (energized, no stand-by action) 8: Deviation within high/low limits (energized, no stand-by action) 9: PV high limit (de-energized, no stand-by action) 10: PV low limit (de-energized, no stand-by action) See the next page for details on other alarm types. PV/SP alarm: -100.0 to 100.0% of PV input range Deviation alarm: -100.0 to 100.0% of PV input range span Output value alarm: -5.0 to 105.0% OFF
PEn
PV event setpoint
PV/SP high limit alarm: 100.0% of PV input range. Deviation alarm: 0.0% of PV input range span. Other PV/SP low limit alarms: 0.0% of PV input range. Output high limit alarm: 100.0% Output low limit alarm: 0.0%
G Program Parameters (Junction Code Parameter)

Located in: Main menu = PROG ; Submenu = PRG
JC
Junction code
0: Switching for continuation 0 1: Hold-on switching (the controller holds the end-of-segment setpoint when the segment is completed, to perform control). 2: Local-mode end (the controller switches to a local setpoint when the segment is completed). 11 to 15: Wait during switching between segments (see the CD-ROM version users manual). 21 to 25: Wait within a segment interval (see the CD-ROM version users manual). INSERT: Allows a segment to be added to the end of a specified segment. DELETE: Allows a specified segment to be deleted.
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List of PV Event and Local Event Types

The table below shows the types and actions of PV event and Local event.
Alarm action Alarm type Alarm type code Contact opens if alarm occurs Alarm type Alarm action Alarm type code Contact opens if alarm occurs
Contact Open/close shows status of relay contact, closes if alarm and lit and unlit shows status of lamp occurs
Contact Open/close shows status of relay contact, closes if alarm and lit and unlit shows status of lamp occurs Hysteresis
No alarm Hysteresis PV high limit Open (unlit) PV Closed (lit) Alarm setpoint Hysteresis PV low limit Closed (lit) Alarm setpoint Open (unlit) PV 2 1
OFF De-energized on deviation low limit alarm
Open (lit) Deviation setpoint Hysteresis PV Target SP
Closed (unlit)
Hysteresis Open (unlit) PV Closed (lit)
Deviation high and low limits
Closed (lit)
Deviation setpoint Target SP
Hysteresis Deviation high limit Open (unlit) PV Target SP Closed (lit) Deviation setpoint 3 Deviation within high and low limits
Hysteresis Closed Hysteresis (lit) Open Open (unlit) (unlit) Deviation setpoint Target SP Hysteresis PV
Hysteresis Deviation low limit Closed (lit) Deviation setpoint PV Target SP Hysteresis De-energized on Closed deviation high (unlit) limit alarm Open (lit) PV Deviation setpoint Target SP Hysteresis SP high limit Closed (lit) Open (unlit) SP Alarm setpoint 28 Output high limit Open (unlit) Output value 5 De-energized on PV low limit Open (unlit) 4 De-energized on PV high limit Closed (unlit) PV
Open (lit) Alarm setpoint
Hysteresis Open (lit) Alarm setpoint Closed (unlit) PV 10
Hysteresis Closed (lit) 30 Alarm setpoint
SP low limit
Hysteresis Closed (lit) Open (unlit) Alarm setpoint SP 29 Output low limit
Hysteresis Closed (lit) Open (unlit) Alarm setpoint Output value 31
G Program Parameters (Parameters for Editing Programs)

Located in: Main menu = PROG ; Submenu = EDIT
Symbol on PV Display Name of Parameter Setting Range and Description Initial Value User Setting
Number of remaining unused segments. (ALL.S) Number of segments within a pattern. (PTN.S) Number of remaining unused events. (ALL.E) Program pattern copying (COPY) Program pattern clearance (CLEAR)
Read-only
Specify the numbers of the source-of-copying program pattern and target-of-copying program pattern. (1 to 30) Specify the number of the program pattern to be cleared. (1 to 30)
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3.7
Program Pattern Setup Charts

For details on how to use the program pattern setup chart, see 3.1 Overview of Program Patterns, and 3.2 Example of Program Pattern Setup Charts. You can register as many as 30 program patterns with the UP550 controller. Create as many copies of the chart as necessary. First fill in the fields with bold-face borders in the order from number 1 to number 9. Then, input the data into the controller.
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1. 2. 3. 4. 5. 6. 7. 8. 9.
<3. Programming>
Maximum value of PV input range: Setpoint of the Maximum Value of PV Input Range (RH1) setup parameter Minimum value of PV input range: Setpoint of the Minimum Value of PV Input Range (RL1) setup parameter PV input unit: Setpoint of the PV Input Unit (UNI1) setup parameter Program time unit: Setpoint of the Program Time Unit (TMU) setup parameter Segment setting method: Setpoint of the Segment Setting Method (SEG.T) setup parameter Starting target setpoint: Setpoint of the Starting Target Setpoint (SSP1) program parameter Start code: Setpoint of the Start Code (STC) program parameter Final target setpoint, segment time, Events (PV event and Time event) and Junction code: Setpoint of each program parameter Draw the program pattern.
3-22
System name Program No. Program name Model Serial No. Unit Maximum value of PV input range (RH1) 1 100% 3 UP550 Program time unit (TMU) Segment setting method (SEG.T) 4 5
Define this parameter when using the controller as a program pattern generator. See Users Manual (Reference) (CD-ROM version) for more information.
Minimum value of PV input range (RL1) 2 0% Segment No. Final target setpoint 1 (TSP1) Final target setpoint 2 (TSP2) Segment time (TIME/TM.RT)
Time setting (TIME) when the Segment Setting Method (SEG.T) parameter is set as SEG.T = 0; ramp setting (TM.RT) when the parameter is set as SEG.T = 1 Factory-set to Time setting (TIME). Shown for segment PID parameters when the setup parameter ZON is set to 0.
PID number (PID) Event number (EV1) PV event type (TY1)/on time of time event (ON1) PV event setpoint (PE1)/off time of time event (OFF1) Event number (EV2) PV event type (TY2)/on time of time event (ON2) PV event setpoint (PE2)/off time of time event (OFF2) Event number (EV3) PV event type (TY3)/on time of time event (ON3) PV event setpoint (PE3)/off time of time event (OFF3) Event number (EV4) 8 PV event type (TY4)/on time of time event (ON4) PV event setpoint (PE4)/off time of time event (OFF4) Event number (EV5) PV event type (TY5)/on time of time event (ON5) PV event setpoint (PE5)/off time of time event (OFF5) Event number (EV6) PV event type (TY6)/on time of time event (ON6) PV event setpoint (PE6)/off time of time event (OFF6) Event number (EV7) PV event type (TY7)/on time of time event (ON7) PV event setpoint (PE7)/off time of time event (OFF7) Event number (EV8) PV event type (TY8)/on time of time event (ON8) PV event setpoint (PE8)/off time of time event (OFF8) Junction code (JC)
<Toc>
Starting target setpoint 1 (SSP1) Starting target setpoint 2 (SSP2) Start code (STC) 1st group of wait zones (1.WZ1) 1st group of wait times (1.WTM) 2nd group of wait zones (2.WZ1) 2nd group of wait times (2.WTM) 3rd group of wait zones (3.WZ1) 3rd group of wait times (3.WTM) 4th group of wait zones (4.WZ1) 4th group of wait times (4.WTM) 5th group of wait zones (5.WZ1) 5th group of wait times (5.WTM) Number of repetitions (RCY) Start-of-repetition segment number (RST) End-of-repetition segment number (REN) 9 7 6
<3. Programming>
Define this parameter when using the controller as a program pattern generator. See Users Manual (Reference) (CD-ROM version) for more information.
3-23
See Users Manual (Reference) (CD-ROM version) for more information.
10
11
12
13
14
15
16
17
18
19
20
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3.8
Explanation of Program Functions

You can create programs using either method 1 or 2 described below. The controller is factory-set to method 1. To create programs using method 2, change the setpoint of the SEG.T (Segment Setting Method) setup parameter to 1. Before you begin programming, determine whether your programs are created using the time unit of hour and minute or minute and second. The controller is factory-set to the hour and minute time unit. To create programs using the minute and second time unit, change the setpoint of the TMU (Program Time Unit) setup parameter to mm:ss. <Controller Settings>
Time setting (method 1) Ramp setting (method 2) Setpoint of SEG.T (Segment Setting Method) Setup Parameter 0 (factory-set default) 1
I Programming
Choose the desired method and unit from the two programming methods and time unit options discussed above. Then, create programs according to the chosen options.
1. Creating programs by setting final target setpoint and time unit

As shown in the figure below, this method creates programs by setting a segment time and a final target setpoint on a segment-by-segment basis.
This single definite line is referred to as a segment. Final target setpoint
Setpoint
Final target setpoint set for segment immediately preceding or the starting target setpoint if this is the point of starting program operation
Segment time Time
2. Creating programs by setting final target setpoint and ramp

As shown in the figure below, this method creates programs by setting a final target setpoint and a ramp grade on a segment-by-segment basis. Define the ramp grade as the amount of change in the setpoint per hour or per minute.
Setpoint Final target setpoint Define the ramp grade as the amount of change in the setpoint per hour or per minute.
Ramp grade
Time
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<Controller Settings>
When changing the setpoint linearly over an hour When changing the setpoint linearly over a minute Setpoint of TMU (Program Time Unit) Setup Parameter hh:mm (factory-set default) mm:ss
Note: The Program Time Unit (TMU) parameter is the time unit you use when creating programs.
When creating a soak segment during programming, set a time (hour and minute or minute and second) rather than a ramp grade.
Setpoint
Final target setpoint

Segment time Define as hour and minute or minute and second.
Time
For example, configure segment 1 so the temperature rises in increments of 5C per minute from 50C to 100C, as shown in the figure below.
Setpoint 100C Final target setpoint
Ramp upgrade of 5C per minute 50C
Segment 1
Time
To change the temperature linearly over a minute, set the TMU parameter to mm:ss (minute and second) before you begin programming. When programming the controller, set the Segment Time (TIME) parameter for segment 1 to 5C. This allows the controller to raise the setpoint in increments of 5C per minute during the interval of segment 1.
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I Controller Behavior at the Start of Program Operation

You can determine how the controller should behave at the start of program operation.
1. Letting the controller run from a starting target setpoint

A starting target setpoint refers to a setpoint from which program operation begins. The controller operates in such a manner that the setpoint changes to the final target setpoint over the segment time set for segment 1, irrespective of what the PV value is.
Setpoint Segment 1 Segment 2 Final target setpoint Starting target setpoint Program setpoint Segment time Start of program operation Time
Set the STC (Start Code) program parameter to 0.
2. Letting the controller start from the current setpoint and run according to time settings defined for segment 1
This method is not available if the SEG.T (Segment Setting Method) parameter is set to ramp setting.
Starting Point of Operation a b c d e
Setpoint a b c d e
Segment Segment Segment Segment 2 3 4 Segment 5
Controller Behavior Begins to run from point a according to the time setting defined for segment 1. Begins to run from point b according to the time setting defined for segment 1. Begins to run from point c according to the time setting defined for segment 1. Begins to run from point d according to the time setting defined for segment 1. Begins to run from point e according to the time setting defined for segment 1.
Final target setpoint
Program setpoint
Start of 1 program operation
Time
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3. Letting the controller start from the current setpoint and run according to ramp settings defined for segment 1 of the created program
Starting Point of Operation a b c d e
Setpoint a b c d e E1
Segment Segment Segment Segment 2 3 4 Segment 5
Controller Behavior Begins to run from point C1 (ignores the time setting defined for segment 1). Begins to run from point C1 (ignores the time setting defined for segment 1). Begins to run from point C1 (ignores the time setting defined for segment 1). Begins to run from point D1 according to the preset ramp setting (the time setting defined for segment 1 is reduced). Begins to run from point E1 according to the preset ramp setting.
A1 B1 C1 D1 Program setpoint
Start of 1 program operation
Time
I PID Switching (Zone PID)

The UP550 offers two methods of PID switching. One of the methods is to automatically switch between groups of PID constants according to the temperature zone. The other method is to automatically switch between groups of PID constants on a segment-bysegment basis. This paragraph explains the method of switching between groups of PID constants according to the temperature zone. You can set a maximum of seven temperature zones. When shipped from the factory, the UP550 is configured so that it operates in zone 1 only and uses only one group of PID constants.
G When One Group of PID Constants is Used (factory-set default)

As shown in the figure below, the controller uses one group of PID constants over the range from the minimum value to the maximum value of the PV input range.
Program setpoint Maximum value of PV input range (RH1)
PV input value
1st group of PID constants
Minimum value of PV input range (RL1) Segment 1 Segment 2
<Controller Settings> Configure the 1st group of PID constants (1.P, 1.I and 1.D operating parameters).
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G Selection of PID Constants when the Control Range is Split into Three Zones
As shown in the figure below, three zones are set for the controller to automatically switch from one group of PID constants to another. Two zones can also be set for the controller to switch between two groups of PID constants. [1] [2] [3] The controller uses the 1st group of PID constants if the PV input value is within the zone set off by the minimum value of the PV input range and reference point 1. The controller uses the 2nd group of PID constants if the PV input value is within the zone set off by reference point 1 and reference point 2. The controller uses the 3rd group of PID constants if the PV input value is within the zone set off by reference point 2 and the maximum value of the PV input range.
Program setpoint 3 3rd group of PID constants 2 2nd group of PID constants PV input value 1 1st group of PID constants Minimum value of PV input range (RL1)
Maximum value of PV input range (RH1) Reference point 2 (2.RP1) Reference point 1 (1.RP1)
Segment 1
Segment 2
Segment 3
<Controller Settings> Splitting the control range into two zones To split the control range into two zones, define reference point 1 (i.e., the 1.RP1 setup parameter). Define the 1st and 2nd groups of PID constants (i.e., the 1.P, 1.I and 1.D operating parameters for the 1st group and the 2.P, 2.I and 2.D operating parameters for the 2nd group).
Splitting the control range into three zones To split the control range into three zones, define reference points 1 and 2 (i.e., the 1.RP1 and 2.RP1 setup parameters). Define the 1st, 2nd and 3rd groups of PID constants (i.e., the 1.P, 1.I and 1.D operating parameters for the 1st group, the 2.P, 2.I and 2.D operating parameters for the 2nd group and the 3.P, 3.I and 3.D operating parameters for the 3rd group).
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G Selecting PID Constants According to the Deviation

PID constants can be selected according to the deviation in two ways. One method is to select a group of PID constants only by a deviation from a program setpoint. The other method is to use a reference point, as discussed earlier, as well as a deviation from a program setpoint, to switch between groups of PID constants. [Method 1] As shown in the figure below, the controller selects the PID constants of the group number set in PID group number (GRP) if the PV input value goes beyond the given deviation from the program setpoint. [1] [2] The controller uses the 1st group of PID constants. The controller uses the PID constants of the group number set in PID group number (GRP).
PV input value
[2]
[2] [1] Reference deviation (RDV1) Reference deviation (RDV1)
[1] [1] [2] Program setpoint
Segment 1
Segment 2
[Method 2] As shown in the figure below, the controller selects an appropriate group of PID constants for each zone and, if the PV input value goes beyond the given deviation from the program setpoint, selects the PID constants of the group number set in PID group number (GRP). [1] The controller uses the 1st group of PID constants if the PV input value is both within the zone set off by the minimum value of the PV input range and reference point 1 and within the given reference deviation bandwidth. The controller uses the 2nd group of PID constants if the PV input value is both within the zone set off by reference points 1 and the maximum value of the PV input range, and within the given reference deviation bandwidth. The controller uses the PID constants of the group number set in PID group number (GRP).
PV input value
[2]
[3]
[3] [2]
[3] [2] Reference deviation (RDV1) Reference deviation (RDV1)
Reference point 1 (1.RP1)
[1] [1] [3] Program setpoint
Segment 1
Segment 2
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I Retaining the End-of-Program State (Hold-mode End)

This function keeps the controller in the same state as when program operation was completed. When in hold operation, the controller retains its states of control output and event output. To cancel hold operation, use either key operation or external contact input. When the hold operation is cancelled, the control output is set to 0% or OFF, and the event output is set to OFF. To retain the end-of-program state, set the Junction Code program parameter of the segment in question to 1.
End of program Setpoint
Time
I Suspending the Progress of a Program (Wait Function)

When a running program moves from one segment to another, the wait function places the program in a wait (stand-by) state, by using a wait zone and a wait time, until any deviation is cancelled. A wait zone is a deviation bandwidth from which the degree of PV input tracking is judged. A wait time is the length of time that elapses until the PV input enters the wait zone. The program progresses if the PV input fails to re-enter the wait zone within the wait time. When the program is in wait state, the time setpoints of Segment Time and Time Event parameters temporarily cease to be passed. At this point, the output based on the Time Event parameter is retained.
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4-1
4.
Operations
This chapter describes key entries for operating the controller. For operations using external contact inputs, see 1.5 Terminal Wiring Diagrams. If you cannot remember how to carry out an operation during setting, press the DISP key no more than four times. This brings you to the display (operating display) that appears at poweron.
4.1
Monitoring-purpose Operating Displays Available during Operation

The monitoring-purpose operating displays available during operation include those for controller of Cascade Primary-loop control. The Process Variable (PV) display always displays the value of Primary PV input.
I Operating Displays for Cascade Primary-loop Control

G SP Display
On the Setpoint display (LCD), the controller displays the current setpoint (SP), the program pattern number (PTNO) selected, the segment number (SEGNO) for which operation is in progress, the number of segments included in the selected program pattern, the remaining time of the segment for which operation is in progress, the current number of repetitions (RCY), and the total sum of repetitions.
G Target SP Display
On the Setpoint display (LCD), the controller displays the current setpoint (SP) and final target setpoint (TSP), the program pattern number (PTNO) selected, the segment number (SEGNO) for which operation is in progress, the number of segments included in the selected program pattern, the program pattern name (only displayed when setting the program pattern name using an optional parameter setting tool (model: LL100-E10)).
G OUT Display
On the Setpoint display (LCD), the controller displays the current setpoint (SP), the PID number (PID) being used, the program pattern number (PTNO), the segment number (SEGNO) for which operation is in progress, and the number of segments included in the selected program pattern, and the output value to secondary-loop (OUT).
G Deviation Trend Display

On the Setpoint display (LCD), the controller displays the deviation trend.
G Pattern Display
On the Setpoint display (LCD), the controller displays the selected program pattern.
G Event Display
On the Setpoint display (LCD), the controller displays the event number for which an event has occurred.
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SP:
PTNO: 1 TM=0h20
SEGNO: 1/ 3 RCY: 0/ 0
25.0C
SP display
DISP
key
For monitoring only. However, allows the setpoint and segment time to be changed during hold mode operation (soak segment).
SP= PTNO= 1
25.0 / 80.0C
SEGNO: 1/ 3
Target SP display
For monitoring only.
DISP
key
SP= 25.0C PID: 1 PTNO: 1 SEGNO: 1/ 3
OUT display
OUT:
35.0%
DISP
Allows the output value to secondary-loop to be changed during manual operation.
key
DV-trend /scan=
20sec
+ 0 -
Deviation Trend display
DISP
key
PTN 1 SEG 1
Pattern display
DISP
key
TME 1 PVE ALM 21 3
Event display
DISP
key
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4.2
Performing/Canceling Auto-tuning
Perform auto-tuning when you have finished creating program patterns. Make sure the controller is in program (RUN) mode and in automatic (AUTO) mode before carrying out auto-tuning. See 4.5 Switching between RUN and RESET Modes, to change to RUN or 4.6 Switching between AUTO and MAN, to change to AUTO. PID constants are obtained by using the current program setpoint value at the start of autotuning.
NOTE
When on-off control is being used, auto-tuning cannot be carried out. Moreover, do not perform auto-tuning when controlling any of the following processes. Control processes with quick response such as flow control or pressure control Processes where even temporary output on/off results in inconvenience Processes where a large output change at control element results in inconvenience Processes where variations in PV may exceed an allowable range, adversely affecting product quality
1.
Bring the operating display into view (display appears at power on).
PV2
PV
PRG lamp ON.
PVE1 PVE2
TME
1 2 3 4
AL
Displays the current setpoint (SP).

MODE
PT.No
MAN lamp OFF.
SET/ENT
DISP
RUN RESET
SP:
PTNO: 1 TM= 0h20
SEGNO: 1/ 3 RCY: 0/ 0
10.0C
2.
SET/ENT
4.
Press the PAR.
SET/ENT
key to display the submenu
PROG
PAR
parameter sub menu
SET/ENT
MODE
PT.No
DISP
RUN RESET
SET/ENT
MODE
PT.No
DISP
RUN RESET
3.
Press the key twice to display the main menu LP1.
5.
Press the key once again to display the parameter AT.

SET/ENT
LP1
loop 1 parameter main menu
MENU:LP1/PAR auto tuning switch AT = OFF
#1
SET/ENT
MODE
PT.No
DISP
RUN RESET
SET/ENT
MODE
PT.No
DISP
RUN RESET
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6.
Press the or key to display the required setpoint. Tuning for 1st group of PID is AT = 1.
MENU:LP1/PAR auto tuning switch AT = #1 changing! 1
7.
Press the key once to register the setpoint. (This starts auto-tuning.) key is pressed when AT = OFF, If the auto-tuning will be cancelled. In this case, PID contains the value existing before auto-tuning.
SET/ENT SET/ENT
SET/ENT
MODE
PT.No
DISP
RUN RESET
MENU:LP1/PAR auto tuning switch AT = 1
#1
SET/ENT
To cancel auto-tuning, set AT = OFF.
MODE
PT.No
DISP
RUN RESET
8.
During auto-tuning, the panel indications become as shown below.

PV2
PV
PRG lamp ON.
PVE1 PVE2
TME
1 2 3 4
AL
MAN lamp blinks.
SET/ENT
MODE
PT.No
DISP
RUN RESET
SP = 10.0C PID: 1 PTNO: 1 SEGNO: 1/ 3
OUT:
100.0%
Auto-tuning is complete when the MAN lamp goes off.
4.3
1.
Setting PID Manually

If you know the values to be set or if suitable PID constants cannot be obtained by autotuning, follow the procedure below to set values.
Bring the operating display into view (display appears at power on).
PV2
PV
PRG lamp ON.
PVE1 PVE2
TME
1 2 3 4
AL

MODE
PT.No
SET/ENT
DISP
RUN RESET
SP:
PTNO: 1 TM= 0h20
SEGNO: 1/ 3 RCY: 0/ 0
10.0C
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SET/ENT
4-5
2.
6.
Press the key once to display the parameter 1.P.

SET/ENT
PROG
MENU:LP1/1.PID proportional band 1.P = 5.0%
#1
SET/ENT
MODE
PT.No
DISP
RUN RESET
SET/ENT
MODE
PT.No
DISP
RUN RESET
3.
Press the key twice to display the main menu LP1.
7.
Press the or required setpoint.

MENU:LP1/1.PID proportional band 1.P =
key to display the

#1
LP1
loop 1 parameter main menu
changing! 18.0%

SET/ENT
MODE
PT.No
DISP
RUN RESET
SET/ENT
MODE
PT.No
DISP
RUN RESET
4.
Press the key once to display the submenu PAR.

SET/ENT
8.
Press the setpoint.
SET/ENT

#1
PAR
parameter sub menu
MENU:LP1/1.PID proportional band 1.P = 18.0%
SET/ENT
MODE
PT.No
DISP
RUN RESET
SET/ENT
MODE
PT.No
DISP
RUN RESET
5.
Press the key once to display the submenu 1.PID.
The same steps can be used for integral time (1.I) and derivative time (1.D) that are displayed after this.
1.PID
PID parameter SPno.1 sub menu
SET/ENT
MODE
PT.No
DISP
RUN RESET
9.
SET/ENT
PV2
PV
PRG lamp ON.
PVE1 PVE2
TME
1 2 3 4
AL
SET/ENT
MODE
PT.No
DISP
RUN RESET
SP:
PTNO: 1 TM= 0h20
SEGNO: 1/ 3 RCY: 0/ 0
10.0C
IM 05E01C02-42E
<Toc>
<4. Operations>
4-6
4.4
Selecting Program Pattern Number (PT.No)

The following operating procedure selects program pattern 1. A program pattern number can only be selected when the controller is in a RESET mode.
NOTE
If contact input, which is used to select between program pattern numbers is on, any program pattern number cannot be selected by key operation.
1.

PV2
PV
RST lamp ON.
PVE1 PVE2
TME
1 2 3 4
AL
SET/ENT
MODE
PT.No
DISP
RUN RESET
SP:
PTNO: 0 TM=-------
SEGNO: 0/ 0 RCY: 0/ 0
0.0C
2.
Press the
PT.No
key. This selects the program pattern number.

PV2
PV
RST lamp ON.
PVE1 PVE2
Select the program pattern number of the controller being operated.
TME
1 2 3 4
AL
SET/ENT
MODE
PT.No
DISP
RUN RESET
SP:
PTNO: 1 TM= 0h20
SEGNO: 0/ 3 RCY: 0/ 0
25.0C
IM 05E01C02-42E
<Toc>
<4. Operations>
4-7
4.5
1.
Switching between RUN and RESET Modes

The following operating procedure switches the RUN mode and the RESET mode.
Brings the operating display into view (appears at power-on).

PV2
PV
RST lamp ON.
PVE1 PVE2
Select the program pattern number of the controller being operated.
TME
1 2 3 4
AL
SET/ENT
MODE
PT.No
DISP
RUN RESET
SP:
PTNO: 1 TM=-------
SEGNO: 0/ 3 RCY: 0/ 0
25.0C
2.
Press the
RUN
key for 2 seconds. The selected program pattern starts.

PV2
Start of operation PRG lamp ON.
PV
PVE1 PVE2
Displays the time of segment 1.
TME
1 2 3 4
AL
SET/ENT
MODE
PT.No
DISP
RUN RESET
SP:
PTNO: 1 TM= 0h20
SEGNO: 1/ 3 RCY: 0/ 0
25.0C
3.
Press the
RESET
key for 2 seconds. The running program stops.

PV2
Stop of operation RST lamp ON.
PV
PVE1 PVE2
The time reading changes to "-------".
TME
1 2 3 4
AL
SET/ENT
MODE
PT.No
DISP
RUN RESET
SP:
PTNO: 1 TM=-------
SEGNO: 0/ 3 RCY: 0/ 0
25.0C
When in the RESET mode, the controller provides the following input/output values.
PV input Control output Event output Value of process variable Preset output value (factory-set to 0%) OFF, if there is any event.
IM 05E01C02-42E
<Toc>
<4. Operations>
4-8
4.6
Switching between AUTO and MAN

NOTE
If AUTO and MAN have been switched using contact input, when the contact input is ON, switching between AUTO and MAN cannot be achieved by keystroke.
1.
Brings the operating display into view (appears at power-on).

PV2
PV
PRG or LOC lamp ON.
PVE1 PVE2
TME
1 2 3 4
AL

MODE
PT.No
SET/ENT
DISP
RUN RESET
SP:
PTNO: 1 TM= 0h18
SEGNO: 1/ 3 RCY: 0/ 0
30.0C
2.
[To change from AUTO to MAN mode] Press the MODE key several times to display the MODE:MAN1 mode parameter. [To change from MAN to AUTO mode] Press the MODE key several times to display the MODE:AUTO1 mode parameter. The figure below is an example of changing the AUTO mode to the MAN mode.
PV2
PV
PVE1 PVE2
TME
1 2 3 4
AL

MODE
PT.No
SET/ENT
DISP
RUN RESET
MODE DISPLAY AUTO/MAN1 select MODE :
#4
changing! MAN1
3.
Press the key once. The controller switches to either MAN-mode or AUTO-mode operation. The figure below is an example of the display after a change from the AUTO mode to the MAN mode.
SET/ENT
PV2
PV
MAN lamp is ON in MAN.
PVE1 PVE2
TME
1 2 3 4
AL
SET/ENT
MODE
PT.No
DISP
RUN RESET
OUT:
40.0%
* MAN lamp is OFF in AUTO.
IM 05E01C02-42E
<Toc>
<4. Operations>
4-9
4.7
Manipulating Control Output during Manual Operation

NOTE
Control output cannot be changed if the controller is in the RESET mode. In this case, the preset output value (operating parameter PO) will be output.
A control output value is linked with a display value changed using the or that the control output changes as displayed without requiring the key.
SET/ENT
key. Note
1.
Bring manual operating display into view. For switching to manual operation, see 4.6 Switching between AUTO and MAN.
PV2
PV
PVE1 PVE2
MAN lamp ON.
TME
1 2 3 4
AL
SET/ENT
MODE
PT.No
DISP
RUN RESET
OUT:
30.0%
SET/ENT
2.
Press the
or
key to change a control output value. You dont need to press the
PV2
key.
PV
PVE1
MAN lamp ON.
PVE2
TME
1 2 3 4
AL
SET/ENT
MODE
PT.No
DISP
RUN RESET
OUT:
40.0%
IM 05E01C02-42E
<Toc>
<4. Operations>
4-10
4.8
Enabling/Disabling Hold Mode of Program Operation

Enabling/disabling the hold mode of program operation should be done when the controller is in operation. The following operating procedure is an example of setting program operation in the hold mode.
1.

PV2
PV
PRG lamp ON.
PVE1 PVE2
TME
1 2 3 4
AL

MODE
PT.No
SET/ENT
DISP
RUN RESET
SP:
PTNO: 1 TM= 1h20
SEGNO: 2/ 3 RCY: 0/ 0
80.0C
2.
[To enable the hold mode of program operation] Press the MODE key once to display the HOLD:ON mode parameter. [To disable the hold mode of program operation] Press the MODE key once to display the HOLD:OFF mode parameter. The figure below is an example of enabling the hold mode of program operation.
PV2
PV
PVE1 PVE2
TME
1 2 3 4
AL

MODE DISPLAY PROG-hold switch
RESET
#1 changing! ON
SET/ENT
MODE
PT.No
DISP
RUN
HOLD :
3.
Press the
SET/ENT
key once. The controller switches to either hold mode or non-hold mode.
PV2
PV
HLD lamp is ON in Hold. HLD lamp is OFF in non-Hold.
PVE1 PVE2
TME
1 2 3 4
AL
SET/ENT
MODE
PT.No
DISP
RUN RESET
SP:
PTNO: 1 TM= 0h20
SEGNO: 2/ 3 RCY: 0/ 0
80.0C
* Other operating procedures for disabling the hold mode: [1] [2] Press the RUN key for two seconds during hold-mode operation. In this case, the controller resumes program operation. Execute the advance function during hold-mode operation. In this case, the segment is advanced.
IM 05E01C02-42E
<Toc>
<4. Operations>
4-11
4.9
Changing Program Setpoint when in Hold Mode

The following operating procedure changes program setpoints when program operation in soak segment is put in the hold mode. When you have finished changing the setpoints, disable the hold mode of program operation as instructed in 4.8 Enabling/Disabling Hold Mode of Program Operation. The controller resumes program operation when the hold mode is disabled.
1.
Set program operation in the hold mode. To do this, see 4.8 Enabling/Disabling Hold Mode of Program Operation.
PV2
PV
HLD lamp ON.
PVE1 PVE2
This symbol appears for soak segments only.
TME
1 2 3 4
AL
SET/ENT
MODE
PT.No
DISP
RUN RESET
SP:
PTNO: 1 TM= 0h20
SEGNO: 2/ 3 RCY: 0/ 0
80.0C
2.
Press the
SET/ENT
key once to display the symbol

PV2
.
Make sure the symbol is shown.
PV
PVE1 PVE2
TME
1 2 3 4
AL
SET/ENT
MODE
PT.No
DISP
RUN RESET
SP:
PTNO: 1 TM= 0h20
SEGNO: 2/ 3 RCY: 0/ 0
80.0C
3.
Press the
or
key to change the setpoint.

PV2
PV
PVE1 PVE2
TME
1 2 3 4
AL
SET/ENT
MODE
PT.No
DISP
RUN RESET
SP:
PTNO: 1 TM= 0h20
85.0 ?
SEGNO: 2/ 3 RCY: 0/ 0
4.
Press the
SET/ENT
key once to register the setpoint.

PV2
PV
The question mark changes to C.
PVE1 PVE2
TME
1 2 3 4
AL
SET/ENT
MODE
PT.No
DISP
RUN RESET
SP:
PTNO: 1 TM= 0h20
SEGNO: 2/ 3 RCY: 0/ 0
85.0C
IM 05E01C02-42E
<Toc>
<4. Operations>
4-12
4.10 Executing Advance Function

The following operating procedure advances the controller from segment 1 to segment 2. If you execute the advance function during hold-mode operation, the hold mode is disabled.
1.
Bring the current operating display for program operation into view.
PV2
PV
PRG lamp ON.
Indicates the controller is running on segment 1.
PVE1 PVE2
TME
1 2 3 4
AL
SET/ENT
MODE
PT.No
DISP
RUN RESET
SP:
PTNO: 1 TM= 0h17
SEGNO: 1/ 3 RCY: 0/ 0
30.0C
2.
Press the
MODE
key twice to display the ADV:ON mode parameter.

PV2
PV
PVE1 PVE2
TME
1 2 3 4
AL

MODE
PT.No
SET/ENT
DISP
RUN RESET
MODE DISPLAY #2 PROG-advance switch changing! ADV : ON
3.
Press the
SET/ENT
key once. The controller resumes operation from the target setpoint of segment 1.
PV2
PV
PVE1 PVE2
TME
1 2 3 4
AL
SET/ENT
MODE
PT.No
DISP
RUN RESET
SP:
PTNO: 1 TM= 1h20
SEGNO: 2/ 3 RCY: 0/ 0
80.0C
IM 05E01C02-42E
<Toc>
<4. Operations>
4-13
4.11 Switching to Local-mode (LOCAL) Operation

The controller can be switched to local-mode operation when it is in program operation or in a RESET mode. The following operating procedure switches the controller to local-mode operation during program operation.
1.
Bring the current display for program operation into view.

PV2
PV
PRG or RST lamp ON.
PVE1 PVE2
TME
1 2 3 4
AL
SET/ENT
MODE
PT.No
DISP
RUN RESET
SP:
PTNO: 1 TM= 0h14
SEGNO: 1/ 3 RCY: 0/ 0
40.0C
2.
Press the
MODE
key several times to display the LOC:ON mode parameter.

PV2
PV
PVE1 PVE2
TME
1 2 3 4
AL

MODE DISPLAY local drive switch
RESET
#3 changing! ON
SET/ENT
MODE
PT.No
DISP
RUN
LOC
3.
Press the key once. The controller begins running with a local setpoint (L.SP). The figure below is an example of operating the controller with the local setpoint of 50.0C.
SET/ENT
PV2
PV
The symbol L represents a local setpoint.
LOC lamp ON.
PVE1 PVE2
TME
1 2 3 4
AL
SET/ENT
MODE
PT.No
DISP
RUN RESET
L.
SP:
PTNO: 1 TM=-------
SEGNO: 0/ 3 RCY: 0/ 0
50.0C
IM 05E01C02-42E
<Toc>
<4. Operations>
4-14
4.12 Changing Setpoint during Local-mode Operation

The following operating procedure changes setpoints during local-mode operation.
1.
Change the controller to local-mode operation. To do this, see 4.11 Switching to Local-mode (LOCAL) Operation.
PV2
PV
The symbol L. represents a local setpoint.
LOC lamp ON.
PVE1 PVE2
TME
1 2 3 4
AL
SET/ENT
MODE
PT.No
DISP
RUN RESET
L.
SP:
PTNO: 1 TM=-------
SEGNO: 0/ 3 RCY: 0/ 0
50.0C
2.
Press the
or
key to change the local setpoint.

PV2
PV
PVE1 PVE2
TME
1 2 3 4
AL
SET/ENT
MODE
PT.No
DISP
RUN RESET
L.
SP:
PTNO: 1 TM=-------
60.0 ?
SEGNO: 0/ 3 RCY: 0/ 0
3.
Press the
SET/ENT
key once to register the setpoint.

PV2
PV
The question mark changes to C.
PVE1 PVE2
TME
1 2 3 4
AL
SET/ENT
MODE
PT.No
DISP
RUN RESET
L.
SP:
PTNO: 1 TM=-------
SEGNO: 0/ 3 RCY: 0/ 0
60.0C
IM 05E01C02-42E
<Toc>
<5. Troubleshooting and Maintenance>
5-1
5.
5.1
Troubleshooting and Maintenance

Troubleshooting
If the operating display does not appear after turning on the controllers power, follow the measures in the procedure below. If a problem appears complicated, contact our sales representative.
Is the instrument defective? Yes Totally inoperable? Yes Check wiring on the power supply terminals. No Is key operation faulty? Yes Check the key lock setting. No Is display faulty? Yes Turn off power, and then turn it on again. No Is I/O signal faulty? Yes Check the instruments I/O specifications. No Is communication link faulty? Yes Check the instrument's suffix code.
I Troubleshooting Flow
Check the supply voltage.
Check the specifications of I/O counterpart for wrong polarity.
No
Does the code include a communication option?
No Normal? No
Is key lock enabled? No communication capability.
Check the communication-related parameters.
Correct the error(s).
Yes
Check communication wiring.
No Correct? Yes Yes Disable key lock.
Check the specifications of communication counterpart.
Ask the vendor for repair.
Find the cause.
IMPORTANT
Take note of the parameter settings when asking the vendor for repair.
IM 05E01C02-42E
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5-2
I Errors at Power on
The following table shows errors that may be detected by the fault diagnosis function when the power is turned on.
Display position (Note) Error indication E000 E001 1 E002 PV decimal point blinks. Description of error Faulty RAM Faulty ROM None 0% or less or OFF OFF Undefined 0% or less Stopped Undefined Faulty Contact us for repair. PV Control output Alarm output Retransmission Communication Remedy output
System data error Undefined Faulty calibration value
Normal action Normal action Normal action Normal action (out of (out of (out of (out of accuracy) accuracy) accuracy) accuracy) Normal action Normal action Normal action
Error code Parameter error (See description below.)
0% or less Normal action or OFF
Check and set the initialized parameters.
Note 1: PV display 2: Setpoint display
An error code is displayed in the event of an error, according to its type. An error code is a two-digit figure in which a combination of 6 bits of on and off is converted into a decimal number. The following shows the relationship between each bit and parameter to be checked for abnormality.
Bit No. Parameter to be checked 6 5 4 3 2 1 0 Calibration data
Operation mode/output Operating parameters Setup parameters Range data UP mode
For example, if an error occurs with the operating parameter and calibration data, the error code will be as follows:
Bit No. Error Code 6 2
2
5 2
1
4 2
0
3 2
3
2 2
2
1 2
1
0 2
0
2 Setpoint display unit
Error code 21 is displayed.
IM 05E01C02-42E
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5-3
I Possible Errors during Operation

The following shows possible errors occurring during operations.
Display position (Note) Error indication Displays RJC and PV alternately E300 Description of error RJC error ADC error PV Measured with RJC=0 105% Control output Normal action Alarm Retransmis- Commuoutput sion output nication Remedy
Faulty Contact us for repair.
B.OUT
In AUTO: Dependent on the Preset value output BSL parameter In MAN: PV burnout error Up-scale: 105% Normal action Down-scale: -5% Excessive PV -5% or 105% Out of -5 to 105% Auto-tuning failure (Time-out) Feedback resistor burnout Normal action Normal action Action with PID existing before auto-tuning Stopped Normal action
Normal action
Check wires and sensor.
OVER or -OVER
Check process. Normal Check process. Press action any key to erase error indication. Stopped Check the feedback resistor. Check wires and communication parameters, and make resetting. Recovery at normal receipt Faulty if power off/on does not reset start the unit. Contact us for Stopped repair. Check for abnormal power.
E200
2 Left end of Setpoint display unit blinks. Faulty communication line Normal action Normal action
Decimal point at right end Runaway (due to lights. defective power Undefined or noise) All indications off Power off None
0% or less or OFF
OFF
0% or less
No display
Note 1: PV display 2: Setpoint display 3: Display showing the PV of the corresponding loop
I Remedies if Power Failure Occurs during Operations

The operation status and remedies after a power failure differ with the length of power failure time:
G Instantaneous Power Failure of 20 ms or less

A power failure is not detected. Normal operation continues.
G Power Failure of about 2 seconds or less

The following show effects caused in settings and operation status.
Alarm action Settig parameter Auto-tuning Control action Continues. Alarm with standby function will enter standby status. Set contents of each parameter are retained. Cancelled. Action before power failure continues.
IM 05E01C02-42E
<Toc>
5-4
G Power Failure of more than about 2 seconds

The following show effects caused in settings and operation status.
Alarm action Continues. Alarm with standby function will enter standby status. Setting parameter Set contents of each parameter are retained. Auto-tuning Control action Cancelled. Differs with setting of setup parameter R.MD(restart mode). R.MD setting Control action after recovery from power failure CONT MAN RESET Action before power failure continues. (factory-shipped setting) Outputs preset output value (PO) as control output and continues action set before power failure in MAN mode. Outputs preset output value (PO) as control output and continues action set before power failure in AUTO mode. Operation mode is set to RESET.
I Troubleshooting when the Controller Fails to Operate Correctly

If your control tasks are not successful, check the preset parameters and controller wiring before concluding the controller to be defective. The following show some examples of troubleshooting you should refer to in order to avoid the possibility of other problems.
G The Controller does not Show the Correct Process Variable (PV).
The UP550 controllers have a universal input. The type of PV input can be set/changed using the parameter IN1. At this point, the controller must be wired correctly according to the selected type of PV input. Check the wiring first if the controller fails to show the correct PV value. To do this, refer to 2. Initial Settings. With the parameters RH1, RL1, SDP1, SH1 and SL1, it is possible to scale the input signal and change its number of decimal places. Also check that these parameters are configured correctly.
G The Controller does not Provide any Control Output or the Control Output does not Change at all.
The UP550 controllers have a universal output. The type of control output can be set/changed using the parameter OT1. At this point, the controller must be wired correctly according to the selected type of control output. Check the wiring first if the controller provides no control output. To do this, refer to 1.5 Terminal Wiring Diagrams. With the parameters OH and OL, it is possible to set/change the high and low limits of control output. The control output may not change at all, however, because of restrictions on these parameters. Also check the restrictions on these parameters. The control output can only be changed when the controller is in the MAN mode. If the MAN lamp is off (i.e., the controller is in the AUTO mode), you cannot change the control output using key operation.
G The Control Output does not Change soon after the Target Setpoint SP has been Changed.
If this happens, check the setpoint of the parameter MOD1. In cases where fixedpoint control is selected as the PID control mode (MOD1 = 1), tracking based on the Iterm works to prevent the control output from changing suddenly even if the target setpoint SP is varied. The control output therefore may appear to be working incorrectly at first; however it gradually adapts itself to the new target setpoint. Be especially careful when the controller is in the fixed-point control mode; the control output may fail to change and therefore result in a loss of control if you change the target setpoint SP too frequently.
<Toc>
5-5
5.2
5.2.1
Maintenance
This section describes the cleaning and maintenance of the UP550.
Cleaning
The front panel and operation keys should be gently wiped with a dry cloth.
NOTE
Do not use alcohol, benzine, or any other solvents.
5.2.2
Replacing Brackets
When the brackets are broken or lost, purchase the following brackets for replacement.
Target Model UP550 Part No. T9115NL Sales Unit A large bracket and small bracket in pair
SEE ALSO
1.2 How to Install, for how to replace brackets.
5.2.3
Attaching Terminal Cover

When a terminal cover is necessary, purchase the following part.
Target Model UP550 Part No. T9115YD 1 Sales Unit
IM 05E01C02-42E
<Toc>
5-6
I Attaching Terminal Cover

The procedure for attaching the terminal cover is as follows.
Do not touch the terminals on the rear panel when power is being supplied to the controller. Doing so may result in electric shock.
CAUTION
Before attaching the terminal cover, turn off the source circuit breaker and use a tester to check that the power cable is not conducting any electricity.
1.
Before attaching the terminal cover, fold it once or twice so that the side which has the Handle With Care symbol ( ), is on the outside.
Fold over. Grooved
Fold over. Grooved Alert symbol on the back
Folding Direction of Terminal Cover
NOTE
Do not fold the terminal cover the wrong way, doing so not only reduces the covers strength but may also cause the hinge to crack, thereby disabling attachment.
2.
With the cover properly folded, fit its top and bottom holes to the protrusions of the mounting brackets.
Fit the hole of the terminal cover to the protrusion on the mounting bracket.
Attaching Terminal Cover
IM 05E01C02-42E
<Toc>
5-7
5.2.4
Replacing Parts with a Limited Service Life

The following UP550 parts have a limited service life. The service life given in the table assume that the controller is used under normal operating conditions.
Part Aluminum electrolytic condenser Lithium battery for backup Alarm output relays Control output relays About 10 years (rated) About 10 years (rated) About 100,000 more ON-OFF operations or with resistance load About 100,000 more ON-OFF operations or with resistance load Service life
If any of these parts, except control output relays, cause a controller failure due to deterioration, contact your dealer for replacement at your cost. Control output relays can be replaced by yourself. SEE ALSO
5.2.5 Replacing Control Output Relays, for how to replace the control output relays.
IM 05E01C02-42E
<Toc>
5-8
5.2.5
Replacing Control Output Relays

This subsection describes how to replace the control output relays. The replacement must be performed by an engineer qualified for the work.
Always turn off the power before starting the work in order to avoid electric shock.
CAUTION 1.
Do not pull out the internal unit for any other purpose other than to replace the control output relays.
Insert a flat-blade screwdriver (tip width of 6 mm is recommended) into the opening with the tip in parallel with the front panel, and then turn the screwdriver gently. Take this procedure to four openings 1, 2, 3 and 4 (see the figure below) on the upper and lower parts of the bezel, in order. The bezel slightly moves forward from the housing.
1 2
4 3
2.
Push up the center of the bottom gasket of bezel by a finger to release the latch.
Latch (invisible in the panel) Center of the bottom gasket
Panel View from the bottom
IM 05E01C02-42E
<Toc>
5-9
3. 4.
Insert the flat-blade screwdriver into the four openings and flip the tip forward to move the bezel more forward. Hold the bezel and pull it along with the internal unit out of the housing. (Note) Be careful not to damage the RJC sensor.
5.
The location and number of the relays differ depending on the model code of the UP550. Confirm the location of the control output relay to be replaced before pulling out the relay.
Upper
Relay (UP550-0)
6.
Pull out the relay to be replaced. The control output relays are easy to remove and mount, since they are connected via a socket onto the print boards.
Insert the new relay in the socket. Use the following relay.
Manufacturer Model Power supply OMRON G6B-2114P-FD-US-P6B 12 V DC
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5-10
7.
Insert the internal unit into the housing. Apply power to the controller and confirm that the initial operating display is shown. If the operating display is not shown properly, turn off the controller and pull out the internal unit. Then, insert it into the housing again.
This completes replacement of the control output relay.
IM 05E01C02-42E
<Toc>
<6. Parameters>
6-1
6.
6.1
Parameters
Parameter Map
This section contains Operating Parameter Map and Setup Parameter Map for UP550 as a guideline for setting parameters. These maps are helpful in finding the positions of the displays when setting the parameters, and should be used as a quick reference for the entire range of parameter displays.
IM 05E01C02-42E
<Toc>
<6. Parameters>
6-2
UP550 Operating Parameter Map

Operating Display
DISP Operating display 1 Operating display 2 Operating display 3 Operating display n
SET1S DISP
MODE DISP
SET3S
SET3S or DISP
Main menu
SELECT display 1
SELECT display 2
HOLD ADV LOC MODE (A/M1) MODE MODE (LSP/ CAS) SST
PROG
AL
LP1
SET
SET
SET
DISP
submenu
SELECT display 3 SET
PAR
1.PID
7.PID
8.PID
SET SELECT display 4 To program parameter setting display submenu [LOC] on the Program Parameter Map A1 A2 A3 A4 AT SC BS FL ORB ORH ORL S.TM
SET 1.P 1.I 1.D 1.OH 1.OL 1.MR 1.H 1.DR 1.Pc 1.Ic 1.Dc 1.Hc 1.DB 1.PO 1.Oc
SELECT display 5
*1
See 3.5 Program Parameter Map
*2
*3
*4 *3
*1 *2 *3 *4
Not displayed for ON/OFF control Not displayed for heating/cooling control or position proportional control Displayed for heating/cooling control Displayed for heating/cooling control or position proportional control
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<Toc>
<6. Parameters>
6-3
SET MODE DISP SET1S SET3S
Press the Press the Press the Press the Press the Press the
SET/ENT
key once. key once. key once. key for 1 second. key for 3 seconds. or key once.
MODE
DISP
SET/ENT
SET/ENT
*5 LP2
*6 USR PYS1
*7 PYS2 STUP
SET
SET
SET
SET
U1 U2 U3
Same as LP1
1.a1 1.b1 1.a2 1.b2 1.a3 1.b3 1.a4 1.b4 1.a5 1.b5 1.a6 1.b6 1.a7 1.b7 1.a8 1.b8 1.a9 1.b9 1.a10 1.b10 1.a11 1.b11 1.PMD
Password check display OK
To setup parameter setting display main menu [PARA] on the Setup Parameter Map
Pressing the DISP key once when a parameter setting display is shown retrieves the menu of that parameter setting display. Example: Pressing the DISP key once when the [PAR] submenu is displayed, will display the [LP1] main menu. Conversely, the [PAR] submenu will reappear by pressing the DISP key once when the [PAR] submenus FL parameter display is shown. * SELECT displays 1 to 5 are shown only when they are registered.
*5 Main menu LP2 is displayed when UP mode is Cascade control. *6 Main menu USR is displayed when UP mode is Loop control with PV switching or Loop control with PV auto-selector. *7 Main menu PYS2 is displayed when UP mode is Cascade control, Loop control with PV switching.
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<Toc>
<6. Parameters>
6-4
UP550 Setup Parameter Map

Password check display OK Main menu DISP To operating parameter setting display main menu [PROG] (on the previous page)
PARA
CMLP
submenu
SET
DISP
SET
DISP
SP
ALM
CTL
AIN
RET
TRND
LOCK
SET SPT TMU SEG.T PT2.G PNC SPH1 SPL1 SPH2 SPL2
SET PEH1 PEH2 PEH3 PEH4 PEH5 PEH6 PEH7 PEH8 AL1 AL2 AL3 AL4 HY1 HY2 HY3 HY4 AMD
SET OPR1 OPR2 MOD1 MOD2 AR1 AR2 ZON R.MD R.TM GRP 1.RP1 2.RP1 3.RP1 4.RP1 5.RP1 6.RP1 RHY1 RDV1 1.RP2 2.RP2 3.RP2 4.RP2 5.RP2 6.RP2 RHY2 RDV2
SET A.BS1 A.FL1 A.SR1 A.LC1 A.BS3 A.FL3 A.SR3 A.LC3
SET RET1 RTH1 RTL1 RET2 RTH2 RTL2
SET TSC1 TSC2 TTM
SET / PTNo RUN MODE PROG LP1 LP2 PID USR PYS1 PYS2 PWD
Pressing the
DISP
key once when a parameter setting display is shown retrieves the submenu of that parameter setting display.
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SET DISP
Press the Press the Press the
SET/ENT
key once. key once. or key once.
DISP
CONF
UPMD
TEST (Note)
INIT
SET SET DISP SET DISP INI *1 CSEL DO DI MD IN OUT R485 *2 VALV
SET C.S1 C.S2 C.S3 C.S4 C.S5
SET DO1 DO2 DO3 DO4 DO5 DO6 DO7
SET PROG RST R/L1 LOC HOLD ADV A/M1 A/M2 L/C PTN.0 PTN.1 PTN.2 PTN.3 PTN.4 DP1 MG1 MG2 MG3 MG4
SET UPM SMP SMEC
SET IN1 UNI1 RH1 RL1 SDP1 SH1 SL1 BSL1 RJC1 IN3 UNI3 RH3 RL3 SDP3 SH3 SL3 BSL3 P.UN1 P.DP1 P.RH1 P.RL1
SET OT1 OT2 CT1 CTc1 AO1 AO2 AO3 A1H A1L A2H A2L A3H A3L
SET PSL1 BPS1 PRI1 STP1 DLN1 ADR1 RP.T1
SET V.AT V.RS V.L V.H TR.T V.MOD
Note: The parameter items shown on the [TEST] submenu of the setup parameter setting display are to be used by Yokogawa service personnel to check the controller functions. User cannot set or change these parameters.
*1 Submenu R485 is displayed only for the controller with communication function. *2 Submenu VALV is displayed only for the position proportional controller.
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6.2
Lists of Parameters
This section describes the functions of parameters briefly. In addition, each parameter table has a User Setting column, where you can record your setpoints when setting them in the controller. * Parameters relating to PV or program setpoints should all be set in real numbers. For example, use temperature values to define program setpoints and PV event setpoints for temperature input. * The User Setting column in the table is provided for the customer to record setpoints. * Numbers in ( ) are the parameter setpoints that apply when the communication function is used. ex. AUTO1 (0), MAN1 (1).
I Operation Mode Parameters Located in: MODE key (

Parameter Symbol Name of Parameter
MODE
key on the instruments front panel)

Setting Range and Description Initial Value User Setting
HOLD ADV LOC A/M1 SST
Pause of program operation Advance of segment (skip) Local-mode operation AUTO/MAN switching Start-of-program segment number
Set as HOLD = ON to enable the hold mode of program operation. Set as ADV = ON to advance from the current segment to the next segment. Set as LOC = ON to switch from program operation or RESET mode to local-mode operation. To switch between AUTO and MAN: To switch to AUTO mode, set as MODE: AUTO1 (0). To switch to MAN mode, set as MODE: MAN1 (1). 1 to 99 Program operation begins with the segment whose number is specified by this parameter.
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I Operating Parameters
G Instrument Alarm Setting Parameters
Located in: Main menu = AL
Parameter Symbol Name of Parameter Instrument alarm-1 setpoint Instrument alarm-2 setpoint Instrument alarm-3 setpoint Instrument alarm-4 setpoint Setting Range and Description Allows alarm action to be set irrespective of the program. PV alarm / SP alarm: -100.0 to 100.0% of PV input range Deviation alarm: -100.0 to 100.0% of PV input range span Output alarm: -5.0 to 105.0% Initial Value PV high limit/SP high limit alarm: 100.0% of PV input range Deviation alarm: 0.0% of PV input range span Other PV/SP low limit alarm: 0.0% of PV input range Output high limit alarm: 100.0% Output low limit alarm: 0.0% User Setting
A1 A2 A3 A4
G Operation-related Parameters
Located in: Main menu = LP1 ; Submenu = PAR
Parameter Symbol Name of Parameter Auto-tuning Setting Range and Description OFF (0): No auto-tuning 1: Auto-tuning for 1st group of PID 2: Auto-tuning for 2nd group of PID 3: Auto-tuning for 3rd group of PID 4: Auto-tuning for 4th group of PID 5 to 8: Perform auto-tuning on a group basis in the same way as 1 to 4 9: Performs auto-tuning to all groups 1 to 8. Initial Value OFF (0) User Setting
AT SC
SUPER function
OFF (0): Disable 1: Overshoot suppressing function Suppresses overshoots generated by abrupt changes in the target setpoint or by disturbances. 2: Hunting suppressing function (Stable mode) Suitable to stabilize the state of control when the load varies greatly, or the target setpoint is changed. Enables to answer the wider characteristic changes compared with Response mode. 3: Hunting suppressing function (Response mode) Enables quick follow-up and short converging time of PV for the changed target setpoint. Note: Use SUPER function (SC) 2 or 3 in PID control or PI control. SUPER function 2 or 3 is not available in the following controls: 1) ON/OFF control 2) P control (control for proportional band only) 3) PD control (control for proportional band and derivative item only) 4) Heating/cooling control Do not use hunting suppressing function when control processes with response such as flow or pressure control.
OFF (0)
BS FL ORB ORH ORL S.TM
PV input bias
-100.0% to 100.0% of PV input range span Used to correct the PV input value. OFF (0), 1 to 120 sec. Used when the PV input value fluctuates. 0.0 to 100.0% of PV input range span
PV input filter ON/OFF rate detection band ON/OFF rate high limit ON/OFF rate low limit Starting time of program pattern operation
0.0% of PV input range span OFF (0) 1.0% of PV input range span 100.0% 0.0% 0.00
ORL + 1 digit to 105.0% -5.0% to (ORH - 1 digit) 0.00 to 99.59 (hour, minute or minute, second) The controller begins control when the specified time has passed after power-on.
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G PID-related Parameters
Located in: Main menu = LP1 ; Submenu = 1.PID
Parameter Symbol Name of Parameter Proportional band Integral time Derivative time Output high limit Output low limit Setting Range and Description 0.1 to 999.9% of PV input range OFF (0), 1 to 6000 sec. OFF (0), 1 to 6000 sec. -5.0 to 105.0% (1.OL < 1.OH) -5.0 to 105.0% (1.OL < 1.OH) SD (shutdown): Set in manual operation in 4-20 mA control output. Output is 0 mA. -5.0 to 105.0% (enabled when integral time 1.I is OFF) The manual reset value equals the output value when PV = SP is true. For example, if the manual reset value is 50%, the output value is 50% when PV = SP becomes true. In ON/OFF control: 0.0 to 100.0% of PV input range span. Hysteresis can be set in the program setpoint when the controller is performing ON/OFF control. Point of ON/OFF action (Program setpoint) Hysteresis Initial Value 5.0% 240 sec. 60 sec. 100% 0.0% User Setting
1.P 1.I 1.D 1.OH 1.OL 1.MR
Manual reset
50.0%
1.H
ON/OFF control hysteresis
ON/OFF control: 0.5% of PV input range span
Output On
Off PV value
1.DR
Direct/reverse action switching
REVERSE (0): reverse action, DIRECT (1): direct action Control output 100%
Reverse action Direct action
REVERSE (0)
0%
+
Deviation (PV-SP)
1.PO
Preset output
-5.0 to 105.0% In RESET mode, fixed control output can be generated.
0.0%
If you are using two or more groups of PID parameters, use the following table to record their values.
Parameter n.P n.I n.D n.OH n.OL n.MR n.H n.DR n.PO n=2 n=3 n=4 n=5 n=6 n=7 n=8
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G Ten-segment Linearizer 1 Parameters

Located in: Main menu = PYS1 Ten-segment linearizer biasing (factory-set default)
-66.7% to 105.0% of PV input range span
Ten-segment linearizer output
Correction (Actual input + Tensegment linearizer biasing) Actual input
1.b6 1.b5 1.b3 1.b4
Ten-segment linearizer biasing

Ten-segment linearizer input
1.a1
1.a2 1.a3 1.a4
1.a5 1.a6 1.a8 1.a7
-66.7% to 105.0% of PV input range
Ten-segment linearizer approximation

Ten-segment linearizer output

1.b4
The parameters 1.b5 to 1.b11 are equalized to the parameter 1.b4.
PV input range after ten-segment linearizer approximation
1.b3 1.b2 1.b1
The parameters 1.a5 to 1.a11 are equalized to the parameter 1.a4.

1.a1 1.a2 1.a3 1.a4 1.a11 Ten-segment linearizer input
Actual PV input range
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User Setting
Parameter Symbol
Name of Parameter
Setting Range and Description
Initial Value 0.0% of PV input range 0.0% of PV input range span 0.0% of PV input range when in ten-segment linearizer approximation 0.0% of PV input range 0.0% of PV input range span 0.0% of PV input range when in ten-segment linearizer approximation 0.0% of PV input range 0.0% of PV input range span 0.0% of PV input range when in ten-segment linearizer approximation 0.0% of PV input range 0.0% of PV input range span 0.0% of PV input range when in ten-segment linearizer approximation 0.0% of PV input range 0.0% of PV input range span 0.0% of PV input range when in ten-segment linearizer approximation 0.0% of PV input range 0.0% of PV input range span 0.0% of PV input range when in ten-segment linearizer approximation 0.0% of PV input range 0.0% of PV input range span 0.0% of PV input range when in ten-segment linearizer approximation 0.0% of PV input range 0.0% of PV input range span 0.0% of PV input range when in ten-segment linearizer approximation 0.0% of PV input range 0.0% of PV input range span 0.0% of PV input range when in ten-segment linearizer approximation 0.0% of PV input range 0.0% of PV input range span 0.0% of PV input range when in ten-segment linearizer approximation 0.0% of PV input range 0.0% of PV input range span 0.0% of PV input range when in ten-segment linearizer approximation 0
Ten-segment linearizer 1 input-1 Ten-segment linearizer 1 output-1 Ten-segment linearizer 1 input-2 Ten-segment linearizer 1 output-2 Ten-segment linearizer 1 input-3 Ten-segment linearizer 1 output-3 Ten-segment linearizer 1 input-4 Ten-segment linearizer 1 output-4 Ten-segment linearizer 1 input-5 Ten-segment linearizer 1 output-5 Ten-segment linearizer 1 input-6 Ten-segment linearizer 1 output-6 Ten-segment linearizer 1 input-7 Ten-segment linearizer 1 output-7 Ten-segment linearizer 1 input-8 Ten-segment linearizer 1 output-8 Ten-segment linearizer 1 input-9 Ten-segment linearizer 1 output-9 Ten-segment linearizer 1 input-10 Ten-segment linearizer 1 output-10 Ten-segment linearizer 1 input-11 Ten-segment linearizer 1 output-11 Ten-segment linearizer 1 mode
-66.7% to 105.0% of PV input range -66.7% to 105.0% of PV input range span -66.7% to 105.0% of PV input range when in ten-segment linearizer approximation -66.7% to 105.0% of PV input range -66.7% to 105.0% of PV input range span -66.7% to 105.0% of PV input range when in ten-segment linearizer approximation -66.7% to 105.0% of PV input range -66.7% to 105.0% of PV input range span -66.7% to 105.0% of PV input range when in ten-segment linearizer approximation -66.7% to 105.0% of PV input range -66.7% to 105.0% of PV input range span -66.7% to 105.0% of PV input range when in ten-segment linearizer approximation -66.7% to 105.0% of PV input range -66.7% to 105.0% of PV input range span -66.7% to 105.0% of PV input range when in ten-segment linearizer approximation -66.7% to 105.0% of PV input range -66.7% to 105.0% of PV input range span -66.7% to 105.0% of PV input range when in ten-segment linearizer approximation -66.7% to 105.0% of PV input range -66.7% to 105.0% of PV input range span -66.7% to 105.0% of PV input range when in ten-segment linearizer approximation -66.7% to 105.0% of PV input range -66.7% to 105.0% of PV input range span -66.7% to 105.0% of PV input range when in ten-segment linearizer approximation -66.7% to 105.0% of PV input range -66.7% to 105.0% of PV input range span -66.7% to 105.0% of PV input range when in ten-segment linearizer approximation -66.7% to 105.0% of PV input range -66.7% to 105.0% of PV input range span -66.7% to 105.0% of PV input range when in ten-segment linearizer approximation -66.7% to 105.0% of PV input range -66.7% to 105.0% of PV input range span -66.7% to 105.0% of PV input range when in ten-segment linearizer approximation 0: Ten-segment linearizer biasing 1: Ten-segment linearizer approximation
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I Setup Parameters
G Program Setpoint-related Parameters
Located in: Main menu = PARA ; Submenu = SP
Parameter Symbol Name of Parameter SP tracking selection Setting Range and Description OFF (0), ON (1) Tracking is performed when the mode changes from program to Local (The local setpoint keeps track of the program setpoint.) Sets the time unit of a program. hh:mm (0): hour, minute mm:ss (1): minute, second Defines the method of programming. Note that changing the setpoint of this parameter deletes the program in question. 0: Programming by setting segment times 1: Programming by setting segment ramps The controller can serve as a program pattern generator. Thus, another program pattern can be created in addition to the control-purpose program pattern. Note that the segment time setpoints of the created program pattern are the same as those of the control-purpose program pattern. OFF (0): Not used. ON (1): Used. The controller resets (clears) the program pattern number on the operating display to 0 at the end of program operation. OFF (0): Not cleared. ON (1): Cleared. Place limits on the program setpoints when the controller is in program operation. 0.0% to 100.0% of PV input range. Note that SPL1 < SPH1 Place limits on the program setpoints when the controller is in program pattern-2 retransmission. 0.0% to 100.0% of PV input range. Note that SPL2 < SPH2 Initial Value OFF (0) User Setting
SPT TMU SEG.T PT2.G
Program time unit
hh:mm (0)
Segment setting method
Program pattern-2 retransmission
OFF (0)
PNC SPH1 SPL1 SPH2 SPL2
Program pattern number clearance
OFF (0)
Program setpoint-1 limiter upper limit Program setpoint-1 limiter lower limit Program setpoint-2 limiter upper limit Program setpoint-2 limiter lower limit
100.0% of PV input range 0.0% of PV input range 100.0% of PV input range 0.0% of PV input range
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G Alarm-related Parameters
Located in: Main menu = PARA ; Submenu = ALM
Parameter Symbol Name of Parameter PV event 1 hysteresis PV event 2 hysteresis PV event 3 hysteresis PV event 4 hysteresis PV event 5 hysteresis Off PV event 6 hysteresis PV event 7 hysteresis Hysteresis: 0.0 to 100.0% PV event 8 hysteresis Instrument alarm-1 type Instrument alarm-2 type Instrument alarm-3 type Instrument alarm-4 type Instrument alarm-1 hysteresis OFF (0), 1 to 20, 25 to 31 1: PV high limit (energized, no stand-by action) 2: PV low limit (energized, no stand-by action) 3: Deviation high limit (energized, no stand-by action) 4: Deviation low limit (energized, no stand-by action) 5: Deviation high limit (de-energized, no stand-by action) 6: Deviation low limit (de-energized, no stand-by action) For other alarm types, see the next page. 0.0 to 100.0% of PV input range span Output alarm: 0.0 to 100.0% Allows margins to be set for an alarm setpoint. With the hysteresis settings, it is possible to prevent relays from chattering. Hysteresis for PV high limit alarm Point of ON/OFF action (Alarm setpoint) Output On 1 2 1 2 0.5% of PV input range span Output alarm: 0.5% Hysteresis for PV high limit alarm Point of ON/OFF action Output (PV event setpoint) On Setting Range and Description Initial Value User Setting
PEH1 PEH2 PEH3 PEH4 PEH5 PEH6 PEH7 PEH8 AL1 AL2 AL3 AL4 HY1 HY2 HY3 HY4 AMD
Allows margins to be set for a PV event setpoint. With the hysteresis settings, it is possible to prevent relays from chattering.
0.5%
Hysteresis PV value
Instrument alarm-2 hysteresis
Off
Hysteresis PV value
Alarm mode
Allows the instrument alarm function to be enabled or disabled according to the operating condition. 0: Always active 1: Not active when in RESET mode 2: Not active when in RESET mode or manual operation
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List of Instrument Alarm Types

The table below shows the types and actions of instrument alarm. In the table, codes 1 to 10 are not provided with stand-by actions, while codes 11 to 20 are provided with stand-by actions.
Alarm action Alarm type Alarm type code Contact opens if alarm occurs Alarm type Alarm action Alarm type code Contact opens if alarm occurs
Contact Open/close shows status of relay contact, closes if alarm and lit and unlit shows status of lamp occurs
Contact Open/close shows status of relay contact, closes if alarm and lit and unlit shows status of lamp occurs Hysteresis
No alarm Hysteresis 1 PV high limit Open (unlit) PV Closed (lit) Alarm setpoint Hysteresis 2 PV low limit Closed (lit) Alarm setpoint Open (unlit) PV 12 11
OFF De-energized on deviation low limit alarm
Open (lit) Deviation setpoint Hysteresis PV Target SP
Closed (unlit)
16
Hysteresis Open (unlit) PV Closed (lit) 7
Deviation high and low limits
Closed (lit)
Deviation setpoint Target SP
17
Hysteresis 3 Deviation high limit Open (unlit) PV Target SP Closed (lit) Deviation setpoint 13 Deviation within high and low limits
Hysteresis Closed Hysteresis (lit) Open Open (unlit) (unlit) Deviation setpoint Target SP Hysteresis PV
18
Hysteresis Deviation low limit Closed (lit) Deviation setpoint PV Target SP Hysteresis De-energized on Closed deviation high (unlit) limit alarm Open (lit) PV Deviation setpoint Target SP Hysteresis SP high limit Closed (lit) Open (unlit) SP Alarm setpoint 28 Output high limit Open (unlit) Output value 5 De-energized on PV low limit 15 Open (lit) Open (unlit) 4 De-energized on PV high limit 14 Closed (unlit) PV
9 Open (lit) Alarm setpoint 19
Hysteresis 10 Closed (unlit) PV 20
Alarm setpoint
Hysteresis Closed (lit) 30 Alarm setpoint
SP low limit
Hysteresis Closed (lit) Open (unlit) Alarm setpoint SP 29 Output low limit
Hysteresis Closed (lit) Open (unlit) Alarm setpoint Output value 31
The following alarm types are used only for Instrument Alarm.
25: 26: 27: Sensor grounding alarm Fault diagnosis output (Note 1) FAIL output (Note 2)
Note 1: The fault diagnosis output turns on in case of input burnout, A/D converter failure, or reference junction compensation (RJC) failure. For input burnout or A/D converter failure, the control output is set to the setpoint of the Preset Output Value operating parameter (PO). Note 2: The FAIL output is on during normal operation and turns off case failure.
Stand-by Action
C Treated as normal
Normal
Abnormal The alarm output turns on.
Low limit of alarm setpoint
The alarm output does not turn on in this region even if the PV value is below the low limit of the alarm setpoint. Time
Power-on
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G Control Action-related Parameters

Located in: Main menu = PARA ; Submenu = CTL
OPR1 MOD1 AR1 ZON
Output velocity limiter PID control mode
Anti-reset windup (Excess integration prevention) Zone PID selection
R.MD R.TM GRP 1.RP1 2.RP1 3.RP1 4.RP1 5.RP1 6.RP1
Restart mode
Restart timer
OFF (0) 0.1 to 100.0%/sec. can limit control output velocity 0: Standard PID control (with output bump at SP change) 1: Fixed Point control (without output bump at SP change) Choose Fixed Point Control when controlling pressure or flow rate. AUTO (0), 50.0 to 200.0% The larger Setting, the sooner PID computation (integral computation) stops. Used when the control output travels up to 100% or down to 0% and stays at this point. 0: Segment PID 1: Zone PID If set to Segment PID, allows PID constants to be selected for each segment. If set to Zone PID, automatically selects PID constants according to the temperature range set in the given Reference Point parameter. CONT (0): Continues action set before power failure. MAN (1): Starts from manual operation status RESET (2): Continues action set before power failure and starts computation from the preset output value. 0 to 10 sec. Sets time between power on and the instant where controller starts computation. Allows you to determine how many groups of setpoint, alarm and PID parameters the controller should show. 1: Show one set. 2: Show two sets. 3: Show three sets. 4: Show four sets. 5 to 8: Show as many groups of parameters as have been set. 0.0 to 100.0% of PV input range. Note that 1.RP1 2.RP1 3.RP1 4.RP1 5.RP1 6.RP1. Sets reference points at which switching is carried out between groups of PID constants according to the given temperature zone. You can set a maximum of six reference points and therefore a maximum of seven temperature zones. The example below sets reference points 1 and 2 to provide 3 zones to switch PID constants automatically.
OFF (0)
AUTO (0)
CONT (0)
0 sec.
PID group number
Zone PID reference point-1
100.0% of PV input range
Zone PID reference point-2 Zone PID reference point-3
Zone PID reference point-4 Zone PID reference point-5 Zone PID reference point-6
Maximum value of PV input range RH1 Reference point 2 2.RP1 Reference point 1 1.RP1 Minimum value of PV input range RL1
Setpoint
Zone 3 The controller is operated with the 3rd group of PID constants. Zone 2 The controller is operated with the 2nd group of PID constants.
PV input value
Zone 1 The controller is operated with the 1st group of PID constants.
Time
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Parameter Symbol Name of Parameter
<6. Parameters>
Setting Range and Description Initial Value
6-15
User Setting
RHY1 RDV1
Zone switching hysteresis Reference deviation
0.0 to10.0% of PV input range span Allows hysteresis to be set for switching at a reference point. Used to select a group of PID parameters according to a deviation from the given program setpoint. The controller uses the PID parameters of the number selected in PID group number (GRP) if the PV input falls outside the given deviation range. The following example shows a case when only the reference deviation is set without setting any reference point. The selected group of PID parameters is as follows. Since region 1 is within the deviation range, the controller uses the 1st group of PID parameters. Since region 2 is outside the deviation range, the controller uses the PID parameters of the number selected in PID group number (GRP).
PV input value Maximum value of PV input range RH1 A slope is set to vary the program setpoint.
[2] [2]
0.5% of PV input range span OFF (0)
[1] [1] [1] [2]
Reference deviation (RDV1) Reference deviation (RDV1)
Target setpoint
Minimum value of PV input range RL1
Segment 1
Segment 2
OFF (0): Disable 0.0% to 100.0% of PV input range span
G Analog Input Computation Parameters

Located in: Main menu = CMLP ; Submenu = AIN
Parameter Symbol Name of Parameter Setting Range and Description Initial Value 0.0% of PV input range span OFF (0) OFF (0) User Setting
A.BS1 A.FL1 A.SR1 A.LC1 A.BS3 A.FL3 A.SR3 A.LC3
Analog input-1 bias
Analog input-1 filter Analog input-1 square-root computation Analog input-1 low signal cutoff
Used to correct the PV input value beforehand. When in normal operation, use the PV Input Bias (BS) operating parameter. -100.0% to 100.0% of PV input range span OFF (0): Disable 1 to 120 sec. Performs square-root computation for the PV input value. OFF (0): Do not compute the square root ON (1): Compute the square root 0.0% to 5.0% The slope equals 1 at levels below the low-signal cutoff point.
1.0%
Although not used in Cascade Primary-loop Control, it is shown on the display. Although not used in Cascade Primary-loop Control, it is shown on the display. Although not used in Cascade Primary-loop Control, it is shown on the display. Although not used in Cascade Primary-loop Control, it is shown on the display.
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G Retransmission Output Parameters

Located in: Main menu = CMLP ; Submenu = RET
Parameter Symbol Name of Parameter Retransmission output-1 type Setting Range and Description OFF (0): Disable 1: PV1, 2: SP1, 3: OUT1, 4: LPS loop power supply (15 V), 5: PV2, 6: SP2, 7: OUT2 Setpoints 5 to 7 are not available for cascade primary-loop control. Retransmission output 1 is always provided via terminals 14 and 15. RET1=1, 2: (RTL1 + 1 digit) to 100.0% of PV input range RET1=3: (RTL1 + 1 digit) to 100.0% RET1=1, 2: 0.0% of PV input range to (RTH1 - 1 digit) RET1=3: 0.0% to (RTH1 - 1 digit) Not available for Cascade Primary-loop Control. Initial Value 1 User Setting
RET1
RTH1 RTL1 RET2 RTH2 RTL2
Maximum value of retransmission output-1 scale Minimum value of retransmission output-1 scale Retransmission output-2 type Maximum value of retransmission output-2 scale Minimum value of retransmission output-2 scale
100.0% of PV input range 0.0% of PV input range
Not available for Cascade Primary-loop Control.
Not available for Cascade Primary-loop Control.
G Deviation Trend Parameters

Located in: Main menu = CMLP ; Submenu = TRND
Parameter Symbol Name of Parameter Setting Range and Description Initial Value 0.5% of PV input range span 5 sec. User Setting
TSC1 TTM
Deviation trend scale
Allows the deviation axis of the Deviation Trend operating display to be rescaled. 0.1 to 100.0% of PV input range span Allows the time axis of the Deviation Trend operating display to be rescaled. 1 to 600 sec.
Deviation trend time
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G Security-related Parameters
Located in: Main menu = CMLP ; Submenu = LOCK
Parameter Symbol Name of Parameter Setting Range and Description Initial Value OFF (0) OFF (0) OFF (0) OFF (0) OFF (0) User Setting
M/L PTNo RUN MODE PROG LP1 LP2 PID USR PYS1 PYS2 PWD
Locking of front panel up/down keys (LandM) Locking of front panel PT.No key Locking of front panel RUN key Locking of front panel MODE key Locking of operating parameter main menu PROG display Operating parameter main menu [LP1] lock
OFF (0): Unlock ON (1): Lock OFF (0): Unlock ON (1): Lock OFF (0): Unlock ON (1): Lock OFF (0): Unlock ON (1): Lock OFF (0): Unlock ON (1): Lock OFF (0): Unlock ON (1): Lock
OFF (0)
Although not used in Cascade Primary-loop Control, it is shown on the display. Operating parameter submenu [PID] lock OFF (0): Unlock ON (1): Lock OFF (0)
Although not used in Cascade Primary-loop Control, it is shown on the display. Operating parameter main menu [PYS1] lock OFF (0): Unlock ON (1): Lock OFF (0)
Although not used in Cascade Primary-loop Control, it is shown on the display. Password setting 0: Password not set 1 to 30000 Note: If a password is set, the setup parameters cannot be displayed without entering the correct password. 0
G SELECT Display Parameters

Located in: Main menu = CONF ; Submenu = CSEL
Parameter Symbol Name of Parameter Setting Range and Description Initial Value OFF (0) User Setting
C.S1 C.S2 C.S3 C.S4 C.S5
SELECT display-1 registration SELECT display-2 registration SELECT display-3 registration SELECT display-4 registration SELECT display-5 registration
OFF (0), 101 to 1023 Select the desired parameter from among the operating and setup parameters, then register the number (D register No.) accompanying that parameter. For example, registering 231 for C.S1 allows you to change instrument alarm-1 setpoint in operating display. Numbers for registering instrument alarm SP parameter for operating display: Instrument alarm-1 setpoint: 231 Instrument alarm-2 setpoint: 232 Instrument alarm-3 setpoint: 233 Instrument alarm-4 setpoint: 234
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<6. Parameters>
6-18
G Contact Output Registration Parameters

Located in: Main menu = CONF ; Submenu = DO
Parameter Symbol Name of Parameter Setting Range and Description Initial Value 5705 5706 5689 5129 User Setting
DO1 DO2 DO3 DO4 DO5 DO6 DO7
Relay output flag registration for DO1 Relay output flag registration for DO2 Relay output flag registration for DO3 Open-collector transistor output flag registration for DO4 Open-collector transistor output flag registration for DO5 Open-collector transistor output flag registration for DO6 Open-collector transistor output flag registration for DO7
The following setpoints are registration numbers for cascade primary-loop control only. 5705: PV event 1 output 0: No function 5706: PV event 2 output 5689: Instrument alarm 1 output 5129: Time event 1 output 5130: Time event 2 output 5131: Time event 3 output 1613: Fail output See External contact output in 1.5 Terminal Wiring Diagrams.
5130
5131
1613
G Contact Input Registration Parameters

Located in: Main menu = CONF ; Submenu = DI
Parameter Symbol Name of Parameter Start of program operation (When DIn changes from OFF to ON) Stop of program operation (When DIn changes from OFF to ON) Start of local-mode operation (When DIn changes from OFF to ON) Start of hold-mode operation (When DIn changes from OFF to ON) Advance of segment (When DIn changes from OFF to ON) Loop-1 AUTO/MAN switching (AUTO when contact input is ON; MAN when contact input is OFF) Loop-2 AUTO/MAN switching LOCAL/CASCADE switching
DI1 DI2
Setting Range and Description These parameters determine which contact input to use to make selections/switches listed on the left. DI1: 5161 No function: 0 DI2: 5162 DI3: 5163 DI4: 5164 DI5: 5165 DI6: 5166 DI7: 5167 DI8: 5168 The contact inputs are factory-set as shown below. Contact inputs 1 to 4 (DI1 to DI4): Program pattern number selection (see below) Contact input 5 (DI5): Start of program operation Contact input 6 (DI6): Stop of program operation Contact input 7 (DI7): Tracking switching signal Contact input 8 (DI8): ON when using 16 or more of program patterns Program pattern number selection
1 ON OFF OFF OFF 9 DI1 DI2 DI3 DI4 ON OFF OFF ON 2 OFF ON OFF OFF 10 OFF ON OFF ON 3 ON ON OFF OFF 11 ON ON OFF ON 4 OFF OFF ON OFF 12 OFF OFF ON ON 5 ON OFF ON OFF 13 ON OFF ON ON 6 OFF ON ON OFF 14 OFF ON ON ON 7 ON ON ON OFF 15 ON ON ON ON 8 OFF OFF OFF ON
Initial Value 5165
User Setting
PROG RST LOC HOLD ADV A/M1 A/M2 L/C PTN.0 PTN.1 PTN.2 PTN.3 PTN.4 MG1 MG2 MG3 MG4
5166
0 0
Bit 0 of program pattern number Bit 1 of program pattern number Bit 2 of program pattern number Bit 3 of program pattern number Bit 4 of program pattern number Interruptive message display 1 Interruptive message display 2 Interruptive message display 3 Interruptive message display 4
DI3 DI4
5161 5162 5163 5164 5168 0 0 0 0
See External contact output in 1.5 Terminal Wiring Diagrams.
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<6. Parameters>
6-19
G UP Mode Parameters
Located in: Main menu = UPMD ; Submenu = MD
Parameter Symbol Name of Parameter Controller mode (UP mode) PV sampling period setting Sampling period error counter (reading only) Setting Range and Description 2: Cascade Primary-loop control For another Controller mode, see Users Manual (Reference) (CD-ROM version). 100, 200 and 500 ms The controller restarts if any change is made to the PV sampling period; this does not affect other parameter settings at all, however. 0 to 30000 Initial Value 1 User Setting
UPM SMP SMEC
200 ms
Shows 0 at power-on.
G Input-related Parameters
Located in: Main menu = UPMD ; Submenu = IN
Parameter Symbol Name of Parameter Setting Range and Description Initial Value OFF (0) User Setting
IN1 UNI1 RH1 RL1
PV input type (INPUT 1 terminals) Terminals 11 , 12 and 13 PV input unit
Specify the type of PV input as a range code. See Instrument Input Range Codes in 2. Initial Settings.
Max. value of PV input range Min. value of PV input range
Select the unit of PV input. % (0): Percent - (2): No unit C (1): Degree Celsius F (5): Fahrenheit Set the instrument input range (RL1 < RH1). - For temperature input Set the range of temperature that is actually controlled. - For voltage input Set the range of a voltage signal that is applied. The scale across which the voltage signal is actually controlled should be set using the parameters Maximum Value of PV Input Scale (SH1) and Minimum Value of PV Input Scale (SL1). Set the position of the decimal point of voltage-mode PV input. 0 to 4 0: No decimal place 1: One decimal place, 2 to 4: Two, three, four decimal places Set the read-out scale of voltage-mode PV input. -19999 to 30000, where SL1 < SH1
Depends on the PV input type. Depends on the PV input type.
SDP1 SH1 SL1 BSL1
PV input decimal point position (shown when in voltage-input mode) Max. value of PV input scale (shown when in voltage-input mode) Min. value of PV input scale (shown when in voltage-input mode) Selection of PV input burnout action
Depends on the PV input type. Depends on the PV input type.
RJC1
Presence/absence of PV input reference junction compensation
Allows the PV input value to be determined as shown below in case of PV input burnout. 105% of PV input range if set to Upscale -5.0% of PV input range if set to Downscale OFF (0): Disable UP (1): Upscale DOWN (2): Downscale Allows input compensation to be applied to thermocouple input. OFF (0): Absent ON (1): Present
Depends on the PV input type.
ON (1)
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Parameter Symbol Name of Parameter Setting Range and Description
<6. Parameters>
Initial Value 1 to 5 V (41)
6-20
User Setting
IN3 UNI3 RH3 RL3 SDP3 SH3 SL3 BSL3
Tracking input type (INPUT 3 terminals) Terminals 21 and 22 Tracking input unit
Maximum value of tracking input range Minimum value of tracking input range Tracking input decimal point position Max. value of tracking input scale Min. value of tracking input scale Tracking input burnout action selection
Specify the type of tracking input as a range code. See Instrument Input Range Codes in the 2. Initial Settings. Select the unit of tracking input. % (0): Percent F (5): Fahrenheit C (1): Degree Celsius - (2): No unit Set the range of a voltage signal. (RL3 < RH3)
% (0)
5.000
1.000 Not used in Cascade Primary-loop Control.
Not used in Cascade Primary-loop Control.
P.UN1 P.DP1
PV unit
PV decimal point position
P.RH1 P.RL1
Maximum value of PV range Minimum value of PV range
Allows the tracking input value to be determined as shown below in case of tracking input burnout. 105% of tracking input scale if set to Upscale -5.0% of tracking input scale if set to Downscale OFF (0): Disable UP (1): Upscale DOWN (2): Downscale Set the unit of PV. % (0): Percent F (5): Fahrenheit C (1): Degree Celsius - (2): No unit Under normal operation, set the same value as in the PV Input Decimal Point Position (SDP1) parameter. To shift the decimal point for temperature input, use this parameter. For example, set as P.DP1 = 0 to change a temperature reading of one decimal place to that of no decimal places. This involves reconfiguring the P.RH1 and P.RL1 parameters. 0 to 4 Under normal operation, keep the values of these parameters between the maximum and minimum values of the PV input range. -19999 to 30000 P.RL1 < P.RH1, where P.RH1-P.RL1 30000
OFF (0)
Same as the PV input unit
Maximum value of PV input range or scale Minimum value of PV input range or scale
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<6. Parameters>
6-21
G Output-related Parameters
Located in: Main menu = UPMD ; Submenu = OUT
Parameter Symbol Name of Parameter Control output type Setting Range and Description Time proportional PID relay contact output (terminals 1 - 2 - 3 ) 0 1 Time proportional PID voltage pulse output (terminals 16 - 17 ) 2 Current output (terminals 16 - 17 ) 3 ON/OFF control relay contact output (terminals 1 - 2 - 3 ) 1 to 1000 sec. Initial Value 2 User Setting
OT1 CT1
Control output cycle time
30 sec.
On Off Cycle time
On Off Cycle time
Relays Behavior when Cycle Time = 10 sec.

For 20% of Control Output For 50% of Control Output For 80% of Control Output 10 sec. On-state duration: 2 sec. Off-state duration: 8 sec. 10 sec. On-state duration: 5 sec. Off-state duration: 5 sec. 10 sec. On-state duration: 8 sec. Off-state duration: 2 sec.
AO1 AO2 AO3 A1H A1L A2H A2L A3H A3L
Analog output-1 type (OUTPUT 1: Terminals 16 and 17 ) Analog output-2 type (OUTPUT 2: Terminals 46 and 47 ) Analog output-3 type (OUTPUT 3: Terminals 14 and 15 ) Analog output-1 100% segmental point Analog output-1 0% segmental point Analog output-2 100% segmental point Analog output-2 0% segmental point Analog output-3 100% segmental point Analog output-3 0% segmental point
Allows control output or retransmission output to be presented as one of the following current signals. 0: 4 to 20 mA 1: 0 to 20 mA 2: 20 to 4 mA 3: 20 to 0 mA
Set the values of segmental points for the 0% and 100% output levels at which the values are presented via OUTPUT-1 (terminals 16 and 17 ). See I Performing Split Computations below. -5.0% to 105.0% Set the values of segmental points for the 0% and 100% output levels at which the values are presented via OUTPUT-2 (terminals 46 and 47 ). See I Performing Split Computations below. -5.0% to 105.0% Set the values of segmental points for the 0% and 100% output levels at which the values are presented via OUTPUT-3 (terminals 14 and 15 ). See I Performing Split Computations below. -5.0% to 105.0%
100.0% 0.0% 100.0% 0.0% 100.0% 0.0%
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6-22
I Performing Split Computations

[V-mode Output] The following explains an example of letting Analog OUTPUT-1 (terminals 16 and 17 ) and Analog OUTPUT-3 (terminals 14 and 15 ) present the V-mode characteristics of split computations. [1] [2] [3] [4] [5] [6] Set the Control Output Type (OT1) parameter to 2. This sets the control output to current output. Set the Retransmission Output 1 (RET1) parameter to 3. This sets the retransmission output to control output retransmission. Set the Analog Output-1 100% Segmental Point (A1H) parameter to 100%. Set the Analog Output-1 0% Segmental Point (A1L) parameter to 25%. Set the Analog Output-3 100% Segmental Point (A3H) parameter to 0%. Set the Analog Output-3 0% Segmental Point (A3L) parameter to 75%.
The figure below shows an example where both analog outputs-1 and 3 are set to the current signal of 4 to 20 mA DC. The type of output signal can be determined separately for each of the analog outputs listed above, using the following three parameters. Analog output-1: Analog output-2: Analog output-3: Analog output-1 type (AO1) Analog output-2 type (AO2) Analog output-3 type (AO3)
Analog output-1 100% segmental point (A1H)
Analog output-3 100% segmental point (A3H) mA 20 % 100 Analog output-3
Output value after computation
16
75 Analog output-1
12
50
25
Analog output-1 0% segmental point (A1L) 4 0 0 25 50 75 100
Analog output-3 0% segmental point (A3L)
Output value before split computation
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<6. Parameters>
6-23
[Parallel-mode Output] The following explains an example of letting Analog OUTPUT-1 (terminals 16 and 17 ) and Analog OUTPUT-3 (terminals 14 and 15 ) present the parallel-mode characteristics of split computations. [1] [2] [3] [4] [5] [6] Set the Control Output Type (OT1) parameter to 2. This sets the control output to current output. Set the Retransmission Output 1 (RET1) parameter to 3. This sets the retransmission output to control output retransmission. Set the Analog Output-1 100% Segmental Point (A1H) parameter to 100%. Set the Analog Output-1 0% Segmental Point (A1L) parameter to 25%. Set the Analog Output-3 100% Segmental Point (A3H) parameter to 75%. Set the Analog Output-3 0% Segmental Point (A3L) parameter to 0%.
The figure below shows an example where both analog outputs-1 and 3 are set to the current signal of 20 to 0 mA DC. The type of output signal can be determined separately for each of the analog outputs listed above, using the following three parameters. Analog output-1: Analog output-2: Analog output-3: Analog output-1 type (AO1) Analog output-2 type (AO2) Analog output-3 type (AO3)
Analog output-3 100% segmental point (A3H) mA 0 % 100 Analog output-1 100% segmental point (A1H)
Output value after computation
Analog output-3 5 75 Analog output-1 10 50
15 Analog output-3 0% segmental point (A3L) 20
25 Analog output-1 0% segmental point (A1L) 0 0 25 50 75 100 % Output value before split computation
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<6. Parameters>
6-24
G Communication Parameters
Located in: Main menu = UPMD ; Submenu = R485
Parameter Symbol Name of Parameter Protocol selection Setting Range and Description 0: PC link communication 1: PC link communication (with sum check) 2: Ladder communication 3: Coordinated master station 7: MODBUS (ASCII) 8: MODBUS (RTU) 600 (0), 1200 (1), 2400 (2), 4800 (3), 9600 (4) (bps) NONE (0): None EVEN (1): Even ODD (2): Odd 1, 2 7, 8; 7 is fixed for MODBUS (ASCII) 8 is fixed for MODBUS (RTU), Ladder 1 to 99 However, the maximum number of stations connectable is 31. 0 to 10 ( 10 ms) 0 Initial Value User Setting
PSL1
BPS1 PRI1 STP1 DLN1 ADR1 RP.T1
Baud rate Parity
9600 (4) EVEN (1)
Stop bit Data length
1 8
Address
Minimum response time
G Parameter-initializing Parameters
Located in: Main menu = UPMD ; Submenu = INIT
INI
Parameter initialization
OFF (0): ON (1): Initialize parameters
OFF (0)
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<7. Function Block Diagram and Descriptions>
7-1
7.
Function Block Diagram and Descriptions

This chapter contains the function block diagrams for Cascade Primary-loop control. For details on these function block diagrams, refer to the descriptions mentioned later.
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7-2
I Function Block Diagram for Cascade Primary-loop Control

PV input terminals 11, 12 and 13
INPUT1 DI1 DI2 DI3 DI4
Contact input
250 DI8 DI5 DI6 DI7
21 22
terminals
Start of program operation when DI changes from OFF to ON
Stop of program operation when DI changes from OFF to ON
Tracking switching signal
Input selection Unit selection Analog input range conversion Analog input bias Square root extraction Analog input filter 10-seg. linearizer approx./bias PV input bias PV input filter
Program pattern selection
INPUT3
Program operation Local setpoint 1 Local operation
Program operation
Tracking signal
Tracking ON
Manual operation Control computation MAN
A/M
AUTO
Preset output STOP RUN
Output limiter PV event output Time event output Instrument alarm output
STOP/RUN switching
FAIL output
15 V loop power supply Control output

OT1=2
Retransmission output
DO1
RET1
DO2
DO3
DO4
DO5
DO6
DO7
PV PV Instrument Time Time Time event 1 event 2 alarm 1 event 1 event 2 event 3
OUTPUT2
ON in normal condition
OUTPUT1
OUTPUT3
OUTPUT1
Current 16
17
250
21 22
terminals Current terminals 14 and 15 terminals
Relay terminals 1 , 2 and 3 Time event 5
Relay*1 terminals 48 , 49 and 50 Time event 6
*1: Only available for UP550-2
INPUT1
INPUT3
DI8
Secondary-loop PV input
Cascade input
Cascade operation stops when DI8=OFF ON in AUTO or Target setpoint MAN operation retransmission OFF in operation stops
DO3 OUTPUT3
Cascade Secondary-loop Controller (UT550/UT520) (Cascade Secondary-loop Control)
Terminal Legend Analog signal
Parameter Contact signal
Function
14
15
terminals
Current
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7-3
Functions and Parameters for Cascade Primary-loop Control in Initial State

Functions and parameters in initial state are given in the tables below. For details on each parameter, refer to 6.2 Lists of Parameters.
I Primary-loop PV Input
Primary-loop PV input (INPUT1) is a universal input, which can receive signals from thermocouple, RTD, or DC voltage signals. The controller is capable of biasing, square root extraction, first-order lag computation (filtering), ten-segment linearizer approximation, and ten-segment linearizer biasing on input signals. Each function can be set by the following parameters.
Setup Parameters
Function Input selection Unit selection Analog input bias Square root extraction Analog input filter IN1 UNI1 A.BS1 A.SR1, A.LC1 A.FL1 Parameter Main menu UPMD UPMD UPMD CMLP CMLP CMLP IN IN IN AIN AIN AIN Submenu
Analog input range conversion RH1, RL1 (SDP1, SH1, SL1)
Note: PV input bias (BS) and PV input filter (FL) among the operating parameters are used as bias and filter when normal operation. Analog input bias (A.BS1) and analog input filter (A.FL1) among the setup parameters are used when PV correction value is decided in advance.
Operating Parameters
Function Ten-segment linearizer mode Ten-segment linearizer approximation/biasing 1.PMD 1.a1 to 1.a11, 1.b1 to 1.b11 Parameter Main menu PYS1 PYS1 Submenu None None
I Tracking Input
Tracking input (INPUT3) is used for tracking target setpoint signals from the secondaryloop controller. Connect to analog output 3 (OUTPUT3) of secondary-loop controller, since the cascade primary-loop control is used with the cascade secondary-loop control. When DI7 (contact input 7) is ON, the tracking input is the output of primary-loop controller. When DI7 (contact input 7) is OFF, the result of PID computation of primary-loop controller is output. No computation is executed for the tracking input.
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7-4
I Selecting Program Pattern Using Contact Input

It is possible to select the program pattern by turning the four contact input signals ON or OFF. This function is assigned to DI1 (contact input 1) to DI4 (contact input 4). Note that the program pattern can be selected during RESET mode, can not during operation.
Contact input DI1 DI2 DI3 DI4 Program pattern number to be selected (PT.No) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 ON ON ON ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON ON OFF OFF ON ON ON ON OFF OFF ON ON ON ON OFF OFF ON ON ON ON ON ON ON OFF OFF OFF ON ON OFF OFF OFF OFF ON
OFF OFF OFF OFF OFF OFF OFF ON
Note: If DI8 is set to ON, the program pattern of the number added 16 to the one selected by ON/OFF using DI1 to DI4, is selected.
For example, set contact input 2 (DI2) only to ON to change the program pattern 1 to the program pattern 2. Set contact input 1 (DI1) and contact input 2 (DI2) to ON to select the program pattern 3.
I Switching Operation Mode Using Contact Input

Program operation for the selected program pattern starts when DI5 (contact input 5) changes from OFF to ON. Program operation stops when DI6 (contact input 6) changes from OFF to ON. Preset output value is outputted when the operation stops. Local-mode operation starts when DI7 (contact input 7) changes from OFF to ON. Tracking switching function is assigned to DI7(contact input 7). Connect to contact output 3 (DO3) of the secondary-loop controller, since the cascade primary-loop control is used with the cascade secondary-loop control. If the operation of the secondary-loop controller changes from the cascade mode (to the manual or automatic mode), the primary-loop controller stops its control computation and outputs the input tracking signal as the manipulated output. When the secondary-loop controller changes to the cascade mode, the contact signal from the secondary-loop controller is turned off. And then, control computation restarts using the tracking signal that was input just before the cascade mode is established as the initial manipulated output value.
Status of DI7 ON OFF Output tracking operation Tracking input signal is output as manipulated output signal of the primary-loop controller. Result of PID computation of the primary-loop controller is output.
I PID
It is possible to use a maximum of eight groups of PID parameters.
Operating Parameters
Function Proportional band (P) Integral time (I) Derivative time (D) n.P n.I n.D Parameter Main menu LP1 LP1 LP1 Submenu n.PID n.PID n.PID
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7-5
I Control Output
Control output (OUTPUT1) is set for the current output signal. Connect to the cascadeinput terminal of the secondary-loop controller. The parameter setting is not required.
I Contact Output
PV event 1 is output via DO1 (contact output 1). PV event 2 is output via DO2 (contact output 2). Instrument alarm 1 is output via DO3 (contact output 3). Time event 1 is output via DO4 (contact output 4). Time event 2 is output via DO5 (contact output 5). Time event 3 is output via DO6 (contact output 6). FAIL signal is output via DO7 (contact output 7). ON in the normal condition and OFF in the FAIL condition. The controller has a FAIL contact output terminal for outputting a FAIL signal to the secondary-loop controller. Connect to contact input 7 (DI7) of the secondary-loop controller, since the cascade primary-loop control is used with cascade secondary-loop control.
I Retransmission Output
PV, program setpoint, or control output can be output to retransmission output 1 (OUTPUT3). Each function can be set by the following parameters.
Setup Parameters
Function Retransmission output 1 type Retransmission output 1 scale RET1 RTH1, RTL1 Parameter Main menu CMLP CMLP Submenu RET RET
I 15 V DC Loop Power Supply

The 15 V DC loop power supply (OUTPUT3) uses the same terminal of retransmission output 1. The 15 V DC loop power supply can not be used when retransmission output 1 is used. To use the 15 V DC loop power supply, set 4 in retransmission output type 1 (RET1) selection parameter. Each function can be set by the following parameters.
Setup Parameters
Function Retransmission output 1 type RET1 Parameter Main menu CMLP Submenu RET
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Revision Information
G Title : Model UP550 Program Controller Users Manual for Cascade Primary-loop Control G Manual No. : IM 05E01C02-42E May 2000/1st Edition Newly published
Written by
Products Documents Controllers & Conditioners Division Yokogawa M&C Corporation Published by Yokogawa M&C Corporation 1-19-18 Nakacho, Musashino-shi, Tokyo 180-0006, JAPAN
IM 05E01C02-42E
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Instruction Manual

Model UP550 Program Controller

I How to Use the Manuals

I Controllers Applicable to Cascade Primary-loop Control

I Regarding This Users Manual

1st Edition : May 31,2000-00

I Regarding Force Majeure

1st Edition : May 31,2000-00

Initial Settings ......................................................................................... 2-1

Programming .......................................................................................... 3-1

Operations .............................................................................................. 4-1

1st Edition : May 31,2000-00

Troubleshooting and Maintenance ........................................................ 5-1

Parameters .............................................................................................. 6-1

Function Block Diagram and Descriptions............................................ 7-1

1st Edition : May 31,2000-00

Model and Suffix Codes

1st Edition : May 31,2000-00

Front panel of controller

Must not exceed 30

1st Edition : May 31,2000-00

I External Dimensions and Panel Cutout Dimensions

Small bracket 1 to 10 mm (Panel thickness)

Side-by-side close installation

1st Edition : May 31,2000-00

Terminal board Direction to insert the controller

Insert a screwdriver into the brackets to tighten the screws.

1st Edition : May 31,2000-00

How to Connect Wires

I For DC Relay Wiring

I For AC Relay Wiring

CR filter (Mount it directly to the relay coil terminal (socket).)

1st Edition : May 31,2000-00

G Cable Specifications and Recommended Cables

Shielded wires (three conductors), UL2482 (Hitachi Cable)

G Recommended Terminal Lugs

Tightening torque 0.8 Nm or less

1st Edition : May 31,2000-00

Auxiliary Analog Input Signals (Tracking Input)

1st Edition : May 31,2000-00

Loop Power Supply

Output signal Load resistance Output accuracy

Voltage pulse output (Standard type: terminals

1 switched between a voltage pulse output and current output.

Relay contact output (Standard type: terminals

1st Edition : May 31,2000-00

Safety and EMC Standards

1st Edition : May 31,2000-00

Construction, Installation, and Wiring

Power Supply Specifications

1st Edition : May 31,2000-00

1st Edition : May 31,2000-00

Effects from power supply fluctuation (within rated voltage range) -

1st Edition : May 31,2000-00

Terminal Wiring Diagrams

1st Edition : May 31,2000-00

I UP550 Standard Type (Model UP550-01 or UP550-21), Cascade Primary-loop Control

Receiving 4-20 mA DC Current Signals with the Controller

12 b 13 13 B mV/V input 12 + 13 NOTE