Models UT550/UT520 Digital Indicating Controllers: User's Manual
Models UT550/UT520 Digital Indicating Controllers: User's Manual
Models UT550/UT520 Digital Indicating Controllers: User's Manual
Manual
Models UT550/UT520
Digital Indicating Controllers
Users Manual for
Single-loop Control
IM 05D01C02-41E
IM 05D01C02-41E
3rd Edition
Blank Page
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Introduction
Thank you for purchasing the UT550/UT520 digital indicating controller.
Manual Title
1. Installation
Description
Describes the tasks (installation, wiring, and others) required
to make the controller ready for operations.
2. Initial Settings
UT550-10
UT550-11
UT550-12
UT550-13
UT550-14
UT550-20
UT550-21
UT550-22
UT550-23
UT550-24
UT550-30
UT550-31
UT550-32
UT550-33
UT550-34
UT550-40
UT550-41
UT550-42
UT550-43
UT550-44
UT520-00
UT520-07
UT520-08
IM 05D01C02-41E
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Safety Precautions
The following symbol is indicated on the controller to ensure safe use.
CAUTION
This symbol on the controller indicates that the operator must refer to an explanation in the
users manual in order to avoid the risk of injury or death of personnel or damage to the
instrument. The manual describes how the operator should exercise special care to avoid
electric shock or other dangers that may result in injury or loss of life.
The following symbols are used in the hardcopy users manuals and in the users manual
supplied on the CD-ROM.
NOTE
Indicates that operating the hardware or software in a particular manner may damage it or
result in a system failure.
IMPORTANT
Draws attention to information that is essential for understanding the operation and/or
features of the controller.
Force Majeure
(1) Yokogawa assumes no liability to any party for any loss or damage, direct or indirect,
caused by the use or any unpredictable defect of the product.
(2) No portion of the software supplied by Yokogawa may be transferred, exchanged,
leased or sublet for use by any third party without the prior permission of Yokogawa.
(3) Be sure to use the spare parts approved by Yokogawa when replacing parts or
consumables.
(4) Use this software with one specified computer only. You must purchase another copy
of the software for use on each additional computer.
(5) Copying this software for purposes other than backup is strictly prohibited.
(6) Store the floppy disk(s) (original medium or media) containing this software in a
secure place.
IM 05D01C02-41E
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IM 05D01C02-41E
Blank Page
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Models UT550/UT520
Digital Indicating Controllers
Users Manual for Single-loop Control
IM 05D01C02-41E 3rd Edition
CONTENTS
Introduction........................................................................................................... i
1.
2.
3.
1.2
1.3
1.4
1.5
2.2
2.3
2.4
Setting Control Output Type (except for a Position Proportional Controller) ... 2-9
2.5
Calibrating Valve Position (for a Position Proportional Controller Only) ... 2-11
2.6
2.7
2.8
3.2
3.3
3.4
3.5
3.6
3.7
3.8
3.9
3.10
IM 05D01C02-41E
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4.
5.
6.
4.2
4.2.2
4.2.3
4.2.4
4.2.5
5.2
IM 05D01C02-41E
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1.
1-1
Installation
This chapter describes installation, wiring, and other tasks required to make the
controller ready for operation.
1.1
Suffix Code
Description
Digital indicating controller (provided with retransmission output and 15 VDC loop power supply as standard)
UT550
-0
-1
-2
-3
-4
Type
None
With communication, auxiliary analog (remote) input, 6 additional DIs and 4 additional DOs
With communication, auxiliary analog (remote) input, and 1 additional DI
With 5 additional DIs and 4 additional DOs
With auxiliary analog (remote) input and 1 additional DI
0
1
2
3
4
Optional functions
Model
Standard type
Position proportional type
Heating/cooling type
Standard type (with 24 V DC loop power supply)
Position proportional type (with 24 V DC loop power supply)
Suffix Code
UT520
Description
Digital indicating controller (provided with retransmission output and 15 VDC loop power supply as standard)
Type
-0
Standard type
0
7
8
Optional functions
None
With communication, auxiliary analog (remote) input, and 2 additional DIs
With auxiliary analog (remote) input and 2 additional DIs
Correspondence between the Model and Suffix Codes, and the Contact
Input/Output Terminals Provided
Check the model ordered and the presence/absence of contact inputs and outputs in the
following table.
indicate that the contacts are available.
Model and Suffix
Codes
UT550-
UT550-
UT550-
UT550-
UT550-
DI2
DI3
DI4
DI5
DI6
DI8
DO1
DO2
DO3
DO4
DO5
DO6
DO7
Note: For details on the functions of contact inputs/outputs, see 1.5 Terminal Wiring Diagrams .
IM 05D01C02-41E
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1-2
DI2
DI3
DI4
DI5
DI6
DI8
DO1
DO2
DO3
DO4
DO5
DO6
DO7
Note: For details on the functions of contact inputs/outputs, see 1.5 Terminal Wiring Diagrams .
1.2
How to Install
NOTE
To install the controller, select a location where:
(1) no one may accidentally touch the terminals,
(2) mechanical vibrations are minimal,
(3) corrosive gas is minimal,
150mm
150mm
150mm
150mm
Installation Position
Install the controller at an angle within 30 from horizontal with the front panel facing upward. Do not install it facing downward. The position of right and left sides should be horizontal.
Front panel
of controller
Must not
exceed 30
30
Rear of
controller
IM 05D01C02-41E
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1-3
Unit: mm
100
11
96
Large bracket
AL1
112
LP2
96
CAS
REM
MAN
91.8
PV
A/M
SET/ENT
Small bracket
1 to 10 mm (Panel thickness)
General installation
+0.8
0
92
+0.8
0
117 min.
145 min.
(53)
92
+0.8
0
92
+0.8
0
(25)
UT520
Unit: mm
48
100
11
Small bracket
PV
LP2 CAS
AL1
112
96
91.8
REM MAN
SET/ENT
A/M
Small bracket
1 to 10 mm (Panel thickness)
General installation
70 min.
+0.6
0
92
+0.8
0
[(N-1)48+45]
(53)
92
145 min.
+ 0.8
0
45
+ 0.6
0
(25)
IM 05D01C02-41E
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1-4
How to Install
Turn off the power to the controller before installing it on the panel because there is a
possibility of electric shock.
CAUTION
After opening the mounting hole on the panel, follow the procedures below to install the
controller:
1.
Insert the controller into the opening from the front of the panel so that the terminal
board on the rear is at the far side.
2.
Set the brackets in place on the top and bottom of the controller as shown in the figure
below, then tighten the screws of the brackets. Take care not to overtighten them.
Large bracket
Panel
Terminal board
Direction to insert the
controller
Insert the controller
into the opening at
the front of the panel.
Small bracket
(bottom mounting hardware)
Recommended
tightening torque
:0.4N m
IM 05D01C02-41E
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1.3
1-5
CAUTION
2) For the protection and safe use of the controller, be sure to place a circuit breaker
(conforms with IEC60947, 5A, 100V or 220V AC) near the controller where the breaker
can easily be operated. In addition, be sure to indicated that it is the instrument to cut
the power supply of the controller.
3) Wiring must be carried out by personnel who have basic electrical knowledge and
practical experience.
NOTE
1)
Provide power from a single-phase instrument power supply. If there is a lot of noise in
the power line, insert an insulating transformer into the primary side of the line and use
a line filter (recommended part: ZAC2205-00U from TDK) on the secondary side.
As a countermeasures against noise, do not place the primary and secondary power
cables close to each other.
2)
For thermocouple input, use shielded compensating lead wires for wiring. For RTD
input, use shielded wires that have low conductor resistance and cause no significant
differences in resistance between the three wires.
The cables to be used for wiring, terminal specifications, and recommended parts are
as shown below.
3)
Control output relays may be replaced. However, because they have a life of 100,000
times that of the resistance load, use auxiliary relays to turn on/off a load.
4)
The use of inductance (L) loads such as auxiliary relays, motors and solenoid valves
causes malfunction or relay failure; always insert a CR filter for use with alternating
current or a diode for use with direct current, as a spark-removal surge suppression
circuit, into the line in parallel with the load.
5)
When there is a possibility of being struck by external lightning surge, use the arrester
to protect the instrument.
UT550/UT520
O.C Relay
R
UTs contact
Relay
(Use one with a relay coil rating
less than the UTs contact rating.)
Diode
(Mount it directly
to the relay coil
terminal (socket).)
UTs contact
Relay
(Use one with a relay coil
rating less than the UTs
contact rating.)
IM 05D01C02-41E
CR filter
(Mount it directly
to the relay coil
terminal (socket).)
<Toc>
1-6
Power supply, grounding, relay contact outputs 600 V PVC insulated wires, JIS C 3307, 0.9 to 2.0 mm2
Thermocouple
X-
RTD
Other signals
Shielded wires
Tightening torque
0.8 Nm or less
or
7 mm or less
3.7mm
7 mm or less
3.7mm
Terminal Covers
Target Model
Part Number
Sales Unit
For UT550
T9115YD
For UT520
T9115YE
IM 05D01C02-41E
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1.4
1-7
Hardware Specifications
PV Input Signals
Number of inputs: 1 (terminals 11 - 12 - 13 )
Input type: Universal input system. The input type can be selected with the software.
Sampling period: Can be selected from 50, 100, 200 and 500 ms. Initial value: 200 ms
Burnout detection: Functions at TC, RTD, standard signal (0.4 to 2 V or 1 to 5 V)
Upscale, downscale, and off can be specified.
For standard signal, burnout is determined to have occurred if it is 0.1 V or less.
Input bias current: 0.05 A (for TC or RTD b-terminal)
Measurement current (RTD): About 0.13 mA
Input resistance: 1 M or more for thermocouple or mV input
About 1 M for DC voltage input
Allowable signal source resistance: 250 or less for thermocouple or mV input
Effects of signal source resistance: 0.1 V/ or less
2 k or less for DC voltage input
Effects of signal source resistance: About 0.01%/100
Allowable wiring resistance: for RTD input
Maximum 150 /wire: Conductor resistance between three wires should be equal
However, 10 /wire for a maximum range of -150.0 to 150.0C.
Wire resistance effect: 0.1C /10
Allowable input voltage: 10 V DC for thermocouple, mV, or RTD input
20 V DC for DC voltage input
Noise rejection ratio: 40 dB (50/60 Hz) or more in normal mode
120 dB (50/60 Hz) or more in common mode
Reference junction compensation error: 1.0C (15 to 35C)
1.5C (0 to 15C, 35 to 50C)
Applicable standards: JIS, IEC, DIN (ITS-90) for thermocouples and RTD
IM 05D01C02-41E
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1-8
45 - 46 - 47 )
Retransmission Output
Either PV, target setpoint, or control output is output.
Either the retransmission output or the loop power supply can be used with terminals
14 - 15 .
Number of outputs: 1 or 2 (terminals
14 - 15 ,
terminals
16 - 17 )
Output signal: 4-20, 0-20, 20-4, or 20-0 mA DC (where, outputting signal levels of less
than 0 mA is not feasible)
Load resistance: 600 or less
Output accuracy: 0.1% of span (5% of span for 1 mA or less.)
Under standard operating conditions (23 2C, 55 10% RH, power frequency of 50/
60 Hz)
Control Output
Universal output system, The output type can be selected with the software.
Relay contact output(s) for the position proportional type
Current output
(Standard type: terminals
output: terminals 46 - 47 )
16 - 17 ;
Number of outputs
Output signal
Load resistance
600 or less
Output accuracy
0.1% of span
(5% of span for 1 mA or less)
Under standard operating conditions (23 2 C,
55 10% RH, power frequency of 50/60 Hz)
16 - 17 ,
IM 05D01C02-41E
cooling-side
<Toc>
16 - 17 ;
16 - 17 ,
1-9
cooling-side
Output signal
Contact rating
Resolution
Contact Inputs
Purpose: Target setpoint selection, remote/local mode switching, and run/stop
switching
Number of inputs: Differs with model and suffix codes as shown in the table below.
Model and Suffix Codes
Number of Inputs
UT550-
UT550-
UT550-
UT550-
UT550-
UT520-00
UT520-07
UT520-08
IM 05D01C02-41E
<Toc>
1-10
Contact Outputs
Purpose: Alarm output, FAIL output, and others
Number of outputs: Differs with the model and suffix code as shown in the table below.
Model and Suffix Codes
Number of Outputs
UT550-
UT550-
UT550-
UT550-
UT550-
UT520-00
UT520-07
UT520-08
Display Specifications
PV display:
5-digit, 7-segment, red LEDs, character height of 20 mm for UT550 and 12 mm for
UT520
Setpoint display: 3-digit and 5-digit, 7-segment, red LEDs, character height of 9.3 mm
(for both UT520 and UT550)
Status indicating lamps: LEDs
This equipment has Measurement category I, therefore do not use the equipment for
measurements within Measurement categories II, III and IV.
CAUTION
IM 05D01C02-41E
<Toc>
Measurement category
1-11
Remarks
CAT.1
CAT.2
For measurements performed on circuits directly connected to the low voltage installation.
CAT.3
CAT.4
Internal Wiring
3
Entrance 4
Cable
T
1
Outlet
IM 05D01C02-41E
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1-12
Signal Isolations
PV input terminals: Isolated from other input/output terminals. Not isolated from the
internal circuit.
Remote input terminals: Isolated from other input/output terminals and the internal
circuit.
15 V DC loop power supply terminals: Not isolated from analog current output nor
voltage pulse control output. Isolated from other input/output terminals and internal
circuit.
24 V DC loop power supply terminals: Isolated from 4-20 mA analog output, other
input/output terminals and the internal circuit.
Analog current output terminals (for control output and retransmission): Not isolated
between current outputs nor from 15 V DC loop power supply and voltage pulse
control output. Isolated from other input/output terminals and internal circuit.
Voltage pulse control output terminals: Not isolated from current outputs and 15 V DC
loop power supply. Isolated from other input/output terminals and internal circuit.
Relay contact control output terminals: Isolated between contact output terminals and
from other input/output terminals and internal circuit.
Contact input terminals: Not isolated between contact input terminals and from communication terminals. Isolated from other input/output terminals and internal circuit.
Relay contact output terminals: Not isolated between relay contact outputs. Isolated
from other input/output terminals and internal circuit.
Transistor contact output terminals: Not isolated between transistor contact outputs.
Isolated from other input/output terminals and internal circuit.
RS-485 communication terminals: Not isolated from contact input terminals. Isolated
from other input/output terminals and internal circuit.
IM 05D01C02-41E
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1-13
Feedback slide resistance input terminals: Not isolated from analog current output
terminals (control, retransmission), 15 V DC loop power supply, and voltage pulse
control outputs. Isolated from other input/output terminals and internal circuit.
Power terminals: Isolated from other input/output terminals and internal circuit.
Grounding terminals: Isolated from other input/output terminals and internal circuit.
Environmental Conditions
Normal operating conditions:
Ambient temperature: 0 to 50C (40C or less for side-by-side close installation)
Temperature change rate: 10C/h or less
Ambient humidity: 20 to 90% RH (no condensation allowed)
Magnetic field: 400 A/m or less
Continuous vibration at 5 to 14 Hz: Full amplitude of 1.2 mm or less
Continuous vibration at 14 to 150 Hz: 4.9 m/s2 or less
Short-period vibration: 14.7 m/s2, 15 seconds or less
Shock: 147 m/s2 or less, 11 ms
Installation height: Height above sea level of 2000 m or less
Warm-up time: 30 minutes or more after power on
Transportation and storage conditions:
Temperature: -25 to 70C
Temperature change rate: 20C/h or less
Humidity: 5 to 95% RH (no condensation allowed)
Effects of changes in operating conditions
- Effects from changes in ambient temperature:
- On voltage or thermocouple input, 1 V/C or 0.01% of F.S./C, whichever is
larger
- On remote input, 0.02% of F.S./C
- On RTD input, 0.05C /C (ambient temperature) or less
- On analog output, 0.05% of F.S./C or less
- Effects from power supply fluctuation (within rated voltage range)
- On analog input, 1 V/10 V or 0.01% of F.S./10 V, whichever is larger
- On analog output, 0.05% of F.S./ 10 V or less
1.5
Terminal wiring diagrams are shown on and after the next page.
IM 05D01C02-41E
21.6-28.0VDC
(30 mA DC max.)
NC
NO
COM
SDA(-)
26
RDA(-)
27
SG
CAUTION
Power supply
L
22 -
RTD input
12 +
12 +
Specify in a range of
1-5 V DC, 0-2 V DC,
or 0-10 V DC.
12 b
250 4-20mA
13 -
13 -
13 B
Default: 1-5 V DC
mV/V input
41
31
21
11
42
32
22
12
43
33
23
13
44
34
24
14
45
35
25
15
46
36
26
16
47
37
27
17
48
38
28
18
49
39
29
19
16 +
10
50
40
30
20
17 -
Retransmission output 1*
Control output
Current/voltage
pulse output
Retransmission
output 2*
14 +
15 -
Default: Unspecified
retransmission type
0-20mADC,
4-20mADC
Voltage pulse (12 V)
14 +
Relay
Alarm 2 output
DO2 5
Alarm 3 output
DO3 4
DO5 33
No function
DO6 32
Common
COM 35
DI2 18
+5V
DI3 40
DI2
DI3
+5V
DI4
DI4 39
+5V
DI5 38
+5V
DI6 37
+5V
Transistor contact
DI1
DI5
DI6
DI7
DI7 36
19
18
40
39
38
37
36
OT1=1
OT1=2
OT1=3
Current output
(terminals 16 and 17 )
On-off control
Relay output
(terminals 1 , 2 and 3 )
COM
Common
COM 20
DI8 28
Common
20
+5V
COM 30
DI8
COM
28
30
1-14
+5V
No function
FAIL output
DO7 31
(ON when normal)
UT
DI1 19
Transistor
IM 05D01C02-41E
No function
14.5-18.0 V DC
(21 mA DC max.)
UT
DO1 6
DO4 34
* The functionality of a contact input can be varied by changing the setting of the contact
Alarm 1 output
Alarm 4 output
0-20mADC,
4-20mADC
15 -
COM 7
4-20 or
0-20 mA DC
16 +
17 -
* Factory-set to PV retransmission.
Default: 4-20 mA DC
Default: 4-20 mA DC
Common
13 -
10
Allowable range: 100-240 V AC (10%)
(free voltage)
50/60 Hz shared
11 A
12 +
Power supply
25 RDB(+)
- 44
23 SDB(+)
24
+ 43
Control output
<Toc>
Power supply
Power supply
L
CAUTION
Before carrying out wiring, turn off the power
to the controller and check that cables to be
connected are not alive with a tester or the like
because there is a possibility of electric shock.
27
22 -
SG
41
31
21
11
42
32
22
12
43
33
23
13
44
34
24
14
45
35
25
15
46
36
26
16
47
37
27
17
48
38
28
18
Heating-side
control output
Current/voltage
pulse output
39
29
19
16 +
40
30
20
17 -
Relay
Common
DO5 33
No function
0-20mADC,
4-20mADC
14 +
15 -
14.5-18.0 V DC
(21 mA DC max.)
UT
AUTO when DI1=ON
MAN when DI1=OFF
STOP when DI2=ON
RUN when DI2=OFF
When switching among target setpoints 1 to 8:
UT
DI1 19
+5V
DI2 18
+5V
DO6 32
DI2
DI3
DI3 40
+5V
DI4 39
+5V
DI5 38
+5V
DI6 37
DI4
DI5
DI6
+5V
DI7
DI7 36
No function
Transistor contact
DI1
19
18
40
39
38
37
Note: External Contact Input
If the power is turned on when the external contact input is OFF,
the mode (SPN, R/L, or A/M) existing before the power is turned
off will be continued. (except for RUN/STOP)
36
COM
FAIL output
DO7 31
(ON when normal)
Common
Default: 4-20 mA DC
16 +
17 -
4-20 or
0-20 mA DC
COM 35
Common
COM 20
DI8 28
20
+5V
COM 30
Common
DI8
COM
28
30
Correspondence between parameter OT1 and heating side output types/cooling side output types
OT1=4 (factory-set default)
OT1=5
OT1=6
OT1=7
OT1=8
OT1=9
OT1=10
OT1=11
OT1=12
The types of control output, relay output and voltage pulse output shown in the table above refer to those of time proportional control.
To change to a relay output for on-off control, select Relay Terminals and change the setpoint of the proportional band to 0.
1-15
IM 05D01C02-41E
Transistor
DO4 34
No function
0-20mADC,
4-20mADC
Voltage pulse (12 V)
14 +
* Factory-set to PV retransmission.
* The functionality of a contact input can be varied by changing the setting of the contact
COM 7
Alarm 4 output
15 -
Default: 4-20 mA DC
DO3 4
Retransmission
output 2*
Default: Unspecified
retransmission type
50
Alarm 3 output
mV/V input
Retransmission output 1*
49
DO2 5
250 4-20mA
13 -
13 B
Alarm 2 output
12 +
12 b
13 -
10
DO1 6
12 +
12 +
Alarm 1 output
13 -
10
Allowable range: 100-240 V AC (10%)
(free voltage)
50/60 Hz shared
RTD input
11 A
Default: 1-5 V DC
<Toc>
21.6-28.0VDC
(30 mA DC max.)
+ 43
- 44
25 RDB(+)
L
(Reverse)
49
COM
50
0%
100%
TC input
45
RDA(-)
21 +
27
SG
22 -
Specify in a range of
1-5 V DC, 0-2 V DC,
or 0-10 V DC.
31
21
mV/V input
42
32
22
12
43
33
23
13
44
34
24
14
45
35
25
15
46
36
26
16
13 -
before shipment.
14 +
Retransmission
output 2
47
37
27
17
48
38
28
18
49
39
29
19
16 +
10
50
40
30
20
17 -
Default: Unspecified
retransmission type
0-20mADC,
4-20mADC
Relay
UT
DI1 19
+5V
Alarm 2 output
DO2 5
DO3 4
DI2 18
+5V
COM 7
Common
DI3 40
+5V
No function
DO6 32
Common
COM 35
Default: 4-20 mA DC
14 +
14.5-18.0VDC
(21 mA DC max.)
15 -
DI3
DI4
DI4 39
+5V
DI5 38
+5V
DI6 37
+5V
DI5
DI6
DI7
DI7 36
19
18
40
12
38
Common
COM 30
DI8
COM
PV input
1-5 V DC
signal
13
37
36
+5V
DI8 28
External
resistor 250
(Note)
Two-wire
transmitter
20
COM 20
39
COM
Common
43
Loop power
supply
21.628.0 V DC
4-20mADC
28
44
30
1-16
DI2
No function
FAIL output
DO7 31
(ON when normal)
4-20 mA DC,
0-20 mA DC
Transistor
IM 05D01C02-41E
No function
DO5 33
Transistor contact
DI1
Alarm 3 output
DO4 34
15 -
UT
AUTO when DI1=ON
MAN when DI1=OFF
Alarm 4 output
12 +
11
13 -
* The functionality of a contact input can be varied by changing the setting of the contact
250 4-20mA
13 B
Default: 4-20 mA DC
Alarm 1 output
12 +
12 b
13 -
10
Allowable range: 100-240 V AC (10%)
(free voltage)
50/60 Hz shared
12 +
Remote input
26
41
RTD input
11 A
Default: 1-5 V DC
47
46
CAUTION
Power supply
SDA(-)
Feedback input
Power supply
23 SDB(+)
24
H
(Direct)
<Toc>
UT550 Position Proportional Type (Model: UT550-1 or UT550-4 ), Single-loop Position Proportional Control
23 SDB(+)
24
21 +
SDA(-)
25 RDB(+)
26
RDA(-)
27
SG
22 -
12 +
CAUTION
12 +
12 b
250 4-20mA
13 13 -
13 B
21
13 -
11
22
12
23
13
24
14
25
15
26
16
27
17
28
18
Retransmission output 1*
Control output
Current/voltage
pulse output
14 +
Retransmission
output 2*
Default: Unspecified
retransmission type
29
19
16 +
10
30
20
17 -
0-20mADC,
4-20mADC
Voltage pulse (12 V)
10
0-20mADC,
4-20mADC
14 +
Default: 4-20 mA DC
UT
Relay
DO3 4
COM 7
IM 05D01C02-41E
UT
DI1 19
Contact +5V
Transistor contact
DI1
+5V
DI2
DI2 18
COM
Common
COM 20
No function
DI3 29
DI8 28
DI8
Common
COM 30
COM
19
12
18
External
resistor 100
(Note)
20
PV input
0.4-2.0 V DC
signal
13
+5V
DI3
+5V
29
28
Two-wire
transmitter
14
30
Loop power
supply
14.518.0 V DC
4-20mADC
15
OT1=1
OT1=2
OT1=3
Current output
(terminals 16 and 17 )
On-off control
Relay output (terminals 1 , 2 and 3 )
1-17
Common
14.5-18.0 V DC
(21 mA DC max.)
15 -
* Retransmission output 1
is not available if a
15 V DC loop power
supply is used.
Default: 4-20 mA DC
16 +
17 -
* Factory-set to
PV retransmission.
4-20 or
0-20 mA DC
15 -
Alarm 3 output
12 +
11 A
Specify in a range of
1-5 V DC, 0-2 V DC,
or 0-10 V DC.
mV/V input
Power supply
RTD input
TC input
Default: 1-5 V DC
Power supply
Control output
COM
<Toc>
Blank Page
<Toc>
2.
2-1
Initial Settings
This chapter describes examples of setting PV input types, control output types, and
alarm types. Carrying out settings described herein allows you to perform basic
control. Refer to examples of various settings to understand how to set parameters
required. Refer to 5.1 Parameter Map for an easy to understand explanation of
setting various parameters. If you cannot remember how to carry out an operation
during setting, press the
key for more than 3 seconds. This brings you to the
display (operating display) that appears at power-on.
SET/ENT
Setup Procedure
Power-on
(Factory-set to Unspecified.)
No
Yes
Calibrate valve
position.
Initialize
parameters.
NOTE
When initializing parameters is excuted, the controller initializes
the operating parameter and setup parameters. Therefore, check
that the appropriate value are set for the parameters after
initializing parameters. If changed to initial values, set them to the
appropriate values again.
Set operating
parameters.
Controller operation
The following explanation of operation for the UT550s panel, shown in the figure, is the
same as that of the UT520s panel.
IM 05D01C02-41E
<Toc>
2.1
2-2
4. Process
variable (PV)
display
2. Status indicator
lamps
5. Setpoint
display
3. Light-loader
interface
6. Alarm
indicator
lamps
7. A/M key
9.
and
4. Process
variable (PV)
display
5. Setpoint
display
2. Status
indicator lamps
keys
3. Light-loader
interface
6. Alarm indicator
lamps
7. A/M key
8. SET/ENT
key
8. SET/ENT key
9.
Name of Part
and
Function
When lit, indicates the status of a deviation (PV - SP).
The deviation display
range can be changed
: Is lit (in orange) if a deviation exceeds the deviation display range.
using the setup
: Is lit (in green) when a deviation is within the deviation display range.
parameter DVB.
: Is lit (in orange) if a deviation falls below the deviation display range.
The deviation monitor goes off if any display other than the operating display or SELECT display is shown.
1.
Deviation monitor
(for UT550 only)
2.
Status indicator
lamps
3.
Light-loader interface
Interface for an adapter cable used when setting and storing parameters from a PC.
This requires an optional parameter setting tool.
4.
Displays PV.
Displays an error code (in red) if an error occurs.
5.
Setpoint display
6.
If any of alarms 1 to 4 occurs, the respective alarm indicator lamp (AL1 to AL4) is lit (in orange).
7.
A/M key
8.
SET/ENT
key
9.
and
keys
A/M
SET/ENT
keys
Used to switch between the AUTO and MAN modes. Each time you press the key, it switches to the
AUTO or MAN mode alternately.
Used to switch or register a parameter. Pressing the key for more than 3 seconds allows you to switch
between the operating display and the main menu for operating parameter setting display alternately.
Used to change numerical values. On setting displays for various parameters, you can change target
setpoints, parameters, and output values (in manual operation). Pressing the
key decreases a
numerical value, while pressing the
key causes it to increase. You can hold down a key to gradually
increase the speed of change. To change from the parameter setting (operating or setup) display to the
menu or from the setup parameter setting display menu to operating parameter setting display menu,
press the
and
keys simultaneously.
Factory-shipped values
for standard type
controllers
Factory-shipped values
for heating/cooling type controllers
1 to 5 V DC (variable)
Time proportional PID Heating side: Time proportional PID relay output (variable)
Relay output (fixed)
relay output (variable) Cooling side: Time proportional PID relay output (variable)
Reverse action (variable)
Not specified
P = 5.0%, I = 240 seconds, D = 60 seconds.
Alarm-1: PV high limit, Alarm-2: PV low limit, Alarm-3: PV high limit, Alarm-4: PV low limit
IM 05D01C02-41E
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2.2
2-3
SET/ENT
The controller is configured to the default of each parameter at the factory before
shipment.
First check these defaults listed in 5.2 Lists of Parameters, and change their values if
necessary.
1370.0C
2V
PV input range
0.0C
800.0C
Minimum value of
PV input range (RL1)
Set a range
to be
controlled
PV input range
RL1
5V
(input signal)
RH1
Set a range to
be controlled
PV input scale
Maximum value of
PV input range (RH1)
4V
Instrument
input range
Instrument
input range
0.0m /h
50.0m /h
Minimum value of
PV input scale (SL1)
Maximum value of
PV input scale (SH1)
1.
3.
Displays
submenu IN.
CAS
REM
MAN
LP2
Displays
symbol ST.S.
AL1
A/M
Press the
or
required setpoint.
SET/ENT
PV
2.
SET/ENT
Press the
key once to display the
parameter IN1 (PV input type).
Blinks during
change.
CAS
REM
MAN
LP2
AL1
A/M
SET/ENT
PV
CAS
REM
MAN
Displays
parameter IN1.
LP2
AL1
A/M
SET/ENT
IM 05D01C02-41E
<Toc>
4.
Press the
setpoint.
2-4
9.
SET/ENT
Press the
key once to display the
parameter RL1 (minimum value of PV
input range).
PV
PV
CAS
REM
MAN
LP2
AL1
CAS
REM
MAN
LP2
Displays
parameter RL1.
A/M
SET/ENT
AL1
A/M
SET/ENT
5.
SET/ENT
Press the
key once to display the
parameter UN1 (PV input unit).
10.
PV
CAS
REM
MAN
LP2
Displays
parameter UN1.
AL1
Press the
or
key to display the
required setpoint.
The figure below shows an example of
setting the minimum value of the PV input
range to 0.0C.
PV
A/M
SET/ENT
CAS
REM
MAN
LP2
6.
AL1
Blinks during
change.
SET/ENT
Press the
key once to display the
parameter RH1 (maximum value of PV
input range).
A/M
SET/ENT
11.
PV
Press the
setpoint.
SET/ENT
CAS
REM
MAN
LP2
Displays
parameter RH1.
PV
AL1
A/M
CAS
REM
MAN
SET/ENT
LP2
AL1
A/M
SET/ENT
7.
Press the
or
key to display the
required setpoint.
The figure below shows an example of
setting the maximum value of the PV input
range to 200.0C.
If the type of input is voltage, also configure the PV Input Decimal Point Position
(DP1), Maximum Value of PV Input Scale
(SH1) and Minimum Value of PV Input Scale
(SL1) parameters that follow this step.
PV
CAS
REM
MAN
LP2
AL1
Blinks during
change.
A/M
SET/ENT
8.
12.
SET/ENT
Press the
key for more than 3 seconds. This returns you to the display
shown at power-on (figure below).
PV
Press the
setpoint.
SET/ENT
Displays PV
Displays
target setpoint-1
1.SP.
PV
LP2
AL1
A/M
SET/ENT
CAS
REM
MAN
LP2
A/M
SET/ENT
AL1
<Toc>
2-5
Type
Instrument Input
Range Code
OFF
Unspecified
1
K
2
3
4
5
T
6
B
Thermocouple N
10
11
L(DIN)
12
13
U(DIN)
14
W
15
Platinel 2
16
PR20-40
17
W97Re3W75Re25
18
30
JPt100
31
RTD
35
Pt100
36
37
Standard
signal
DC voltage
0.4 to 2 V
1 to 5 V
0 to 2 V
0 to 10 V
-10 to 20 mV
0 to 100 mV
40
41
50
51
55
56
Instrument
Measurement Accuracy
Input Range
Set the data item PV Input Type IN1 to the OFF option to leave the PV input
type undefined.
-270.0 to 1370.0C
-450.0 to 2500.0F
-270.0 to 1000.0C
-450.0 to 2300.0F 0.1% of instrument range 1 digit at 0C or more
0.2% 1 digit for temperatures below 0C,
-200.0 to 500.0C
-200.0 to 1000.0F where the accuracy is: 2% of instrument range 1
-200.0 to 1200.0C digit for temperatures below -200.0C for a type-K
-300.0 to 2300.0F thermocouple, or 1% of instrument range 1 digit for
temperatures below -200.0C for a type-T thermocouple.
-270.0 to 400.0C
-450.0 to 750.0F
-000.0 to 400.0C
-200.0 to 750.0F
-000.0 to 1800.0C 0.15% of instrument range 1 digit at 400C or more
5% of instrument range 1 digit at less than 400C
-032.0 to 3300F
-000.0 to 1700.0C
-032.0 to 3100F
0.15% of instrument range 1 digit
-000.0 to 1700.0C
-032.0 to 3100F
0.1% of instrument range 1 digit
-200.0 to 1300.0C
0.25% of instrument range 1 digit for temperatures
-300.0 to 2400.0F
below 0C
-270.0 to 1000.0C
-450.0 to 1800.0F
0.1% of instrument range 1 digit at 0C or more
-200.0 to 900.0C
-300.0 to 1600.0F 0.2% 1 digit for temperatures below 0C, where the
accuracy is:1.5% of instrument range 1 digit for
-200.0 to 400.0C
temperatures below -200.0C for a type-E thermocouple.
-300.0 to 750.0F
-000.0 to 400.0C
-200.0 to 1000.0F
-000.0 to 2300.0C
-032.0 to 4200F
-000.0 to 1390.0C
-032.0 to 2500.0F
-000.0 to 1900.0C
-032.0 to 3400F
-000.0 to 2000.0C
-032.0 to 3600F
-200.0 to 500.0C
-300.0 to 1000.0F
-150.00 to 150.00C
-200.0 to 300.0F
-200.0 to 850.0C
-300.0 to 1560.0F
-200.0 to 500.0C
-300.0 to 1000.0F
-150.00 to 150.00C
0-200.0 to 300.0F
0.400 to 2.000 V
1.000 to 5.000 V
0.000 to 2.000 V
0.00 to 10.00 V
-10.00 to 20.00 mV
0.0 to 100.0 mV
*
Performance in the standard operating conditions (at 232C, 5510%RH, and 50/60 Hz power frequency)
Note 1: The accuracy is 0.3C of instrument range 1 digit for a temperature range from 0C to 100C.
Note 2: The accuracy is 0.5C of instrument range 1 digit for a temperature range from -100C to 200C.
*
To receive a 4-20 mA DC signal, select a standard signal of 1 to 5 V DC and connect it to a 250 resistor. This resistor
is optional.
Model: X010-250-2 (resistor with M3.5 crimp-on terminal lugs)
IM 05D01C02-41E
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2-6
NOTE
The controller may automatically initialize the registered operating parameter setpoints if
any change is made to the data item PV Input Type (IN1), Maximum Value of PV Input
Range (RH1), Minimum Value of PV Input Range (RL1), PV Input Decimal Point Position
(DP1), Maximum Value of PV Input Scale (SH1) or Minimum Value of PV Input Scale
(SL1). After a change has been made to any of these data items, be sure to verify the
registered operating parameter setpoints to ensure that they are correct. If any data item
has been changed to its default, set it to a required value.
IM 05D01C02-41E
<Toc>
2.3
2-7
1.
6.
SET/ENT
Press the
key once to display the
submenu MD.
PV
PV
Displays PV
LP2
Displays
target setpoint-1
1.SP.
2.
Displays
submenu MD.
CAS
REM
MAN
CAS
REM
MAN
AL1
LP2
Displays
symbol ST.S.
A/M
AL1
A/M
SET/ENT
SET/ENT
SET/ENT
Press the
key for more than 3 seconds to call up the main menu MODE.
7.
Press the
key once to display the
submenu IN.
PV
PV
Displays main
menu MODE.
CAS
REM
MAN
LP2
Displays
symbol OP.M.
AL1
Displays
submenu IN.
CAS
REM
MAN
LP2
AL1
A/M
A/M
SET/ENT
SET/ENT
3.
Press the
key once to display the main
menu STUP.
8.
SET/ENT
Press the
key once to display the
parameter IN1 (PV input type).
PV
LP2
PV
Displays main
menu STUP.
CAS
REM
MAN
AL1
CAS
REM
MAN
Displays
parameter IN1.
A/M
SET/ENT
LP2
AL1
A/M
SET/ENT
4.
SET/ENT
Press the
key once to display the
main menu LOOP1.
PV
Displays main
menu LOOP1.
CAS
REM
MAN
LP2
Displays
symbol ST.M.
AL1
Press the
or
key to display the
required setpoint. The figure below shows
an example of setting the PV input type to a
Pt100 resistance temperature detector
(-200.0C to 500.0C).
A/M
PV
SET/ENT
5.
9.
Blinks during
change.
CAS
REM
MAN
Press the
key once to display the main
menu UTMD.
LP2
AL1
A/M
SET/ENT
PV
Displays main
menu UTMD.
CAS
REM
MAN
LP2
AL1
A/M
SET/ENT
IM 05D01C02-41E
<Toc>
10.
Press the
setpoint.
15.
2-8
SET/ENT
Press the
key once to display the
parameter RL1 (minimum value of PV
input range).
PV
PV
CAS
REM
MAN
LP2
AL1
CAS
REM
MAN
LP2
Displays
parameter RL1.
A/M
SET/ENT
AL1
A/M
SET/ENT
11.
SET/ENT
Press the
key once to display the
parameter UN1.
16.
PV
Press the
or
key to display the
required setpoint. The figure below shows
an example of setting the minimum value
of the PV input range to 0.0C.
CAS
REM
MAN
LP2
Displays
parameter UN1.
AL1
PV
A/M
SET/ENT
CAS
REM
MAN
LP2
12.
AL1
A/M
SET/ENT
Press the
key once to display the
parameter RH1 (maximum value of PV
input range).
SET/ENT
17.
PV
Press the
setpoint.
SET/ENT
CAS
REM
MAN
LP2
Displays
parameter RH1.
Blinks during
change.
PV
AL1
CAS
REM
MAN
A/M
LP2
SET/ENT
AL1
A/M
SET/ENT
13.
Press the
or
key to display the
required setpoint. The figure below shows
an example of setting the maximum value
of the PV input range to 200.0C.
If the type of Input is voltage, also configure the PV Input Decimal Point Position
(DP1), Maximum Value of PV Input Scale
(SH1), and Minimum Value of PV Input
Scale (SL1) parameters that follow this
step.
PV
CAS
REM
MAN
LP2
AL1
Blinks during
change.
A/M
SET/ENT
14.
Press the
setpoint.
SET/ENT
18.
SET/ENT
Press the
key for more than 3 seconds. This returns you to the display
shown at power-on (figure below).
PV
Displays PV
PV
CAS
REM
MAN
CAS
REM
MAN
LP2
AL1
Displays
target setpoint-1
1.SP.
LP2
AL1
A/M
SET/ENT
A/M
SET/ENT
IM 05D01C02-41E
<Toc>
2.4
2-9
16 - 17
For details on the output terminals for heating/cooling control, see 1.5
Terminal Wiring Diagrams .
1.
5.
Press the
key once to display the main
menu UTMD.
PV
PV
Displays main
menu UTMD.
Displays PV
CAS
REM
MAN
LP2
CAS
REM
MAN
Displays
target setpoint-1
1.SP.
2.
LP2
AL1
AL1
A/M
SET/ENT
A/M
SET/ENT
SET/ENT
Press the
key for more than 3 seconds to call up the main menu MODE.
6.
SET/ENT
Press the
key once to display the
submenu MD.
PV
PV
Displays main
menu MODE.
CAS
REM
MAN
Displays
symbol OP.M.
LP2
AL1
Displays
submenu MD.
CAS
REM
MAN
Displays
symbol ST.S.
LP2
AL1
A/M
SET/ENT
A/M
SET/ENT
3.
7.
Press the
key once to display the main
menu STUP.
Press the
key twice to display the
submenu OUT.
PV
Displays
submenu
OUT.
PV
Displays main
menu STUP.
CAS
REM
MAN
LP2
CAS
REM
MAN
AL1
LP2
AL1
A/M
SET/ENT
A/M
SET/ENT
4.
8.
SET/ENT
Press the
key once to display the
main menu LOOP1.
SET/ENT
Press the
key once to display the
parameter OT1 (control output type).
PV
PV
Displays main
menu LOOP1.
CAS
REM
MAN
Displays
symbol ST.M.
LP2
AL1
CAS
REM
MAN
Displays
parameter
OT1.
LP2
AL1
A/M
SET/ENT
A/M
SET/ENT
IM 05D01C02-41E
<Toc>
9.
2-10
Press the
or
key to display the
required setpoint. The figure below shows
an example of setting to current output (4
to 20 mA DC).
11.
SET/ENT
Press the
key for more than 3 seconds. This returns you to the display
shown at power-on (figure below).
PV
PV
Displays PV
Blinks during
change.
CAS
REM
MAN
LP2
AL1
CAS
REM
MAN
Displays
target setpoint-1
1.SP.
A/M
LP2
AL1
A/M
SET/ENT
SET/ENT
10.
Press the
setpoint.
SET/ENT
PV
CAS
REM
MAN
LP2
AL1
A/M
SET/ENT
Name of Parameter
Setpoint
0
1
2
3
The following 4 to 12 are displayed only for heating/ cooling type controllers.
Control output type
(OT1)
4
5
6
7
8
9
10
11
12
IM 05D01C02-41E
<Toc>
2-11
2.5
1.
5.
Press the
key once to display the main
menu UTMD.
PV
PV
MAN lamp
ON.
Displays PV
LP2
LP2
Displays
target setpoint-1
1.SP.
2.
AL1
AL1
A/M
A/M
SET/ENT
SET/ENT
SET/ENT
Press the
key for more than 3 seconds to call up the main menu MODE.
6.
SET/ENT
Press the
key once to display the
submenu MD.
PV
PV
CAS
REM
MAN
Displays
symbol OP.M.
Displays main
menu UTMD.
CAS
REM
MAN
CAS
REM
MAN
LP2
AL1
Displays
main menu
MODE.
Displays
submenu MD.
CAS
REM
MAN
Displays
symbol ST.S.
A/M
LP2
AL1
A/M
SET/ENT
SET/ENT
3.
Press the
key once to display the main
menu STUP.
7.
Press the
key three times to display the
submenu VALV.
PV
PV
CAS
REM
MAN
LP2
4.
AL1
Display
main menu
STUP.
CAS
REM
MAN
LP2
A/M
A/M
SET/ENT
SET/ENT
SET/ENT
Press the
key once to display the
main menu LOOP1.
8.
A/M
SET/ENT
SET/ENT
PV
CAS
REM
MAN
Displays
symbol ST.M.
Press the
key once to display the
parameter V.AT.
PV
LP2
AL1
Displays
submenu
VALV.
AL1
Displays
main menu
LOOP1.
CAS
REM
MAN
Displays
parameter
V.AT.
LP2
AL1
A/M
SET/ENT
IM 05D01C02-41E
<Toc>
9.
2-12
Press the
12.
PV
Blinks
during change.
CAS
REM
MAN
LP2
AL1
PV
A/M
CAS
REM
MAN
SET/ENT
LP2
AL1
A/M
SET/ENT
10.
SET/ENT
Press the
key once. The controller
automatically calibrates the valve position
(fully open or closed).
13.
PV
CAS
REM
MAN
LP2
AL1
PV
A/M
Displays
ERR.
SET/ENT
CAS
REM
MAN
LP2
11.
AL1
A/M
The indication
ON blinks.
CAS
REM
MAN
LP2
AL1
SET/ENT
14.
SET/ENT
Press the
key for more than 3 seconds. This returns you to the display
shown at power-on (figure below).
PV
Displays PV
A/M
SET/ENT
CAS
REM
MAN
Displays
target setpoint-1
1.SP.
LP2
AL1
A/M
SET/ENT
IM 05D01C02-41E
<Toc>
2.6
2-13
Initializing Parameters
Be sure to follow the steps below after a change of setting has been made to the data item
PV Input Type, PV Input Range or PV Input Scale.
CAUTION
1.
Initializing the above parameter setpoints may initialize the registered operating/setup
paraemters. Check that they are correct. If any of them has been changed to its initial
value, set it to a required value.
5.
Press the
key once to display the main
menu UTMD.
PV
PV
Displays PV
Displays
target setpoint-1
1.SP.
2.
CAS
REM
MAN
CAS
REM
MAN
LP2
LP2
AL1
A/M
A/M
SET/ENT
SET/ENT
SET/ENT
6.
Displays main
menu MODE.
AL1
LP2
Displays
symbol ST.S.
A/M
AL1
A/M
SET/ENT
Press the
key once to display the main
menu STUP.
7.
Press the
key twice to display the
submenu INIT.
PV
Displays main
menu STUP.
CAS
REM
MAN
AL1
Displays
submenu INIT.
CAS
REM
MAN
LP2
AL1
A/M
A/M
SET/ENT
SET/ENT
SET/ENT
Press the
key once to display the
main menu LOOP1.
8.
SET/ENT
Press the
key once to display the
parameter INI.
PV
PV
Displays main
menu LOOP1.
CAS
REM
MAN
LP2
Displays
symbol ST.M.
Displays
submenu MD.
CAS
REM
MAN
PV
4.
SET/ENT
SET/ENT
LP2
PV
CAS
REM
MAN
3.
Press the
key once to display the
submenu MD.
PV
LP2
AL1
Press the
key for more than 3 seconds to call up the main menu MODE.
Displays
symbol OP.M.
Displays main
menu UTMD.
A/M
SET/ENT
AL1
CAS
REM
MAN
Displays
parameter INI.
LP2
AL1
A/M
SET/ENT
IM 05D01C02-41E
<Toc>
9.
Press the
11.
PV
SET/ENT
Press the
key for more than 3 seconds. This returns you to the display
shown at power-on (figure below).
Blinks during
change.
CAS
REM
MAN
LP2
AL1
PV
Displays PV
CAS
REM
MAN
A/M
SET/ENT
10.
2-14
Displays
target setpoint-1
1.SP.
LP2
AL1
A/M
SET/ENT
SET/ENT
Press the
key once. The display
momentarily becomes blank (which is
normal), indicating the parameters have
been initialized.
PV
CAS
REM
MAN
LP2
AL1
A/M
SET/ENT
2.7
1.
3.
Press the
key once to display the main
menu STUP.
PV
PV
Displays PV
2.
LP2
LP2
Displays
target setpoint-1
1.SP.
AL1
A/M
A/M
SET/ENT
SET/ENT
SET/ENT
4.
A/M
SET/ENT
PV
Displays main
menu MODE.
CAS
REM
MAN
SET/ENT
Press the
key once to display the
main menu LOOP1.
PV
LP2
AL1
Press the
key for more than 3 seconds to call up the main menu MODE.
Displays
symbol OP.M.
Displays main
menu STUP.
CAS
REM
MAN
CAS
REM
MAN
LP2
AL1
Displays main
menu LOOP1.
CAS
REM
MAN
Displays
symbol ST.M.
AL1
A/M
SET/ENT
IM 05D01C02-41E
<Toc>
5.
Press the
key once to display the
submenu SP.
9.
Press the
setpoint.
Displays
submenu SP.
CAS
REM
MAN
Displays
symbol ST.S.
6.
PV
PV
LP2
SET/ENT
2-15
CAS
REM
MAN
LP2
AL1
A/M
A/M
SET/ENT
SET/ENT
Press the
key once to display the
submenu ALM.
AL1
PV
Displays
submenu ALM.
CAS
REM
MAN
LP2
AL1
10.
A/M
SET/ENT
Press the
key for more than 3 seconds. This returns you to the display
shown at power-on (figure below).
SET/ENT
PV
7.
Displays PV
SET/ENT
Press the
key once to display the
parameter AL1 (alarm-1 type).
PV
CAS
REM
MAN
Displays
target setpoint-1
1.SP.
LP2
AL1
A/M
SET/ENT
CAS
REM
MAN
Displays
parameter AL1.
LP2
AL1
11.
A/M
SET/ENT
8.
Press the
or
key to display the
required setpoint. The figure below shows
an example of setting the PV low limit
alarm.
PV
Blinks during
change.
CAS
REM
MAN
LP2
AL1
A/M
SET/ENT
IM 05D01C02-41E
<Toc>
2-16
Alarm action
Alarm type
Contact
Open/close shows status of relay contact, closes
if alarm
and lit and unlit shows status of lamp
occurs
No alarm
Contact
opens
if alarm
occurs
Alarm type
Contact
Open/close shows status of relay contact, closes
if alarm
and lit and unlit shows status of lamp
occurs
OFF
De-energized
on deviation low
limit alarm
1
Open (unlit)
Closed (lit)
PV
Alarm setpoint
Contact
opens
if alarm
occurs
Hysteresis
Hysteresis
PV high limit
Alarm action
11
Open (lit)
Closed
(unlit)
Deviation
setpoint
16
PV
Target SP
Hysteresis
Hysteresis
Hysteresis
2
PV low limit
Closed (lit)
Deviation high
and low limits
Open (unlit)
Alarm setpoint
PV
12
Closed
(lit)
Open
(unlit)
Closed
(lit)
Deviation setpoint
PV
17
Target SP
Hysteresis
3
Deviation high
limit
Deviation within
high and low
limits
Closed (lit)
Open (unlit)
Deviation setpoint
PV
Target SP
13
Hysteresis
Open (unlit)
Deviation setpoint
PV
Target SP
9
De-energized on
PV high limit
Timer function
(Alarm-1 only)
Closed
(unlit)
14
Open (lit)
PV
Hysteresis
Hysteresis
10
De-energized on
PV low limit
Deviation
setpoint
Target SP
15
Upward (hour/minute)
21
Downward (hour/minute)
22
Upward (minute/second)
23
24
Downward (minute/second)
Alarm setpoint
Sensor
grounding
alarm
Fault diagnosis
output (Note1)
FAIL output
(Note2)
SP
SP low
limit
25
26
27
Hysteresis
Closed (lit)
28
Alarm setpoint
30
Open (unlit)
Output value
Hysteresis
Closed (lit)
Alarm setpoint
Hysteresis
Closed (lit)
Open (unlit)
Alarm setpoint
20
PV
Closed (lit)
Open (unlit)
Closed
(unlit)
Open (lit)
Hysteresis
SP high
limit
19
Alarm setpoint
Open (lit)
PV
18
Target SP
Closed (lit)
De-energized on
Closed
deviation high
(unlit)
limit alarm
PV
Deviation setpoint
Hysteresis
Deviation low
limit
SP
29
Open (unlit)
Alarm setpoint
31
Output value
Note 1:The fault diagnosis output turns on in case of input burnout, A/D converter failure, or reference junction compensation
(RJC) failure. For input burnout or A/D converter failure, the control output is set to the setpoint of the Preset Output
Value operating parameter (PO).
Note 2:The FAIL output is on during normal operation and turns off in case of failure.
IM 05D01C02-41E
<Toc>
C
Stand-by Action
Treated
as normal
2.8
2-17
Normal
Abnormal
The alarm
output turns on.
Low limit of
alarm setpoint
Target setpoint
number
(SPN)
Target
setpoint
(SP)
SPN=1
1.SP
1.P
1.I
1.D
1.Pc
1.Ic
1.Dc
SPN=2
2.SP
2.P
2.I
2.D
2.Pc
2.Ic
2.Dc
SPN=3
3.SP
3.P
3.I
3.D
3.Pc
3.Ic
3.Dc
SPN=4
4.SP
4.P
4.I
4.D
4.Pc
4.Ic
4.Dc
SPN=5
5.SP
5.P
5.I
5.D
5.Pc
5.Ic
5.Dc
SPN=6
6.SP
6.P
6.I
6.D
6.Pc
6.Ic
6.Dc
SPN=7
7.SP
7.P
7.I
7.D
7.Pc
7.Ic
7.Dc
SPN=8
8.SP
8.P
8.I
8.D
8.Pc
8.Ic
8.Dc
Proportional
Integral time Derivative time Cooling-side
band
proportional
(heating-side (heating-side
(heating-side
band
integral time) derivative time)
proportional band)
Cooling-side Cooling-side
integral time derivative time
IM 05D01C02-41E
Blank Page
<Toc>
3.
3-1
Operations
This chapter describes key entries for operating the controller. For operations using
external contact inputs, see 1.5 Terminal Wiring Diagrams. If you cannot remember how to carry out an operation during setting, press the
key for more than 3
seconds. This brings you to the display (operating display) that appears at poweron.
SET/ENT
3.1
OUT Display
The PV input value appears on the PV display.
The control output value (OUT) appears on the Setpoint display.
When in position proportional control, the Setpoint display shows the valve opening (0% to
100%).
Power-on
PV
PV
CAS
REM
MAN
CAS
REM
MAN
LP2
PV
AL1
SET/ENT
A/M
SET/ENT
SP display
(allows the setpoint to
be changed)
CAS
REM
MAN
LP2
key
AL1
LP2
SET/ENT
A/M
SET/ENT
key
AL1
A/M
SET/ENT
OUT display
(allows the control output
value to be changed
during manual operation)
SET/ENT
key
IM 05D01C02-41E
<Toc>
3-2
PV
PV
CAS
REM
MAN
LP2
PV
CAS
REM
MAN
AL1
CAS
REM
MAN
LP2
SET/ENT
A/M
SET/ENT
SP display
(allows the target setpoint
to be changed)
key
AL1
LP2
SET/ENT
A/M
key
SET/ENT
AL1
A/M
SET/ENT
Heating/Cooling
OUT display
(allows the control output
value to be changed)
SET/ENT
Cooling-side
output
Symbol C
represents the
cooling-side
output
key
Heating-side
output
Symbol H
represents the
heating-side
output
IM 05D01C02-41E
<Toc>
3.2
3-3
1.
Press the
setpoint.
SET/ENT
PV
PV
Displays
target setpoint-1
1.SP.
3.
Displays PV.
CAS
REM
MAN
CAS
REM
MAN
LP2
LP2
AL1
AL1
A/M
A/M
SET/ENT
SET/ENT
2.
Press the
or
required setpoint.
PV
CAS
REM
MAN
LP2
AL1
A/M
SET/ENT
3.3
Blinks during
change.
Performing/Canceling Auto-tuning
Auto-tuning should be carried out after setting a target setpoint (SP). Make sure the controller is in automatic operation mode (AUTO) and in running state (RUN) before carrying
out auto-tuning. See 3.8 Switching between AUTO and MAN, to change to AUTO and
3.7 Switching between Run and Stop, to change to Run.
NOTE
When on-off control is being used, auto-tuning cannot be carried out. Moreover, do not
perform auto-tuning when controlling any of the following processes.
Control processes with quick response such as flow control or pressure control
Processes where even temporary output on/off results in inconvenience
Processes where a large output change at control element results in inconvenience
Processes where variations in PV may exceed an allowable range, adversely affecting product quality
IM 05D01C02-41E
<Toc>
1.
3-4
Displays
parameter
AT.
CAS
REM
MAN
Displays
target setpoint-1
1.SP.
SET/ENT
Press the
key once again to display
the parameter AT.
PV
PV
MAN lamp
OFF.
5.
LP2
AL1
CAS
REM
MAN
LP2
AL1
A/M
A/M
SET/ENT
SET/ENT
2.
SET/ENT
Press the
key for more than 3 seconds to call up the main menu MODE.
6.
Press the
or
key to display the
required setpoint. Tuning for 1.SP is AT = 1.
PV
PV
CAS
REM
MAN
Displays symbol
OP.M.
LP2
AL1
Displays
main menu
MODE.
Blinks during
change.
CAS
REM
MAN
LP2
AL1
A/M
A/M
SET/ENT
SET/ENT
3.
Press the
key once to display the main
menu LP1.
7.
PV
Press the
key once to register the
setpoint. (This starts auto-tuning.)
If the
key is pressed when AT = OFF,
auto-tuning will be cancelled. In this case,
PID contains the value existing before
auto-tuning.
SET/ENT
SET/ENT
Displays
main menu
LP1.
CAS
REM
MAN
LP2
AL1
A/M
SET/ENT
PV
4.
SET/ENT
Press the
key once to display the
submenu PAR.
CAS
REM
MAN
LP2
AL1
A/M
SET/ENT
PV
Displays symbol
OP.S.
CAS
REM
MAN
LP2
A/M
AL1
Displays
submenu
PAR.
8.
SET/ENT
MAN lamp
blinks.
Displays
output values
100.0% and 0.0%
alternately.
PV
CAS
REM
MAN
LP2
Displays symbol
OUT.
AL1
A/M
SET/ENT
IM 05D01C02-41E
<Toc>
3.4
3-5
1.
Displays
target setpoint-1
1.SP.
6.
Displays PV.
PV
CAS
REM
MAN
LP2
SET/ENT
Press the
key six times to display
parameter 1.P (proportional band for
1.SP).
AL1
Displays
parameter
1.P.
A/M
CAS
REM
MAN
LP2
SET/ENT
AL1
A/M
SET/ENT
2.
SET/ENT
Press the
key for more than 3 seconds to call up the main menu MODE.
7.
Press the
or
required setpoint.
PV
Displays symbol
OP.M.
CAS
REM
MAN
LP2
AL1
Displays
main menu
MODE.
PV
Blinks during
change.
CAS
REM
MAN
LP2
AL1
A/M
SET/ENT
A/M
SET/ENT
3.
Press the
key once to display the main
menu LP1.
8.
Press the
setpoint.
SET/ENT
PV
LP2
AL1
PV
Displays
main menu
LP1.
CAS
REM
MAN
4
CAS
REM
MAN
LP2
AL1
A/M
SET/ENT
A/M
SET/ENT
4.
SET/ENT
Press the
key once to display the
submenu PAR.
PV
Displays symbol
OP.S.
CAS
REM
MAN
LP2
AL1
Displays
submenu
PAR.
A/M
SET/ENT
5.
Press the
key once to display the
submenu 1.PID.
9.
SET/ENT
Press the
key for more than 3
seconds. This returns you to the display
shown at power-on (figure below).
PV
CAS
REM
MAN
LP2
A/M
SET/ENT
AL1
Displays
submenu
1.PID.
PV
Displays
target setpoint-1
1.SP.
Displays PV.
CAS
REM
MAN
LP2
AL1
A/M
SET/ENT
IM 05D01C02-41E
<Toc>
3.5
1.
3-6
6.
-7
5 - 7
4 - 7
34 - 35
6
Factory-shipped settings
)............PV high limit alarm
)............PV low limit alarm
)............PV high limit alarm
)............PV low limit alarm
SET/ENT
Press the
key twice to display the
parameter 1.A1.
PV
PV
Displays PV.
Displays
parameter
1.A1
CAS
REM
MAN
Displays
target setpoint-1
1.SP.
2.
LP2
AL1
CAS
REM
MAN
LP2
A/M
SET/ENT
SET/ENT
7.
Press the
or
required setpoint.
CAS
REM
MAN
LP2
PV
PV
AL1
Displays
main menu
MODE.
CAS
REM
MAN
LP2
AL1
Blinks during
change.
A/M
A/M
SET/ENT
SET/ENT
3.
SET/ENT
Press the
key for more than 3 seconds to call up the main menu MODE.
Displays symbol
OP.M.
AL1
A/M
Press the
key once to display the main
menu LP1.
8.
Press the
setpoint.
SET/ENT
PV
CAS
REM
MAN
LP2
AL1
PV
Displays
main menu
LP1.
CAS
REM
MAN
LP2
AL1
A/M
A/M
SET/ENT
SET/ENT
4.
SET/ENT
Press the
key once to display the
submenu PAR.
PV
Displays symbol
OP.S.
CAS
REM
MAN
LP2
AL1
Displays
submenu
PAR.
A/M
SET/ENT
5.
9.
SET/ENT
Press the
key for more than 3 seconds. This returns you to the display
shown at power-on (figure below).
Press the
key once to display the
submenu 1.PID.
PV
Displays PV.
CAS
REM
MAN
PV
CAS
REM
MAN
LP2
AL1
Displays
submenu
1.PID.
Displays
target setpoint-1
1.SP.
LP2
AL1
A/M
SET/ENT
A/M
SET/ENT
IM 05D01C02-41E
<Toc>
3.6
3-7
NOTE
If a target setpoint number has been switched using contact input, when the contact input is
on, that number cannot be selected by keystroke.
1.
Press the
or
required setpoint.
PV
PV
Displays
target setpoint-1
1.SP.
4.
Displays PV.
Blinks during
change.
CAS
REM
MAN
CAS
REM
MAN
LP2
LP2
AL1
AL1
A/M
A/M
SET/ENT
SET/ENT
2.
Press the
key for more than 3 seconds to call up the main menu MODE.
SET/ENT
5.
Press the
setpoint.
PV
PV
CAS
REM
MAN
Displays symbol
OP.M.
SET/ENT
LP2
AL1
Displays
main menu
MODE.
CAS
REM
MAN
LP2
AL1
A/M
A/M
SET/ENT
SET/ENT
3.
Press the
key several times to
display the parameter SPN.
SET/ENT
6.
SET/ENT
Press the
key for more than 3 seconds. This returns you to the display
shown at power-on (figure below).
PV
PV
Displays
parameter
SPN.
Displays PV.
CAS
REM
MAN
LP2
AL1
CAS
REM
MAN
A/M
SET/ENT
Displays
target setpoint-2
2.SP.
LP2
AL1
A/M
SET/ENT
IM 05D01C02-41E
<Toc>
3.7
3-8
18
RUN when DI2 is set to OFF
PV
20
CAS
REM
MAN
LP2
AL1
18
A/M
SET/ENT
3.8
PV input
Control output
Alarm output
1.
Bring the operating display into view (display appears at power on).
PV
Displays PV.
Displays
target setpoint-1
1.SP.
CAS
REM
MAN
LP2
AL1
A/M
SET/ENT
2.
key on the front panel of the instrument, AUTO and MAN is switched
A/M
In automatic operation
MAN lamp
OFF
Displays
target setpoint-1
1.SP.
CAS
REM
MAN
LP2
A/M
SET/ENT
In manual operation
Target
setpoint
PV
AL1
MAN lamp
ON
PV
Output value
Displays
output-value
symbol OUT.
CAS
REM
MAN
LP2
AL1
A/M
SET/ENT
IM 05D01C02-41E
<Toc>
3.9
3-9
A control output value is linked with a display value changed using the
or
that the control output changes as displayed without requiring the
key.
key. Note
SET/ENT
1.
2.
CAS
REM
MAN
CAS
REM
MAN
LP2
SET/ENT
PV
PV
MAN lamp
ON.
Press the
or
key to change a
control output value. You dont need to
press the
key.
AL1
LP2
A/M
A/M
SET/ENT
SET/ENT
AL1
PV
REM
MAN
AL1
A/M
SET/ENT
Heating/Cooling OUT
display
Cooling-side
output
Symbol C
represents the
cooling-side
output
Heating-side
output
Symbol H
represents the
heating-side
output
IM 05D01C02-41E
<Toc>
3-10
Controller behavior and control output manipulation when the dead band
is positive
The following is an example when the DB parameter is set at 12.4%.
If you hold down the
key with the heating-side output under manipulation (i.e., coolingside output C = 0.0%), the heating-side output (H =) decreases.
Consequently, both the heating-side and cooling-side outputs change to 0.0%. If you keep
the
key held down longer, you enter the state of manipulating the cooling-side output,
and its value begins to increase.
Inversely, if you hold down the
key with the cooling-side output under manipulation (i.e.,
heating-side output H = 0.0%), the cooling-side output (C =) decreases. Consequently,
both the heating-side and cooling-side outputs go to 0.0%. If you keep the
key held
down longer, you enter the state of manipulating the heating-side output, and its value
begins to increase.
Output (%)
Dead band:
Operating parameter DB
-12.4
Cooling-side
manipulated output
12.4
Heating-side
manipulated output
DB=12.4
Change in manipulated output when the dead band is positive
Controller behavior and control output manipulation when the dead band
is negative
The following is an example when the DB parameter is set at -12.4%.
If you hold down the
key with the heating-side output under manipulation (i.e., coolingside output C = 0.0%), the heating-side output (H =) decreases. If the output H falls below
24.8%, the cooling-side output C begins to increase from 0.0%. If you keep the
key
held down longer and the output C rises above 24.8%, the output H goes to 0.0% and you
enter the state of manipulating the cooling-side output.
Output (%)
24.8
-12.4
Cooling-side
manipulated output
12.4
Heating-side
manipulated output
DB=-12.4
Change in manipulated output when the dead band is negative
IM 05D01C02-41E
<Toc>
3-11
or
key is being
Displays the
valve opening
(0 to 100%).
PV
REM
MAN
AL1
A/M
SET/ENT
OUT display
Note : The output high limit (OH) and output low limit (OL) do not restrict the manual output
of position proportional control.
PV input
Remote input
(analog signal)
SP
Local
(LCL)
Remote
(REM)
PID
Control output
Local:
Performs control using target setpoints set in the controller.
Remote:
Performs control using external analog signals as target setpoints.
Note: The PID group number when the controller is in Remote operation is the same as the number set in the Target Setpoint
Number (SPN) parameter.
NOTE
If Remote state is achieved by external contact input (contact input is ON), switching
between REM and LCL cannot be achieved by keystroke.
IM 05D01C02-41E
<Toc>
1.
4.
Press the
or
3-12
PV
Blinks during
change.
PV
REM lamp
OFF.
Displays PV.
CAS
REM
MAN
LP2
Displays
target setpoint-1
1.SP.
AL1
CAS
REM
MAN
LP2
AL1
Displays
setpoint REM.
A/M
SET/ENT
A/M
SET/ENT
2.
5.
SET/ENT
Press the
key for more than 3 seconds to call up the main menu MODE.
Press the
setpoint.
SET/ENT
PV
PV
CAS
REM
MAN
Displays code
OP.M.
LP2
AL1
Displays
main menu
MODE.
CAS
REM
MAN
LP2
AL1
A/M
SET/ENT
A/M
SET/ENT
3.
SET/ENT
Press the
key several times to
display the parameter MOD.
REM lamp
ON.
PV
Displays
parameter MOD.
Displays
setpoint LCL.
CAS
REM
MAN
LP2
AL1
Displays a
remote input
symbol R.SP.
PV
CAS
REM
MAN
LP2
AL1
A/M
SET/ENT
A/M
SET/ENT
IM 05D01C02-41E
<Toc>
4-1
4.
4.1
Troubleshooting
Troubleshooting Flow
If the operating display does not appear after turning on the controllers power, follow the
measures in the procedure below. If a problem appears complicated, contact our sales
representative.
Is the instrument
defective?
Yes
No
Totally
inoperable?
Is key
operation
faulty?
Yes
Yes
No
Is display
faulty?
Yes
Turn off power, and
then turn it on
again.
No
Is I/O
signal faulty?
Is
communication
link faulty?
No
Yes
Yes
Check the
instruments I/O
specifications.
Check the
instrument's suffix
code.
No
No
Normal?
No
Correct the
error(s).
Is
key lock
enabled?
No communication
capability.
Yes
Correct?
Yes
Check the
communication-related
parameters.
Check
communication wiring.
No
Yes
Disable
key lock.
IMPORTANT
Take note of the parameter settings when asking the vendor for repair.
IM 05D01C02-41E
<Toc>
4-2
Errors at Power On
The following table shows errors that may be detected by the fault diagnosis function when
the power is turned on.
Error indication
(on PV display unit)
Description
of error
(E000)
Faulty RAM
(E001)
Faulty ROM
(E002)
Control
output
PV
None
Faulty calibration
value
0% or less
or OFF
Retransmission
Communication Remedy
output
Alarm
output
OFF
0% or less
Stopped
Undefined
Faulty
Contact us
for repair.
Undefined
Check and
set the
initialized
parameters.
Normal
action
Normal action Normal action Normal action Normal action
Bit No.
Parameter to be checked Operation mode/output Operating parameters Setup parameters Range data UT mode
0
Calibration data
For example, if an error occurs with the operating parameter and calibration data, the error code will be as follows:
Bit No.
Error Code
5
2
4
1
3
2
IM 05D01C02-41E
<Toc>
4-3
Description
of error
RJC error
(B.OUT)
ADC error
PV
Measured
with RJC=OFF
Normal
action
Control output
Normal action
Normal action
(E200)
Auto-tuning
failure
(Time-out)
Feedback resistor
breakdown
Normal
action
Faulty
communication
line
Faulty
Contact us for repair.
In AUTO:
Dependent on the Preset value output
BSL parameter
In MAN:
PV burnout error
Up-scale: 105% Normal action
Down-scale: -5%
Excessive PV
-5% or 105%
Out of -5 to 105%
Power off
Remedy
105%
(OVER) or
(-OVER)
Setpoint display
Normal
action
Normal
action
Stopped
Stopped
Normal action
Normal
action
0% or less or OFF
OFF
0% or
less
None
Setting parameter
Auto-tuning
Cancelled.
Control action
IM 05D01C02-41E
<Toc>
4-4
Cancelled.
Control action
MAN
Outputs preset output value (PO) as control output and continues action set before power
failure in MAN mode.
For position-proportional type, when V.MD = Valve position feedback type, starts
action from feedback input condition at recovery from power failure. When V.MD =
Valve position estimating type, starts action from 0%.
For heating/cooling control, starts action from heating-side output value and coolingside output value of 50% of control computation output.
AUTO
Outputs preset output value (PO) as control output and continues action set before
power failure in AUTO mode.
For position-proportional type, when V.MD = Valve position feedback type, starts
action from feedback input condition at recovery from power failure. When V.MD =
Valve position estimating type, starts action from 0%.
For heating/cooling control, starts action from heating-side output value and coolingside output value of 50% of control computation output.
IM 05D01C02-41E
<Toc>
4-5
The controller does not show the correct process variable (PV).
The UT550/UT520 controllers have a universal input.
The type of PV input can be set/changed using the parameter IN1. At this point, the
controller must be wired correctly according to the selected type of PV input. Check
the wiring first if the controller fails to show the correct PV value. To do this, refer
to 2. Initial Settings.
With the parameters RH1, RL1, DP1, SH1 and SL1, it is possible to scale the
input signal and change its number of decimal places. Also check that these parameters are configured correctly.
The controller does not provide any control output or the control output
does not change at all.
The UT550/UT520 controllers have a universal output.
The type of control output can be set/changed using the parameter OT1.
At this point, the controller must be wired correctly according to the selected type of
control output. Check the wiring first if the controller provides no control output. To do
this, refer to 1.5 Terminal Wiring Diagrams.
With the parameters OH and OL, it is possible to set/change the high and low limits
of control output. The control output may not change at all, however, because of
restrictions on these parameters. Also check the restrictions on these parameters.
The control output can only be changed when the controller is in the MAN mode.
If the MAN lamp is off (i.e., the controller is in the AUTO mode), you cannot change the
control output using key operation.
The control output does not change soon after the target setpoint SP has
been changed.
If this happens, check the setpoint of the parameter MOD. In cases where fixedpoint control is selected as the PID control mode (MOD = 1), tracking based on the Iterm works to prevent the control output from changing suddenly even if the target
setpoint SP is varied.
The control output therefore may appear to be working incorrectly at first; however it
gradually adapts itself to the new target setpoint.
IM 05D01C02-41E
<Toc>
4.2
4-6
Maintenance
This section describes the cleaning and maintenance of the UT550/UT520.
4.2.1
Cleaning
The front panel and operation keys should be gently wiped with a dry cloth.
NOTE
Do not use alcohol, benzine, or any other solvents.
4.2.2
Replacing Brackets
When the brackets are broken or lost, purchase the following brackets for replacement.
Target Model
Part No.
Sales Unit
UT550
T9115NL
UT520
T9115NK
4.2.3
Part No.
Sales Unit
UT550
T9115YD
UT520
T9115YE
IM 05D01C02-41E
<Toc>
4-7
CAUTION
1.
Do not touch the terminals on the rear panel when power is being supplied to the controller.
Doing so may result in electric shock.
Before attaching the terminal cover, turn off the source circuit breaker and use a terster to
check that the power cable is not conducting any electricity.
Before attaching the terminal cover, fold it once or twice or that the side which has the
Handle With Care symbol (
), is on the outside.
Fold over.
Grooved
Fold over.
Grooved
Alert symbol
on the back
NOTE
Do not fold the terminal cover the wrong way, doing so not only reduces the covers
strength but may also cause the hinge to crack, thereby disabling attachment.
2.
With the cover properly folded, fit its top and bottom holes to the protrusion of the
mounting brackets.
IM 05D01C02-41E
<Toc>
4.2.4
4-8
Service life
EEPROM
If any of these parts, except control output relays, cause a controller failure due to deterioration, contact your dealer for replacement at your cost.
See Also
4.2.5
4.2.5 Replacing Control Output Relays, for how to replace the control output
relays.
Always turn off the power before starting the work in order to avoid electric shock.
Do not pull out the internal unit for any other purpose other than to replace the control
output relays.
CAUTION
1.
Insert a flat-blade screwdriver (tip width of 6mm is recommended) into the opening (4
openings are on the top and bottom of bezel) with the tip in parallel with the front panel,
and then turn the screwdriver gently.
Take this procedure to four openings 1, 2, 3, and 4 (see the figure below) on the upper
and lower parts of the bezel, in order.
The bezel slightly moves forward from the housing.
1
2
4
3
IM 05D01C02-41E
<Toc>
2.
4-9
Push up the central part of bottom gasket of bezel by a finger to release the latch.
Latch (inside the panel, invisible)
The central part of
bottom gasket
Panel
View from bottom
3.
Insert a flat-blade screwdriver into the openings again, and complete the same procedure as step 1 to move the bezel more forward.
4.
Hold the bezel and pull it along with the internal unit out of the housing.
Note: Be careful not to damage the RJC sensor.
5.
The location and number of the relays differ depending on the model code of the UT550/
UT520 Confirm the location of the control output relay to be replaced before pulling out
the relay.
Upper
Lower
The location of relays
(UT550-1 )
(Tow relays for direct/reverse)
IM 05D01C02-41E
<Toc>
6.
7.
4-10
OMRON
Model
G6B-2114P-FD-US-P6B
Power supply
12 V DC
IM 05D01C02-41E
<Toc>
5.
Parameters
5.1
Parameter Map
5-1
This section contains Operating Parameter Map and Setup Parameter Map for UT550/
UT520 as a guideline for setting parameters.
These maps are helpful in finding the positions of the displays when setting the parameters, and should be used as a quick reference for the entire range of parameter displays.
IM 05D01C02-41E
<Toc>
5-2
Main menu
Operating
display 2
Operating
display 3
Operating
display n
SELECT
display 1
SELECT
display 2
SELECT
display 5
SET3S
or
SET3S
+
*4
*1
*2
*3
*1
*2
*3
*4
*5
*6
LP2
MODE
LP1
SET
SET
PAR
1.PID
7.PID
8.PID
SET
SET
SET
SET
MOD
(C.A.M)
MOD
(R/L)
MOD
(S/R)
SPN
AT
SC
BS
FL
UPR
DNR
RT
RBS
RFL
ORB
ORH
ORL
1.SP
1.A1
1.A2
1.A3
1.A4
1.P
1.I
1.D
1.OH
1.OL
1.MR
1.H
1.DR
1.Pc
1.Ic
1.Dc
1.Hc
1.DB
1.PO
1.Oc
Submenu
7.SP
7.A1
7.A2
7.A3
7.A4
7.P
7.I
7.D
7.OH
7.OL
7.MR
7.H
7.DR
7.Pc
7.Ic
7.Dc
7.Hc
7.DB
7.PO
7.Oc
8.SP
8.A1
8.A2
8.A3
8.A4
8.P
8.I
8.D
8.OH
8.OL
8.MR
8.H
8.DR
8.Pc
8.Ic
8.Dc
8.Hc
8.DB
8.PO
8.Oc
Same
as LP1
Parameter MOD (C.A.M.) is displayed when UT mode is Cascade secondary-loop control, or Cascade control.
Parameter MOD (R/L) is displayed only for the controller with auxiliary analog (remote) input.
Parameter MOD (S/R) is displayed when parameter S/R for registering contact input (setup parameter) is 0.
Main menu LP2 is displayed when UT mode is Cascade control.
Main menu USR is displayed when UT mode is Loop control with PV switching, or Loop control with PV auto-selector.
Main menu PYS2 is displayed when UT mode is Cascade control.
IM 05D01C02-41E
<Toc>
SET
SET3S
: Press the
SET/ENT
key once.
: Press the
SET/ENT
: Press the
or
: Press the
and
*5
key once.
keys simultaneously.
*6
USR
PYS1
PYS2
STUP
SET
SET
SET
SET
U1
U2
U3
5-3
1.A1
1.B1
1.A2
1.B2
1.A3
1.B3
1.A4
1.B4
1.A5
1.B5
1.A6
1.B6
1.A7
1.B7
1.A8
1.B8
1.A9
1.B9
1.AA
1.BA
1.AB
1.BB
1.MD
2.A1
2.B1
2.A2
2.B2
2.A3
2.B3
2.A4
2.B4
2.A5
2.B5
2.A6
2.B6
2.A7
2.B7
2.A8
2.B8
2.A9
2.B9
2.AA
2.BA
2.AB
2.BB
2.MD
Password
check display
OK
To setup parameter
setting display main
menu [LOOP1]
(on the next page)
Pressing the
+
keys once when parameter setting display is
shown retrieves the menu of that parameter setting display.
Example: Pressing the
+
keys once when the [PAR] submenu is
displayed, retrieves the [LP1] main menu. Conversely, the [PAR]
submenu reappears by pressing the
+
keys when the
"FL" parameter display subordinate to the [PAR] submenu is shown.
Note: The number and contents of operating displays differs according to the
UT550 or UT520 model, the UT modes and control output types.
Note: The parameter codes of the UT550/UT520 are different from the
characters actually displayed on the LED indicator. Refer to
"5.2 Lists of Parameters" for the corresponding indicator characters.
SELECT displays 1 to 5 are shown only when they are registered.
IM 05D01C02-41E
<Toc>
5-4
OK
Main menu
+
*3
LOOP1
Submenu
*1
LOOP2
SET
SP
ALM
SET
SET
RMS
SPT
PVT
TMU
SPH
SPL
AL1
AL2
AL3
AL4
HY1
HY2
HY3
HY4
DY1
DY2
DY3
DY4
AMD
CMLP
SET
CTL
AIN
RET
TRND
LOCK
SET
SET
SET
SET
SET
OPR
MOD
AR
ZON
R.MD
R.TM
GRP
1.RP
2.RP
3.RP
4.RP
5.RP
6.RP
RHY
RDV
Same as
LOOP1
*2
However,
RMS,
ZON,
R.MD,
R.TM
are not
contained.
BS1
FL1
SR1
LC1
BS3
FL3
SR3
LC3
RT1
TH1
TL1
RT2
TH2
TL2
DVB
DV2
DAT
A/M
MOD
LP1
LP2
PID
USR
PY1
PY2
PWD
Pressing the
+
keys when a parameter setting display is shown retrieves the menu of that
parameter setting display.
Note: The parameter codes of the UT550/UT520 are different from the characters actually
displayed on the LED indicator. Refer to "5.2 Lists of Parameters" for the corresponding indicator
characters.
*1
*2
*3
*4
*5
Parameters RMS and SPT are displayed only for the controller with auxiliary analog (remote) input.
Displayed when parameter ZON is 1.
Main menu LOOP2 is displayed when UT mode is Cascade control.
Submenu R485 is displayed only for the controller with communication functions.
Submenu VALV is displayed for the position proportional controller
IM 05D01C02-41E
<Toc>
5-5
: Press the
SET
CONF
SET/ENT
key once.
: Press the
or
key once.
: Press the
and
keys simultaneously.
TEST
UTMD
INIT
This item is
not to be set.
SET
SET
SET
+
INI
*4
*5
CSEL
DO
DI
MD
IN
OUT
R485
VALV
SET
SET
SET
SET
SET
SET
SET
SET
C.S1
C.S2
C.S3
C.S4
C.S5
DO1
DO2
DO3
DO4
DO5
DO6
DO7
A/M
R/L
S/R
CAS
AUT
MAN
SP.0
SP.1
SP.2
SP.3
UTM
SMP
SMC
IN1
UN1
RH1
RL1
DP1
SH1
SL1
BO1
RJC
IN3
UN3
RH3
RL3
DP3
SH3
SL3
BO3
P.U1
P.D1
P.H1
P.L1
P.U2
P.D2
P.H2
P.L2
OT1
OT2
CT
CTc
AO1
AO2
AO3
A1H
A1L
A2H
A2L
A3H
A3L
PSL
BPS
PRI
STP
DLN
ADR
RP.T
V.AT
V.RS
V.L
V.H
TR.T
V.MD
Note: The parameter items shown on the [TEST] submenu of the setup parameter display are to be used
by Yokogawa service personnel to check the controller functions. Users cannot set or change these
parameters.
Note: The parameter codes of the UT550/UT520 are different from the characters actually displayed on
the LED indicator. Refer to "5.2 Lists of Parameters" for the corresponding indicator characters.
IM 05D01C02-41E
<Toc>
5.2
5-6
Lists of Parameters
This section describes the functions of parameters briefly. In addition, each parameter table
has a User Setting column, where you can record your setpoints when setting them in the
controller.
* Parameters relating to PV or setpoints should all be set in real numbers.
For example, use temperature values to define target setpoints and alarm setpoints
for temperature input.
* The User Setting column in the table below is provided for the customer to record
setpoints.
* The column Target Item in CD-ROM in the table below provides references from
Users Manual (Reference) (CD-ROM Version) which describes items in more detail
and items that are not contained in this manual.
* Numbers in ( ) are the parameter setpoints that apply when the communication function is used. ex. REM (1), LCL (0)
Operating Parameters
Operation Mode Parameters
Located in: Main menu =
Parameter
Symbol
Name of Parameter
Remote/Local
switching
(MOD)
Run/Stop switching
(MOD)
Target setpoint
number selection
(SPN)
(MODE)
Setting Range and Description
Initial Value
Set to Local when carrying out control using the target setpoints of
the controller or to Remote when using target setpoints acquired via
a remote input signal or communication.
Use the setup parameter RMS, Remote Input Selection, to
determine whether the target setpoints should be acquired via the
remote input signal or communication.
REM (1): Remote mode
LCL (0): Local mode
Outputs the predetermined (preset) fixed value when the controller
stops. A preset output value can be defined for each target setpoint
using the operating parameter PO.
Stop (1): Stops operation.
Run (0): Starts operation.
1: Selects target setpoint-1 (1.SP). 2: Selects target setpoint-2 (2.SP).
3: Selects target setpoint-3 (3.SP). 4: Selects target setpoint-4 (4.SP).
Likewise, options 5 to 8 select target setpoints 5 (5.SP) to 8 (8.SP).
LCL (0)
User
Setting
Target Item
in CD-ROM
RUN (0)
IM 05D01C02-41E
<Toc>
5-7
Operation-related Parameters
Located in: Main menu =
Parameter
Symbol
Name of Parameter
Auto-tuning
(AT)
SUPER function
(SC)
PV input bias
(LP1)
; Submenu =
(PAR)
Initial Value
PV input filter
Setpoint ramp-uprate
OFF (0)
0.0% + 1 digit of PV input range span to 100.0% of PV input range span
Set ramp-up-rate or ramp-down-rate per hour or minute.
Sets unit in ramp-rate-time unit (TMU).
Used to prevent the target setpoint from changing suddenly.
The ramp setting function works when:
1. the target setpoint is changed (e.g., 1.SP is changed from
100C to 150C);
2. the target setpoint number (SPN) is changed (e.g., the
parameter is changed from 1.SP to 2.SP);
3. the power is turned on or has recovered from a failure; or
4. the operating mode is changed from Manual to Auto.
OFF (0)
Ref.2.1(5)
Ref.2.1(6)
(FL)
(UPR)
Setpoint rampdown-rate
(DNR)
1.SP
Target Item
in CD-ROM
OFF (0)
0.0% of PV
input range
span
OFF (0)
(BS)
User
Setting
Ref.1.1(1)
Same as
above
OFF (0)
Ref.4.1(4)
OFF (0)
2.SP
Same as
above
2.SP=640C
Temperature
difference
of 140C
Rate of temperature
change of 70C/min
(i.e., 140C/2 min)
1.SP=500C
Temperature rise
time of 2 min
Switch from 1.SP to 2.SP
Ratio setting
0.001 to 9.999
Target setpoint = Remote input Ratio setpoint + Remote bias
1.000
0.0% of PV
input range
span
OFF (0)
ON/OFF rate
detection band
ON/OFF rate
high limit
1.0% of PV
input range
span
100.0 %
ON/OFF rate
low limit
0.0%
Ref.1.2(3)
(RT)
(RBS)
(RFL)
(ORB)
(ORH)
(ORL)
IM 05D01C02-41E
Same as
above
Same as
above
Ref.3.3(4)
Same as
above
Same as
above
<Toc>
5-8
(LP1)
; Submenu =
(1.PID)
The table below lists the Target Setpoint-1 (1.SP) operating parameter and parameters that
apply to the 1.SP parameter.
Parameter
Symbol
Name of Parameter
Target setpoint-1
(1.SP)
Alarm-1 setpoint
(1.A1)
Alarm-2 setpoint
(1.A2)
Alarm-3 setpoint
(1.D)
(1.OH)
(1.OL)
0.0% of PV input
range
5.0%
Integral time
Heating-side integral time
(in heating/cooling control)
Derivative time
Heating-side derivative time
(in heating/cooling control)
Output high limit
Heating-side output high limit
(in heating/cooling control)
240 sec.
60 sec.
-5.0 to 105.0%
Heating-side limiter in heating/cooling control:
0.0 to 105.0% (1.OL < 1.OH)
100%
Heating/cooling
control: 100.0%
-5.0 to 105.0%
Cooling-side limiter in heating/cooling control:
0.0 to 105.0% (1.OL < 1.OH)
SD (shutdown): Set in manual operation in
4-20 mA control output.
-5.0 to 105.0%
(enabled when integral time 1.I is OFF)
The manual reset value equals the output value
when PV = SP is true. For example, if the
manual reset value is 50%, the output value is
50% when PV = SP becomes true.
0.0%
Heating/cooling
control: 100.0%
Manual reset
(1.MR)
(1.H)
Alarm-4 setpoint
(1.A4)
(1.I)
Initial Value
(1.A3)
(1.P)
Target Item
in CD-ROM
Ref.4.1(1)
Ref.4.1(1)
Same as
above
Same as
above
Same as
above
Same as
above
Same as
above
Same as
above
Ref.2.1(3)
Ref.4.1(1)
50.0%
Ref.4.1(1)
Same as
above
Point of
ON/OFF action
(Target setpoint)
On
User
Setting
Hysteresis
Off
PV value
Direct/reverse action
switching
(1.DR)
RVS (0)
100%
Ref.2.1(1)
Reverse
action
Direct
action
Ref.4.1(1)
0%
Deviation
(PV-SP)
IM 05D01C02-41E
<Toc>
5-9
Parameter
Symbol
Initial Value
Cooling-side
proportional band
5.0%
Cooling-side integral
time
240 sec.
Cooling-side derivative
time
60 sec.
Cooling-side ON/OFF
control hysteresis
0.0 to 100.0%
0.5%
User
Setting
Target Item
in CD-ROM
Ref.4.1(1)
(1.Pc)
(1.Ic)
(1.Dc)
(1.Hc)
Dead band
(1.DB)
(1.PO)
(1.Oc)
Same as
above
Same as
above
Same as
above
3.0%
Same as
above
0.0%
Ref.2.1(8)
0.0%
Ref.4.1(1)
If you are using two or more groups of setpoint, alarm and PID parameters, use the following table to record their values.
Parameter
n=2
n=3
n=4
n=5
n=6
n=7
n=8
n.SP
n.A1
n.A2
n.A3
n.A4
n.P
n.I
n.D
n.OH
n.OL
n.MR
n.H
n.DR
n.Pc
n.Ic
n.Dc
n.Hc
n.DB
n.PO
n.Oc
IM 05D01C02-41E
<Toc>
5-10
(PYS1)
1.B6
Ten-segment
linearizer
biasing
1.B5
1.B3 1.B4
1.A1
Ten-segment
linearizer input
1.B4
PV input
range after
ten-segment
linearizer
approximation
1.B3
1.B2
1.B1
1.A2
1.A3
1.A4
1.A11
Ten-segment
linearizer input
IM 05D01C02-41E
<Toc>
5-11
Parameter
Symbol
(1.A1)
(1.B1)
(1.A2)
(1.B2)
(1.A3)
(1.B3)
(1.A4)
(1.B4)
(1.A5)
(1.B5)
(1.A6)
(1.B6)
(1.A7)
(1.B7)
(1.A8)
(1.B8)
(1.A9)
(1.B9)
(1.AA)
(1.BA)
(1.AB)
(1.BB)
Name of Parameter
Ten-segment
linearizer 1
input-1
Ten-segment
linearizer 1
output-1
Ten-segment
linearizer 1
input-2
Ten-segment
linearizer 1
output-2
Ten-segment
linearizer 1
input-3
Ten-segment
linearizer 1
output-3
Ten-segment
linearizer 1
input-4
Ten-segment
linearizer 1
output-4
Ten-segment
linearizer 1
input-5
Ten-segment
linearizer 1
output-5
Ten-segment
linearizer 1
input-6
Ten-segment
linearizer 1
output-6
Ten-segment
linearizer 1
input-7
Ten-segment
linearizer 1
output-7
Ten-segment
linearizer 1
input-8
Ten-segment
linearizer 1
output-8
Ten-segment
linearizer 1
input-9
Ten-segment
linearizer 1
output-9
Ten-segment
linearizer 1
input-10
Ten-segment
linearizer 1
output-10
Ten-segment
linearizer 1
input-11
Ten-segment
linearizer 1
output-11
Ten-segment
linearizer 1 mode
Initial Value
User
Setting
Target Item
in CD-ROM
(1.MD)
IM 05D01C02-41E
Same as
above
Same as
above
Same as
above
Same as
above
Same as
above
Same as
above
Same as
above
Same as
above
Same as
above
Same as
above
Same as
above
Same as
above
Same as
above
Same as
above
Same as
above
Same as
above
Same as
above
Same as
above
Same as
above
Same as
above
Same as
above
Same as
above
<Toc>
5-12
Setup Parameters
Target Setpoint-related Parameters
Located in: Main menu =
Parameter
Symbol
Name of Parameter
(LOOP1)
; Submenu =
(SP)
Initial Value
Remote input
selection
RSP (1): Uses the value set remotely via remote input (terminals).
COM (0): Uses the value set remotely via communication.
RSP (1)
SP tracking selection
ON (1)
User
Setting
Target Item
in CD-ROM
Ref.1.2(1)
(RMS)
(SPT)
PV tracking selection
(PVT)
Ref.1.2(4)
OFF (0)
Ref.1.1(7)
HOUR (0)
Ref.4.1(4)
100.0% of
PV input
range
0.0% of
PV input
range
IM 05D01C02-41E
<Toc>
5-13
Alarm-related Parameters
Located in: Main menu =
Parameter
Symbol
Name of Parameter
(LOOP1)
; Submenu =
(ALM)
Initial Value
Alarm-1 type
OFF (0), 1 to 31
(same as below)
Common to all target setpoints.
Alarm-2 type
0.5% of PV
input range
span
Output
alarm: 0.5%
(AL1)
(AL2)
Alarm-3 type
(AL3)
Alarm-4 type
(AL4)
Alarm-1 hysteresis
(HY2)
Alarm-3 hysteresis
Alarm-4 hysteresis
Hysteresis
Off
(HY4)
(DY1)
Same as
above
Same as
above
Ref.3.3(2)
Same as
above
Same as
above
PV value
Alarm-1 delay timer
Ref.3.3(3)
Ref.3.3(4)
Same as
above
On
(HY3)
Target Item
in CD-ROM
Ref.3.3(4)
(HY1)
Alarm-2 hysteresis
User
Setting
0.00
PV
Alarm setpoint
Hysteresis
Delay timer
Alarm output
Delay timer
on
off
Time
(DY2)
Alarm-3 delay timer
(DY3)
Alarm-4 delay timer
(DY4)
Alarm mode
(AMD)
IM 05D01C02-41E
Ref.3.3(1)
<Toc>
5-14
Name of Parameter
Output velocity
limiter
(OPR)
PID control mode
(MOD)
(AR)
Anti-reset windup
(Excess integration
prevention)
Zone PID selection
(ZON)
Restart mode
(R.MD)
Restart timer
(R.TM)
PID group number
(GRP)
(LOOP1)
; Submenu =
(CTL)
Initial Value
OFF (0)
0.1 to 100.0%/sec
can limit control output velocity
0: Standard PID control (with output bump at SP change)
1: Fixed -point control (without output bump at SP change)
Choose Fixed-point Control when controlling pressure or flow rate.
AUTO (0), 50.0 to 200.0%
The larger Setting, the sooner PID computation (integral computation) stops.
Used when the control output travels up to 100% or down to 0% and
stays at this point.
0: SP selection
1: Zone PID
If set to SP selection, allows PID constants to be selected for each
target setpoint.
If set to Zone PID, automatically selects PID constants according
to the temperature range set in the given Reference Point parameter.
CONT (0): Continues action set before power failure.
MAN (1): Starts from manual operation status
AUTO (2): Continues action set before power failure in automatic operation.
Allows you to determine how the controller should recover from a power
failure of longer than 2 sec.
0 to 10 sec.
Sets time between power on and the instant where controller
starts computation.
OFF (0)
0
Ref.2.1(2)
AUTO (0)
Ref.2.1(4)
0
Ref.4.1(2)
CONT (0)
0 sec.
Ref.4.1(1)
100.0% of
PV input
range
Minimum value of
PV input range
RL1
Ref.4.1(2)
Same as
above
Same as
above
Same as
above
Zone 3
The controller is operated with
the 3rd group of PID constants.
Setpoint
Reference point 2
2.RP
Reference point 1
1.RP
Target Item
in CD-ROM
Maximum value of
PV input range
RH1
User
Setting
Zone 2
The controller is operated with
the 2nd group of PID constants.
PV input
value
Zone 1
The controller is operated with
the 1st group of PID constants.
Same as
above
Same as
above
Time
IM 05D01C02-41E
<Toc>
5-15
Parameter
Symbol
Name of Parameter
Initial Value
Zone switching
hysteresis
0.5% of PV
input range
span
Reference deviation
OFF (0)
(RHY)
(RDV)
User
Setting
Same as
above
Same as
above
PV input value
Maximum value of
PV input range
RH1
[2]
Target Item
in CD-ROM
[2]
[1]
[1]
Target setpoint
[1]
[2]
Minimum value of
PV input range
RL1
(CMLP)
; Submenu =
(AIN)
Name of Parameter
0.0% of PV
input range
span
Analog input-1
square-root
computation
Analog input-1 low
signal cutoff
OFF (0)
(BS1)
Analog input-1 filter
Initial Value
OFF (0)
(FL1)
(SR1)
Analog input-3
square-root
computation
Analog input-3 low
signal cutoff
1.0%
0.0% of PV
input range
span
OFF (0)
(FL3)
(SR3)
Target Item
in CD-ROM
Ref.1.1(6)
Same as
above
Ref.1.1(3)
(LC1)
(BS3)
User
Setting
OFF (0)
1.0%
(LC3)
IM 05D01C02-41E
Same as
above
Ref.1.1(6)
Same as
above
Ref.1.1(3)
Ref.1.2(2)
Same as
above
<Toc>
5-16
Name of Parameter
Retransmission
output-1 type
(RT1)
(CMLP)
; Submenu =
(RET)
Initial Value
(TH1)
(TL1)
(RT2)
(TH2)
(TL2)
Maximum value
of retransmission
output-2 scale
Minimum value
of retransmission
output-2 scale
Target Item
in CD-ROM
Ref.2.2(1)
User
Setting
Ref.2.2(3)
100.0% of PV
input range
0.0% of PV
input range
OFF (0)
Ref.2.2(1)
Same as
above
Ref.2.2(1)
Ref.2.2(3)
Ref.2.2(1)
RT2=1, 2: 0.0% of PV input range to TH2 - 1 digit
Same as
above
IM 05D01C02-41E
<Toc>
5-17
Name of Parameter
(CMLP)
; Submenu =
(TRND)
Initial Value
User
Setting
1.0% of PV
input range
span
Target Item
in CD-ROM
Ref.6.1(3)
Security-related Parameters
Located in: Main menu =
Parameter
Symbol
Name of Parameter
(CMLP)
; Submenu =
(LOCK)
Initial Value
OFF (0)
OFF (0)
Operating parameter
main menu [MODE]
lock
Operating parameter
main menu [LP1] lock
OFF (0)
OFF (0)
User
Setting
Target Item
in CD-ROM
Ref.7.1(2)
(DAT)
(A/M)
(MOD)
(LP1)
Same as
above
Same as
above
Same as
above
OFF (0)
(PID)
Same as
above
OFF (0)
(PY1)
Same as
above
0
Ref.7.1(1)
(PWD)
IM 05D01C02-41E
<Toc>
5-18
Name of Parameter
SELECT display-1
registration
(C.S1)
SELECT display-2
registration
(C.S2)
SELECT display-3
registration
(C.S3)
SELECT display-4
registration
(C.S4)
SELECT display-5
registration
(C.S5)
(CONF)
; Submenu =
(CSEL)
Initial Value
User
Setting
Target Item
in CD-ROM
OFF (0)
Ref.6.1(1)
Same as
above
Same as
above
Same as
above
Same as
above
Name of Parameter
(CONF)
; Submenu =
(DO)
Initial Value
(DO5)
(DO6)
(DO7)
Target Item
in CD-ROM
5689
Ref.3.2(1)
5690
5691
(DO3)
(DO4)
User
Setting
Open-collector transistor
output flag registration
for DO4
5693
Open-collector transistor
output flag registration
for DO5
Open-collector transistor
output flag registration
for DO6
Open-collector transistor
output flag registration
for DO7
Same as
above
Same as
above
Ref.3.2(1)
1609
IM 05D01C02-41E
Same as
above
Same as
above
Same as
above
<Toc>
5-19
(CONF)
Name of Parameter
; Submenu =
(DI)
Initial Value
5161
Auto/Manual switching
(A/M)
(R/L)
(S/R)
(CAS)
(AUT)
SP Selection:
(SP.0)
Bit-1 of SP number
setting
(SP.1)
Bit-2 of SP number
setting
DI3
DI4
ON OFF
OFF ON
DI5
DI6
OFF ON OFF
OFF OFF ON
ON
ON
OFF
OFF
ON
ON
OFF
ON
ON
ON
ON
ON
5168
Same as
above
5162
Same as
above
Same as
above
Same as
above
Same as
above
5163
Same as
above
5164
Same as
above
5165
Same as
above
(SP.2)
5166
Bit-3 of SP number
setting
Target Item
in CD-ROM
Ref.3.1(3)
(MAN)
Bit-0 of SP number
setting
User
Setting
Same as
above
(SP.3)
UT Mode Parameters
Located in: Main menu =
Parameter
Symbol
Name of Parameter
Controller mode
(UT mode)
(UTM)
PV sampling period
setting
(SMP)
(SMC)
Sampling period
error counter
(reading only)
(UTMD)
; Submenu =
(MD)
Initial Value
1: Single-loop Control
For another controller mode, see the Users Manual (Reference)
(CD-ROM version).
50, 100, 200 and 500 ms
The controller restarts if any change is made to the PV sampling
period; this does not affect other parameter settings at all, however.
0 to 30000
User
Setting
Target Item
in CD-ROM
1
200 ms
Ref.1.1(4)
Shows 0 at
power-on.
IM 05D01C02-41E
Ref.1.1(5)
<Toc>
5-20
Input-related Parameters
Located in: Main menu =
Parameter
Symbol
(IN1)
Name of Parameter
PV input type
(INPUT 1 terminals)
Terminals 11 , 12
and 13
PV input unit
(UN1)
Max. value of PV
input range
(RH1)
Min. value of PV
input range
(RL1)
(DP1)
(SH1)
(SL1)
PV input decimal
point position
(shown when in
voltage-input mode)
Max. value of PV
input scale
(shown when in
voltage-input mode)
Min. value of PV
input scale
(shown when in
voltage-input mode)
Selection of PV
input burnout action
(BO1)
(RJC)
(IN3)
Presence/absence
of PV input
reference junction
compensation
Remote input type
(INPUT 3 terminals)
Terminals 21 and 22
Remote input unit
(UN3)
(RH3)
Maximum value
of remote input
range
Minimum value of
remote input range
(UTMD)
; Submenu =
(IN)
Initial Value
OFF (0)
Depends on
the PV
input type.
- For temperature input Set the range of temperature that is actually controlled.
- For voltage input Set the range of a voltage signal that is applied.
The scale across which the voltage signal is actually controlled
should be set using the parameters Maximum Value of PV Input
Scale (SH1) and Minimum Value of PV Input Scale (SL1).
Depends on
the PV
input type.
(SL3)
Depends on
the PV
input type.
Depends on
the PV
input type.
Allows the PV input value to be determined as shown below in
case of PV input burnout.
105% of PV input range if set to Upscale
-5.0% of PV input range if set to Downscale
OFF (0): Disable
UP (1): Upscale
DOWN (2): Downscale
Allows input compensation to be applied to thermocouple input.
OFF (0): Absent
ON (1): Present
Depends on
the PV
input type.
ON (1)
41
% (0)
Ref.1.2(1)
Same as
above
5.000
1.000
Max. value of
remote input scale
Min. value of
remote input scale
Remote input
decimal point
position
(SH3)
Target Item
in CD-ROM
(RL3)
(DP3)
User
Setting
Same as the
position of
the PV input's
decimal point
Maximum value
of PV input
scale
Minimum value
of PV input
scale
IM 05D01C02-41E
Same as
above
Same as
above
Same as
above
Same as
above
Same as
above
<Toc>
5-21
Parameter
Symbol
(BO3)
Name of Parameter
Remote input
burnout action
selection
PV unit
(P.U1)
PV decimal point
position
(P.D1)
Maximum value
of PV range
(P.H1)
Minimum value of
PV range
(P.L1)
Initial Value
Allows the remote input value to be determined as shown below OFF (0)
in case of remote input burnout.
105% of remote input scale if set to Upscale
-5.0% of remote input scale if set to Downscale
OFF (0): Disable
UP (1): Upscale
DOWN (2): Downscale
Same as the
Set the unit of PV.
unit of PV input
% (0): Percent
F (5): Fahrenheit
C (1): Degree Celsius
- (2): No unit
Under normal operation, set the same value as in the PV Input
Decimal Point Position (DP1) parameter.
To shift the decimal point for temperature input, use this parameter.
For example, set as P.D1 = 0 to change a temperature reading
of one decimal place to that of no decimal places. This involves
reconfiguring the P.H1 and P.L1 parameters.
0 to 4
Maximum value
Under normal operation, keep the values of these parameters
of PV input
between the maximum and minimum values of the PV input
range or scale
range.
-19999 to 30000
P.L1 < P.H1, where P.H1-P.L1 30000
Minimum value
of PV input
range or scale
IM 05D01C02-41E
User
Setting
Target Item
in CD-ROM
Ref.1.1(8)
Same as
above
Same as
above
Same as
above
<Toc>
5-22
Output-related Parameters
Located in: Main menu =
Parameter
Symbol
(UTMD)
Name of Parameter
Control output
type
(OT1)
; Submenu =
(OUT)
0
1
2
3
Initial
Value
User
Setting
Target Item
in CD-ROM
0
Heating/
cooling
type : 4
(CT)
On
On
Off
Cycle time
Off
Cycle time
Ref.3.3(4)
10 sec.
On-state duration: 5 sec.
Off-state duration: 5 sec.
10 sec.
On-state duration: 8 sec.
Off-state duration: 2 sec.
Cooling-side control
output cycle time
1 to 1000 sec.
30 sec.
Ref.2.1(7)
(CTc)
(AO1)
(AO2)
(AO3)
(A1H)
Analog output-1 0%
segmental point
Set the values of segmental points for the 0% and 100% output
100.0 %
levels at which the values are presented via OUTPUT-1
(terminals 16 and 17 ). See Performing Split Computations below.
-5.0% to 105.0%
0.0 %
(A1L)
IM 05D01C02-41E
Same as
above
Same as
above
Same as
above
Same as
above
Same as
above
<Toc>
5-23
Parameter
Symbol
Name of Parameter
Initial
Value
User
Setting
Set the values of segmental points for the 0% and 100% output
100.0 %
levels at which the values are presented via OUTPUT-2
(terminals 46 and 47 ). See Performing Split Computations below.
-5.0% to 105.0%
0.0 %
(A2H)
Analog output-2 0%
segmental point
Same as
above
Same as
above
(A2L)
Analog output-3 100%
segmental point
Set the values of segmental points for the 0% and 100% output
100.0 %
levels at which the values are presented via OUTPUT-3
(terminals 14 and 15 ). See Performing Split Computations below.
-5.0% to 105.0%
0.0 %
(A3H)
Analog output-3 0%
segmental point
Target Item
in CD-ROM
Same as
above
Same as
above
(A3L)
20
100
Analog output-1
100% segmental
point (A1H)
Analog output-3
16
75
Analog output-1
12
50
25
Analog output-3
0% segmental
point (A3L)
Analog output-1
0% segmental
point (A1L)
0
4
0
25
50
75
100
IM 05D01C02-41E
<Toc>
5-24
Parallel-mode Output
The following explains an example of letting Analog OUTPUT-1 (terminals 16 and 17 ) and
Analog OUTPUT-3 (terminals 14 and 15 ) present the parallel-mode characteristics of split
computations.
1. Set the Control Output Type (OT1) parameter to 2.
This sets the control output to current output.
2. Set the Retransmission Output 1 (RT1) parameter to 3.
This sets the retransmission output to control output retransmission.
3. Set the Analog Output-1 100% Segmental Point (A1H) parameter to 100%.
4. Set the Analog Output-1 0% Segmental Point (A1L) parameter to 25%.
5. Set the Analog Output-3 100% Segmental Point (A3H) parameter to 75%.
6. Set the Analog Output-3 0% Segmental Point (A3L) parameter to 0%.
The figure below shows an example where both analog outputs-1 and 3 are set to the
current signal of 20 to 0 mA DC. The type of output signal can be determined separately
for each of the analog outputs listed above, using the following three parameters.
Analog output-1: Analog output-1 type (AO1)
Analog output-2: Analog output-2 type (AO2)
Analog output-3: Analog output-3 type (AO3)
Analog output-3
100% segmental
point (A3H)
mA
100
75
Analog output-1
100% segmental
point (A1H)
Analog output-3
Analog output-1
10
50
15
25
Analog output-3
0% segmental
point (A3L)
20
Analog output-1
0% segmental
point (A1L)
0
0
25
50
75
100
IM 05D01C02-41E
<Toc>
5-25
Communication Parameters
Located in: Main menu =
Parameter
Symbol
Name of Parameter
(UTMD)
; Submenu =
(R485)
Initial Value
Protocol selection
0: PC link communication
1: PC link communication (with sum check)
2: Ladder communication
3: Coordinated master station
4: Coordinated slave station
7: MODBUS (ASCII)
8: MODBUS (RTU)
10: Coordinated slave station (loop-1 mode)
11: Coordinated slave station (loop-2 mode)
(10, 11: When the master station is in dual-loop
control, the slave station selects either of the loops
to be controlled.)
Baud rate
600 (0), 1200 (1), 2400 (2), 4800 (3), 9600 (4) (bps)
9600 (4)
Parity
EVEN (1)
(PSL)
User
Setting
Communication
functions
(BPS)
(PRI)
Stop bit
Target Item
in CD-ROM
(STP)
Data length
(DLN)
Address
(ADR)
Minimum response time
7, 8;
7 is fixed for MODBUS (ASCII)
8 is fixed for MODBUS (RTU), Ladder
1 to 99
However, the maximum number of stations
connectable is 31.
0 to 10 ( 10 ms)
(RP.T)
Name of Parameter
Automatic valve
adjustment
(V.AT)
(UTMD)
; Submenu =
(VALV)
Initial Value
OFF (0)
Undefined
User
Setting
Target Item
in CD-ROM
0
Undefined
60 sec.
IM 05D01C02-41E
<Toc>
5-26
Parameter-initializing Parameters
Located in: Main menu =
Parameter
Symbol
(UTMD)
Name of Parameter
; Submenu =
Parameter initialization
(INIT)
Initial Value
User
Setting
Target Item
in CD-ROM
OFF (0)
(INI)
SP
Communication
PID computation
Manual MV output
0% to 100%
Heating/cooling
computation
50% to 100%
0% to 50%
Cooling-side
output limiter
Heating-side
output limiter
Cooling-side MV
output
0% to 100%
Heating-side MV
output
0% to 100%
Heating/cooling control provides two methods in which either none of the heating- and
cooling-side outputs are presented or both of the heating- and cooling-side outputs are
presented, as shown in the following figures.
Output (%)
Cooling-side
output
Output (%)
Heating-side
output
Cooling-side
output
0
0
50
Dead band
Heating-side
output
0
100(%)
50
100(%)
Dead band
Value of control output before split into
heating- and cooling-side outputs
IM 05D01C02-41E
<Toc>
5-27
Tips About Position Proportional Control (for position proportional controllers only)
Position proportional control can be of either feedback type or estimating type.
In feedback-type position proportional control, the controller obtains a valve position signal
from a feedback slide-wire resistor attached to a valve.
In estimating-type position proportional control, you set the operating time required for a
valve to change from the fully-closed position to the fully-open position beforehand. With
the preset operating time, the controller controls the valve by estimating its position. In the
case of estimating-type position proportional control, there is no need for feedback input
wiring.
Feedback-type position proportional control is superior to the estimating type in terms of
control performance. When in manual operation, you can directly manipulate the
controllers output terminals. Pressing the
key sends the valve into opening motion
while pressing the
key sends it into closing motion.
The figure below shows a schematic representation of a loop configured for position proportional control.
Controller
Control computation
Feedback
input
Control
output
Direct action
Comparator
Valve position
signal
Reverse
action
Slide-wire resistor
Motor-driven
valve
IM 05D01C02-41E
Blank Page
<Toc>
6.
6-1
IM 05D01C02-41E
<Toc>
6-2
Remote input
terminals 21 and 22
INPUT1
INPUT3
Input selection
Input selection
Communication
terminals 23 to 27
Contact input
RS485
Unit selection
Unit selection
DI3
DI4
DI5
DI6
DI1
DI2
DI8
Target
setpoint
selection
PV input bias
Aux. Input
Communication
RMS=RSP
RMS=COM
SPN
PV input filter
Ratio/bias calculation
Target setpoints 1 to 8
REMOTE
R/L
LOCAL
REMOTE(ON)/LOCAL(OFF) switching
Manual operation
Control computation
MAN
A/M
AUTO
AUTO(ON)/MAN(OFF) switching
Preset output
Output limiter
STOP
RUN
S/R
STOP(ON)/RUN(OFF) switching
Control output
LPS
OUTPUT1
Alarm function
OT1
OUTPUT1
RT2
RT1
OUTPUT1
OUTPUT3
ON in
normal
condition
DO1
DO2
DO3
DO4
DO7
Current*
terminals
16 and 17
Current terminals
14 and 15
Terminal
Parameter
Function
Analog Signal
Contact Signal
Legend
IM 05D01C02-41E
<Toc>
6-3
Remote input
terminals 21 and 22
INPUT1
INPUT3
Input selection
Input selection
Communication
terminals 23 to 27
Contact input
RS485
Unit selection
Unit selection
DI3
DI4
DI5
DI6
DI1
DI2
DI8
Target
setpoint
selection
Communication
RMS=RSP
PV input bias
RMS=COM
SPN
PV input filter
Ratio/bias calculation
Target setpoints 1 to 8
REMOTE
LOCAL
R/L
REMOTE(ON)/LOCAL(OFF) switching
Manual operation
Control computation
MAN
A/M
AUTO
AUTO(ON)/MAN(OFF) switching
Heating/cooling computation
Heating-side
preset output
Cooling-side
preset output
OT1
15V loop
power supply
OT1
Cooling-side
output
Heating-side
output
S/R
STOP(ON)/RUN(OFF) switching
Retransmission
output
RT2
RT1
Alarm function
ON in
normal
condition
OUTPUT1
OUTPUT1
OUTPUT2
OUTPUT2
OUTPUT1
OUTPUT3
Current or
pulse terminals
16 and 17
Relay
terminals
1 , 2 and 3
Current orpulse
terminals
46 and 47
Relay
terminals
48 , 49 and 50
Current*
terminals
16 and 17
Current
terminals
14 and 15
DO1
DO2
DO3
DO4
DO7
Alarm
1
Alarm
2
Alarm
3
Alarm
4
FAIL
output
Parameter
Function
Analog Signal
Contact Signal
Legend
IM 05D01C02-41E
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6-4
Remote input
terminals 21 and 22
INPUT1
INPUT3
Input selection
Input selection
Communication
terminals 23 to 27
RS485
Unit selection
Unit selection
Contact input
DI3
DI4
DI5
DI6
DI1
DI2
DI8
Target
setpoint
selection
PV input bias
Aux. Input
Communication
RMS=RSP
RMS=COM
SPN
PV input filter
Ratio/bias calculation
REMOTE
R/L
Target setpoints 1 to 8
LOCAL
REMOTE(ON)/LOCAL(OFF) switching
Manual operation
Control computation
Output limiter
MAN
AUTO
A/M
AUTO(ON)/MAN(OFF) switching
Preset output
STOP
RUN
S/R
STOP(ON)/RUN(OFF) switching
Alarm function
Signal comparison
15V loop power supply Retransmission output
L relay
H relay
(
key)
(
key)
OUTPUT
terminals 48 ,
49 and 50
FEEDBACK
terminals 45 ,
46 and 47
Relay output
Direct/reverse signal
Feed-back input
ON in
normal
condition
RT2
RT1
OUTPUT1
OUTPUT3
OUTPUT1
terminals
16 and 17
OUTPUT3
terminals
14 and 15
DO1
DO2
DO3
DO4
DO7
Alarm
1
Alarm
2
Alarm
3
Alarm
4
FAIL
output
Motor-driven valve
Valve position
sliding resistor
Terminal
Parameter
Function
Analog Signal
Contact Signal
Legend
43
IM 05D01C02-41E
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6-5
PV Input
PV input (INPUT1) is a universal input, which can receive signals from a thermocouple or
RTD, or DC voltage signals. The controller is capable of biasing, square root extraction,
first-order lag computation (filtering), ten-segment linearizer approximation, and tensegment linearizer biasing on input signals.
Each function can be set by the following parameters.
Setup Parameters
Function
Parameter
Main menu
Submenu
Input selection
IN1
UTMD
IN
Unit selection
UN1
UTMD
IN
UTMD
IN
BS1
CMLP
AIN
SR1, LC1
CMLP
AIN
FL1
CMLP
AIN
Parameter
Main menu
Submenu
1.MD
PYS1
None
Ten-segment linearizer
approximation/biasing
None
Operating Parameters
Function
PV input bias
BS
LP1
PAR
PV input filter
FL
LP1
PAR
Note: PV input bias (BS) and PV input filter (FL) among the operating parameters are used as bias and filter when normal
operation. Analog input bias (BS1) and analog input filter (FL1) among the setup parameters are used when PV
correction value is decided in advance.
IM 05D01C02-41E
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6-6
Remote Input
Remote input (INPUT3) can receive DC voltage signals. The controller is capable of
biasing, square root extraction, first-order lag computation (filtering), and ratio biasing on
remote input signals.
Each function can be set by the following parameters.
Setup Parameters
Function
Parameter
Main menu
Submenu
Input selection
IN3
UTMD
IN
Unit selection
UN3
UTMD
IN
Analog input range conversion RH3, RL3 (DP3, SH3, SL3) UTMD
IN
BS3
AIN
SR3, LC3
CMLP
AIN
FL3
CMLP
AIN
RMS
LOOP1
SP
CMLP
Note: Remote input signal can be received via communication. For details, refer to GREEN Series Communication
Functions (IM 05G01B02-01E).
Operating Parameters
Function
Parameter
Main menu
Submenu
RFL
LP1
PAR
RT, RBS
LP1
PAR
Remote/Local switching
MOD(REM/LCL)
MODE
None
Contact Input
Automatic (ON) / Manual (OFF) switching function is assigned to DI1 (contact input 1).
Manipulated output can be changed using the
and
key in manual mode.
Run (OFF) / Stop (ON) switching function is assigned to DI2 (contact input 2). Preset
output value is output when the operation is stopped. PV input and alarms remain functioning as normal.
It is possible to select one out of eight setpoints by turning the four contact input signals ON
or OFF. This function is assigned to DI3 (contact input 3) to DI6 (contact input 6).
Contact
input
DI3
ON
OFF
ON
DI4
OFF
ON
ON
OFF
ON
OFF
ON
OFF
OFF
OFF
ON
ON
OFF
DI5
OFF
OFF
OFF
ON
ON
ON
ON
OFF
DI6
OFF
OFF
OFF
OFF
OFF
OFF
OFF
ON
For example, set contact input 4 (DI4) only to ON to change target setpoint 1 to 2. Set contact inputs 3 (DI3) and 4 (DI4) to
ON to select target setpoint 3.
IM 05D01C02-41E
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6-7
Operating Parameters
Function
Parameter
SPN
Main menu
MODE
Submenu
None
Target setpoints 1 to 8
n.SP
LP1
n.PID
n.P
LP1
n.PID
n.I
LP1
n.PID
n.D
LP1
n.PID
n.Pc
LP1
n.PID
n.Ic
LP1
n.PID
n.Dc
LP1
n.PID
Note: Parameters n.SP, n.P, n.I, n.D, n.Pc, n.Ic n.Dc (n=1 to 8), and submenu n.PID (n= 1 to 8) correspond to the target
setpoint number selected in the target setpoint number selection (SPN).
The target setpoint ramp rate setting function prevents the target setpoint form changing
suddenly. It is possible to set the upward and downward changing rate (i.e., ramp rate)
independently in the parameters UPR and DNR. The unit of the ramp rate (hour, or minute)
is specified in TMU.
Setup Parameters
Function
Parameter
Main menu
Submenu
TMU
LOOP1
SP
Function
Parameter
Main menu
Submenu
UPR, DNR
LP1
PAR
Operating Parameters
IM 05D01C02-41E
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6-8
Control Output
Control output (OUTPUT1) selects the output type among the current output, voltage pulse
output, and relay contact output signal. For heating/cooling control, the cooling-side
signals are output to OUTPUT2.
Preset output value is output when the operation is stopped by key operation or contact
input, which takes priority over the manual operation.
Each function can be set by the following parameters.
Setup Parameters
Function
Parameter
Main menu
Submenu
OT1
UTMD
OUT
CT
UTMD
OUT
CTc
UTMD
OUT
AO1
UTMD
OUT
AO2
UTMD
OUT
Operating Parameters
Function
Parameter
Main menu
Submenu
Preset output
n.PO
LP1
n.PID
Output limiter
n.OL, n.OH
LP1
n.PID
n.Oc
LP1
n.PID
Note: Parameters n.PO, n.OL, n.OH , n.Oc (n=1 to 8), and submenu n.PID (n= 1 to 8) correspond to the target setpoint
number selected in the target setpoint number selection (SPN).
Contact Output
Alarm 1 is output via DO1 (contact output 1).
Alarm 2 is output via DO2 (contact output 2).
Alarm 3 is output via DO3 (contact output 3).
Alarm 4 is output via DO4 (contact output 4).
No function is assigned to DO5 (contact output 5) and DO6 (contact output 6).
FAIL is output via DO7 (contact output 7). ON in the normal condition and OFF in the FAIL
condition.
Setup Parameters
Function
Parameter
Main menu
Submenu
Alarm 1 type
AL1
LOOP1
ALM
Alarm 2 type
AL2
LOOP1
ALM
Alarm 3 type
AL3
LOOP1
ALM
Alarm 4 type
AL4
LOOP1
ALM
Function
Parameter
Main menu
Submenu
Alarm 1 setpoint
n.A1
LP1
n.PID
Alarm 2 setpoint
n.A2
LP1
n.PID
Alarm 3 setpoint
n.A3
LP1
n.PID
Alarm 4 setpoint
n.A4
LP1
n.PID
Operating Parameters
Note: Submenu n.PID (n= 1 to 8) corresponds to the target setpoint number selected in the target setpoint number selection
(SPN).
IM 05D01C02-41E
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6-9
Retransmission Output
PV, target setpoint, or control output can be output to retransmission output 1 (OUTPUT3).
Retransmission output 2 (OUTPUT1) can be used when the control output is relay.
Each function can be set by the following parameters.
Setup Parameters
Function
Parameter
Main menu
Submenu
RT1
CMLP
RET
TH1, TL1
CMLP
RET
RT2
CMLP
RET
TH2, TL2
CMLP
RET
Setup Parameters
Function
Parameter
Main menu
Submenu
RT1
CMLP
RET
RT2
CMLP
RET
IM 05D01C02-41E
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Revision Information
Title
: Models UT550/UT520 Digital Indicating Controllers Users Manual for Single-loop Control
Manual No. : IM 05D01C02-41E
Mar. 2000/1st Edition
Newly published
Jul. 2004/2nd Edition
Change of the company name
May 2006/3rd Edition
Revision by the change of safety standard description
Written by
IM 05D01C02-41E
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