5e1c2 41

Instruction
Manual Model UP550

Program Controller
User’s Manual for
Single-loop Control
IM 05E01C02-41E
IM 05E01C02-41E
1st Edition
Blank Page
<Toc> <Rev> i
Introduction
Thank you for purchasing the UP550 program controller.
■ How to Use the Manuals

Purpose Title Description
Setup 1. Installation Describes the tasks (installation, wiring, and others)
required to make the controller ready for operations.
Basic operation 2. Initial Settings Describes examples of setting PV input types and
control output types. Making settings described herein
and program creation in “3. Programming” allows you
to carry out basic control.
Program creation 3. Programming Describes examples of creating basic programs. The
use of the program pattern setup charts included in the
“3.7 Program Pattern Setup Charts” is recommended.
General understand- 3.5 Program Parameter Map Contains a parameter map that serves as a guide to
ing of programming 3.6 Lists of Program Parameters creating programs. Also includes a brief explanation
operations of the functions of program parameters.
Operating 4. Operations Describes key operation sequences. For operation
procedures control through external contact inputs, see
and troubleshooting “1.5 Terminal Wiring Diagrams”.
Brief operation 6.1 Parameter Map Contains the parameter map used as a guideline for
setting parameters.
Function description 6.2 Lists of Parameters Briefly describes the functions of parameters. In addition,
and setpoint each parameter table has a User Setting column, where
recording you can record your setpoints when setting them in the
controller.
■ Controllers Applicable to Single-loop Control

The specification codes of the UP550 applicable to single-loop control are given in the table
below.
UP550-00 UP550-10 UP550-20

UP550-01 UP550-11 UP550-21
■ Regarding This User’s Manual

(1) This manual should be provided to the end user. Keep an extra copy or copies of the
manual in a safe place.
(2) Read this manual carefully to gain a thorough understanding of how to operate this
product before starting operation.
(3) This manual describes the functions of this product. Yokogawa M&C Corporation
(hereinafter simply referred to as Yokogawa) does not guarantee the application of
these functions for any particular purpose.
(4) Under absolutely no circumstances may the contents of this manual, in part or in
whole, be transcribed or copied without permission.
(5) The contents of this manual are subject to change without prior notice.
(6) Every effort has been made to ensure that the details of this manual are accurate.
However, should any errors be found or important information be omitted, please
contact your nearest Yokogawa representative or our sales office.
Media No. IM 05E01C02-41E (CD) 1st Edition : May 2000 (YK) IM 05E01C02-41E 1st Edition : May 31,2000-00
All Rights Reserved Copyright © 2000, Yokogawa M&C Corporation
<Toc> <Rev> ii
■ Safety Precautions
The following symbol is indicated on the controller to ensure safe use.
This symbol on the controller indicates that the operator must refer to an explanation in the
user’s manual in order to avoid the risk of injury or death of personnel or damage to the
instrument. The manual describes how the operator should exercise special care to avoid
CAUTION electric shock or other dangers that may result in injury or loss of life.
The following symbols are used in the hardcopy user’s manuals and in the user’s manual
supplied on the CD-ROM.
NOTE
Indicates that operating the hardware or software in a particular manner may damage it or
result in a system failure.
IMPORTANT
Draws attention to information that is essential for understanding the operation and/or
features of the controller.
■ Regarding Force Majeure

Yokogawa M&C Corporation assumes no liability for any loss or damage, direct or indirect,
caused by the use of or unpredictable defects of the product.
IM 05E01C02-41E 1st Edition : May 31,2000-00

<Int> <Rev> Toc-1
Model UP550
Program Controller
User’s Manual for Single-loop Control
IM 05E01C02-41E 1st Edition
CONTENTS
1. Installation .............................................................................................. 1-1
1.1 Model and Suffix Codes .................................................................................. 1-1
1.2 How to Install ................................................................................................... 1-2
1.3 How to Connect Wires .................................................................................... 1-5
1.4 Hardware Specifications ................................................................................ 1-7
1.5 Terminal Wiring Diagrams ............................................................................ 1-13
2. Initial Settings ......................................................................................... 2-1
2.1 Names and Functions of Front Panel Parts ................................................... 2-2
2.2 Setting PV Input Type (Setting First at Power-on) ......................................... 2-3
2.3 Changing PV Input Type ................................................................................. 2-8
2.4 Setting Control Output Type
(except for a Position Proportional Controller) ........................................... 2-10
2.5 Calibrating Valve Position (for a Position Proportional Controller Only) .. 2-13
2.6 Initializing Parameters .................................................................................. 2-15
3. Programming .......................................................................................... 3-1
3.1 Overview of Program Patterns ....................................................................... 3-1
3.2 Example of Program Pattern Setup Charts ................................................... 3-2
3.3 Creating Program Patterns............................................................................. 3-4
3.4 Changing Program Patterns .......................................................................... 3-11
3.5 Program Parameter Map ............................................................................... 3-14
3.6 Lists of Program Parameters ....................................................................... 3-16
3.7 Program Pattern Setup Charts ..................................................................... 3-21
3.8 Explanation of Program Functions .............................................................. 3-24
4. Operations .............................................................................................. 4-1
4.1 Monitoring-purpose Operating Displays Available during Operation ......... 4-1
4.2 Performing/Canceling Auto-tuning ................................................................ 4-4
4.3 Setting PID Manually ....................................................................................... 4-5
4.4 Selecting Program Pattern Number (PT.No) .................................................. 4-7
4.5 Switching between RUN and RESET Modes ................................................. 4-8
4.6 Switching between AUTO and MAN ............................................................... 4-9
4.7 Manipulating Control Output during Manual Operation ............................. 4-10
4.8 Enabling/Disabling Hold Mode of Program Operation ............................... 4-13
4.9 Changing Program Setpoints when in Hold Mode ...................................... 4-14
4.10 Executing “Advance” Function ................................................................... 4-15

<Int> <Rev> Toc-2
4.11 Switching to Local-mode (LOCAL) Operation ............................................. 4-16
4.12 Changing Setpoints during Local-mode Operation .................................... 4-17
5. Troubleshooting and Maintenance ........................................................ 5-1
5.1 Troubleshooting .............................................................................................. 5-1
5.2 Maintenance .................................................................................................... 5-5
5.2.1 Cleaning ........................................................................................... 5-5
5.2.2 Replacing Brackets .......................................................................... 5-5
5.2.3 Attaching Terminal Cover .................................................................. 5-5
5.2.4 Replacing Parts with a Limited Service Life ....................................... 5-7
5.2.5 Replacing Control Output Relays ..................................................... 5-8
6. Parameters .............................................................................................. 6-1
6.1 Parameter Map ................................................................................................ 6-1
6.2 Lists of Parameters ......................................................................................... 6-6
7. Function Block Diagram and Descriptions............................................ 7-1

<Toc> <1. Installation> 1-1
1. Installation
This chapter describes installation, wiring, and other tasks required to make the
controller ready for operation.
1.1 Model and Suffix Codes

Before using the controller, check that the model and suffix codes match your order.
Model Suffix Code Description

UP550 Program controller (provided with retransmission output and 15 V DC loop power supply as standard)
-0 Standard type
Type -1 Position proportional type
-2 Heating/cooling type
0 None
Optional functions
1 With communication, auxiliary analog input (Note), and 1 additional DI
Note: Not used in single-loop control.
Check that the following items are provided:

• Program controller (of ordered model) .................................. 1
• Brackets (mounting hardware) ............................................. 1 pair
• Unit label.............................................................................. 1
• User’s Manuals for Single-loop Control ................................ 7 (A2 size)
• User’s Manual (Reference) (CD-ROM version) .................... 1
■ Correspondence between the Model and Suffix Codes, and the Contact
Input/Output Terminals Provided
Check the model ordered and the presence/absence of contact inputs and outputs in the
following table.
✓ indicate that the contacts are available.

Model and Suffix Contact input terminals Contact output terminals
Codes DI1 DI2 DI3 DI4 DI5 DI6 DI7 DI8 DO1 DO2 DO3 DO4 DO5 DO6 DO7
UP550- 0 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
UP550- 1 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
Note: For details on the functions of contact inputs/outputs, see “1.5 Terminal Wiring Diagrams.”

1.2 How to Install
NOTE
To install the controller, select a location where:
1. no one may accidentally touch the terminals,
2. mechanical vibrations are minimal,
150mm
3. corrosive gas is minimal,
4. temperature can be maintained at about 23C and
150mm 150mm
the fluctuation is minimal,
150mm
5. no direct radiant heat is present,
6. no magnetic disturbances are caused,
7. no wind blows against the terminal board (reference junction compensation element),
8. no water is splashed,
9. no flammable materials are around,
Never place the controller directly on flammable items or equipment.

If the controller has to be installed close to flammable items or equipment, be sure to
provide shielding panels all around the controller, at least 150 mm away from every side;
the panels should be made of either 1.43 mm-thick metal-plated steel plates or 1.6 mm-
thick uncoated steel plates.
● Installation Position
Install the controller at an angle within 30 from horizontal with the front panel facing up-
ward. Do not install it facing downward. The position of right and left sides should be hori-
zontal.
Front panel
of controller Must not
exceed 30
30 Rear of
controller

■ External Dimensions and Panel Cutout Dimensions
UP550 Unit: mm
96 11 100 Large bracket
PVE1
PVE2
91.8
112
96
Small bracket
1 to 10 mm (Panel thickness)
General installation Side-by-side close installation

+0.8
117 min. [(N-1)96+92] 0
+0.8
0
92
(53) 145 min.

“N” stands for the number of controllers to be
installed.
+0.8 However, the measured value applies if N 5.
92 0
+0.8
92 0 (25)

■ How to Install
Turn off the power to the controller before installing it on the panel because there is a
possibility of electric shock.
CAUTION
After opening the mounting hole on the panel, follow the procedures below to install the
controller:
1. Insert the controller into the opening from the front of the panel so that the terminal
board on the rear is at the far side.
2. Set the brackets in place on the top and bottom of the controller as shown in the figure
below, then tighten the screws of the brackets. Take care not to overtighten them.
Large bracket
Panel (top mounting hardware)
Terminal board
Direction to insert the
controller
Insert the controller
into the opening at Insert a screwdriver into the
the front of the panel.
brackets to tighten the screws.
Small bracket
(bottom mounting hardware)

1.3 How to Connect Wires
1) Before carrying out wiring, turn off the power to the controller and check that the
cables to be connected are not alive with a tester or the like because there is a possi-
bility of electric shock.
CAUTION 2) Wiring must be carried out by personnel who have basic electrical knowledge and
practical experience.
NOTE
1) Provide power from a single-phase instrument power supply. If there is a lot of noise in
the power line, insert an insulating transformer into the primary side of the line and use
a line filter (recommended part: ZAC2205-00U from TDK) on the secondary side.
As a countermeasures against noise, do not place the primary and secondary power
cables close to each other.
2) For thermocouple input, use shielded compensating lead wires for wiring. For RTD
input, use shielded wires that have low conductor resistance and cause no significant
differences in resistance between the three wires.
The cables to be used for wiring, terminal specifications, and recommended parts are
as shown below.
3) Control output relays may be replaced. However, because they have a life of 100,000
times that of the resistance load, use auxiliary relays to turn on/off a load.
4) The use of inductance (L) loads such as auxiliary relays, motors and solenoid valves
causes malfunction or relay failure; always insert a CR filter for use with alternating
current or a diode for use with direct current, as a spark-removal surge suppression
circuit, into the line in parallel with the load.
■ For DC Relay Wiring ■ For AC Relay Wiring
UP550 External DC power supply UP550 External AC power supply
O.C Relay
R R
Diode
(Mount it directly
UP’s contact UP’s contact Relay
Relay to the relay coil CR filter
(Use one with a relay coil terminal (socket).) (Use one with a relay coil (Mount it directly
rating less than the UP’s rating less than the UP’s to the relay coil
contact rating.) contact rating.) terminal (socket).)

● Cable Specifications and Recommended Cables
Purpose Name and Manufacturer

Power supply, grounding, relay contact outputs 600 V PVC insulated wires, JIS C 3307, 0.9 to 2.0 mm2
Thermocouple Shielded compensating lead wires, JIS C 1610, X- - -
(See Yokogawa Electric’s GS 6B1U1-E.)
RTD Shielded wires (three conductors), UL2482 (Hitachi Cable)
Other signals Shielded wires
● Recommended Terminal Lugs
Applicable wire size Tightening torque
2
0.3 to 1.65 mm 0.8 N·m or less
3.7mm 3.7mm
7 mm or less
7 mm or less
or
● Terminal Covers
Target Model Part Number Sales Unit

For UP550 T9115YD 1

1.4 Hardware Specifications

PV Input Signals
• Number of inputs: 1 (terminals 11 - 12 - 13 )
• Input type: Universal input system. The input type can be selected with the software.
• Sampling period: Can be selected from 100, 200 and 500 ms. Initial value: 200 ms
• Burnout detection: Function at TC, RTD, standard signal (0.4 to 2 V or 1 to 5 V)
Upscale, downscale, and off can be specified.
For standard signal, burnout is determined to have occurred if it is 0.1 V or less.
• Input bias current: 0.05 A (for TC or RTD b-terminal)
• Measurement current (RTD): About 0.13 mA
• Input resistance: 1 M or more for thermocouple or mV input
About 1 M for DC voltage input
• Allowable signal source resistance: 250 or less for thermocouple or mV input
Effects of signal source resistance: 0.1 V/ or less
2 k or less for DC voltage input
Effects of signal source resistance: About 0.01%/100
• Allowable wiring resistance: for RTD input
Maximum 150 /wire: Conductor resistance between three wires should be equal
However, 10 /wire for a maximum range of -150.0 to 150.0C.
Wire resistance effect: 0.1C/10
• Allowable input voltage: 10 V DC for thermocouple, mV, or RTD input
20 V DC for DC voltage input
• Noise rejection ratio: 40 dB (50/60 Hz) or more in normal mode
120 dB (50/60 Hz) or more in common mode
• Reference junction compensation error: 1.0C (15 to 35C)
1.5C (0 to 15C, 35 to 50C)
• Applicable standards: JIS, IEC, DIN (ITS-90) for thermocouples and RTD
Auxiliary Analog Input Signals

Available only for controllers with auxiliary analog input terminals.
These signals are not used in single-loop control, however.
• Number of inputs: 1 (terminals 21 - 22 )
• Input type: Settable in a range of 0-2, 0-10, 0.4-2.0, or 1-5 V DC

• Sampling period: 100, 200 and 500 ms
The sampling period of a auxiliary input signal is associated with the PV input’s sam-
pling period.
• Input resistance: About 1 M
• Input accuracy: 0.3% 1 digit of input span for 0 to 2 V DC
0.2% 1 digit of input span for 0 to 10 V DC
0.375% 1 digit of input span for 0.4 to 2.0 V DC
0.3% 1 digit of input span for 1 to 5 V DC
Under standard operating conditions (232C, 5510% RH, power frequency of 50/
60 Hz)

Feedback Resistance Input
Provided for position proportional type only (terminals 45 - 46 - 47 )
• Slide resistance value: 100 to 2.5 k of overall resistance (burnout detection for
sliding wire provided)
• Measuring resolution: 0.1% of overall resistance
Loop Power Supply

Power is supplied to a two-wire transmitter.
(15 V DC: terminals 14 - 15 )
A resistor (10 to 250 ) connected between the controller and transmitter converts a
current signal into a voltage signal, which is then read via the PV input terminal.
Supply voltage: 14.5 to 18.0 V DC, max. 21 mA (provided with a protection circuit
against a field short-circuit)
Retransmission Output
Either PV, program setpoint, or control output is output.
Either the retransmission output or the loop power supply can be used with terminals
14 - 15 .
• Number of outputs: 1 or 2 (terminals 14 - 15 , terminals 16 - 17 )
• Output signal: 4-20, 0-20, 20-4, or 20-0 mA DC (where, outputting signal levels of less
than 0 mA is not feasible)
• Load resistance: 600 or less
• Output accuracy: 0.1% of span (5% of span for 1 mA or less.)
Under standard operating conditions (232C, 5510% RH, power frequency of 50/
60 Hz)
Control Output
Universal output system, The output type can be selected with the software.
Relay contact output(s) for the position proportional type.
• Current output
(Standard type: terminals 16 - 17 ; heating-side output: terminals 16 - 17 , cooling-side
output: terminals 46 - 47 )
Number of outputs 1 or 2 (two for heating/cooling type),

switched between a voltage pulse output
and current output.
Output signal 4-20, 0-20, 20-4, or 20-0 mA DC
Load resistance 600 or less
Output accuracy 0.1% of span
(5% of span for 1 mA or less)
Under standard operating conditions (232C,
5510% RH, power frequency of 50/60 Hz)
• Voltage pulse output

(Standard type: terminals 16 - 17 ; heating-side output: terminals 16 - 17 , cooling-side
output: terminals 46 - 47 )
Number of 1 or 2 (two for heating/cooling type),

outputs switched between a voltage pulse output and current output.
Output signal On-voltage = 12 V or more (load resistance: 600 or more)

Off-voltage = 0.1 V DC or less
Resolution 10 ms or 0.1% of output, whichever is larger

• Relay contact output
(Standard type: terminals 1 - 2 - 3 , heating-side output: terminals 1 - 2 - 3 , cooling-
side output: terminals 48 - 49 - 50 , position proportional type: terminals 48 - 49 - 50 )
Number of outputs 1 or 2 (two for heating/cooling type)

Output signal Three terminals (NC, NO, and common)
Contact rating 250 V AC or 30 V DC, 3 A (resistance load)
Resolution 10 ms or 0.1% of output, whichever is larger
Contact Inputs
• Purpose: Program pattern no. selection, and run/reset switching
• Number of inputs: Differs with model and suffix codes as shown in the table below.
Model and Suffix Codes Number of Inputs

UP550- 0 7
UP550- 1 8
• Input type: Non-voltage contact or transistor open collector input

• Input contact rating: 12 V DC, 10 mA or more
• On/off determination: For non-voltage contact input, contact resistance of 1 k or less
is determined as “on” and contact resistance of 20 k or more as “off.”
For transistor open collector input, input voltage of 2 V or less is determined as “on”
and leakage current must not exceed 100 A when “off.”
• Minimum status detection hold time: PV input’s sampling period 3
Contact Outputs
• Purpose: Event output, FAIL output, and others
• Number of outputs: 7 points
• Relay contact rating: 240 V AC, 1 A, or 30 V DC, 1 A
• Transistor contact rating: 24 V DC, 50 mA
Display Specifications
• PV display: 5-digit, 7-segment, red LEDs, character height of 20 mm
• Setpoint display: 32128 dot LCD with back lighting
• Status indicating lamps: LEDs
Safety and EMC Standards

• Safety: Compliant with IEC1010-1: 1990 and EN61010-1: 1992
Approved by CSA1010
CSA1010 installation category (overvoltage category): CATII (IEC1010-1)
Approved by UL508
• EMC standards: This instrument complies with the following EMC standards (the
instrument continues to operate at a measuring accuracy of within 20% of the range
during tests):
- EMI (emission), EN55011: Class A Group 1
- EMS (immunity), EN50082-2: 1995

Construction, Installation, and Wiring
• Construction: Only the front panel is dust-proof and drip-proof (protection class IP55)
For side-by-side close installation the controller loses its dust-proof and drip-proof
protection.
• Material: ABS resin and polycarbonate
• Case color: Black
• Weight: About 1 kg or less
• Dimensions: 96 (W) 96 (H) 100 (depth from panel face) mm
• Installation: Panel-mounting type. With top and bottom mounting hardware (1 each)
• Panel cutout dimensions: 920+0.8 (W) 920+0.8 (H) mm
• Installation position: Up to 30° upward facing (not designed for facing downward)
• Wiring: M3.5 screw terminals (for signal wiring and power/ground wiring as well)
Power Supply Specifications

• Power supply: Rated voltage of 100 to 240 V AC (10%), 50/60 Hz
• Power consumption: Max. 20 VA (8.0 W max.)
• Data backup: Lithium battery with life expectancy of 10 years
• Withstanding voltage
- Between primary terminals* and secondary terminals**:
At least 1500 V AC for 1 minute (Note)
- Between primary terminals* and grounding terminal:
At least 1500 V AC for 1 minute (Note)
- Between grounding terminal and secondary terminals**:
At least 1500 V AC for 1 minute
- Between secondary terminals**:
At least 500 V AC for 1 minute
* Primary terminals indicate power terminals and relay output terminals
** Secondary terminals indicate analog I/O signal, voltage pulse output, and contact
input terminals
Note: The withstanding voltage is specified as 2300 V AC per minute to provide a margin of safety.
• Insulation resistance: 20 M or more at 500 V DC between power terminals and

grounding terminal
• Grounding: Class 3 grounding (grounding resistance of 100 or less)

Signal Isolations
• PV input terminals: Isolated from other input/output terminals. Not isolated from the
internal circuit.
• Auxiliary analog input terminals: Isolated from other input/output terminals and the
internal circuit
• 15 V DC loop power supply terminals: Not isolated from analog current output and
voltage pulse control output. Isolated from other input/output terminals and internal
circuit.
• Analog current output terminals (for control output and retransmission): Not isolated
between current outputs and from 15 V DC loop power supply and voltage pulse
control output. Isolated from other input/output terminals and internal circuit.
• Voltage pulse control output terminals: Not isolated from current outputs and 15 V DC
loop power supply. Isolated from other input/output terminals and internal circuit.
• Relay contact control output terminals: Isolated between contact output terminals and
from other input/output terminals and internal circuit.
• Contact input terminals: Not isolated between contact input terminals and from com-
munication terminals. Isolated from other input/output terminals and internal circuit.
• Relay contact output terminals: Not isolated between relay contact outputs. Isolated
• Transistor contact output terminals: Not isolated between transistor contact outputs.
Isolated from other input/output terminals and internal circuit.
• RS-485 communication terminals: Not isolated from contact input terminals. Isolated
• Feedback slide resistance input terminals: Not isolated from analog current output
terminals (control, retransmission), 15 V DC loop power supply, and voltage pulse
control outputs. Isolated from other input/output terminals and internal circuit.
• Power terminals: Isolated from other input/output terminals and internal circuit.
• Grounding terminals: Isolated from other input/output terminals and internal circuit.

Environmental Conditions
• Normal operating conditions:
Ambient temperature: 0 to 50C (40C or less for side-by-side close installation)
Temperature change rate: 10C/h or less
Ambient humidity: 20 to 90% RH (no condensation allowed)
Magnetic field: 400 A/m or less
Continuous vibration at 5 to 14 Hz: Full amplitude of 1.2 mm or less
Continuous vibration at 14 to 150 Hz: 4.9 m/s2 or less
Short-period vibration: 14.7 m/s2, 15 seconds or less
Shock: 14.7 m/s2 or less, 11 ms
Installation height: Height above sea level of 2000 m or less
Warm-up time: 30 minutes or more after power on
• Transportation and storage conditions:
Temperature: -25 to 70C
Temperature change rate: 20C/h or less
Humidity: 5 to 95% RH (no condensation allowed)
• Effects of changes in operating conditions
- Effects from changes in ambient temperature:
- On voltage or thermocouple input, 1 V/C or 0.01% of F.S./C,
whichever is larger
- On auxiliary analog input, 0.02% of F.S./C
- On RTD input, 0.05C/C (ambient temperature) or less
- On analog output, 0.05% of F.S./C or less
- Effects from power supply fluctuation (within rated voltage range)
- On analog input, 1 V/10 V or 0.01% of F.S./10 V, whichever is
larger
- On analog output, 0.05% of F.S./10 V or less

1.5 Terminal Wiring Diagrams
NOTE
Do not use unassigned terminals as relay terminals.
Terminal wiring diagrams are shown on and after the next page.

■ UP550 Standard Type (Model UP550-0䊐), Single-loop Control
<Toc>
RS-485 communication * Wiring can only be carried out * Wiring can only be carried out for PV input * Not configured at factory before shipment 䊏 Receiving 4-20 mA DC Current
for controllers with controllers with auxiliary analog input. See “2. Initial Settings.” Signals with the Controller
communication functions. This input is not used in single-loop * When receiving 4-20 mA DC current signals,
23 SDB(+) Maximum baud rate: 9600 bps TC input RTD input set the PV input type to 1-5 V DC (setpoint “41”).
control, however.
24 SDA(-) Auxiliary analog input 11 A
12 + 12 +
25 RDB(+) 12 b 250 Ω 4-20mA
21 + Specify in a range of 13 -
Control output
26 1-5 V DC, 0-2 V DC, 13 -
RDA(-) 13 B
or 0-10 V DC.
Relay contact output Note: Select this option from 22 -
the OT1 parameter. 27 SG mV/V input
Default: 1-5 V DC Note: Connecting a 250 Ω resistor to the terminals is
NC 1 * Time proportional PID relay optional.
contact output is configured Model: X010-250-2 (resistor with M3.5 crimp-on terminal
NO 2 at factory before shipment. 12 + lugs)
1 41 31 21 11
COM 3 2 42 32 22 12 13 - NOTE
Installation category (overvoltage category): II (IEC1010-1)
Contact rating: 250 V AC, 3 A
30 V DC, 3 A (resistance load)
3 43 33 23 13
4 44 34 24 14 Retransmission output 1* * Factory-set to “PV retransmission.”
Power supply
5 45 35 25 15 Note: Select this option from the OT1 parameter.
Power supply Control output * Retransmission output 2 is available only when
“relay” is selected as the type of control output. 14 +
L CAUTION 6 46 36 26 16 4-20 or
8 Current/voltage Retransmission 0-20 mA DC
Before carrying out wiring, turn off the power
N to the controller and check that cables to be 7 47 37 27 17 pulse output output 2* 15 -
9 connected are not alive with a tester or the like Default: Unspecified
because there is a possibility of electric shock. 8 48 38 28 18 retransmission type Default: 4-20 mA DC Load resistance: 600 Ω or less
10 16 + 0-20mADC, 16 + 15 V DC loop power supply* * Retransmission output 1 is not available
9 49 39 29 19 4-20mADC 0-20mADC,
Allowable range: 100-240 V AC (10%) Voltage pulse (12 V) 4-20mADC if a 15 V DC loop power supply is used.
17 - 17 -
(free voltage) 10 50 40 30 20
50/60 Hz shared
14 +
Default: 4-20 mA DC 14.5-18.0 V DC
(21 mA DC max.)
* The functions of a contact output can be varied by changing * The functions of a contact input can be varied by changing 15 -
the setting of the contact output registration parameter. the setting of the contact input registration parameter.
External contact outputs External contact inputs
UP Switch between the ON and OFF states of the DI1 to DI4 UP Contact +5V Transistor contact
PV event 1 output DO1 6 contact inputs to select from program pattern numbers 1 to 15. DI1
(Select a number during a RESET state.) DI1 19 19
+5V
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
PV event 2 output DO2 5 DI2
Relay
DI1 ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON DI2 18 +5V 18
DI2 OFF ON ON OFF OFF ON ON OFF OFF ON ON OFF OFF ON ON
Instrument alarm
DO3 4 DI3 OFF OFF OFF ON ON ON ON OFF OFF OFF OFF ON ON ON ON DI3
40
1 output DI3 40 +5V
DI4 OFF OFF OFF OFF OFF OFF OFF ON ON ON ON ON ON ON ON
Common COM 7 DI4
DI4 39 +5V 39
Time event 1 Start of program operation when DI5
output
DO4 34 DI5 38 +5V 38
DI5 changes from OFF to ON
Time event 2 Stop of program operation when
DI6
DO5 33 DI6 37 +5V 37
Transistor
output DI6 changes from OFF to ON

DI7
<1. Installation>
Time event 3 Start of local-mode operation when DI7 36 36
output
DO6 32 DI7 changes from OFF to ON
* OT1 is a setup parameter.
COM You can change the settings of the parameter OT1 to change the control output type.
IM 05E01C02-41E
Time event 4 COM 20 20 See “2. Initial Settings.”

output
DO7 31 Common
+5V Correspondence between parameter OT1 and control output types

Common COM 35 ON when using 16 or more of program patterns DI8 OT1=0 (factory-set default) OT1=1 OT1=2 OT1=3
DI8 28 28
Relay contact rating: 240 V AC, 1 A COM Time proportional control Time proportional control Current output On-off control
30 V DC, 1 A (resistance load) Common COM 30 30 Relay output Voltage pulse output (terminals 16 and 17 ) Relay output
Transistor contact rating: 24 V DC, 50 mA (terminals 1 , 2 and 3 ) (terminals 16 and 17 ) (terminals 1 , 2 and 3 )
Contact rating: 12 V DC, 10 mA or more
1st Edition : May 31,2000-00
1-14
■ UP550 Heating/Cooling Type (Model UP550-2䊐), Single-loop Heating/Cooling Control
<Toc>
Cooling-side control Cooling-side control RS-485 communication * Wiring can only be carried out for controllers
output output with communication functions.
Current/voltage pulse output Relay contact output Note: Select this option from Maximum baud rate: 9600 bps
the OT1 parameter. 23 SDB(+) PV input * Not configured at factory before shipment 䊏 Receiving 4-20 mA DC Current
NC 48 * Wiring can only be carried out for See “2. Initial Settings.” Signals with the Controller
* Time proportional PID controllers with auxiliary analog input.
+ 46 24 SDA(-) * When receiving 4-20 mA DC current signals,
0-20 mA DC relay contact output is This input is not used in single-loop TC input RTD input
4-20 mA DC, NO 49 set the PV input type to 1-5 V DC (setpoint “41”).
voltage pulse (12 V) configured at factory 25 RDB(+) control, however.
- 47 before shipment. 11 A
COM 50 Auxiliary analog input 12 +
26 RDA(-) 12 +
12 b
Contact rating: 250 V AC, 3 A 250 Ω 4-20mA
30 V DC, 3 A (resistance load) 13 -
27 SG 21 + Specify in a range of 13 B 13 -
Heating-side control output
1-5 V DC, 0-2 V DC,
Relay contact output or 0-10 V DC.
Note: Select this option from the 22 - mV/V input
OT1 parameter. Note: Connecting a 250 Ω resistor to the terminals is
NC 1 Default: 1-5 V DC
* Time proportional PID relay contact optional.
output is configured at factory 12 + Model: X010-250-2 (resistor with M3.5 crimp-on terminal
NO 2 1 41 31 21 11 lugs)
before shipment.
13 - NOTE
2 42 32 22 12
COM 3 Installation category (overvoltage category): II (IEC1010-1)
Contact rating: 250 V AC, 3 A

3 43 33 23 13
4 44 34 24 14 Retransmission output 1* * Factory-set to “PV retransmission.”
Power supply
CAUTION 5 45 35 25 15 Heating-side Note: Select this option from the OT1 parameter.
Power supply * Retransmission output 2 is available only when
Before carrying out wiring, turn off the power control output
L to the controller and check that cables to be 6 46 36 26 16 “relay” is selected as the type of control output. 14 +
8 4-20 or
connected are not alive with a tester or the like Current/voltage Retransmission 0-20 mA DC
N
because there is a possibility of electric shock. 7 47 37 27 17 pulse output output 2* 15 -
9 Default: Unspecified
8 48 38 28 18 retransmission type Default: 4-20 mA DC Load resistance: 600 Ω or less
10 16 + 16 + 15 V DC loop power supply* * Retransmission output 1 is not available

9 49 39 29 19 0-20mADC,
0-20mADC,
4-20mADC if a 15 V DC loop power supply is used.
Allowable range: 100-240 V AC (10%) Voltage pulse (12 V) 4-20mADC
(free voltage) 10 50 40 30 20 17 - 17 -
14 +
50/60 Hz shared Default: 4-20 mA DC 14.5-18.0 V DC
(21 mA DC max.)
* The functions of a contact output can be varied by changing * The functions of a contact input can be varied by changing 15 -
the setting of the contact output registration parameter. the setting of the contact input registration parameter.
External contact outputs External contact inputs
UP Switch between the ON and OFF states of the DI1 to DI4 UP Contact +5V Transistor contact
PV event 1 output DO1 6 contact inputs to select from program pattern numbers 1 to 15. DI1
+5V
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
PV event 2 output DO2 5 DI2
Relay
DI1 ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON DI2 18 +5V 18
Instrument alarm
DO3 4 DI3 OFF OFF OFF ON ON ON ON OFF OFF OFF OFF ON ON ON ON DI3
40
1 output DI3 40 +5V
Common COM 7 DI4
DI4 39 +5V 39
output
DO4 34 DI5 38 +5V 38
DI5 changes from OFF to ON
DI6
<1. Installation>
Time event 2 Stop of program operation when
DO5 33 DI6 37 +5V 37
Transistor

IM 05E01C02-41E
DI7
Time event 3 Start of local-mode operation when DI7 36 36
output
COM
Time event 4 COM 20 20
output
DO7 31 Common
+5V
Common COM 35 ON when using 16 or more of program patterns DI8
DI8 28 28
Relay contact rating: 240 V AC, 1 A COM
30 V DC, 1 A (resistance load) Common COM 30 30
Transistor contact rating: 24 V DC, 50 mA

* OT1 is a setup parameter.
You can change the settings of the parameter OT1 to change the control output type. See “2. Initial Settings.”
Correspondence between parameter OT1 and heating-side output types/cooling-side output types
OT1=4 (factory-set default) OT1=5 OT1=6 OT1=7 OT1=8 OT1=9 OT1=10 OT1=11 OT1=12
Heating side: Relay output Heating side: Voltage pulse output Heating side: Current output Heating side: Relay output Heating side: Voltage pulse output Heating side: Current output Heating side: Relay output Heating side: Voltage pulse output Heating side: Current output
(terminals 1 , 2 and 3 ) (terminals 16 and 17 ) (terminals 16 and 17 ) (terminals 1 , 2 and 3 ) (terminals 16 and 17 ) (terminals 16 and 17 ) (terminals 1 , 2 and 3 ) (terminals 16 and 17 ) (terminals 16 and 17 )
1-15
Cooling side: Relay output Cooling side: Relay output Cooling side: Relay output Cooling side: Voltage pulse output Cooling side: Voltage pulse output Cooling side: Voltage pulse output Cooling side: Current output Cooling side: Current output Cooling side: Current output
(terminals 48 , 49 and 50 ) (terminals 48 , 49 and 50 ) (terminals 48 , 49 and 50 ) (terminals 46 and 47 ) (terminals 46 and 47 ) (terminals 46 and 47 ) (terminals 46 and 47 ) (terminals 46 and 47 ) (terminals 46 and 47 )
The types of control output, “relay output” and “voltage pulse output” shown in the table above refer to those of time proportional control.
To change to a relay output for on-off control, select “Relay Terminals” and change the setpoint of the proportional band to “0.”
■ UP550 Position Proportional Type (Model UP550-1䊐), Single-loop Position Proportional Control
<Toc>
RS-485 communication * Wiring can only be carried PV input * Not configured at factory before shipment 䊏 Receiving 4-20 mA DC Current
out for controllers with * Wiring can only be carried out See “2. Initial Settings.” Signals with the Controller
communication functions. for controllers with auxiliary * When receiving 4-20 mA DC current signals,
23 SDB(+) Maximum baud rate: TC input RTD input
analog input. set the PV input type to 1-5 V DC (setpoint “41”).
9600 bps This input is not used in 11 A
24 SDA(-)
single-loop control, however. 12 + 12 +
Auxiliary analog input 12 b
25 RDB(+) 250 Ω 4-20mA
13 -
13 B 13 -
26 RDA(-)
21 + Specify in a range of
1-5 V DC, 0-2 V DC, mV/V input
Position proportional control output 27 SG
22 - or 0-10 V DC.
Note: Connecting a 250 Ω resistor to the terminals is
optional.
Relay contact output Feedback input Default: 1-5 V DC 12 + Model: X010-250-2 (resistor with M3.5 crimp-on terminal
0%
lugs)
H
48 47 13 -
(Direct)
1 41 31 21 11 NOTE
L Installation category (overvoltage category): II (IEC1010-1)
49 46
(Reverse) 2 42 32 22 12
COM 50 100%
45 3 43 33 23 13
Contact rating: 250 V AC, 3 A Resistance: 100 to 2.5 k Retransmission output 1* * PV retransmission is configured at factory
4 44 34 24 14 before shipment.
Power supply 5 45 35 25 15
14 +
4-20 mA DC,
Power supply CAUTION 6 46 36 26 16 0-20 mA DC
Before carrying out wiring, turn off the power Retransmission 15 -
L
8 to the controller and check that cables to be 7 47 37 27 17 output 2
connected are not alive with a tester or the like Default: 4-20 mA DC Load resistance: 600 Ω or less
Default: Unspecified
N because there is a possibility of electric shock. 8 48 38 28 18 retransmission type 15 V DC loop power supply* * If 15 V DC loop power supply is used,
9
16 + retransmission output 1 cannot be used.
9 49 39 29 19 0-20mADC,
10 4-20mADC
10 50 40 30 20 17 - 14 +
14.5-18.0VDC
Allowable range: 100-240 V AC (10%) (21 mA DC max.)
Default: 4-20 mA DC
(free voltage) 15 -
50/60 Hz shared
* The functions of a contact input can be varied by changing
* The functions of a contact output can be varied by changing
the setting of the contact input registration parameter.
the setting of the contact output registration parameter.
External contact inputs
External contact outputs
Switch between the ON and OFF states of the DI1 to DI4 Contact +5V Transistor contact 䊏 15 V DC Power Supply Wired to Sensor in
UP UP
PV event 1 output DO1 6
contact inputs to select from program pattern numbers 1 to 15. DI1 Two-wire System Configuration
+5V
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
DI2
PV event 2 output DO2 5 DI1 ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON DI2 18 18
Relay

+5V 12
Instrument alarm DI3
1 output
DO3 4 DI3 OFF OFF OFF ON ON ON ON OFF OFF OFF OFF ON ON ON ON
DI3 40 +5V 40 External
PV input
DI4 OFF OFF OFF OFF OFF OFF OFF ON ON ON ON ON ON ON ON resistor 100
0.4-2.0 V DC
DI4 (Note)
Common COM 7 DI4 39 +5V 39 signal
13
DO4 34 DI5 38 +5V 38
DI6
<1. Installation>
Stop of program operation when 37
Time event 2 DI6 37 +5V
DO5 33 DI6 changes from OFF to ON Two-wire
Transistor
output transmitter
IM 05E01C02-41E
DI7
Start of local-mode operation when DI7 36 36 14
Time event 3
output
COM Loop power
COM 20 20 4-20mADC supply
Time event 4 Common 14.5-
output
DO7 31
18.0 V DC
+5V 15
ON when using 16 or more of program patterns DI8
Common COM 35 DI8 28 28
Relay contact rating: 240 V AC, 1 A COM Note: Connecting a 100 resistor to the terminals is optional.
30 V DC, 1 A (resistance load) Common COM 30 30
Model: X010-100-2 (resistor with M3.5 crimp-on terminal lugs)
Transistor contact rating: 24 V DC, 50 mA

1-16
<Toc> <2. Initial Settings> 2-1
2. Initial Settings
This chapter describes examples of setting PV input types, control output types.
Carrying out settings described herein allows you to perform basic control. Refer to
examples of various settings to understand how to set parameters required. Refer to
“6.1 Parameter Map” for an easy to understand explanation of setting various
parameters. If you cannot remember how to carry out an operation during setting,
press the DISP key no more than four times. This brings you to the display (operating
display) that appears at power-on. After carrying out the settings described here,
create programs in “3. Programming.”
Setup Procedure
Power-on Denotes a step that must always be followed.
Denotes a step that should be followed as necessary.

Set PV input. (Factory-set to “Unspecified.”)
See “2.2 Setting PV Input Type (Setting First at Power-on),”
or “2.3 Changing PV Input Type.”
Position No
proportional
controller?
Yes
Calibrate valve Set the control

position. output.
See “2.4 Setting Control Output Type.”
See “2.5 Calibrating Valve Position.”
Initialize Be sure to follow this

parameters. step whenever a change of setting
is made to the PV input type.
See “2.6 Initializing Parameters.”
Set setup
parameters.
Set operating
parameters.
Set program
patterns.
See “3. Programming.”
Controller operation

2.1 Names and Functions of Front Panel Parts

1. Indicator lamp for
PV2 display
6. Process
2. Program monitor variable (PV) display
lamps 7. Setpoint
display
3. Event indicator PVE1
lamps
PVE2
10. MODE key
8. Instrument alarm
indicator lamps 11. DISP key
4. Status indicator
lamps 12. and keys
5. Light-loader
interface
9. SET/ENT key
15. RESET key
13. PT.No key
14. RUN key
Name of Part Function

Indicator lamp for Is lit when secondary PV is displayed on PV display.
1.
PV2 display Not used in single-loop control.
: Is lit (in green) when a program setpoint is increasing.
2. Program monitor lamps : Is lit (in green) when a program setpoint is constant.
: Is lit (in green) when a program setpoint is decreasing.
Show the statuses of PV events, time events and instrument alarms in orange.
PVE1 and PVE2 lamps: Come on when PV event 1 and PV event 2 turn on.
3. Event indicator lamps
TME1 to TME4 lamps: Come on when time event 1 to time event 4 turn on.
AL1 lamp: Comes on when instrument alarm 1 turns on.
Is lit (in green) to indicate the status of operation or control.
PRG:Is lit when in program mode.
RST:Is lit when in reset mode.
Status indicator
4. HLD:Is lit when in hold mode.
lamps
LOC:Is lit when in local mode.
MAN:Is lit when in manual mode.
CAS:Not used in single-loop control.
Interface for an adapter cable used when setting and storing parameters from a PC.
5. Light-loader interface
This requires an optional parameter setting tool.
Process variable (PV) Displays PV.
6.
display Displays an error code (in red) if an error occurs.
Displays the name and value of a program setpoint (SP), output (OUT), deviation trend, valve
7. Setpoint display (LCD) opening, or a parameter.
Displays an error code if an error occurs.
Instrument alarm The AL1 lamp comes on in orange if instrument alarm 1 occurs.
8.
indicator lamps
SET/ENT Used to switch or register a parameter. Pressing the key for more than 3 seconds allows you to switch
9. SET/ENT key
between the operating display and the main menu for operating parameter setting display alternately.
Presents a display for switching between the hold, advance, local, AUTO and MAN modes.
10. MODE key MODE
Used to switch between displays. Pressing this key while any operating display is shown
lets you switch to another prearranged operating display. Pressing this key while any
11. DISP key DISP display other than an operating display is shown lets you go one display back.
(One to four presses (maximum) of this key lets you return to the current operating display,
though the number of presses depends on the operating status.)
Used to change numerical values. On setting displays for various parameters, you can change target
setpoints, parameters, and output values (in manual operation). Pressing the key decreases a
12. and keys numerical value, while pressing the key causes it to increase. You can hold down a key to gradually
increase the speed of change. These keys also switch between menu displays when a main menu or
submenu of parameter setting display is shown.
Use this key when the controller is at a reset to select a program pattern number on
13. PT.No key PT.No
an operating display.
Pressing this key for more than 2 seconds while an operating display is shown starts the
14. RUN key RUN
controller.
Pressing this key for more than 2 seconds while an operating display is shown stops the
15. RESET key RESET
controller.

■ Setting of Main Parameters at the Factory before Shipment
Factory-set defaults Factory-set defaults for
Factory-set defaults
Item for standard type position proportional type
for heating/cooling type controllers
controllers controllers
Control output Time proportional PID Heating side: Time proportional PID relay output (variable)
Relay output (fixed)
relay output (variable) Cooling side: Time proportional PID relay output (variable)
Control action Reverse action (variable) Not specified
PID parameter P = 5.0%, I = 240 seconds, D = 60 seconds.
2.2 Setting PV Input Type (Setting First at Power-on)
NOTE
• The controller displays an operating display when the power is turned on. The
submenu “IN” appears at this point if the type of PV input has not been defined yet. In
this case, first press the key once to display the parameter “IN1” for the PV input
SET/ENT
type and use the key to display the input range code to use, then press the SET/ENT
key to register it. Then, set the maximum value (RH1) and minimum value (RL1) of the
PV input range (for voltage input, set the maximum value (SH1) and minimum value
(SL1) of the PV input scale). See the operating procedure below for more details.
• The controller is configured to the default of each parameter at the factory before
shipment.
First check these defaults listed in “6.2 Lists of Parameters” and change their values if
necessary.
Example of Temperature Input Example of Voltage Input

-270.0°C 1370.0°C 1V 2V 4V 5V
Instrument Instrument
input range input range
Set a range RL1 PV input range RH1

PV input range to be
controlled Set a range to
0.0°C 800.0°C be controlled
PV input scale
Minimum value of Maximum value of
PV input range (RL1) PV input range (RH1) 3
0.0m /h 50.0m /h
3
Minimum value of Maximum value of

Parameters to be set for temperature input PV input scale (SL1) PV input scale (SH1)
1. PV input type (IN1): Set according to a sensor Parameters to be set for voltage input
2. Maximum value of PV input range (RH1): Set the 1. PV input type (IN1): Set according to an input signal
maximum value of the range to be controlled. 2. Maximum value of PV input range (RH1): Set the maximum value of an input signal.
3. Minimum value of PV input range (RL1): Set the 3. Minimum value of PV input range (RL1): Set the minimum value of an input signal.
minimum value of the range to be controlled. 4. Position of PV input decimal point (SDP1): Set the position of the decimal point for PV input display.
5. Maximum value of PV input scale (SH1): Set the maximum value of the scale to be controlled.
(Set a reading for the maximum value of the input signal.)
6. Minimum value of PV input scale (SL1): Set the minimum value of the scale to be controlled.
(Set a reading for the minimum value of the input signal.)

The following operating procedure describes an example of setting a K-type thermocouple
(-200.0 to 500.0⬚C) and a measurement range of 0.0 to 200.0⬚C.
1. Display view at power-on

The PV display in the figure below shows the error code for input burnout ( ) if PV input
wiring is not yet complete. The error code disappears when you wire the PV input terminals cor-
rectly.
PV2 PV
Displays
submenu “IN”.
PVE1
PVE2
TME
1 PRG
2 RST
3 HLD
4 LOC
AL MAN
1 CAS
SET/ENT
MODE DISP
IN
PT.No RUN RESET
input set
SETUP sub menu
In steps 2 and later, illustrations of the LCD are cited to explain the procedure.
2. Press the key once to display the

SET/ENT

SET/ENT
parameter IN1 (PV input type). parameter “UNI1” (PV input unit).
MENU:UPMD/IN #1 MENU:UPMD/IN #2
input 1 type select input 1 unit select
SETUP SETUP
IN1 = OFF UNI1 = °C
SET/ENT SET/ENT
MODE DISP MODE DISP
PT.No RUN RESET PT.No RUN RESET
3. Press the or key to display the 6. Press the key once to display the
SET/ENT
required setpoint. parameter “RH1” (maximum value of PV

The figure below shows an example of input range).
setting a K-type thermocouple (-200.0°C to
MENU:UPMD/IN #3
500.0°C). See “Instrument Input Range input 1 range high
Codes.” SETUP
RH1 = 500.0
MENU:UPMD/IN #1
input 1 type select
changing! SET/ENT
MODE DISP
IN1 = typeK3
Blinks during PT.No RUN RESET
change.
SET/ENT
MODE DISP
PT.No RUN RESET
7. Press the or key to display the

required setpoint.
The figure below shows an example of
4. Press the
SET/ENT
key once to register the setting the maximum value of the PV input
setpoint. range to 200.0°C.
input 1 type select input 1 range high
SETUP changing!
IN1 = typeK3 RH1 = 200.0
Blinks during
change.
SET/ENT SET/ENT
MODE DISP MODE DISP

8. Press the
SET/ENT
key once to register the 10. Press the or key to display the
setpoint. required setpoint.
The figure below shows an example of
MENU:UPMD/IN #3
input 1 range high setting the minimum value of the PV input
SETUP range to 0.0°C.
RH1 = 200.0
MENU:UPMD/IN #4
input 1 range low
SET/ENT
MODE DISP
changing!
RL1 = 0.0
PT.No RUN RESET
Blinks during
change.
SET/ENT
MODE DISP
PT.No RUN RESET

SET/ENT
parameter “RL1” (minimum value of PV

input range).
MENU:UPMD/IN #4
11. Press the
SET/ENT
key once to register the

input 1 range low setpoint.
SETUP
RL1 = -200.0 MENU:UPMD/IN #4
input 1 range low
SETUP
RL1 = 0.0
SET/ENT
MODE DISP
PT.No RUN RESET
SET/ENT
MODE DISP
PT.No RUN RESET
If the type of input is voltage, also config-

ure the PV Input Decimal Point Position
(SDP1), Maximum Value of PV Input Scale
(SH1) and Minimum Value of PV Input Scale
(SL1) parameters that follow this step.
12. Press the key for more than 3 seconds. This returns you to the display shown at power-on
SET/ENT
(figure below).
PV2 PV
RST lamp PVE1

PVE2
ON.
TME
1 PRG
2 RST
3 HLD
4 LOC
AL MAN
1 CAS
SET/ENT
MODE DISP
SP: 0.0°C
PT.No RUN RESET
PTNO: 0 SEGNO: 0/ 0
TM=------- RCY: 0/ 0

■ Instrument Input Range Codes
Instrument Input Instrument
Input Type Measurement Accuracy
Range Code Input Range
Set the data item PV Input Type "IN1" to the OFF option to leave the PV input
Unspecified OFF (0)
type undefined.
-270.0 to 1370.0°C
typeK1 (1)
-450.0 to 2500.0⬚F
-270.0 to 1000.0°C
K typeK2 (2)
-450.0 to 2300.0⬚F ⫾0.1% of instrument range ⫾1 digit at 0°C or more
-200.0 to 500.0°C ⫾0.2% ⫾1 digit for temperatures below 0°C,
typeK3 (3)
-200.0 to 1000.0⬚F where the accuracy is: ⫾2% of instrument range ⫾1
-200.0 to 1200.0°C digit for temperatures below -200.0°C for a type-K thermo-
J typeJ (4)
-300.0 to 2300.0⬚F couple, or ⫾1% of instrument range ⫾1 digit for
-270.0 to 400.0°C temperatures below -200.0°C for a type-T thermocouple.
typeT1 (5)
-450.0 to 750.0⬚F
T
0.0 to 400.0°C
typeT2 (6)
-200.0 to 750.0⬚F
0.0 to 1800.0°C ⫾0.15% of instrument range ⫾1 digit at 400°C or more
B typeB (7)
32 to 3300⬚F ⫾5% of instrument range ⫾1 digit at less than 400°C
0.0 to 1700.0°C
S typeS (8)
32 to 3100⬚F
⫾0.15% of instrument range ⫾1 digit
0.0 to 1700.0°C
R typeR (9)
32 to 3100⬚F
Thermocouple ⫾0.1% of instrument range ⫾1 digit
-200.0 to 1300.0°C
N typeN (10) ⫾0.25% of instrument range ⫾1 digit for temperatures
-300.0 to 2400.0⬚F
below 0°C
-270.0 to 1000.0°C
E typeE (11)
-450.0 to 1800.0⬚F
-200.0 to 900.0°C ⫾0.1% of instrument range ⫾1 digit at 0°C or more
L(DIN) typeL (12)
-300.0 to 1600.0⬚F ⫾0.2% ⫾1 digit for temperatures below 0°C, where the
-200.0 to 400.0°C accuracy is:⫾1.5% of instrument range ⫾1 digit for
typeU1 (13)
-300.0 to 750.0⬚F temperatures below -200.0°C for a type-E thermocouple.
U(DIN)
0.0 to 400.0°C
typeU2 (14)
-200.0 to 1000.0⬚F
0.0 to 2300.0°C
W typeW (15) ⫾0.2% of instrument range ⫾1 digit
32 to 4200⬚F
0.0 to 1390.0°C
Platinel 2 Plati2 (16) ⫾0.1% of instrument range ⫾1 digit
32.0 to 2500.0⬚F
0.0 to 1900.0°C ⫾0.5% of instrument range ⫾1 digit at 800°C or more
PR20-40 PR2040 (17)
32 to 3400⬚F No accuracy is guaranteed at less than 800°C
W97Re3- 0.0 to 2000.0°C
W97Re3 (18) ⫾0.2% of instrument range ⫾1 digit
W75Re25 32 to 3600⬚F
-200.0 to 500.0°C
JPt1 (30) ⫾0.1% of instrument range ⫾1 digit (Note 1) (Note 2)
-300.0 to 1000.0⬚F
JPt100
-150.00 to 150.00°C
JPt2 (31) ⫾0.2% of instrument range ⫾1 digit (Note 1)
-200.0 to 300.0⬚F
-200.0 to 850.0°C
RTD Pt1 (35)
-300.0 to 1560.0⬚F
⫾0.1% of instrument range ⫾1 digit (Note 1) (Note 2)
-200.0 to 500.0°C
Pt100 Pt2 (36)
-300.0 to 1000.0⬚F
-150.00 to 150.00°C
Pt3 (37) ⫾0.2% of instrument range ⫾1 digit (Note 1)
-200.0 to 300.0⬚F
Standard 0.4 to 2 V 0.4 to 2 V (40) 0.400 to 2.000 V
signal 1 to 5 V 1 to 5 V (41) 1.000 to 5.000 V
⫾0.1% of instrument range ⫾1 digit
0 to 2 V 0 to 2 V (50) 0.000 to 2.000 V
Display range is scalable in a range of -19999 to 30000.
0 to 10 V 0 to 10 V (51) 0.00 to 10.00 V
DC voltage Display span is 30000 or less.
-10 to 20 mV mv 1 (55) -10.00 to 20.00 mV
0 to 100 mV mv 2 (56) 0.0 to 100.0 mV
Numbers in ( ) are the setting value that apply when the

communication is used.
* Performance in the standard operating conditions (at 23⫾2⬚C, 55⫾10%RH, and 50/60 Hz power frequency)
Note 1: The accuracy is ⫾0.3⬚C of instrument range ⫾1 digit for a temperature range from 0⬚C to 100⬚C.
Note 2: The accuracy is ⫾0.5⬚C of instrument range ⫾1 digit for a temperature range from -100⬚C to 200⬚C.
* To receive a 4-20 mA DC signal, select a standard signal of 1 to 5 V DC and connect it to a 250 ⍀ resistor. This resistor
is optional.
Model: X010-250-2 (resistor with M3.5 crimp-on terminal lugs)

NOTE
The controller may automatically initialize the registered operating parameter setpoints if
any change is made to the data item PV Input Type (IN1), Maximum Value of PV Input
Range (RH1), Minimum Value of PV Input Range (RL1), PV Input Decimal Point Position
(SDP1), Maximum Value of PV Input Scale (SH1) or Minimum Value of PV Input Scale
(SL1). After a change has been made to any of these data items, be sure to verify the
registered operating parameter setpoints to ensure that they are correct. If any data item
has been changed to its default, set it to a required value.
How to return to a menu

Press the DISP keys once during parameter setting. This lets you return to the param-
eter menu.

2.3 Changing PV Input Type

The following operating procedure describes an example of changing the setting of K-type
thermocouple (-200.0 to 500.0⬚C) to RTD Pt100 (-200.0 to 500.0⬚C) and a measurement
range of 0.0 to 200.0⬚C.
PV input terminal
Thermocouple/mV/V input.............................. 12 - 13
RTD input .................................................. 11 - 12 - 13
1. Bring the operating display into view (display appears at power-on).

PV2 PV
RST lamp PVE1

PVE2
ON.
TME
1 PRG
2 RST
3 HLD
4 LOC
AL MAN
1 CAS
SET/ENT
MODE DISP
SP: 0.0°C
PT.No RUN RESET
PTNO: 0 SEGNO: 0/ 0
TM=------- RCY: 0/ 0
2. Press the key for more than 3 seconds

SET/ENT
5. Press the key once to display the main

to call up the main menu “PROG”. menu “UPMD”.
PROG UPMD
programming UP550 configuration
main menu SETUP main menu
SET/ENT SET/ENT
MODE DISP MODE DISP
3. Press the key once to display the main 6. Press the key once to display the
SET/ENT
menu “STUP”. submenu “MD”.
STUP MD
password input UP mode set
main menu SETUP sub menu
SET/ENT SET/ENT
MODE DISP MODE DISP

SET/ENT

menu “PARA”. submenu “IN”.
PARA IN
setup parameter input set
SETUP main menu SETUP sub menu
SET/ENT SET/ENT
MODE DISP MODE DISP


SET/ENT

SET/ENT
parameter “IN1” (PV input type). parameter “RH1” (maximum value of PV

input range).
MENU:UPMD/IN #1
input 1 type select
MENU:UPMD/IN #3
SETUP
input 1 range high
IN1 = typeK3
SETUP
RH1 = 500.0
SET/ENT
MODE DISP
PT.No RUN RESET SET/ENT

MODE DISP
PT.No RUN RESET

required setpoint. The figure below shows 13. Press the or key to display the
an example of setting the PV input type to a required setpoint. The figure below shows
Pt100 resistance temperature detector an example of setting the maximum value
(-200.0°C to 500.0°C). of the PV input range to 200.0°C.
changing! changing!
IN1 = Pt2 RH1 = 200.0
Blinks during Blinks during
change. change.
SET/ENT SET/ENT
MODE DISP MODE DISP
10. Press the

SET/ENT
key once to register the 14. Press the

SET/ENT

setpoint. setpoint.
SETUP SETUP
IN1 = Pt2 RH1 = 200.0
SET/ENT SET/ENT
MODE DISP MODE DISP

SET/ENT

SET/ENT
parameter “UNI1”. parameter “RL1” (minimum value of PV

input range).
MENU:UPMD/IN #2
input 1 unit select
MENU:UPMD/IN #4
SETUP
input 1 range low
UNI1 = °C
SETUP
RL1 = -200.0
SET/ENT
MODE DISP

MODE DISP
PT.No RUN RESET

16. Press the or key to display the 17. Press the

SET/ENT

required setpoint. The figure below shows setpoint.
an example of setting the minimum value
MENU:UPMD/IN #4
of the PV input range to 0.0°C. input 1 range low
SETUP
MENU:UPMD/IN #4 RL1 = 0.0
input 1 range low
changing!
RL1 = 0.0
Blinks during SET/ENT
MODE DISP
change. PT.No RUN RESET
SET/ENT
MODE DISP
PT.No RUN RESET
If the type of Input is voltage, also config-

ure the PV Input Decimal Point Position
(SDP1), Maximum Value of PV Input Scale
(SH1), and Minimum Value of PV Input
Scale (SL1) parameters that are displayed
after this.
SET/ENT
(figure below).
PV2 PV
RST lamp PVE1

PVE2
ON.
TME
1 PRG
2 RST
3 HLD
4 LOC
AL MAN
1 CAS
SET/ENT
MODE DISP
SP: 0.0°C
PT.No RUN RESET
PTNO: 0 SEGNO: 0/ 0
TM=------- RCY: 0/ 0
2.4 Setting Control Output Type (except for a Position

Proportional Controller)
The following operating procedure describes an example of changing time proportional PID
relay output (0: factory-set default) to current output (2).
Control output terminal Values in parentheses are setpoints

Time proportional PID relay (0)/on-off(3) output........................... 1 - 2 - 3
Current (2)/time proportional PID voltage pulse (1) output...................... 16 - 17
For details on the output terminals for heating/cooling control, see
“1.5 Terminal Wiring Diagrams.”

PV2 PV
RST lamp PVE1

PVE2
ON.
TME
1 PRG
2 RST
3 HLD
4 LOC
AL MAN
1 CAS
SET/ENT
MODE DISP
SP: 0.0°C
PT.No RUN RESET
PTNO: 0 SEGNO: 0/ 0
TM=------- RCY: 0/ 0


SET/ENT
7. Press the key twice to display the

to call up the main menu “PROG”. submenu “OUT”.
PROG OUT
programming output set
SET/ENT SET/ENT
MODE DISP MODE DISP
SET/ENT
menu “STUP”. parameter “OT1” (control output type).

MENU:UPMD/OUT #1
STUP output 1 select
password input SETUP
main menu OT1 = 0
SET/ENT SET/ENT
MODE DISP MODE DISP

SET/ENT

menu “PARA”. required setpoint. The figure below shows
an example of setting to current output (4
PARA to 20 mA DC).
setup parameter
SETUP main menu MENU:UPMD/OUT #1
output 1 select
changing!
OT1 = 2
SET/ENT
MODE DISP Blinks during
PT.No RUN RESET
change.
SET/ENT
MODE DISP
PT.No RUN RESET

menu “UPMD”.
10. Press the
SET/ENT

UPMD setpoint.
UP550 configuration
SETUP main menu MENU:UPMD/OUT #1
output 1 select
SETUP
OT1 = 2
SET/ENT
MODE DISP
PT.No RUN RESET
SET/ENT
MODE DISP
PT.No RUN RESET

SET/ENT
submenu “MD”.
MD
UP mode set
SETUP sub menu
SET/ENT
MODE DISP
PT.No RUN RESET

SET/ENT
(figure below).
PV2 PV
RST lamp PVE1

PVE2
ON.
TME
1 PRG
2 RST
3 HLD
4 LOC
AL MAN
1 CAS
SET/ENT
MODE DISP
SP: 0.0°C
PT.No RUN RESET
PTNO: 0 SEGNO: 0/ 0
TM=------- RCY: 0/ 0
● List of Control Output Types
Parameter Name of Parameter Setpoint Control Output Types

Symbol
0 Time proportional PID relay contact output (terminals 1 - 2 - 3 )

1 Time proportional PID voltage pulse output (terminals 16 - 17 )
2 Current output (terminals 16 - 17 )
3 On/off control relay contact output (terminals 1 - 2 - 3 )
The following 4 to 12 are displayed only for heating/cooling type controllers.

4 Heating-side relay output (terminals 1 - 2 - 3 ), cooling-side relay output (terminals 48 - 49 - 50 )
OT1 Control output type 5

6
Heating-side pulse output (terminals 16 - 17 ), cooling-side relay output (terminals 48 - 49 - 50 )
Heating-side current output (terminals 16 - 17 ), cooling-side relay output (terminals 48 - 49 - 50 )
7 Heating-side relay output (terminals 1 - 2 - 3 ), cooling-side pulse output (terminals 46 - 47 )
8 Heating-side pulse output (terminals 16 - 17 ), cooling-side pulse output (terminals 46 - 47 )
9 Heating-side current output (terminals 16 - 17 ), cooling-side pulse output (terminals 46 - 47 )
10 Heating-side relay output (terminals 1 - 2 - 3 ), cooling-side current output (terminals 46 - 47 )
11 Heating-side pulse output (terminals 16 - 17 ), cooling-side current output (terminals 46 - 47 )
12 Heating-side current output (terminals 16 - 17 ), cooling-side current output (terminals 46 - 47 )

2.5 Calibrating Valve Position (for a Position Proportional

Controller Only)
The following operation describes a procedure of inputting a feedback signal from a control
valve to calibrate the full closed and full open positions of the valve automatically. To cali-
brate the valve position, you need to carry out wire connections and bring the controller into
manual mode. For connections, see “1.5 Terminal Wiring Diagrams” and for entering the
manual mode, see “4.6 Switching between AUTO and MAN.”
If the controller is in RESET mode, you need to bring the controller into program operation
(RUN) or local operation (LOCAL). For entering the program operation, see “4.5 Switching
between RUN and RESET Modes” and entering the local operation, see “4.11 Switching to
Local-mode (LOCAL) Operation.”

PV2 PV
PRG lamp or PVE1
LOC lamp ON. PVE2

TME
1 PRG
2 RST
3 HLD
4 LOC
AL MAN
1 CAS
MAN lamp SET/ENT

MODE DISP
SP:
L. 0.0°C
ON. PT.No RUN RESET
PTNO: 0 SEGNO: 0/ 0
TM=------- RCY: 0/ 0

SET/ENT

PROG UPMD
SET/ENT SET/ENT
MODE DISP MODE DISP
SET/ENT
STUP MD
SET/ENT SET/ENT
MODE DISP MODE DISP

SET/ENT
7. Press the key three times to display

menu “PARA”. the submenu “VALV”.
PARA VALV
setup parameter valve control
SET/ENT SET/ENT
MODE DISP MODE DISP


SET/ENT
11. Calibration has ended successfully when

parameter “V.AT”. the indication changes from “ON” to
“OFF”.
MENU:UPMD/VALV #1
valve automatic adjust.
MENU:UPMD/VALV #1
SETUP
V.AT = OFF valve automatic adjust.
SETUP
V.AT = OFF
SET/ENT
MODE DISP
PT.No RUN RESET

Go to step 13.
12. Calibration has ended unsuccessfully if the

9. Press the key to display “ON”. indication changes from “ON” to “ERR”.
Check the feedback input wiring and carry
MENU:UPMD/VALV #1
valve automatic adjust. out automatic calibration again.
changing!
V.AT = ON MENU:UPMD/VALV #1
Blinks during valve automatic adjust.
change. SETUP
V.AT = ERR
SET/ENT
MODE DISP
PT.No RUN RESET
10. Press the key once. The controller

SET/ENT
automatically calibrates the valve position

(fully open or closed).
MENU:UPMD/VALV #1
valve automatic adjust.
SETUP
V.AT = ON
SET/ENT
MODE DISP
PT.No RUN RESET
SET/ENT
(figure below).
PV2 PV
PRG lamp or PVE1
LOC lamp ON. PVE2

TME
1 PRG
2 RST
3 HLD
4 LOC
AL MAN
1 CAS
SET/ENT
MODE DISP
SP:
L. 0.0°C
PT.No RUN RESET
PTNO: 0 SEGNO: 0/ 0
TM=------- RCY: 0/ 0

2.6 Initializing Parameters

Be sure to follow the steps below after a change of setting has been made to the data item
PV Input Type, PV Input Range or PV Input Scale.

PV2 PV
RST lamp PVE1

PVE2
ON.
TME
1 PRG
2 RST
3 HLD
4 LOC
AL MAN
1 CAS
SET/ENT
MODE DISP
SP: 0.0°C
PT.No RUN RESET
PTNO: 0 SEGNO: 0/ 0
TM=------- RCY: 0/ 0

SET/ENT

PROG UPMD
SET/ENT SET/ENT
MODE DISP MODE DISP
SET/ENT
STUP MD
SET/ENT SET/ENT
MODE DISP MODE DISP

SET/ENT
7. Press the key twice to display the

menu “PARA”. submenu “INIT”.
PARA INIT
setup parameter parameter initialize
SET/ENT SET/ENT
MODE DISP MODE DISP


SET/ENT
10. Press the key once. The display mo-

SET/ENT
parameter “INI”. mentarily becomes blank (which is normal),

indicating the parameters have been initial-
MENU:UPMD/INIT #1
parameter initialize ized.
SETUP
INI = OFF MENU:UPMD/INIT #1
parameter initialize
SETUP
INI = ON
SET/ENT
MODE DISP
PT.No RUN RESET
SET/ENT
MODE DISP
PT.No RUN RESET
9. Press the key to display “ON”.

MENU:UPMD/INIT #1
parameter initialize
changing!
INI = ON
Blinks during
change.
SET/ENT
MODE DISP
PT.No RUN RESET
SET/ENT
(figure below).
PV2 PV
RST lamp PVE1

PVE2
ON.
TME
1 PRG
2 RST
3 HLD
4 LOC
AL MAN
1 CAS
SET/ENT
MODE DISP
SP: 0.0°C
PT.No RUN RESET
PTNO: 0 SEGNO: 0/ 0
TM=------- RCY: 0/ 0

<Toc> <3. Programming> 3-1
3. Programming
This chapter explains how to create programs by citing specific examples. Create
user programs by referring to the given programming examples. Use the parameter
map included in “3.5 Program Parameter Map,” in order to further familiarize your-
self with the required operations.
Be sure to carry out the settings instructed in “2. Initial Settings” before beginning
any of the tasks discussed in this chapter.
3.1 Overview of Program Patterns

■ Programming Overview
The programming example given here demonstrates how to do the tasks outlined below.
1. Program the controller to start program operation at 25⬚C and raise the temperature
up to 80⬚C in 20 minutes.
2. When the temperature reaches 80⬚C, keep it at this level for 80 minutes.
3. Finally, lower the temperature to 0⬚C in 10 minutes.
Event output
• Set a deviation of 5⬚C on both the positive and negative sides of a program setpoint to
allow the controller to output an event signal if the temperature goes beyond the
deviation range.
• Let the controller output an event signal when the temperature stabilizes to 80⬚C.
Example of Creating Program Pattern 1

Target setpoint
Temperature (TSP1) to be reached
by segment 2
2
80°C
Target setpoint
Target setpoint (TSP1) to be reached
(TSP1) to be reached by segment 3
1 by segment 1
Starting target
setpoint (SSP1)
25°C
0°C
Segment time for segment 1 Segment time for segment 2 Segment time for segment 3 Time
20 min. 80 min. 10 min.
Start of program operation
PV event 1 Outputs an alarm if the temperature goes beyond the range “program setpoint ⫾5°C.”
ON OFF
Time event 1
The output turns on after 20 minutes have elapsed since the start of program operation.
Then, it turns off after 100 minutes have elapsed from the start of program operation.

3.2 Example of Program Pattern Setup Charts

Complete the following setup chart before setting programs in the controller. Filling in the
chart makes it easier for you to input program data into the controller. See “3.7 Program
Pattern Setup Charts.”
In the following chart, fill in the fields with bold-face borders.
1. Maximum value of PV input range: Setpoint of the “Maximum Value of PV Input Range
(RH1)” setup parameter
2. Minimum value of PV input range: Setpoint of the “Minimum Value of PV Input Range
(RL1)” setup parameter
3. PV input unit: Setpoint of the “PV Input Unit (UNI1)” setup parameter
4. Program time unit: Setpoint of the “Program Time Unit (TMU)” setup parameter
5. Segment setting method: Setpoint of the “Segment Setting Method (SEG.T)” setup
parameter
6. Starting target setpoint: Setpoint of the “Starting Target Setpoint (SSP1)” program
parameter
7. Start code: Setpoint of the “Start Code (STC)” program parameter
8. Final target setpoint, Segment time, Events (PV event and Time event) and Junction
code: Setpoint of each program parameter
9. Draw the program pattern.
Starting target setpoint 1 (SSP1) 6 25°C

Define this parameter
Starting target setpoint 2 (SSP2)
when using the
Start code (STC) 7 0 controller as a
1st group of wait zones (1.WZ1) program pattern
generator. See User’s
1st group of wait times (1.WTM) Manual (Reference)
2nd group of wait zones (2.WZ1) (CD-ROM version) for
more information.
2nd group of wait times (2.WTM)
3rd group of wait zones (3.WZ1)
3rd group of wait times (3.WTM)
See User’s
4th group of wait zones (4.WZ1)
Manual (Reference)
4th group of wait times (4.WTM) (CD-ROM version)
for more information.
5th group of wait times (5.WTM)
Program time unit (TMU) 4 Hour, minute Number of repetitions (RCY)
Segment setting method (SEG.T) 5 Time setting Start-of-repetition segment number (RST)
End-of-repetition segment number (REN)

Unit 3 °C 9
Maximum value of PV input range (RH1) 1 100

100%
80°C
Define when using the controller

as a program pattern generator.
See User’s Manual (Reference)
(CD-ROM version) for more 25°C
information.
Minimum value of PV input range (RL1) 2 0

0%
Segment No. 1 2 3 4 5 6 7 8 9 10 11 12 1
Final target setpoint 1 (TSP1) 80°C 80°C 0°C
Final target setpoint 2 (TSP2)
Segment time (TIME/TM.RT) 20 min 80 min 10 min
PID number (PID) (Note)
Event number (EV1) 21 1
PV event type (TY1)/on time of time event (ON1) 7 0 min
PV event setpoint (PE1)/off time of time event (OFF1) 5°C 80 min
Event number (EV2)
PV event type (TY2)/on time of time event (ON2)
PV event setpoint (PE2)/off time of time event (OFF2)
Event number (EV3)
Event number (EV4)
Not used in this example.
8 PV event type (TY4)/on time of time event (ON4) Not used in this example.
Event number (EV5)
Event number (EV6)
Event number (EV7)
Event number (EV8)
Junction code (JC) 0 0 0
Note: This parameter is shown for segment PID parameter when the setup parameter “ZON” is set to 0.

3.3 Creating Program Patterns

The following operating procedure describes an example of creating the program dis-
cussed in “3.1 Overview of Program Patterns.”
NOTE
Before creating the program, reverify the Maximum Value of PV Input Range (RH1), Mini-
mum Value of PV Input Range (RL1), Program Time Unit (TMU), and Segment Setting
Method (SEG.T) parameters.
If the setting of the setup parameter “SEG.T” is changed, the program patterns created and
stored so far will be all cleared (initialized)!! Be careful.
The programming example given in this section includes the following steps.
• Step 5 selects the program pattern number (PTN).
• Steps 7 to 9 configure the parameter Starting Target Setpoint (SSP1) (so that the
program starts from 25°C).
• Steps 11 to 13 configure the Final Target Setpoint (TSP1) parameter for segment 1.
• Steps 14 to 16 configure the Segment Time (TIME) parameter for segment 1.
• Steps 17 to 25 configure the PV Event parameters (EV1, TY1 and PE1).
• Step 28 configures the Final Target Setpoint (TSP1) parameter for segment 2 (not
changed in this example).
• Steps 32 to 40 configure the Time Event parameters (EV1, ON1 and OFF1).
• Steps 43 to 45 configure the Final Target Setpoint (TSP1) parameter for segment 3.
1. Bring the operating display into view (appears at power-on).
Displays a
PV2 PV process variable
(PV) value.
RST lamp PVE1
PVE2
ON.
TME
1 PRG
2 RST
3 HLD
4 LOC
AL MAN
1 CAS
SET/ENT
MODE DISP
SP: 0.0°C
PT.No RUN RESET
PTNO: 0 SEGNO: 0/ 0
TM=------- RCY: 0/ 0
For steps 2 and later, illustrations of the LCD are cited to explain the procedure.

SET/ENT

SET/ENT
to call up the main menu “PROG”. submenu “LOC”.
PROG LOC
programming local mode set
main menu sub menu
SET/ENT SET/ENT
MODE DISP MODE DISP

4. Press the key once to display the 8. Press the or key to display the
submenu “PRG”. required setpoint.
The figure below shows an example of the
PRG parameter set to “25.0⬚C”.
programming
main menu MENU:PROG/PRG #3
start set point 1
changing!
SSP1 = 25.0°C
SET/ENT
MODE DISP
PT.No RUN RESET
SET/ENT
MODE DISP
PT.No RUN RESET

SET/ENT
Pattern Number parameter “PTN”. At this

point, the PV display shows “01.00” (the 9. Press the
SET/ENT

first two digits denote the pattern number setpoint.
and the last two digits the segment num-
MENU:PROG/PRG #3
ber). start set point 1
SSP1 = 25.0°C
PV Display
SET/ENT
MODE DISP
MENU:PROG/PRG #1
PTno.input PT.No RUN RESET
PTN = 1
SET/ENT
MODE DISP 10. Press the key once to display the Start
SET/ENT
PT.No RUN RESET Code parameter “STC”.

MENU:PROG/PRG #5
start code select

SET/ENT
STC = 0
Segment Number parameter “SEG”.

SET/ENT
MODE DISP
MENU:PROG/PRG #2
SEGno. input PT.No RUN RESET
SEG = 0
SET/ENT
MODE DISP
SET/ENT
PT.No RUN RESET Target Setpoint parameter “TSP1” for

segment 1. At this point, the PV display
shows “01.01” (the first two digits denote
the pattern number and the last two digits
SET/ENT
the segment number).

Starting Target Setpoint parameter “SSP1”.
MENU:PROG/PRG #3 PV Display
start set point 1
SSP1 = 0.0°C MENU:PROG/PRG #24

target set point 1
TSP1 = 25.0°C
SET/ENT
MODE DISP
PT.No RUN RESET
SET/ENT
MODE DISP
PT.No RUN RESET

SET/ENT
required setpoint. Event Number parameter “EV1”.

MENU:PROG/PRG #29
parameter set to “80.0⬚C”. event 1 no. select
MENU:PROG/PRG #24 EV1 = 0

target set point 1
changing!
TSP1 = 80.0°C
SET/ENT
MODE DISP
PT.No RUN RESET
SET/ENT
MODE DISP
PT.No RUN RESET

required setpoint.
13. Press the
SET/ENT
key once to register the The figure below shows an example of the
setpoint. parameter set to “PV event 1” (setpoint 21).
MENU:PROG/PRG #24 MENU:PROG/PRG #29
target set point 1 event 1 no. select
changing!
TSP1 = 80.0°C EV1 = 21
SET/ENT SET/ENT
MODE DISP MODE DISP

SET/ENT
19. Press the
SET/ENT

Segment Time parameter “TIME” for setpoint.
segment 1.
MENU:PROG/PRG #29
event 1 no. select
MENU:PROG/PRG #26
segment time EV1 = 21
TIME = -
SET/ENT
MODE DISP
SET/ENT
PT.No RUN RESET
MODE DISP
PT.No RUN RESET
20. Press the key once to display the PV

SET/ENT
15. Press the or key to display the Event Type parameter “TY1”.
required setpoint.
MENU:PROG/PRG #30
The figure below shows an example of the PV event 1 type
parameter set to “20 min. (0h20)”. TY1 = OFF
MENU:PROG/PRG #26
segment time
changing! SET/ENT
MODE DISP
TIME = 0h20 PT.No RUN RESET
SET/ENT
MODE DISP
PT.No RUN RESET
16. Press the

SET/ENT

setpoint.
MENU:PROG/PRG #26
segment time
TIME = 0h20
SET/ENT
MODE DISP
PT.No RUN RESET

SET/ENT
required setpoint. Event Number parameter “EV2”.

MENU:PROG/PRG #32
parameter set to “Deviation high and low event 2 no. select
limits Alarm” (setpoint 7).
EV2 = 0
MENU:PROG/PRG #30
PV event 1 type
changing! SET/ENT
MODE DISP
TY1 = 7
PT.No RUN RESET
SET/ENT
MODE DISP
PT.No RUN RESET

SET/ENT
Junction Code parameter “JC” for

segment 1.
22. Press the
SET/ENT
key once to register the The setpoint of this parameter is not

setpoint. changed in this example.
MENU:PROG/PRG #30 MENU:PROG/PRG #53
PV event 1 type junction code select
TY1 = 7 JC = 0
SET/ENT SET/ENT
MODE DISP MODE DISP
23. Press the key once to display the PV

SET/ENT

SET/ENT
Event Setpoint parameter “PE1”. Target Setpoint parameter “TSP1” for

segment 2.
MENU:PROG/PRG #31
PV event 1 set point The setpoint of this parameter is not
changed in this example.
PE1 = 0.0°C
At this point, the PV display shows “01.02”
(the first two digits denote the pattern
SET/ENT
MODE DISP number and the last two digits the segment
PT.No RUN RESET
number).
PV Display

MENU:PROG/PRG #24
required setpoint. target set point 1
TSP1 = 80.0°C
parameter set to “5.0⬚C”.
MENU:PROG/PRG #31 SET/ENT
MODE DISP
PV event 1 set point
changing! PT.No RUN RESET
PE1 = 5.0°C
29.
SET/ENT
MODE DISP
Press the key once to display the
SET/ENT
PT.No RUN RESET
Segment Time parameter “TIME” for

segment 2.
25. Press the

SET/ENT
key once to register the MENU:PROG/PRG

segment time
#26
setpoint.
TIME = -
MENU:PROG/PRG #31
PV event 1 set point
SET/ENT
MODE DISP
PE1 = 5.0°C PT.No RUN RESET
SET/ENT
MODE DISP
PT.No RUN RESET


SET/ENT

required setpoint. setpoint.
MENU:PROG/PRG #29
parameter set to “1 hr. and 20 min. event 1 no. select
(setpoint 1h20)”.
EV1 = 1
MENU:PROG/PRG #26
segment time
changing! SET/ENT
MODE DISP
TIME = 1h20
PT.No RUN RESET
SET/ENT
MODE DISP
PT.No RUN RESET
35. Press the key once to display the On

SET/ENT
Time of Time Event parameter “ON1”.
31. Press the

SET/ENT
key once to register the MENU:PROG/PRG

time event 1 ON time
#30
setpoint.
ON1 = OFF
MENU:PROG/PRG #26
segment time
SET/ENT
MODE DISP
TIME = 1h20
PT.No RUN RESET
SET/ENT
MODE DISP
PT.No RUN RESET

required setpoint.
SET/ENT
parameter set to “0 min. (setpoint 0h00)”.

Event Number parameter “EV1”.
MENU:PROG/PRG #30
MENU:PROG/PRG #29 time event 1 ON time
event 1 no. select changing!
ON1 = 0h00
EV1 = 0
SET/ENT
MODE DISP
SET/ENT PT.No RUN RESET

MODE DISP
PT.No RUN RESET
37. Press the

SET/ENT

33. Press the or key to display the setpoint.
required setpoint.
MENU:PROG/PRG #30
The figure below shows an example of the time event 1 ON time
parameter set to “time event 1 (setpoint
ON1 = 0h00
1)”.
MENU:PROG/PRG #29
SET/ENT
event 1 no. select MODE DISP
changing! PT.No RUN RESET
EV1 = 1
SET/ENT
MODE DISP
PT.No RUN RESET

38. Press the key once to display the Off

SET/ENT

SET/ENT
Time of Time Event parameter “OFF1”. Target Setpoint parameter for segment 3.
MENU:PROG/PRG #31
time event 1 OFF time (the first two digits denote the pattern
number and the last two digits the segment
OFF1 = OFF
number).
SET/ENT
MODE DISP PV Display
PT.No RUN RESET
MENU:PROG/PRG #24
target set point 1
39. Press the or key to display the TSP1 = 80.0°C
required setpoint.
The figure below shows an example of the SET/ENT
MODE DISP
parameter set to “1 hr. and 20 min. PT.No RUN RESET
(setpoint 1h20)”.
MENU:PROG/PRG #31
time event 1 OFF time
changing! 44. Press the or key to display the
OFF1 = 1h20 required setpoint.
SET/ENT
MODE DISP
parameter set to “0.0⬚C”.
PT.No RUN RESET
MENU:PROG/PRG #24
target set point 1
changing!
TSP1 = 0.0°C
40. Press the

SET/ENT

setpoint. SET/ENT
MODE DISP
PT.No RUN RESET
MENU:PROG/PRG #31
time event 1 OFF time
OFF1 = 1h20
45. Press the

SET/ENT

SET/ENT
MODE DISP
setpoint.
PT.No RUN RESET
MENU:PROG/PRG #24
target set point 1
TSP1 = 0.0°C

SET/ENT
Event Number parameter “EV2”. SET/ENT

MODE DISP
PT.No RUN RESET
MENU:PROG/PRG #32
event 2 no. select
EV2 = 0

SET/ENT
SET/ENT
MODE DISP
Segment Time parameter “TIME” for
PT.No RUN RESET segment 3.
MENU:PROG/PRG #26
segment time

SET/ENT
TIME = -
Junction Code parameter “JC” for segment

2. SET/ENT
MODE DISP
The setpoint of this parameter is not PT.No RUN RESET
changed in this example.

MENU:PROG/PRG #53
junction code select
JC = 0
SET/ENT
MODE DISP
PT.No RUN RESET


SET/ENT

required setpoint. setpoint.
MENU:PROG/PRG #26
parameter set to “10 min. (setpoint 0h10)”. segment time
MENU:PROG/PRG #26 TIME = 0h10

segment time
changing!
TIME = 0h10
SET/ENT
MODE DISP
PT.No RUN RESET
SET/ENT
MODE DISP
PT.No RUN RESET
49. Programming is now complete. Press the key for more than 3 seconds. This returns you to
SET/ENT
the display shown at power-on (figure below).

PV2 PV
RST lamp PVE1

PVE2
ON. TME
1
2
PRG
RST
3 HLD
4 LOC
AL MAN
1 CAS
SET/ENT
MODE DISP
SP: 0.0°C
PT.No RUN RESET
PTNO: 0 SEGNO: 0/ 0
TM=------- RCY: 0/ 0

3.4 Changing Program Patterns

The following operating procedure describes an example of changing the program pattern
created in “3.3 Creating Program Patterns” to the program pattern shown in the figure
below.
Example of Changing Program Pattern 1
The Target
Temperature Setpoint (TSP1) parameter for
90°C segment 2 is changed from
80.0°C to 90.0°C.
80°C
Current
Starting target
PV
setpoint (SSP1)
25°C
0°C
20 min. 80 min. 10 min.

Time
■ Details of the Change

Before change: Program operation begins with the starting target
setpoint (SSP1). Change the setpoint of the
After change: Program operation begins with the current PV value. Start Code (STC) program
The time setpoints of segment 1 precede others. parameter to “2”.
Before change: The Target Setpoint (TSP1) program parameter for Change the setpoint of the
segment 2 was set to “80.0°C”. Target Setpoint (TSP1)
After change: The Target Setpoint (TSP1) program parameter for program parameter for
segment 2 is set to “90.0°C”. segment 2 to “90.0”.

Displays a
PV2 PV process variable
(PV) value.
RST lamp PVE1
PVE2
ON. TME
1
2
PRG
RST
3 HLD
4 LOC
AL MAN
1 CAS
SET/ENT
MODE DISP
SP: 0.0°C
PT.No RUN RESET
PTNO: 0 SEGNO: 0/ 0
TM=------- RCY: 0/ 0
For steps 2 and later, illustrations of the LCD are cited to explain the procedure.

SET/ENT

SET/ENT
to call up the main menu “PROG”. Segment Number parameter “SEG”.

MENU:PROG/PRG #2
PROG SEGno. input
programming
main menu SEG = 0
SET/ENT SET/ENT
MODE DISP MODE DISP

SET/ENT
7. Press the key twice to display the Start

SET/ENT
submenu “LOC”. Code parameter “STC”.

MENU:PROG/PRG #5
LOC start code select
local mode set
sub menu STC = 0
SET/ENT SET/ENT
MODE DISP MODE DISP
4. Press the key once to display the 8. Press the or key to display the
submenu “PRG”. required setpoint.
PRG parameter set to “time-prioritized PV start
programming (setpoint 2)”.
main menu
MENU:PROG/PRG #5
start code select
SET/ENT
MODE DISP
changing!
STC = 2
PT.No RUN RESET
SET/ENT
MODE DISP
PT.No RUN RESET

SET/ENT
Pattern Number parameter “PTN”.

MENU:PROG/PRG #1
PTno. input
PTN = 1
SET/ENT
MODE DISP
PT.No RUN RESET

9. Press the
SET/ENT
key once to register the 12. Press the or key to display the
setpoint. required setpoint.
MENU:PROG/PRG #5
start code select parameter set to “90.0°C”.
STC = 2 MENU:PROG/PRG #24
target set point 1
changing!
TSP1 = 90.0°C
SET/ENT
MODE DISP
PT.No RUN RESET
SET/ENT
MODE DISP
PT.No RUN RESET

SET/ENT
Target Setpoint parameter “TSP1” for

segment 1. 13. Press the
SET/ENT

setpoint.
MENU:PROG/PRG #24
target set point 1
MENU:PROG/PRG #24
target set point 1
TSP1 = 80.0°C
TSP1 = 90.0°C
SET/ENT
MODE DISP

MODE DISP
PT.No RUN RESET
11. Press the key seven times to display

SET/ENT
the Target Setpoint parameter “TSP1” for

segment 2.
(the first two digits denote the pattern
number and the last two digits the segment
number).
PV Display
MENU:PROG/PRG #24
target set point 1
TSP1 = 80.0°C
SET/ENT
MODE DISP
PT.No RUN RESET
14. Changing the program is now complete. Press the

SET/ENT
key for more than 3 seconds. This returns

you to the display shown at power-on (figure below).
PV2 PV
RST lamp PVE1

PVE2
ON.
TME
1 PRG
2 RST
3 HLD
4 LOC
AL MAN
1 CAS
SET/ENT
MODE DISP
SP: 0.0°C
PT.No RUN RESET
PTNO: 0 SEGNO: 0/ 0
TM=------- RCY: 0/ 0

3.5 Program Parameter Map

Operating display
SET/ENT
key
Press this key for more than 3 seconds.
Press
the key
SET/ENT
PROG for more than

programming
main menu 3 seconds to switch
to an operating
display.
SET/ENT
key DISP key Program Parameter Setting Display
key or key
key A
or
LOC key
PRG key or key
local mode set programming
sub menu sub menu
SET/ENT SET/ENT
key DISP key key DISP key
Program pattern 1
Setpoint for MENU:PROG/PRG #1 key or key
LSP1 local-mode operation PTno. input
PTN = 1
PID group number for
PID local-mode operation key
Segment 1 Segment 2 or
Local event-21
E21A type
MENU:PROG/PRG
SEGno. input
#2 key or key MENU:PROG/PRG
SEGno. input
#2 key or key MENU:PROG/PRG
SEGno. input
#2 key
Local event-21 SEG = 0 SEG = 1 SEG = 2

E21B setpoint
Local event-22
E22A type
SET/ENT SET/ENT SET/ENT
key key key
Local event-22
E22B setpoint
Local event-23
E23A type
Local event-23 “TIME” is shown when the Segment
E23B Starting target
setpoint SSP1 setpoint TSP1 Final target setpoint Setting Method (SEG.T) parameter TSP1 Final target setpoint
is set using a time setpoint; “TM.RT”
Local event-24 Time-set is shown when the Segment Setting Time-set
E24A type TIME Method (SEG.T) parameter is set TIME
segment time segment time
using a ramp grade setpoint.
Local event-24 Ramp-set The controller is factory-set to Ramp-set
E24B setpoint TR.RT TR.RT
segment time show “TIME”. segment time
Local event-25 STC≠ –1 The parameter “PID” is shown for
E25A type STC Start code PID PID group number segment PID parameters when the PID PID group number
setup parameter “ZON” is set to 0.
Local event-25
E25B setpoint STC= –1
Local event-26
E26A type
Local event-26 1st group of
E26B setpoint 1.WZ1 wait zones Evn Event number n = 1 to 8. Evn Event number
If EVn = 1 to 16, then this parameter
Local event-27 1st group of On time of refers to time events 1 to 16. On time of
E27A type 1.WTM wait times ONn time event If EVn = 21 to 28, then this parameter ONn time event
refers to PV events 1 to 8.
Local event-27 2nd group of Off time of Off time of
E27B setpoint 2.WZ1 wait zones OFFn time event OFFn time event
Local event-28 2nd group of
E28A type 2.WTM wait times TYn PV event type TYn PV event type
Local event-28 3rd group of

E28B setpoint 3.WZ1 wait zones PEn PV event setpoint PEn PV event setpoint
3rd group of
3.WTM wait times
SET/ENT
key 4th group of
4.WZ1 wait zones
The parameter “PID” is shown for segment 4th group of

PID parameters when the setup parameter
4.WTM wait times JC Junction code JC Junction code
“ZON” is set to 0.
5th group of
5.WZ1 wait zones
SET/ENT SET/ENT
5th group of key key

5.WTM wait times
Number of
RCY repetitions
Start-of-repetition
RST segment number
End-of-repetition
REN segment number
SET/ENT
key
Parameters of program pattern 1

EDIT
program edit
sub menu
SET/ENT
key DISP key
Program patterns 2 to 30
MENU:PROG/PRG #1 Shows the number of
PTno. input ALL.S remaining unused
segments.
PTN = 2 Shows the number of
key key key PTN.S segments within
Segment 3 or or
Segment 99 or
a pattern.
Shows the number of
MENU:PROG/PRG
SEGno. input
#2 key key MENU:PROG/PRG
SEGno. input
#2 MENU:PROG/PRG
SEGno. input
#2 key ALL.E remaining unused
events.
SEG = 3 SEG = 99 SEG = 0 Program pattern
COPY copying
Program pattern
CLEAR clearance
SET/ENT SET/ENT
key key
SET/ENT
key
These parameter symbols
appear on the PV display.
TSP1 Final target setpoint TSP1 Final target setpoint
Time-set Time-set
TIME segment time TIME segment time
Ramp-set Ramp-set
TR.RT segment time TR.RT segment time
PID PID group number PID PID group number
Evn Event number Evn Event number
On time of On time of
ONn time event ONn time event
Off time of Off time of

OFFn time event OFFn time event
Pressing the DISP key once during programming
returns to the display marked A .
TYn PV event type TYn PV event type
PEn PV event setpoint PEn PV event setpoint
JC Junction code JC Junction code
SET/ENT
key

3.6 Lists of Program Parameters

* Parameters relating to PV or program setpoints should all be set in real numbers.
For example, use temperature values to define program setpoints and PV event
setpoints for temperature input.
* The “User Setting” column in the table below is provided for the customer to record
setpoints.
* The column “Target Item in CD-ROM” in the table below provides references from
User’s Manual (Reference) (CD-ROM version) which describes items in more detail
and items that are not contained in this manual.
● Local Setpoint Parameters

Located in: Main menu = PROG ; Submenu = LOC
Parameter Name of Parameter Setting Range and Description Initial Value User Target Item
Symbol Setting in CD-ROM
Setpoint for local-mode 0.0 to 100.0% of PV input range 0.0% of PV input range
LSP1 operation
PID group number for Shown for segment PID parameters when the 1
PID local-mode operation setup parameter “ZON” is set to 0. This
parameter is factory-set so as not to appear.
1: Uses the 1st group of PID parameters.
2: Uses the 2nd group of PID parameters.
3: Uses the 3rd group of PID parameters.
4: Uses the 4th group of PID parameters.
5 to 8: Likewise, selecting these numbers uses
the 5th to 8th groups of PID parameters.
Local event-21 type OFF (0), 1 to 10, 28 to 31 OFF (0)
E21A 1: PV high limit (energized, no stand-by action)
2: PV low limit (energized, no stand-by action)
3: Deviation high limit (energized, no stand-by action)
4: Deviation low limit (energized, no stand-by action)
5: Deviation high limit (de-energized, no stand-by Ref.5.2(9)
action)
6: Deviation low limit (de-energized, no stand-by
action)
7: Deviation high/low limits (energized, no stand-by
action)
8: Deviation within high/low limits (energized, no
stand-by action)
9: PV high limit (de-energized, no stand-by action)
10: PV low limit (de-energized, no stand-by action)
Local event-21 PV/SP alarm: -100.0 to 100.0% of PV input PV/SP high limit alarm:
E21B setpoint range 100.0% of PV input range.
Deviation alarm: -100.0 to 100.0% of PV Deviation alarm:
input range span 0.0% of PV input range span.
Output value alarm: -5.0 to 105.0% Other PV/SP low limit alarms:
0.0% of PV input range.
Output high limit alarm: 100.0%
Output low limit alarm: 0.0%

Local event-22 type Same as the E21A parameter.

E22A
Local event-22 Same as the E21B parameter.
E22B setpoint
E23A
E23B setpoint
E24A
E24B setpoint
E25A Ref.5.2(9)
E25B setpoint
E26A
E26B setpoint
E27A
E27B setpoint
E28A
E28B setpoint
● Program Parameters (Parameters for Setting the Conditions of Program

Operation Startup)
Use the program pattern setup chart discussed in “3.2 Example of Program Pattern Setup
Charts” of this chapter, to record your setpoints of program parameters.
Located in: Main menu = PROG ; Submenu = PRG
Pattern number 1: Program pattern 1 2: Program pattern 2

PTN 3: Program pattern 3
ᎏ
4 to 30: Likewise, specifying these numbers sets their
corresponding program pattern numbers.
Segment number 0: Shows parameters for setting the starting target setpoint, 0
SEG start code, etc.
ᎏ
1 to 99: Specify the corresponding segment numbers.
Specify “0” when creating a program for the first time.
Starting target setpoint 0.0 to 100.0% of PV input range 0.0% of PV
SSP1 input range
Start code -1: Shows parameters for setting the wait and repeat actions. 0
STC 0: Program operation begins with the starting target setpoint.
1: Ramp-prioritized PV start (program operation begins with Ref.5.2(1)
the PV value by giving priority to the ramp of segment 1)
2: Time-prioritized PV start (program operation begins with
the PV value by giving priority to the time of segment 1)
TIP: The option “-1” is not a setpoint.

● Program Parameters (Parameters for Setting the Wait and Repeat Actions)
The parameters listed below are shown when the Start Code (STC) parameter is set to “-1.”
1st group of wait OFF: No function OFF

1.WZ1 zones 0.0 to 10.0% of PV input range span
1st group of wait OFF: No function OFF
1.WTM times 0.01 to 99.59 (“hour, minute” or “minute, second”)
Use the TMU setup parameter to set the time unit.
2nd group of wait Same as the 1st group of wait zones.
2.WZ1 zones
2nd group of wait Same as the 1st group of wait times.
2.WTM times
3rd group of wait Same as the 1st group of wait zones.
3.WZ1 zones Ref.5.2(4)
3rd group of wait Same as the 1st group of wait times.
3.WTM times
4th group of wait Same as the 1st group of wait zones.
4.WZ1 zones
4th group of wait Same as the 1st group of wait times.
4.WTM times
5th group of wait Same as the 1st group of wait zones.
5.WZ1 zones
5th group of wait Same as the 1st group of wait times.
5.WTM times
Number of repetitions 0 to 999: The controller repeats the segment specified by the RST 0
RCY and REN parameters as many times as defined by this parameter.
CONT: The controller indefinitely repeats the segment specified
by the RST and REN parameters.
Ref.5.2(6)
Start-of-repetition 1ⱕRSTⱕRENⱕ99 1
RST segment number
End-of-repetition 1
REN segment number
● Program Parameters (Parameters for Setting the Final Target Setpoints

and Segment Times)
Final target setpoint The final target setpoint of each segment.

TSP1
Time-set segment time Time setpoint: - (unregistered)
TIME 0.00 to 99.59 (“hour, minute” or “minute, second”)
Without a time setpoint, it is not possible to create programs. Ref.5.1(1)
Ramp-set segment time For ramp segments (ramp setpoint): - (unregistered), 0.0 to 100.0% of PV input
TM.RT range span per hour or minute
For soak segments: 0.00 to 99.59 (“hour, minute” or “minute, second”)
Without a time setpoint or a ramp grade setpoint, it is not possible to create programs.
Segment PID group This parameter is shown for segment PID parameters when 1
PID number the setup parameter “ZON” is set to 0.
Ref.5.1(2)
This parameter is factory-set so as not to appear.
1 to 8

● Program Prameters (Parameters for Setting the Event Action)
You can set a maximum of eight units each for the parameters listed below for each indi-
vidual segment.
Event number 0: Unregistered. 0

EVn 1: Time event 1 (terminal numbers 34 - 35 )
2: Time event 2 (terminal numbers 33 - 35 )
5 to 16: Time events 5 to 16 (see the CD-ROM ver- Ref.3.4(5)
sion user’s manual for details on the terminal number)
21: PV event 1 (terminal numbers 6 - 7 ) Ref.3.4(6)
22: PV event 2 (terminal numbers 5 - 7 )
23 to 28: PV events 3 to 8 (see the CD-ROM
version user’s manual for details on the terminal
number)
On time of time event OFF: Unused. OFF
ONn 0.00 to 99.59 (“hour, minute” or “minute, second”)
Ref.3.4(6)
Off time of time event OFF: Unused. OFF
OFFn 0.00 to 99.59 (“hour, minute” or “minute, second”)
PV event type OFF: OFF
TYn OFF, 1 to 10, 28 to 31
1: PV high limit (energized, no stand-by action)
2: PV low limit (energized, no stand-by action)
3: Deviation high limit (energized, no stand-by
action)
4: Deviation low limit (energized, no stand-by
action)
5: Deviation high limit (de-energized, no stand-
by action)
6: Deviation low limit (de-energized, no stand-
by action)
7: Deviation high/low limits (energized, no
stand-by action)
8: Deviation within high/low limits (energized,
no stand-by action) Ref.3.4(5)
9: PV high limit (de-energized, no stand-by
action)
10: PV low limit (de-energized, no stand-by
action)
See the next page for details on other alarm types.
PV event setpoint PV/SP alarm: -100.0 to 100.0% of PV input PV/SP high limit alarm: 100.0% of
PEn range PV input range.
Deviation alarm: -100.0 to 100.0% of PV Deviation alarm: 0.0% of PV input
input range span range span.
Output value alarm: -5.0 to 105.0% Other PV/SP low limit alarms: 0.0%
of PV input range.
Output high limit alarm: 100.0%
Output low limit alarm: 0.0%
● Program Parameters (Junction Code Parameter)

Junction code 0: Switching for continuation 0

JC 1: Hold-on switching (the controller holds the end-of-segment
setpoint when the segment is completed, to perform control).
2: Local-mode end (the controller switches to a local setpoint
when the segment is completed). Ref.5.2(3)
11 to 15: Wait during switching between segments (see the
CD-ROM version user’s manual). Ref.5.2(4)
21 to 25: Wait within a segment interval (see the CD-ROM
version user’s manual). Ref.5.3(6)
INSERT: Allows a segment to be added to the end of a specified
segment.
DELETE: Allows a specified segment to be deleted.

List of PV Event and Local Event Types
The table below shows the types and actions of PV event and Local event.
Alarm type code Alarm type code

Alarm action Alarm action
Contact Contact Contact Contact
Alarm type Alarm type
“Open/close” shows status of relay contact, closes opens “Open/close” shows status of relay contact, closes opens
if alarm if alarm if alarm if alarm
and “lit” and “unlit” shows status of lamp occurs occurs and “lit” and “unlit” shows status of lamp occurs occurs
No alarm OFF Hysteresis
Hysteresis De-energized
Open (lit) Closed
on deviation low (unlit) 6
PV high limit Open (unlit) Closed (lit) 1 limit alarm Deviation PV
setpoint
PV Alarm setpoint Target SP
Hysteresis Hysteresis
Hysteresis
Closed Open Closed
Deviation high (lit) (unlit) (lit)
PV low limit Closed (lit) Open (unlit) 2 7
and low limits
Deviation setpoint PV
Alarm setpoint PV
Target SP
Hysteresis Hysteresis Closed Hysteresis

(lit)
Deviation within Open Open
Deviation high Open (unlit) Closed (lit) (unlit) (unlit)
3 high and low 8
limit
limits PV
PV Deviation setpoint Deviation setpoint
Target SP Target SP
Hysteresis
Hysteresis
Deviation low Closed (lit) Open (unlit) De-energized on Closed
4 Open (lit) 9
limit PV high limit (unlit)
Deviation setpoint
PV PV Alarm setpoint
Target SP
Hysteresis
Hysteresis
De-energized on
Closed Open (lit) De-energized on Closed
deviation high (unlit) 5 Open (lit) 10
PV low limit (unlit)
limit alarm Deviation
PV setpoint Alarm setpoint PV
Target SP
Closed (lit) Closed (lit)
SP high
28 Output high limit 30
limit Open (unlit) Open (unlit)
SP Alarm setpoint Output value Alarm setpoint
SP low
29 Output low limit 31
Alarm setpoint SP Alarm setpoint Output value
● Program Parameters (Parameters for Editing Programs)

Located in: Main menu = PROG ; Submenu = EDIT
Symbol on Name of Parameter Setting Range and Description Initial Value User Target Item
PV Display Setting in CD-ROM
Number of remaining Read-only

unused segments. Ref.5.3(1)
(ALL.S)
Number of segments
within a pattern. Ref.5.3(2)
(PTN.S)
Number of remaining
unused events. Ref.5.3(3)
(ALL.E)
Program pattern copying Specify the numbers of the source-of-copying
program pattern and target-of-copying program Ref.5.3(4)
(COPY) pattern. (1 to 30)
Program pattern clearance Specify the number of the program pattern to be
cleared. Ref.5.3(5)
(CLEAR) (1 to 30)

3.7 Program Pattern Setup Charts

For details on how to use the program pattern setup chart, see “3.1 Overview of Program
Patterns,” and “3.2 Example of Program Pattern Setup Charts.”
You can register as many as 30 program patterns with the UP550 controller. Create as
many copies of the chart as necessary.
First fill in the fields with bold-face borders in the order from number 1 to number 9. Then,
input the data into the controller.

1. Maximum value of PV input range: Setpoint of the “Maximum Value of PV Input Range (RH1)” setup parameter
2. Minimum value of PV input range: Setpoint of the “Minimum Value of PV Input Range (RL1)” setup parameter
3. PV input unit: Setpoint of the “PV Input Unit (UNI1)” setup parameter
4. Program time unit: Setpoint of the “Program Time Unit (TMU)” setup parameter
5. Segment setting method: Setpoint of the “Segment Setting Method (SEG.T)” setup parameter
6. Starting target setpoint: Setpoint of the “Starting Target Setpoint (SSP1)” program parameter
7. Start code: Setpoint of the “Start Code (STC)” program parameter
8. Final target setpoint, segment time, Events (PV event and Time event) and Junction code: Setpoint of each program parameter
9. Draw the program pattern.
System name
Program No.
Program time unit (TMU) 4
Program name
Segment setting method (SEG.T) 5
Model UP550 -
Serial No.
Unit 3
Maximum value of PV input range (RH1) 1

100%
Define this parameter when

Minimum value of PV input range (RL1) 2
using the controller as a program
0%
pattern generator. See User’s
Manual (Reference) (CD-ROM
version) for more information. Segment No. 1 2 3 4 5 6
Segment time (TIME/TM.RT)
Time setting (TIME) when PID number (PID)
the Segment Setting Method
Event number (EV1)
(SEG.T) parameter is set as
SEG.T = 0; ramp setting PV event type (TY1)/on time of time event (ON1)
(TM.RT) when the parameter PV event setpoint (PE1)/off time of time event (OFF1)
is set as SEG.T = 1 Event number (EV2)
Factory-set to Time
setting (TIME). PV event type (TY2)/on time of time event (ON2)
Shown for segment PID Event number (EV3)
parameters when the setup PV event type (TY3)/on time of time event (ON3)
parameter “ZON” is set to 0.
Event number (EV4)
8 PV event type (TY4)/on time of time event (ON4)
Event number (EV5)
Event number (EV6)
Event number (EV7)
Event number (EV8)
Junction code (JC)

Starting target setpoint 1 (SSP1) 6 Define this parameter when using the controller as a program pattern
Starting target setpoint 2 (SSP2) generator.
See User’s Manual (Reference) (CD-ROM version) for more information.
Start code (STC) 7
1st group of wait zones (1.WZ1)
1st group of wait times (1.WTM)
2nd group of wait zones (2.WZ1)
2nd group of wait times (2.WTM)
3rd group of wait zones (3.WZ1)
3rd group of wait times (3.WTM)
See User’s Manual (Reference) (CD-ROM version)
for more information.
Number of repetitions (RCY)
Start-of-repetition segment number (RST)
End-of-repetition segment number (REN)
7 8 9 10 11 12 13 14 15 16 17 18 19 20

3.8 Explanation of Program Functions

■ Programming
You can create programs using either method 1 or 2 described below.
The controller is factory-set to “method 1.” To create programs using method 2, change the
setpoint of the SEG.T (Segment Setting Method) setup parameter to “1.”
Before you begin programming, determine whether your programs are created using the
time unit of “hour and minute” or “minute and second.” The controller is factory-set to the
“hour and minute” time unit. To create programs using the “minute and second” time unit,
change the setpoint of the TMU (Program Time Unit) setup parameter to “mm:ss.”
<Controller Settings>
Setpoint of SEG.T (Segment Setting Method) Setup Parameter
Time setting (method 1) 0 (factory-set default)
Ramp setting (method 2) 1
Choose the desired method and unit from the two programming methods and time unit
options discussed above. Then, create programs according to the chosen options.
1. Creating programs by setting final target setpoint and time unit

As shown in the figure below, this method creates programs by setting a segment time and
a final target setpoint on a segment-by-segment basis.
This single definite line is

Setpoint referred to as a segment.
Final target
setpoint
Final target setpoint set for

segment immediately preceding
or the starting target setpoint Segment time
if this is the point of starting
program operation Time
2. Creating programs by setting final target setpoint and ramp

As shown in the figure below, this method creates programs by setting a final target
setpoint and a ramp grade on a segment-by-segment basis.
Define the ramp grade as the amount of change in the setpoint per hour or per minute.
Setpoint
Final target
setpoint
Define the ramp grade as the

amount of change in the
Final target setpoint set for Ramp setpoint per hour or per minute.
segment immediately preceding grade
or the starting target setpoint
if this is the point of starting
program operation
Time

Setpoint of TMU (Program Time Unit) Setup Parameter
When changing the setpoint linearly over an hour hh:mm (factory-set default)
When changing the setpoint linearly over a minute mm:ss
Note: The “Program Time Unit (TMU)” parameter is the time unit you use when creating programs.
When creating a soak segment during programming, set a time (“hour and minute” or
“minute and second”) rather than a ramp grade.
Setpoint
Final target
Final target setpoint set for
setpoint
segment immediately preceding
or the starting target setpoint
if this is the point of starting Segment time
program operation Define as
“hour and minute” or
“minute and second.”
Time
For example, configure segment 1 so the temperature rises in increments of 5⬚C per
minute from 50⬚C to 100⬚C, as shown in the figure below.
Setpoint
Final target
setpoint
100°C
Ramp upgrade of
5°C per minute
50°C
Segment 1 Time
To change the temperature linearly over a minute, set the TMU parameter to “mm:ss”
(minute and second) before you begin programming.
When programming the controller, set the Segment Time (TIME) parameter for segment 1
to 5⬚C.
This allows the controller to raise the setpoint in increments of 5⬚C per minute during the
interval of segment 1.

■ Controller Behavior at the Start of Program Operation
You can determine how the controller should behave at the start of program operation.
1. Letting the controller run from a starting target setpoint

A starting target setpoint refers to a setpoint from which program operation begins. The
controller operates in such a manner that the setpoint changes to the final target setpoint
over the segment time set for segment 1, irrespective of what the PV value is.
Setpoint
Segment 1 Segment 2
Final target setpoint
Starting target setpoint

Program
setpoint
Time
Segment time
Set the STC (Start Code) program parameter to “0”.
2. Letting the controller start from the current setpoint and run according to
time settings defined for segment 1
This method is not available if the SEG.T (Segment Setting Method) parameter is set to
“ramp setting.”
Starting Point of Operation Controller Behavior

a Begins to run from point a according to the time setting defined for segment 1.
b Begins to run from point b according to the time setting defined for segment 1.
c Begins to run from point c according to the time setting defined for segment 1.
d Begins to run from point d according to the time setting defined for segment 1.
e Begins to run from point e according to the time setting defined for segment 1.
Setpoint
a Final target setpoint
b
Program
c setpoint
d
Segment Segment Segment Segment Segment Time

Start of 1 2 3 4 5
program operation

3. Letting the controller start from the current setpoint and run according to
ramp settings defined for segment 1 of the created program
Starting Point of Operation Controller Behavior

a Begins to run from point C1 (ignores the time setting defined for segment 1).
b Begins to run from point C1 (ignores the time setting defined for segment 1).
c Begins to run from point C1 (ignores the time setting defined for segment 1).
d Begins to run from point D1 according to the preset ramp setting
(the time setting defined for segment 1 is reduced).
e Begins to run from point E1 according to the preset ramp setting.
Setpoint
a
A1
B1
b
Program
C1 setpoint
c
d D1
E1
e
Segment Segment Segment Segment Segment Time

Start of 1 2 3 4 5
program operation
■ PID Switching (Zone PID)

The UP550 offers two methods of PID switching. One of the methods is to automatically
switch between groups of PID constants according to the temperature zone. The other
method is to automatically switch between groups of PID constants on a segment-by-
segment basis. This paragraph explains the method of switching between groups of PID
constants according to the temperature zone. You can set a maximum of seven tempera-
ture zones. When shipped from the factory, the UP550 is configured so that it operates in
zone 1 only and uses only one group of PID constants.
● When One Group of PID Constants is Used (factory-set default)

As shown in the figure below, the controller uses one group of PID constants over the
range from the minimum value to the maximum value of the PV input range.
Program setpoint
Maximum value of
PV input range (RH1)
1st group of
PV input value PID constants
Minimum value of
PV input range (RL1)
Segment 1 Segment 2
- Configure the 1st group of PID constants
(1.P, 1.I and 1.D operating parameters).

● Selection of PID Constants when the Control Range is Split into Three
Zones
As shown in the figure below, three zones are set for the controller to automatically switch
from one group of PID constants to another. Two zones can also be set for the controller to
switch between two groups of PID constants.
[1] The controller uses the 1st group of PID constants if the PV input value is within the
zone set off by the minimum value of the PV input range and reference point 1.
[2] The controller uses the 2nd group of PID constants if the PV input value is within the
zone set off by reference point 1 and reference point 2.
[3] The controller uses the 3rd group of PID constants if the PV input value is within the
zone set off by reference point 2 and the maximum value of the PV input range.
Maximum value of
PV input range (RH1) Program setpoint
3 3rd group of
Reference point 2 PID constants
(2.RP1)
2 2nd group of
PID constants
Reference point 1
(1.RP1)
PV input value
1 1st group of
PID constants
Minimum value of
PV input range (RL1)
Segment 1 Segment 2 Segment 3
• Splitting the control range into two zones
- To split the control range into two zones, define reference point 1 (i.e., the 1.RP1
setup parameter).
- Define the 1st and 2nd groups of PID constants (i.e., the 1.P, 1.I and 1.D
operating parameters for the 1st group and the 2.P, 2.I and 2.D operating
parameters for the 2nd group).
• Splitting the control range into three zones
- To split the control range into three zones, define reference points 1 and 2
(i.e., the 1.RP1 and 2.RP1 setup parameters).
- Define the 1st, 2nd and 3rd groups of PID constants (i.e., the 1.P, 1.I and 1.D
operating parameters for the 1st group, the 2.P, 2.I and 2.D operating parameters
for the 2nd group and the 3.P, 3.I and 3.D operating parameters for the 3rd
group).

● Selecting PID Constants According to the Deviation
PID constants can be selected according to the deviation in two ways. One method is to
select a group of PID constants only by a deviation from a program setpoint. The other
method is to use a reference point, as discussed earlier, as well as a deviation from a
program setpoint, to switch between groups of PID constants.
[Method 1]
As shown in the figure below, the controller selects the PID constants of the group number
set in PID group number (GRP) if the PV input value goes beyond the given deviation from
the program setpoint.
[1] The controller uses the 1st group of PID constants.
[2] The controller uses the PID constants of the group number set in PID group number
(GRP).
PV input value
Maximum value of
[2]
[2]
Reference
deviation (RDV1)
[1] Reference
deviation (RDV1)
[1]
Program setpoint
[1]
[2]
Minimum value of
PV input range (RL1) Segment 1 Segment 2
[Method 2]
As shown in the figure below, the controller selects an appropriate group of PID constants
for each zone and, if the PV input value goes beyond the given deviation from the program
setpoint, selects the PID constants of the group number set in PID group number (GRP).
[1] The controller uses the 1st group of PID constants if the PV input value is both within
the zone set off by the minimum value of the PV input range and reference point 1 and
within the given reference deviation bandwidth.
[2] The controller uses the 2nd group of PID constants if the PV input value is both within
the zone set off by reference points 1 and the maximum value of the PV input range,
and within the given reference deviation bandwidth.
[3] The controller uses the PID constants of the group number set in PID group number
(GRP).
PV input value
Maximum value of
[3]
[3]
Reference
[2] deviation (RDV1)
[2] Reference
deviation (RDV1)
Reference point 1
(1.RP1) [1]
Program setpoint
[1]
[3]
Minimum value of
PV input range (RL1) Segment 1 Segment 2

■ Retaining the End-of-Program State (Hold-mode End)
This function keeps the controller in the same state as when program operation was
completed.
When in hold operation, the controller retains its states of control output and event output.
To cancel hold operation, use either key operation or external contact input. When the hold
operation is cancelled, the control output is set to 0% or OFF, and the event output is set to
OFF.
To retain the end-of-program state, set the Junction Code program parameter of the seg-
ment in question to “1.”
End of program
Setpoint
Time
■ Suspending the Progress of a Program (Wait Function)

When a running program moves from one segment to another, the wait function places the
program in a wait (stand-by) state, by using a wait zone and a wait time, until any deviation
is cancelled.
A wait zone is a deviation bandwidth from which the degree of PV input tracking is judged.
A wait time is the length of time that elapses until the PV input enters the wait zone. The
program progresses if the PV input fails to re-enter the wait zone within the wait time.
When the program is in wait state, the time setpoints of Segment Time and Time Event
parameters temporarily cease to be passed. At this point, the output based on the Time
Event parameter is retained.

<Toc> <4. Operations> 4-1
4. Operations
This chapter describes key entries for operating the controller. For operations using
external contact inputs, see “1.5 Terminal Wiring Diagrams.” If you cannot remem-
ber how to carry out an operation during setting, press the DISP key no more than
four times. This brings you to the display (operating display) that appears at power-
on.
4.1 Monitoring-purpose Operating Displays

Available during Operation
The monitoring-purpose operating displays available during operation include those for
controllers of single-loop and single-loop position proportional control and those for control-
lers of single-loop heating/cooling control.
The Process Variable (PV) display always shows the value of PV input.
■ Operating Displays for Single-loop and Single-loop Position Propor-

tional Control
● SP Display
On the Setpoint display (LCD), the controller displays the current setpoint (SP), the pro-
gram pattern number (PTNO) selected, the segment number (SEGNO) for which operation
is in progress, the number of segments included in the selected program pattern, the
remaining time of the segment for which operation is in progress, the current number of
repetitions (RCY), and the total sum of repetitions.
● Target SP Display
On the Setpoint display (LCD), the controller displays the current setpoint (SP) and final
target setpoint (TSP), the program pattern number (PTNO) selected, the segment number
(SEGNO) for which operation is in progress, the number of segments included in the
selected program pattern, the program pattern name (only displayed when setting the
program pattern name using an optional parameter setting tool (model: LL100-E10)).
● OUT Display
On the Setpoint display (LCD), the controller displays the current setpoint (SP), the PID
number (PID) being used, the program pattern number (PTNO), the segment number
(SEGNO) for which operation is in progress, and the number of segments included in the
selected program pattern, and the control output value (OUT), however, the valve opening
(0 to 100%) in position proportional control.
● Deviation Trend Display

On the Setpoint display (LCD), the controller displays the deviation trend.
● Pattern Display
On the Setpoint display (LCD), the controller displays the selected program pattern.

● Event Display
On the Setpoint display (LCD), the controller displays the event number for which an event
has occurred.
SP: 25.0°C SP display

PTNO: 1 SEGNO: 1/ 3 For monitoring only.
TM=0h20 RCY: 0/ 0 However, allows the setpoint and segment time
to be changed during hold mode operation
DISP key
(soak segment).
SP= 25.0 / 80.0°C

Target SP display For monitoring only.
PTNO= 1 SEGNO: 1/ 3
DISP key
SP= 25.0°C PID: 1

PTNO: 1 SEGNO: 1/ 3 OUT display Allows the control output value to be changed
OUT: 35.0% during manual operation.
* Displays the value opening (0 to 100%) in position proportional control.
DISP key
DV-trend /scan= 20sec

+
0
Deviation Trend display For monitoring only.
-
DISP key
PTN
1
SEG Pattern display For monitoring only.
1
DISP key
TME 1
PVE 21 Event display For monitoring only.

ALM 3
DISP key
■ Operating Displays for Single-loop Heating/Cooling Control
● SP Display
On the Setpoint display (LCD), the controller displays the current setpoint (SP), the pro-
gram pattern number (PTNO) selected, the segment number (SEGNO) for which operation
is in progress, the number of segments included in the selected program pattern, the
remaining time of the segment (TM) for which operation is in progress, the current number
of repetitions (RCY), and the total sum of repetitions.
● Target SP Display
On the setpoint display (LCD), the controller displays the current setpoint (SP) and final
target setpoint (TSP), the program pattern number (PTNO) selected, the segment number
selected program pattern, the program pattern name (only displayed when setting the
program pattern name using an optional parameter setting tool (model: LL100-E10).

● Heating/Cooling OUT Display
On the Setpoint display (LCD), the controller displays the current setpoint (SP), the PID
number (PID) being used, the program pattern number (PTNO), the segment number
selected program pattern, and the heating-side (HEAT) and cooling-side (COOL) control
output values.
● Deviation Trend Display

On the Setpoint display (LCD), the controller displays the deviation trend.
● Pattern Display
On the Setpoint display (LCD), the controller displays the selected program pattern.
● Event Display
On the Setpoint display (LCD), the controller displays the event number for which an event
has occurred.
SP: 25.0°C SP display

PTNO: 1 SEGNO: 1/ 3 For monitoring only.
TM=0h20 RCY: 0/ 0 However, allows the setpoint and segment time
to be changed during hold mode operation
DISP key
(soak segment).
SP= 25.0 / 80.0°C

Target SP display For monitoring only.
PTNO= 1 SEGNO: 1/ 3
DISP key
SP= 25.0°C PID: 1

C= 40.0% H= 0.0% Heating/Cooling OUT
Allows the control output value to be changed
CooL display
during manual operation.
DISP key
DV-trend /scan= 20sec

+
0
Deviation Trend display For monitoring only.
-
DISP key
PTN
1
SEG Pattern display For monitoring only.
1
DISP key
TME 1
PVE 21 Event display For monitoring only.

ALM 3
DISP key

4.2 Performing/Canceling Auto-tuning

Perform auto-tuning when you have finished creating program patterns. Make sure the
controller is in program (RUN) mode and in automatic (AUTO) mode before carrying out
auto-tuning. See “4.5 Switching between RUN and RESET Modes,” to change to RUN or
“4.6 Switching between AUTO and MAN,” to change to AUTO.
PID constants are obtained by using the current program setpoint value at the start of auto-
tuning.
NOTE
When on-off control is being used, auto-tuning cannot be carried out. Moreover, do not
perform auto-tuning when controlling any of the following processes.
• Control processes with quick response such as flow control or pressure control
• Processes where even temporary output on/off results in inconvenience
• Processes where a large output change at control element results in inconvenience
• Processes where variations in PV may exceed an allowable range, adversely affect-
ing product quality
1. Bring the operating display into view (display appears at power on).
PV2 PV
PRG lamp Displays the

ON.
PVE1
PVE2
TME
current setpoint
1 PRG
2
3
4
RST
HLD
LOC
(SP).
AL MAN
1 CAS
MAN lamp SET/ENT

MODE DISP
SP: 10.0°C
OFF. PT.No RUN RESET
PTNO: 1 SEGNO: 1/ 3
TM= 0h20 RCY: 0/ 0

SET/ENT
4. Press the SET/ENT
key to display the submenu

to call up the main menu “PROG”. “PAR”.
PROG PAR
programming parameter
main menu sub menu
SET/ENT SET/ENT
MODE DISP MODE DISP
3. Press the key twice to display the main 5. Press the key once again to display
SET/ENT
menu “LP1”. the parameter “AT”.

MENU:LP1/PAR #1
LP1 auto tuning switch
loop 1 parameter
main menu AT = OFF
SET/ENT SET/ENT
MODE DISP MODE DISP

6. Press the or key to display the 7. Press the key once to register the
SET/ENT
required setpoint. Tuning for 1st group of setpoint. (This starts auto-tuning.)
PID is AT = 1. If the key is pressed when AT = OFF,
SET/ENT
auto-tuning will be cancelled. In this case,

MENU:LP1/PAR #1
auto tuning switch PID contains the value existing before
changing! auto-tuning.
AT = 1
MENU:LP1/PAR #1
Blinks during auto tuning switch
SET/ENT
MODE DISP
change.
AT = 1
PT.No RUN RESET
SET/ENT
MODE DISP
To cancel auto-tuning, set AT = OFF. PT.No RUN RESET
8. During auto-tuning, the panel indications become as shown below.

PV2 PV
PRG lamp PVE1
ON.
PVE2
TME
1 PRG
2 RST
3 HLD
4 LOC
AL MAN
1 CAS
SP = 10.0°C PID: 1
MAN lamp SET/ENT
MODE DISP PTNO: 1 SEGNO: 1/ 3
blinks. PT.No RUN RESET
OUT: 100.0%
Auto-tuning is complete when the MAN lamp goes off.
4.3 Setting PID Manually

If you know the values to be set or if suitable PID constants cannot be obtained by auto-
tuning, follow the procedure below to set values.
1. Bring the operating display into view (display appears at power on).
PV2 PV

ON.
PVE1
PVE2
TME
current setpoint
1 PRG
2
3
4
RST
HLD
LOC
(SP).
AL MAN
1 CAS
SET/ENT
MODE DISP
SP: 10.0°C
PT.No RUN RESET
PTNO: 1 SEGNO: 1/ 3
TM= 0h20 RCY: 0/ 0


SET/ENT

SET/ENT
to call up the main menu “PROG”. parameter “1.P”.

MENU:LP1/1.PID #1
PROG proportional band
programming
main menu 1.P = 5.0%
SET/ENT SET/ENT
MODE DISP MODE DISP
3. Press the key twice to display the main 7. Press the or key to display the
menu “LP1”. required setpoint.
MENU:LP1/1.PID #1
LP1 proportional band
loop 1 parameter changing!
main menu 1.P = 18.0%
Blinks during
change.
SET/ENT SET/ENT
MODE DISP MODE DISP

SET/ENT
8. Press the
SET/ENT

submenu “PAR”. setpoint.
MENU:LP1/1.PID #1
PAR proportional band
parameter
sub menu 1.P = 18.0%
SET/ENT SET/ENT
MODE DISP MODE DISP
5. Press the key once to display the The same steps can be used for integral
submenu “1.PID”. time (1.I) and derivative time (1.D) that are
displayed after this.
1.PID
PID parameter SPno.1
sub menu
SET/ENT
MODE DISP
PT.No RUN RESET
SET/ENT
(figure below).
PV2 PV
PRG lamp PVE1
ON. PVE2
TME
1 PRG
2 RST
3 HLD
4 LOC
AL MAN
1 CAS
SET/ENT
MODE DISP
SP: 10.0°C
PT.No RUN RESET
PTNO: 1 SEGNO: 1/ 3
TM= 0h20 RCY: 0/ 0

4.4 Selecting Program Pattern Number (PT.No)

The following operating procedure selects program pattern 1. A program pattern number
can only be selected when the controller is in a RESET mode.
NOTE
If contact input, which is used to select between program pattern numbers is on, any
program pattern number cannot be selected by key operation.

PV2 PV
RST lamp PVE1

PVE2
ON. TME
1
2
PRG
RST
3 HLD
4 LOC
AL MAN
1 CAS
SET/ENT
MODE DISP
SP: 0.0°C
PT.No RUN RESET
PTNO: 0 SEGNO: 0/ 0
TM=------- RCY: 0/ 0
2. Press the PT.No key. This selects the program pattern number.
Select the program

PV2 PV
pattern number of the
RST lamp PVE1
PVE2
controller being operated.
ON. TME
1
2
PRG
RST
3 HLD
4 LOC
AL MAN
1 CAS
SET/ENT
MODE DISP
SP: 25.0°C
PT.No RUN RESET
PTNO: 1 SEGNO: 0/ 3
TM= 0h20 RCY: 0/ 0

4.5 Switching between RUN and RESET Modes

The following operating procedure switches the RUN mode and the RESET mode.
1. Brings the operating display into view (appears at power-on).
PV2 PV
Select the program
pattern number of the
RST lamp PVE1
PVE2
controller being operated.
ON. TME
1
2
PRG
RST
3 HLD
4 LOC
AL MAN
1 CAS
SET/ENT
MODE DISP
SP: 25.0°C
PT.No RUN RESET
PTNO: 1 SEGNO: 0/ 3
TM=------- RCY: 0/ 0
2. Press the RUN key for 2 seconds. The selected program pattern starts.
PV2 PV
Start of operation Displays the time
PRG lamp PVE1
of segment 1.
ON.
PVE2
TME
1 PRG
2 RST
3 HLD
4 LOC
AL MAN
1 CAS
SET/ENT
MODE DISP
SP: 25.0°C
PT.No RUN RESET
PTNO: 1 SEGNO: 1/ 3
TM= 0h20 RCY: 0/ 0
3. Press the RESET key for 2 seconds. The running program stops.
PV2 PV
Stop of operation The time reading
RST lamp PVE1
PVE2
changes to "-------".
ON. TME
1
2
PRG
RST
3 HLD
4 LOC
AL MAN
1 CAS
SET/ENT
MODE DISP
SP: 25.0°C
PT.No RUN RESET
PTNO: 1 SEGNO: 0/ 3
TM=------- RCY: 0/ 0
When in the RESET mode, the controller provides the following input/output values.
PV input Value of process variable

Control output Preset output value (factory-set to 0%)
Event output OFF, if there is any event.

4.6 Switching between AUTO and MAN
NOTE
If AUTO and MAN have been switched using contact input, when the contact input is ON,
switching between AUTO and MAN cannot be achieved by keystroke.
1. Brings the operating display into view (appears at power-on).

PV2 PV
PRG or LOC Displays the

lamp ON.
PVE1
PVE2
TME
current setpoint
1 PRG
2
3
4
RST
HLD
LOC
(SP).
AL MAN
1 CAS
SET/ENT
MODE DISP
SP: 30.0°C
PT.No RUN RESET
PTNO: 1 SEGNO: 1/ 3
TM= 0h18 RCY: 0/ 0
2. [To change from AUTO to MAN mode]

Press the MODE key several times to display the MODE:MAN1 mode parameter.
[To change from MAN to AUTO mode]
Press the MODE key several times to display the MODE:AUTO1 mode parameter.
The figure below is an example of changing the AUTO mode to the MAN mode.
PV2 PV
PVE1
PVE2
TME
1 PRG
2 RST
3 HLD
4 LOC
AL MAN
1 CAS
MODE DISPLAY #4
SET/ENT
MODE DISP AUTO/MAN1 select
PT.No RUN RESET
changing!
MODE : MAN1
3. Press the key once. The controller switches to either MAN-mode or AUTO-mode operation.
SET/ENT
The figure below is an example of the display after a change from the AUTO mode to the MAN
mode.
PV2 PV
MAN lamp is PVE1

PVE2
TME
ON in MAN. 1
2
3
PRG
RST
HLD
4 LOC
AL MAN
1 CAS
SP = 30.0°C PID: 1
SET/ENT
PT.No RUN RESET
OUT: 40.0%
* MAN lamp is OFF in AUTO.

4.7 Manipulating Control Output during Manual

Operation
NOTE
Control output cannot be changed if the controller is in the RESET mode. In this case, the
preset output value (operating parameter PO) will be output.
A control output value is linked with a display value changed using the or key. Note
that the control output changes as displayed without requiring the key. SET/ENT
1. Bring manual operating display into view. For switching to manual operation, see “4.6 Switching
between AUTO and MAN.”
PV2 PV
PVE1
PVE2
MAN lamp TME

1
2
PRG
RST
ON.
3 HLD
4 LOC
AL MAN
1 CAS
SP = 30.0°C PID: 1
SET/ENT
PT.No RUN RESET
OUT: 30.0%
2. Press the or key to change a control output value. You don’t need to press the SET/ENT
key.
PV2 PV
PVE1
PVE2
MAN lamp TME

1
2
PRG
RST
ON. 3
4
AL
HLD
LOC
MAN
1 CAS
SP = 30.0°C PID: 1
SET/ENT
PT.No RUN RESET
OUT: 40.0%
■ Manipulating the Control Output during Heating/Cooling Control

Showing the Heating/Cooling OUT display.
PV2 PV
PVE1
PVE2
TME
1 PRG
2 RST
3 HLD
4 LOC
AL MAN
1 CAS
SET/ENT
MODE DISP
MAN lamp PT.No RUN RESET
ON.
SP = 30.0 °C PID: 1
C = 40.0 % H = 0.0 %
CooL
Cooling-side Heating-side
output Heating/Cooling OUT output
display

● Controller Behavior and Control Output Manipulation when the Dead Band
is Positive
The following is an example when the DB parameter is set at 12.4%.
If you hold down the key with the heating-side output under manipulation (i.e., cooling-
side output C = 0.0%), the heating-side output (H =) decreases. Consequently, both the
heating-side and cooling-side outputs change to 0.0%. If you keep the key held down
longer, you enter the state of manipulating the cooling-side output, and its value begins to
increase.
Inversely, if you hold down the key with the cooling-side output under manipulation
(i.e., heating-side output H = 0.0%), the cooling-side output (C =) decreases. Conse-
quently, both the heating-side and cooling-side outputs go to 0.0%. If you keep the key
held down longer, you enter the state of manipulating the heating-side output, and its value
begins to increase.
Output (%)
Dead band:
Operating parameter DB
-12.4 0 12.4
manipulated output manipulated output
DB=12.4
Change in manipulated output when the dead band is positive
● Controller Behavior and Control Output Manipulation when the Dead Band
is Negative
The following is an example when the DB parameter is set at -12.4%.
If you hold down the key with the heating-side output under manipulation (i.e., cooling-
side output C = 0.0%), the heating-side output (H =) decreases. If the output H falls below
24.8%, the cooling-side output C begins to increase from 0.0%. If you keep the key
held down longer and the output C rises above 24.8%, the output H goes to 0.0% and you
enter the state of manipulating the cooling-side output.
Output (%)
24.8
-12.4 0 12.4
manipulated output manipulated output
DB=-12.4
Change in manipulated output when the dead band is negative

■ Manipulating the Control Output during Position Proportional Control
The controller continues to provide control output as long as the or key is being
pressed.
key: Closes the valve.
key: Opens the valve.
PV2 PV
PVE1
PVE2
TME
1 PRG
2 RST
3 HLD
4 LOC
AL MAN
1 CAS
SET/ENT
MODE DISP
MAN lamp PT.No RUN RESET
ON.
SP = 30.0°C PID: 1
PTNO: 1 SEGNO: 1/ 3
Displays the
OUT: 35.0% valve opening
(0 to 100%).
OUT display

4.8 Enabling/Disabling Hold Mode of Program

Operation
Enabling/disabling the hold mode of program operation should be done when the controller
is in operation.
The following operating procedure is an example of setting program operation in the hold
mode.

PV2 PV

ON.
PVE1
PVE2
TME
current setpoint
1 PRG
2
3
4
RST
HLD
LOC
(SP).
AL MAN
1 CAS
SET/ENT
MODE DISP
SP: 80.0°C
PT.No RUN RESET
PTNO: 1 SEGNO: 2/ 3
TM= 1h20 RCY: 0/ 0
2. [To enable the hold mode of program operation]

Press the MODE key once to display the HOLD:ON mode parameter.
[To disable the hold mode of program operation]
Press the MODE key once to display the HOLD:OFF mode parameter.
The figure below is an example of enabling the hold mode of program operation.
PV2 PV
PVE1
PVE2
Blinks during
TME
1
2
PRG
RST
change.
3 HLD
4 LOC
AL MAN
1 CAS
MODE DISPLAY #1
SET/ENT
MODE DISP PROG-hold switch
PT.No RUN RESET
changing!
HOLD : ON
3. Press the
SET/ENT
key once. The controller switches to either hold mode or non-hold mode.
PV2 PV
HLD lamp is ON in Hold.

HLD lamp is OFF in non-Hold.
PVE1
PVE2
TME
1 PRG
2 RST
3 HLD
4 LOC
AL MAN
1 CAS
SET/ENT
MODE DISP
SP: 80.0°C
PT.No RUN RESET
PTNO: 1 SEGNO: 2/ 3
TM= 0h20 RCY: 0/ 0
* Other operating procedures for disabling the hold mode:

[1] Press the RUN key for two seconds during hold-mode operation. In this case, the
controller resumes program operation.
[2] Execute the “advance” function during hold-mode operation. In this case, the
segment is advanced.

4.9 Changing Program Setpoints when in Hold

Mode
The following operating procedure changes program setpoints when program operation in
soak segment is put in the hold mode.
When you have finished changing the setpoints, disable the hold mode of program opera-
tion as instructed in “4.8 Enabling/Disabling Hold Mode of Program Operation.” The
controller resumes program operation when the hold mode is disabled.
1. Set program operation in the hold mode. To do this, see “4.8 Enabling/Disabling Hold Mode of
Program Operation.”
PV2 PV
This symbol appears for
HLD lamp PVE1
PVE2
soak segments only.
TME
ON.
1 PRG
2 RST
3 HLD
4 LOC
AL MAN
1 CAS
SET/ENT
MODE DISP
SP: 80.0°C
PT.No RUN RESET
PTNO: 1 SEGNO: 2/ 3
TM= 0h20 RCY: 0/ 0
2. Press the
SET/ENT
key once to display the symbol “ ”.
PV2 PV
Make sure the “ ”
PVE1
PVE2
symbol is shown.
TME
1 PRG
2 RST
3 HLD
4 LOC
AL MAN
1 CAS
SET/ENT
MODE DISP
SP: 80.0°C
PT.No RUN RESET
PTNO: 1 SEGNO: 2/ 3
TM= 0h20 RCY: 0/ 0
3. Press the or key to change the setpoint.
PV2 PV Blinks during

change.
PVE1
PVE2
TME
1 PRG
2 RST
3 HLD
4 LOC
AL MAN
1 CAS
SET/ENT
MODE DISP
SP: 85.0 ?
PT.No RUN RESET
PTNO: 1 SEGNO: 2/ 3
TM= 0h20 RCY: 0/ 0
4. Press the
SET/ENT
key once to register the setpoint.
PV2 PV The question mark

changes to “°C”.
PVE1
PVE2
TME
1 PRG
2 RST
3 HLD
4 LOC
AL MAN
1 CAS
SET/ENT
MODE DISP
SP: 85.0°C
PT.No RUN RESET
PTNO: 1 SEGNO: 2/ 3
TM= 0h20 RCY: 0/ 0

4.10 Executing “Advance” Function

The following operating procedure advances the controller from segment 1 to segment 2. If
you execute the “advance” function during hold-mode operation, the hold mode is disabled.
1. Bring the current operating display for program operation into view.
PV2 PV Indicates the controller is

PRG lamp PVE1
running on segment 1.
ON.
PVE2
TME
1 PRG
2 RST
3 HLD
4 LOC
AL MAN
1 CAS
SET/ENT
MODE DISP
SP: 30.0°C
PT.No RUN RESET
PTNO: 1 SEGNO: 1/ 3
TM= 0h17 RCY: 0/ 0
2. Press the MODE key twice to display the ADV:ON mode parameter.
PV2 PV
PVE1
PVE2
TME
Blinks during
1 PRG
2
3
4
RST
HLD
LOC
change.
AL MAN
1 CAS
MODE DISPLAY #2
SET/ENT
MODE DISP PROG-advance switch
PT.No RUN RESET
changing!
ADV : ON
3. Press the
SET/ENT
key once. The controller resumes operation from the target setpoint of segment 1.

PVE1
running on segment 2.
PVE2
TME
1 PRG
2 RST
3 HLD
4 LOC
AL MAN
1 CAS
SET/ENT
MODE DISP
SP: 80.0°C
PT.No RUN RESET
PTNO: 1 SEGNO: 2/ 3
TM= 1h20 RCY: 0/ 0

4.11 Switching to Local-mode (LOCAL) Operation

The controller can be switched to local-mode operation when it is in program operation or in
a RESET mode.
The following operating procedure switches the controller to local-mode operation during
program operation.
1. Bring the current display for program operation into view.

PRG or RST running on segment 1.
PVE1
lamp ON. PVE2

TME
1 PRG
2 RST
3 HLD
4 LOC
AL MAN
1 CAS
SET/ENT
MODE DISP
SP: 40.0°C
PT.No RUN RESET
PTNO: 1 SEGNO: 1/ 3
TM= 0h14 RCY: 0/ 0
2. Press the MODE key several times to display the LOC:ON mode parameter.
PV2 PV
PVE1
PVE2
Blinks during
TME
1
2
PRG
RST
change.
3 HLD
4 LOC
AL MAN
1 CAS
MODE DISPLAY #3
SET/ENT
MODE DISP local drive switch
PT.No RUN RESET
changing!
LOC : ON
3. Press the key once. The controller begins running with a local setpoint (L.SP).
SET/ENT
The figure below is an example of operating the controller with the local setpoint of 50.0°C.
PV2 PV The symbol “L” represents

a local setpoint.
PVE1
LOC lamp PVE2

TME
1 PRG
ON.
2 RST
3 HLD
4 LOC
AL MAN
1 CAS
SET/ENT
MODE DISP
SP:
L. 50.0°C
PT.No RUN RESET
PTNO: 1 SEGNO: 0/ 3
TM=------- RCY: 0/ 0

4.12 Changing Setpoints during Local-mode

Operation
The following operating procedure changes setpoints during local-mode operation.
1. Change the controller to local-mode operation. To do this, see “4.11 Switching to Local-mode
(LOCAL) Operation.”
PV2 PV The symbol “L” represents

a local setpoint.
PVE1
LOC lamp PVE2

TME
1 PRG
ON.
2 RST
3 HLD
4 LOC
AL MAN
1 CAS
SET/ENT
MODE DISP
SP:
L. 50.0°C
PT.No RUN RESET
PTNO: 1 SEGNO: 0/ 3
TM=------- RCY: 0/ 0
2. Press the or key to change the local setpoint.
PV2 PV Blinks during

change.
PVE1
PVE2
TME
1 PRG
2 RST
3 HLD
4 LOC
AL MAN
1 CAS
SET/ENT
MODE DISP
SP:
L. 60.0 ?
PT.No RUN RESET
PTNO: 1 SEGNO: 0/ 3
TM=------- RCY: 0/ 0
3. Press the
SET/ENT
key once to register the setpoint.
PV2 PV The question mark

changes to “°C”.
PVE1
PVE2
TME
1 PRG
2 RST
3 HLD
4 LOC
AL MAN
1 CAS
SET/ENT
MODE DISP
SP:
L. 60.0°C
PT.No RUN RESET
PTNO: 1 SEGNO: 0/ 3
TM=------- RCY: 0/ 0

Blank Page
<Toc> <5. Troubleshooting and Maintenance> 5-1
5. Troubleshooting and Maintenance
5.1 Troubleshooting
■ Troubleshooting Flow
If the operating display does not appear after turning on the controller’s power, follow the
measures in the procedure below.
If a problem appears complicated, contact our sales representative.
Is the instrument
defective?
Yes
No Is key No No No Is
Totally Is display Is I/O communication
operation
inoperable? faulty? signal faulty? link faulty?
faulty?
Yes Yes Yes Yes Yes
Check wiring on the Check the key lock Turn off power, and Check the Check the
power supply setting. then turn it on instrument’s I/O instrument's suffix
terminals. again. specifications. code.
No
Check the supply Check the specifications Does the code
voltage. of I/O counterpart for include a communication
wrong polarity. option?
No Check the
No communication
Normal? capability.
communication-related
No Is parameters.
key lock
enabled?
Yes Check
Correct the
error(s). communication wiring.
No Check the specifications

Correct? of communication
counterpart.
Yes Yes
Disable
key lock.
Ask the vendor for repair. Find the cause.
IMPORTANT
Take note of the parameter settings when asking the vendor for repair.

■ Errors at Power on
The following table shows errors that may be detected by the fault diagnosis function when
the power is turned on.
Display position Description Control Alarm Retransmission

Error indication PV Communication Remedy
(Note) of error output output output
E000 Faulty RAM
None 0% or less OFF 0% or less
E001 Faulty ROM Stopped
or OFF Faulty
1 E002 System data error Undefined Undefined Undefined Contact us
PV decimal point blinks. Normal action Normal action Normal action Normal action for repair.
Faulty calibration
(out of (out of (out of (out of
value
accuracy) accuracy) accuracy) accuracy)
Normal
action Check and
Error code 0% or less set the
2 Parameter error Normal action Normal action Normal action
(See description below.) or OFF initialized
parameters.
Note 1: PV display
2: Setpoint display
An error code is displayed in the event of an error, according to its type.

An error code is a two-digit figure in which a combination of 6 bits of on and off is converted
into a decimal number.
The following shows the relationship between each bit and parameter to be checked for
abnormality.
Bit No. 6 5 4 3 2 1 0
Parameter to be checked Operation mode/output Operating parameters Setup parameters Range data UP mode – Calibration data
For example, if an error occurs with the operating parameter and calibration data, the error
code will be as follows:
Bit No. – 6 5 4 3 2 1 0
2 1 0 3 2 1 0
Error Code – 2 2 2 2 2 2 2
2 1
2 1 Error code 21 is displayed.

Setpoint display unit

■ Possible Errors during Operation
The following shows possible errors occurring during operations.
Display position Description Alarm Retransmis- Commu-

Error indication PV Control output Remedy
(Note) of error output sion output nication
Displays “RJC” and Measured
RJC error Normal action
PV alternately with RJC=0 Faulty
Contact us for repair.
E300 ADC error 105%
In AUTO:
Dependent on the Preset value output
BSL parameter In MAN: Check wires and
B.OUT PV burnout error Normal
3 Up-scale: 105% Normal action sensor.
Down-scale: -5% action
Excessive PV
OVER or -OVER -5% or 105% Normal action Check process.
Out of -5 to 105%
Normal Normal
Auto-tuning Action with PID Check process. Press
action action
E200 failure existing before any key to erase error
(Time-out) auto-tuning indication.
Feedback resistor Check the feedback

Stopped Stopped
burnout Normal resistor.
action
2 Check wires and
Faulty communication
Left end of Setpoint Normal
communication Normal action parameters, and make
display unit blinks. action
line resetting. Recovery at
normal receipt
Faulty if power off/on
Decimal point at right end Runaway (due to
does not reset start
1 lights. defective power Undefined
0% or the unit. Contact us for
or noise) 0% or less or OFF OFF Stopped repair.
less
Check for abnormal
No display All indications off Power off None
power.
Note 1: PV display
2: Setpoint display
3: Display showing the PV of the corresponding loop
■ Remedies if Power Failure Occurs during Operations

The operation status and remedies after a power failure differ with the length of power
failure time:
● Instantaneous Power Failure of 20 ms or less

A power failure is not detected. Normal operation continues.
● Power Failure of about 2 seconds or less

The following show effects caused in “settings” and “operation status.”
Alarm action Continues. Alarm with standby function will enter standby status.
Settig parameter Set contents of each parameter are retained.
Auto-tuning Cancelled.
Control action Action before power failure continues.

● Power Failure of more than about 2 seconds
The following show effects caused in “settings” and “operation status.”
Alarm action Continues. Alarm with standby function will enter standby status.
Setting parameter Set contents of each parameter are retained.
Auto-tuning Cancelled.
Control action Differs with setting of setup parameter “R.MD”(restart mode).
R.MD setting Control action after recovery from power failure

CONT Action before power failure continues. (factory-shipped setting)
MAN Outputs preset output value (PO) (NOTE) as control output and continues action set before power failure in MAN mode.
RESET Outputs preset output value (PO) (NOTE) as control output and continues action set before power failure in AUTO mode.
Operation mode is set to RESET.
NOTE : For heating/cooling control, the preset output value is 50% of PID computation.
■ Troubleshooting when the Controller Fails to Operate Correctly

If your control tasks are not successful, check the preset parameters and controller wiring
before concluding the controller to be defective. The following show some examples of
troubleshooting you should refer to in order to avoid the possibility of other problems.
● The Controller does not Show the Correct Process Variable (PV).
• The UP550 controllers have a universal input.
The type of PV input can be set/changed using the parameter “IN1”. At this point, the
controller must be wired correctly according to the selected type of PV input. Check
the wiring first if the controller fails to show the correct PV value. To do this, refer to “2.
Initial Settings.”
With the parameters “RH1”, “RL1”, “SDP1”, “SH1” and “SL1”, it is possible to scale the
input signal and change its number of decimal places. Also check that these param-
eters are configured correctly.
● The Controller does not Provide any Control Output or the Control Output
does not Change at all.
• The UP550 controllers have a universal output.
The type of control output can be set/changed using the parameter “OT1”.
At this point, the controller must be wired correctly according to the selected type of
control output. Check the wiring first if the controller provides no control output. To do
this, refer to “1.5 Terminal Wiring Diagrams.”
With the parameters “OH” and “OL”, it is possible to set/change the high and low limits
of control output. The control output may not change at all, however, because of
restrictions on these parameters. Also check the restrictions on these parameters.
• The control output can only be changed when the controller is in the MAN mode.
If the MAN lamp is off (i.e., the controller is in the AUTO mode), you cannot change the
control output using key operation.
● The Control Output does not Change soon after the Target Setpoint SP has
been Changed.
• If this happens, check the setpoint of the parameter “MOD1”. In cases where fixed-
point control is selected as the PID control mode (MOD1 = 1), tracking based on the I-
term works to prevent the control output from changing suddenly even if the target
setpoint SP is varied.
The control output therefore may appear to be working incorrectly at first; however it
gradually adapts itself to the new target setpoint. Be especially careful when the
controller is in the fixed-point control mode; the control output may fail to change and
therefore result in a loss of control if you change the target setpoint SP too frequently.

5.2 Maintenance
This section describes the cleaning and maintenance of the UP550.
5.2.1 Cleaning
The front panel and operation keys should be gently wiped with a dry cloth.
NOTE
Do not use alcohol, benzine, or any other solvents.
5.2.2 Replacing Brackets

When the brackets are broken or lost, purchase the following brackets for replacement.
Target Model Part No. Sales Unit

UP550 T9115NL A large bracket and small bracket in pair
SEE ALSO
“1.2 How to Install,” for how to replace brackets.
5.2.3 Attaching Terminal Cover

When a terminal cover is necessary, purchase the following part.
Target Model Part No. Sales Unit

UP550 T9115YD 1

■ Attaching Terminal Cover
The procedure for attaching the terminal cover is as follows.
Do not touch the terminals on the rear panel when power is being supplied to the controller.
Doing so may result in electric shock.
Before attaching the terminal cover, turn off the source circuit breaker and use a tester to
CAUTION check that the power cable is not conducting any electricity.
1. Before attaching the terminal cover, fold it once or twice so that the side which has the
“Handle With Care” symbol ( ), is on the outside.
Fold over.
Grooved
Fold over.
Grooved Alert symbol

on the back
Folding Direction of Terminal Cover
NOTE
Do not fold the terminal cover the wrong way, doing so not only reduces the cover’s
strength but may also cause the hinge to crack, thereby disabling attachment.
2. With the cover properly folded, fit its top and bottom holes to the protrusions of the
mounting brackets.
Fit the hole of the

terminal cover to the
protrusion on the
mounting bracket.
Attaching Terminal Cover

5.2.4 Replacing Parts with a Limited Service Life

The following UP550 parts have a limited service life.
The service life given in the table assume that the controller is used under normal operating
conditions.
Part Service life

Aluminum electrolytic condenser About 10 years (rated)
Lithium battery for backup About 10 years (rated)
Alarm output relays About 100,000 more ON-OFF operations or with resistance load
Control output relays About 100,000 more ON-OFF operations or with resistance load
If any of these parts, except control output relays, cause a controller failure due to deterio-
ration, contact your dealer for replacement at your cost.
Control output relays can be replaced by yourself.
SEE ALSO
“5.2.5 Replacing Control Output Relays,” for how to replace the control output relays.

5.2.5 Replacing Control Output Relays

This subsection describes how to replace the control output relays.
The replacement must be performed by an engineer qualified for the work.
Always turn off the power before starting the work in order to avoid electric shock.
Do not pull out the internal unit for any other purpose other than to replace the control
output relays.
CAUTION
1. Insert a flat-blade screwdriver (tip width of 6 mm is recommended) into the opening with
the tip in parallel with the front panel, and then turn the screwdriver gently. Take this
procedure to four openings 1, 2, 3 and 4 (see the figure below) on the upper and lower
parts of the bezel, in order.
The bezel slightly moves forward from the housing.
1
2
4
3
2. Push up the center of the bottom gasket of bezel by a finger to release the latch.
Latch (invisible in the panel)
Center of the bottom gasket
Panel
View from the bottom

3. Insert the flat-blade screwdriver into the four openings and flip the tip forward to move
the bezel more forward.
4. Hold the bezel and pull it along with the internal unit out of the housing.
(Note) Be careful not to damage the RJC sensor.
5. The location and number of the relays differ depending on the model code of the UP550.
Confirm the location of the control output relay to be replaced before pulling out the
relay.
Upper
Relay (UP550-0䊐)
Lower
Two relays for direct and reverse action (UP550-1䊐)
6. Pull out the relay to be replaced.

The control output relays are easy to remove and mount, since they are connected via a
socket onto the print boards.
Insert the new relay in the socket. Use the following relay.
Manufacturer OMRON
Model G6B-2114P-FD-US-P6B
Power supply 12 V DC

7. Insert the internal unit into the housing.

Apply power to the controller and confirm that the initial operating display is shown.
If the operating display is not shown properly, turn off the controller and pull out the
internal unit. Then, insert it into the housing again.
This completes replacement of the control output relay.

<Toc> <6. Parameters> 6-1
6. Parameters
6.1 Parameter Map

This section contains “Operating Parameter Map” and “Setup Parameter Map” for UP550
as a guideline for setting parameters.
These maps are helpful in finding the positions of the displays when setting the param-
eters, and should be used as a quick reference for the entire range of parameter displays.

UP550 Operating Parameter Map
Operating Display
DISP
Operating Operating Operating Operating

display 1 display 2 display 3 display n
SET3S
SET1S MODE
SET3S or Main menu
DISP DISP
DISP
HOLD
SELECT
display 1 ADV
PROG AL LP1
LOC
MODE
(A/M1)
SELECT MODE submenu
MODE SET SET SET DISP
display 2 (LSP/
CAS)
SST
SELECT
* display 3 PAR 1.PID 7.PID 8.PID
SET
SET SET SET SET
SELECT
display 4 To program
parameter A1 AT 1.P 7.P 8.P
setting display A2 SC 1.I 7.I 8.I
submenu A3 BS 1.D 7.D 8.D
SELECT *1
[LOC] A4 FL 1.OH 7.OH 8.OH
display 5
on the Program
Parameter Map ORB 1.OL 7.OL 8.OL
ORH 1.MR 7.MR 8.MR
See “3.5 Program Parameter Map” ORL 1.H 7.H 8.H
S.TM 1.DR *2 7.DR 8.DR
1.Pc 7.Pc 8.Pc
1.Ic 7.Ic 8.Ic
*3
1.Dc 7.Dc 8.Dc
1.Hc 7.Hc 8.Hc
1.DB *4 7.DB 8.DB
1.PO 7.PO 8.PO
1.Oc *3 7.Oc 8.Oc
*1 Not displayed for ON/OFF control

*2 Not displayed for heating/cooling control or position proportional control
*3 Displayed for heating/cooling control
*4 Displayed for heating/cooling control or position proportional control

SET/ENT
SET Press the key once.
MODE Press the MODE key once.
DISP Press the DISP key once.

SET/ENT
SET1S Press the key for 1 second.
SET/ENT
SET3S Press the key for 3 seconds.
Press the or key once.
*5 *6 *7
LP2 USR PYS1 PYS2 STUP
SET SET SET SET
Password
U1 1.a1 2.a1
check display
U2 1.b1 2.b1
U3 1.a2 2.a2
OK
1.b2 2.b2
1.a3 2.a3
1.b3 2.b3 To setup
1.a4 2.a4 parameter
setting display
1.b4 2.b4 main menu
1.a5 2.a5 [PARA]
Same 1.b5 2.b5 on the Setup
1.a6 2.a6 Parameter Map
as LP1
1.b6 2.b6
1.a7 2.a7
1.b7 2.b7
1.a8 2.a8
1.b8 2.b8
1.a9 2.a9 Pressing the DISP key once when a parameter setting display is shown
1.b9 2.b9 retrieves the menu of that parameter setting display.
1.a10 2.a10 Example: Pressing the DISP key once when the [PAR] submenu is displayed,
1.b10 2.b10 will display the [LP1] main menu. Conversely, the [PAR] submenu
1.a11 2.a11 will reappear by pressing the DISP key once when the [PAR]
1.b11 2.b11 submenu’s “FL” parameter display is shown.
1.PMD 2.PMD
* SELECT displays 1 to 5 are shown only when they are registered.
*5 Main menu LP2 is displayed when UP mode is “Cascade control.”

*6 Main menu USR is displayed when UP mode is “Loop control with PV switching” or “Loop control with PV auto-selector.”
*7 Main menu PYS2 is displayed when UP mode is “Cascade control,” “Loop control with PV switching.”

UP550 Setup Parameter Map
Password To operating parameter setting

check display display main menu [PROG]
(on the previous page)
OK
Main menu DISP
PARA CMLP
submenu SET DISP SET DISP
SP ALM CTL AIN RET TRND LOCK
SET SET SET SET SET SET SET
SPT PEH1 OPR1 A.BS1 RET1 TSC1 䉲/䉱

TMU PEH2 OPR2 A.FL1 RTH1 TSC2 PTNo
SEG.T PEH3 MOD1 A.SR1 RTL1 TTM RUN
PT2.G PEH4 MOD2 A.LC1 RET2 MODE
PNC PEH5 AR1 A.BS3 RTH2 PROG
SPH1 PEH6 AR2 A.FL3 RTL2 LP1
SPL1 PEH7 ZON A.SR3 LP2
SPH2 PEH8 R.MD A.LC3 PID
SPL2 AL1 R.TM USR
AL2 GRP PYS1
AL3 1.RP1 PYS2
AL4 2.RP1 PWD
HY1 3.RP1
HY2 4.RP1
HY3 5.RP1
HY4 6.RP1
AMD RHY1
RDV1
1.RP2
2.RP2
3.RP2
4.RP2
5.RP2
6.RP2
RHY2
RDV2
Pressing the DISP key once when a parameter setting display is shown retrieves the submenu of that parameter setting display.

SET/ENT
SET Press the key once.
DISP Press the DISP key once.
Press the or key once.
CONF UPMD TEST INIT

(Note)
SET
SET DISP SET DISP
INI
*1 *2
CSEL DO DI MD IN OUT R485 VALV
SET SET SET SET SET SET SET SET
C.S1 DO1 PROG UPM IN1 OT1 PSL1 V.AT

C.S2 DO2 RST SMP UNI1 OT2 BPS1 V.RS
C.S3 DO3 R/L1
LOC SMEC RH1 CT1 PRI1 V.L
C.S4 DO4 HOLD RL1 CTc1 STP1 V.H
C.S5 DO5 ADV SDP1 AO1 DLN1 TR.T
DO6 A/M1 SH1 AO2 ADR1 V.MOD
DO7 A/M2 SL1 AO3 RP.T1
L/C BSL1 A1H
PTN.0 RJC1 A1L
PTN.1 IN3 A2H
PTN.2 UNI3 A2L
PTN.3 RH3 A3H
PTN.4
DP1 RL3 A3L
MG1 SDP3
MG2 SH3
MG3 SL3
MG4 BSL3
P.UN1
P.DP1
P.RH1
P.RL1
Note: The parameter items shown on the [TEST] submenu of the setup parameter setting display are to be used by
Yokogawa service personnel to check the controller functions. User cannot set or change these parameters.
*1 Submenu R485 is displayed only for the controller with communication function.
*2 Submenu VALV is displayed only for the position proportional controller.

6.2 Lists of Parameters

This section describes the functions of parameters briefly. In addition, each parameter table
has a “User Setting” column, where you can record your setpoints when setting them in the
controller.
* Parameters relating to PV or program setpoints should all be set in real numbers.

For example, use temperature values to define program setpoints and PV event
setpoints for temperature input.
* The “User Setting” column in the table is provided for the customer to record setpoints.
* The column “Target Item in CD-ROM” in the table provides references from User’s
Manual (Reference) (CD-ROM version) which describes items in more detail and
items that are not contained in this manual.
* Numbers in ( ) are the parameter setpoints that apply when the communication func-
tion is used. ex. AUTO1 (0), MAN1 (1).
■ Operation Mode Parameters

Located in: MODE key ( MODE key on the instrument’s front panel)
Pause of program Set as “HOLD = ON” to enable the hold mode of program operation.
HOLD operation
Ref.5.2(5)
Advance of segment Set as “ADV = ON” to advance from the current segment to the next segment.
ADV Ref.5.2(7)
Local-mode Set as “LOC = ON” to switch from program operation or RESET mode to local-mode operation.
LOC operation
Ref.5.2(9)
AUTO/MAN To switch between AUTO and MAN:

A/M1 switching To switch to AUTO mode, set as “MODE: AUTO1 (0)”.
To switch to MAN mode, set as “MODE: MAN1 (1)”.
Start-of-program 1 to 99 1
SST segment number Program operation begins with the segment whose number is specified
by this parameter.

■ Operating Parameters
● Instrument Alarm Setting Parameters

Located in: Main menu = AL
Instrument alarm-1 Allows alarm action to be set irrespective of the PV high limit/SP high
A1 setpoint program. limit alarm: 100.0% of
PV input range
Instrument alarm-2 PV alarm / SP alarm: -100.0 to 100.0% of Deviation alarm: 0.0% of
A2 setpoint PV input range PV input range span
Deviation alarm: -100.0 to 100.0% of PV Other PV/SP low limit Ref.3.4(1)
Instrument alarm-3
A3 setpoint
input range span
Output alarm: -5.0 to 105.0%
alarm: 0.0% of PV input range
Output high limit
alarm: 100.0%
Instrument alarm-4
A4 setpoint
Output low limit
alarm: 0.0%
● Operation-related Parameters
Located in: Main menu = LP1 ; Submenu = PAR
Auto-tuning OFF (0): No auto-tuning OFF (0)

AT 1: Auto-tuning for 1st group of PID 2: Auto-tuning for 2nd group of PID
3: Auto-tuning for 3rd group of PID 4: Auto-tuning for 4th group of PID
5 to 8: Perform auto-tuning on a group basis in the same way as 1 to 4
9: Performs auto-tuning to all groups 1 to 8.
“SUPER” function OFF (0): Disable OFF (0)
SC 1: Overshoot suppressing function
Suppresses overshoots generated by abrupt changes in the
target setpoint or by disturbances.
2: Hunting suppressing function (Stable mode)
Suitable to stabilize the state of control when the load varies
greatly, or the target setpoint is changed.
Enables to answer the wider characteristic changes compared
with Response mode.
3: Hunting suppressing function (Response mode) Ref.2.1(5)
Enables quick follow-up and short converging time of PV for the
changed target setpoint. Ref.2.1(6)
Note: Use “SUPER” function (SC) 2 or 3 in PID control or PI control.

“SUPER” function 2 or 3 is not available in the following controls:
1) ON/OFF control
2) P control (control for proportional band only)
3) PD control (control for proportional band and derivative item only)
4) Heating/cooling control
Do not use hunting suppressing function when control processes
with response such as flow or pressure control.
PV input bias -100.0% to 100.0% of PV input range span 0.0% of PV
BS Used to correct the PV input value. input range
span Ref.1.1(1)
PV input filter OFF (0), 1 to 120 sec. OFF (0)
FL Used when the PV input value fluctuates.
ON/OFF rate 0.0 to 100.0% of PV input range span 1.0% of PV
ORB detection band input range
span
ON/OFF rate ORL + 1 digit to 105.0% 100.0% Ref.3.4(4)
ORH high limit
ON/OFF rate -5.0% to ORH - 1 digit 0.0%
ORL low limit
Starting time of 0.00 to 99.59 (“hour, minute” or “minute, second”) 0.00
S.TM program pattern The controller begins control when the specified time has Ref.5.2(2)
operation passed after power-on.

● PID-related Parameters
Located in: Main menu = LP1 ; Submenu = 1.PID
Proportional band/Heating- 0.1 to 999.9% of PV input range 5.0%

1.P side proportional band In heating/cooling control: 0.0 to 999.9%
(in heating/cooling control) (heating-side on/off control applies when 0.0)
Integral time OFF (0), 1 to 6000 sec. 240 sec.
1.I Heating-side integral time
(in heating/cooling control)
Derivative time OFF (0), 1 to 6000 sec. 60 sec.
1.D Heating-side derivative time
(in heating/cooling control)
Output high limit -5.0 to 105.0% 100%
1.OH Heating-side output high limit Heating-side limiter in heating/cooling control: Heating/cooling
(in heating/cooling control) 0.0 to 105.0% (1.OL < 1.OH) control: 100.0%
Output low limit -5.0 to 105.0% 0.0%
1.OL Cooling-side output high Cooling-side limiter in heating/cooling control: Heating/cooling
Ref.2.1(3)
limit (in heating/cooling 0.0 to 105.0% (1.OL < 1.OH) control: 100.0%
control) SD (shutdown): Set in manual operation in
4-20 mA control output. Output is 0 mA.
Manual reset -5.0 to 105.0% 50.0%
1.MR (enabled when integral time “1.I” is OFF)
The manual reset value equals the output value

when PV = SP is true. For example, if the
manual reset value is 50%, the output value is
50% when PV = SP becomes true.
ON/OFF control hysteresis In ON/OFF control: 0.0 to 100.0% of PV input range span ON/OFF control: 0.5%
1.H Heating-side ON/OFF In position proportional PID control or heating/cooling of PV input range span
control hysteresis control: 0.0 to 100.0% Position proportional
(in heating/cooling control) Hysteresis can be set in the program setpoint when PID control and
the controller is performing ON/OFF control. heating/cooling control:
0.5%
Point of
ON/OFF action
Output (Program setpoint)
On Hysteresis
Off
PV value
Direct/reverse action REVERSE (0): reverse action, DIRECT (1): direct action REVERSE (0)
1.DR switching Control output
100%
Ref.2.1(1)
Reverse Direct
action action
- +
0% Deviation
(PV-SP)
Cooling-side 0.0 to 999.9% of PV input range 5.0%
1.Pc proportional band (Cooling-side ON/OFF control applies when 0.0)

Cooling-side integral OFF, 1 to 6000 sec. 240 sec.

1.Ic time

Cooling-side derivative OFF, 1 to 6000 sec. 60 sec.

1.Dc time

Cooling-side ON/OFF 0.0 to 100.0% 0.5%

1.Hc control hysteresis

Dead band In heating/cooling control: -100.0 to 50.0% 3.0%

1.DB In position proportional PID control: 1.0 to 10.0%
• When performing heating/cooling control:
setting any positive value prohibits both the heating
and cooling outputs from turning on; setting any
negative value allows both the heating and cooling
outputs to turn on; and setting a value of zero
either the heating or cooling output to turn on.
• When performing position proportional control:
set the range so none of the outputs turn on.
Preset output/Heating- -5.0 to 105.0% 0.0%
1.PO side preset output In RESET mode, fixed control output can be generated.
(in heating/cooling control) In heating/cooling control: Heating-side 0.0 to 105.0%
Ref.2.1(8)
Cooling-side preset 0.0 to 105.0% 0.0%
1.Oc output In RESET mode, cooling-side fixed control
output can be generated.

If you are using two or more groups of PID parameters, use the following table to record
their values.
Parameter n=2 n=3 n=4 n=5 n=6 n=7 n=8

n.P
n.I
n.D
n.OH
n.OL
n.MR
n.H
n.DR
n.Pc
n.Ic
n.Dc
n.Hc
n.DB
n.PO
n.Oc

● Ten-segment Linearizer 1 Parameters
Located in: Main menu = PYS1
• Ten-segment linearizer biasing (factory-set default)
-66.7% to 105.0% of PV input range span Correction

Ten-segment linearizer output (Actual input + Ten-
segment linearizer biasing)
Actual input
1.b6
Ten-segment
linearizer
1.b5 biasing
1.b3 1.b4
Ten-segment
1.a1 1.a2 1.a3 1.a4 1.a5 1.a6 1.a8 linearizer input
1.a7
-66.7% to 105.0% of PV input range
• Ten-segment linearizer approximation
Ten-segment The parameters 1.b5 to

1.b11 are equalized to
linearizer output
1.b4 the parameter 1.b4.
PV input
range after
ten-segment
1.b3
linearizer
approximation
1.b2
1.b1
The parameters 1.a5 to
1.a11 are equalized to
the parameter 1.a4.
1.a1 1.a2 1.a3 1.a4 1.a11
Ten-segment
Actual PV input range linearizer input

Ten-segment -66.7% to 105.0% of PV input range 0.0% of PV input range

1.a1 linearizer 1 input-1
Ten-segment -66.7% to 105.0% of PV input range span 0.0% of PV input range span 0.0% of
1.b1 linearizer 1 -66.7% to 105.0% of PV input range when in PV input range when in ten-segment
output-1 ten-segment linearizer approximation linearizer approximation
1.b6 linearizer 1 -66.7% to 105.0% of PV input range when in PV input range when in ten-segment Ref.1.1(2)
Ten-segment 0: Ten-segment linearizer biasing 0
1.PMD linearizer 1 mode 1: Ten-segment linearizer approximation

■ Setup Parameters
● Program Setpoint-related Parameters

Located in: Main menu = PARA ; Submenu = SP
SP tracking selection OFF (0), ON (1) OFF (0)

SPT Tracking is performed when the mode changes from program to Ref.5.2(3)
Local (The local setpoint keeps track of the program setpoint.)
Program time unit Sets the time unit of a program. hh:mm (0)
TMU hh:mm (0): “hour, minute”
mm:ss (1): “minute, second”
Segment setting Defines the method of programming. Note that changing the 0 Ref.5.1(1)
SEG.T method setpoint of this parameter deletes the program in question.
0: Programming by setting segment times
1: Programming by setting segment ramps
Program pattern-2 The controller can serve as a program pattern generator. OFF (0)
PT2.G retransmission Thus, another program pattern can be created in addition to the
control-purpose program pattern. Note that the segment time
setpoints of the created program pattern are the same as those Ref.2.2(2)
of the control-purpose program pattern.
OFF (0): Not used.
ON (1): Used.
Program pattern The controller resets (clears) the program pattern number on OFF (0)
PNC number clearance the operating display to “0” at the end of program operation.

OFF (0): Not cleared.
ON (1): Cleared.
Program setpoint-1 Place limits on the program setpoints when the controller is in 100.0% of PV
SPH1 limiter upper limit program operation. input range

Program setpoint-1 0.0% to 100.0% of PV input range. 0.0% of PV

SPL1 limiter lower limit Note that SPL1 < SPH1 input range

Program setpoint-2 Place limits on the program setpoints when the controller is in 100.0% of PV
SPH2 limiter upper limit program pattern-2 retransmission. input range

Program setpoint-2 0.0% to 100.0% of PV input range. 0.0% of PV

SPL2 limiter lower limit Note that SPL2 < SPH2 input range


● Alarm-related Parameters
Located in: Main menu = PARA ; Submenu = ALM
PV event 1 hysteresis Allows margins to be set for a PV event setpoint. 0.5%

PEH1 With the hysteresis settings, it is possible to prevent relays from chattering.
PV event 2 hysteresis
PEH2 Hysteresis for PV high limit alarm
PV event 3 hysteresis Point of ON/OFF action
PEH3 Output (PV event setpoint)
PV event 4 hysteresis On
PEH4 Ref.3.4(3)
PEH5 Off Hysteresis Ref.3.4(5)
PEH6 0.0 to 100.0%
PV value
PEH7
PEH8
Instrument alarm-1 OFF (0), 1 to 20, 25 to 31 1
AL1 type 1: PV high limit (energized, no stand-by action)
Instrument alarm-2 2: PV low limit (energized, no stand-by action) 2
AL2 type 3: Deviation high limit (energized, no stand-by action)
4: Deviation low limit (energized, no stand-by action) Ref.3.4(1)
Instrument alarm-3 1
AL3 type
5: Deviation high limit (de-energized, no stand-by action)
6: Deviation low limit (de-energized, no stand-by action)
Instrument alarm-4 For other alarm types, see the next page. 2
AL4 type
Instrument alarm-1 0.0 to 100.0% of PV input range span 0.5% of PV
HY1 hysteresis Output alarm: 0.0 to 100.0% input range
span
Allows margins to be set for an alarm setpoint. Output
Instrument alarm-2 With the hysteresis settings, it is possible to prevent relays from chattering. alarm: 0.5%
HY2 hysteresis
Hysteresis for PV high limit alarm
Point of ON/OFF action
Output (Alarm setpoint) Ref.3.4(3)
Instrument alarm-3
HY3 hysteresis On
Instrument alarm-4 Off Hysteresis

HY4 hysteresis
PV value
Alarm mode Allows the instrument alarm function to be enabled or disabled 0

AMD according to the operating condition.
0: Always active Ref.3.4(2)
1: Not active when in RESET mode
2: Not active when in RESET mode or manual operation

List of Instrument Alarm Types
The table below shows the types and actions of instrument alarm. In the table, codes 1 to
10 are not provided with stand-by actions, while codes 11 to 20 are provided with stand-by
actions.
Alarm type code Alarm type code

Alarm action Alarm action
Contact Contact Contact Contact
Alarm type Alarm type
“Open/close” shows status of relay contact, closes opens “Open/close” shows status of relay contact, closes opens
if alarm if alarm if alarm if alarm
and “lit” and “unlit” shows status of lamp occurs occurs and “lit” and “unlit” shows status of lamp occurs occurs
No alarm OFF Hysteresis
Hysteresis De-energized 6
1 Open (lit) Closed
on deviation low (unlit)
PV high limit Open (unlit) Closed (lit) limit alarm Deviation PV 16
11 setpoint
PV Alarm setpoint Target SP
Hysteresis
2 Closed Open Closed 7
Deviation high (lit) (unlit) (lit)
PV low limit Closed (lit) Open (unlit) and low limits
Deviation setpoint PV
12 17
Alarm setpoint PV
Target SP
Hysteresis Hysteresis Closed Hysteresis

(lit)
3 Deviation within Open Open 8
Deviation high Open (unlit) Closed (lit) (unlit) (unlit)
high and low
limit
limits PV
PV Deviation setpoint 13 Deviation setpoint 18
Target SP Target SP
Hysteresis
Hysteresis
4 9
Deviation low Closed (lit) Open (unlit) De-energized on Closed
limit PV high limit (unlit) Open (lit)
Deviation setpoint
PV 14 19
PV Alarm setpoint
Target SP
Hysteresis
Hysteresis
De-energized on 5 10
Closed Open (lit) De-energized on Closed
deviation high (unlit) Open (lit)
PV low limit (unlit)
limit alarm Deviation
PV setpoint 15 20
Alarm setpoint PV
Target SP
SP high
28 Output high limit 30
SP Alarm setpoint Output value Alarm setpoint
SP low
29 Output low limit 31
Alarm setpoint SP Alarm setpoint Output value
The following alarm types are used only for “Instrument Alarm.”
25: Sensor grounding alarm
26: Fault diagnosis output (Note 1)
27: FAIL output (Note 2)
Note 1: The fault diagnosis output turns on in case of input burnout, A/D converter failure, or reference junction compensation
(RJC) failure. For input burnout or A/D converter failure, the control output is set to the setpoint of the Preset Output
Value operating parameter (PO).
Note 2: The FAIL output is on during normal operation and turns off case failure.
⬚C
Stand-by Action Treated
Normal Abnormal
as normal The alarm
output turns on.
Low limit of
alarm setpoint
The alarm output does not

turn on in this region even
if the PV value is below the
low limit of the alarm setpoint.
Power-on Time

● Control Action-related Parameters
Located in: Main menu = PARA ; Submenu = CTL
Output velocity OFF (0) OFF (0)

OPR1 limiter 0.1 to 100.0%/sec.
can limit control output velocity
PID control mode 0: Standard PID control (with output bump at SP change) 0
MOD1 1: Fixed Point control (without output bump at SP change) Ref.2.1(2)
Choose “Fixed Point Control” when controlling pressure or flow rate.
Anti-reset windup AUTO (0), 50.0 to 200.0% AUTO (0)
AR1 (Excess integration The larger Setting, the sooner PID computation (integral computation) stops.
Ref.2.1(4)
prevention) Used when the control output travels up to 100% or down to 0% and
stays at this point.
Zone PID selection 0: Segment PID 1
ZON 1: Zone PID
If set to “Segment PID,” allows PID constants to be selected for each
Ref.5.1(2)
segment.
If set to “Zone PID,” automatically selects PID constants according
to the temperature range set in the given Reference Point parameter.
Restart mode CONT (0): Continues action set before power failure. CONT (0)
R.MD MAN (1): Starts from manual operation status

RESET (2): Continues action set before power failure and starts computation
from the preset output value.
Restart timer 0 to 10 sec. 0 sec.
R.TM Sets time between power on and the instant where controller
starts computation.
PID group number Allows you to determine how many groups of setpoint, alarm and 8
GRP PID parameters the controller should show.
1: Show one set. 2: Show two sets.
3: Show three sets. 4: Show four sets.
5 to 8: Show as many groups of parameters as have been set.
Zone PID reference 0.0 to 100.0% of PV input range. 100.0% of
1.RP1 point-1 Note that 1.RP1 2.RP1 3.RP1 4.RP1 5.RP1 6.RP1. PV input
Sets reference points at which switching is carried out between groups range
of PID constants according to the given temperature zone. You can set
Zone PID reference
2.RP1 point-2
a maximum of six reference points and therefore a maximum of seven
temperature zones.
Zone PID reference The example below sets reference points 1 and 2 to provide 3 zones to
3.RP1 point-3 switch PID constants automatically.
Ref.5.1(2)
Zone PID reference
4.RP1 point-4
Maximum value of
PV input range
RH1
Zone 3
Setpoint The controller is operated with
the 3rd group of PID constants.
Reference point 2
Zone PID reference
5.RP1 point-5
2.RP1 Zone 2
The controller is operated with
the 2nd group of PID constants.
Reference point 1
1.RP1 PV input
value Zone 1
Zone PID reference The controller is operated with
6.RP1 point-6
Minimum value of
PV input range
RL1
the 1st group of PID constants.
Time

Zone switching 0.0 to10.0% of PV input range span 0.5% of PV

RHY1 hysteresis Allows hysteresis to be set for switching at a reference point. input range
span
Reference deviation Used to select a group of PID parameters according to a deviation from OFF (0)
RDV1 the given program setpoint. The controller uses the PID parameters of the
number selected in PID group number (GRP) if the PV input falls outside
the given deviation range. The following example shows a case when only
the reference deviation is set without setting any reference point.
The selected group of PID parameters is as follows.
Since region 1 is within the deviation range, the controller uses the 1st
group of PID parameters.
Since region 2 is outside the deviation range, the controller uses the
PID parameters of the number selected in PID group number (GRP).
PV input value

Maximum value of
PV input range [2] [2]
RH1 Reference deviation (RDV1)
A slope is set to vary [1] Reference deviation (RDV1)
the program setpoint.
[1]
[1]
Target setpoint
[2]
Minimum value of
PV input range Segment 1 Segment 2
RL1
OFF (0): Disable

0.0% to 100.0% of PV input range span
● Analog Input Computation Parameters

Located in: Main menu = CMLP ; Submenu = AIN
Analog input-1 bias Used to correct the PV input value beforehand. 0.0% of PV
A.BS1 When in normal operation, use the PV Input Bias (BS) operating input range
parameter. span
Ref.1.1(6)
-100.0% to 100.0% of PV input range span
Analog input-1 filter OFF (0): Disable OFF (0)
A.FL1 1 to 120 sec.
Analog input-1 Performs square-root computation for the PV input value. OFF (0)
A.SR1 square-root OFF (0): Do not compute the square root
computation ON (1): Compute the square root Ref.1.1(3)
Analog input-1 low 0.0% to 5.0% 1.0%
A.LC1 signal cutoff The slope equals “1” at levels below the low-signal cutoff point.
A.BS3 Although not used in single-loop control, it is shown on the display.

Ref.1.1(6)
A.FL3 Although not used in single-loop control, it is shown on the display.
A.SR3 Although not used in single-loop control, it is shown on the display.

Ref.1.1(3)
A.LC3 Although not used in single-loop control, it is shown on the display.

● Retransmission Output Parameters
Located in: Main menu = CMLP ; Submenu = RET
Retransmission OFF (0): Disable 1

RET1 output-1 type 1: PV1, 2: SP1, 3: OUT1, 4: LPS loop power supply (15 V),
5: PV2, 6: SP2, 7: OUT2
Setpoints 5 to 7 are not available for single-loop control.
Retransmission output 1 is always provided via terminals 14
and 15.
Ref.2.2(1)
In position proportional control, a valve opening signal (0%
Ref.2.2(3)
to 100%) is transmitted if setpoint “3” is selected.
In heating/cooling control, an output value before allocation
to heating/cooling control is transmitted if setpoint “3” is
selected.
(0% to 50%: Cooling-side output; 50% to 100%: Heating-side
output)
Maximum value RET1=1, 2: RTL1 + 1 digit to 100.0% of PV input range 100.0% of PV
RTH1 of retransmission RET1=3: RTL1 + 1 digit to 100.0% input range
output-1 scale
Ref.2.2(1)
Minimum value RET1=1, 2: 0.0% of PV input range to RTH1 - 1 digit 0.0% of PV
RTL1 of retransmission RET1=3: 0.0% to RTH1 - 1 digit input range
output-1 scale
Retransmission Retransmission output-2 is available when the type of control OFF (0)
RET2 output-2 type output is not “current” or “voltage pulse.” The output is
provided via terminals 16 and 17.
OFF (0): Disable
1: PV1, 2: SP1, 3: OUT1, 4: LPS loop power supply (15 V),
5: PV2, 6: SP2, 7: OUT2
Setpoints 5 to 7 are not available for single-loop control. Ref.2.2(1)
In position proportional control, a valve opening signal (0% Ref.2.2(3)

to 100%) is transmitted if setpoint “3” is selected.
In heating/cooling control, an output value before allocation
to heating/cooling control is transmitted if setpoint “3” is
selected.
(0% to 50%: Cooling-side output; 50% to 100%: Heating-side
output)
Maximum value RET2=1, 2: RTL2 + 1 digit to 100.0% of PV input range 100.0% of PV
RTH2 of retransmission RET2=3: RTL2 + 1 digit to 100.0% input range
output-2 scale
Ref.2.2(1)
Minimum value RET2=1, 2: 0.0% of PV input range to RTH2 - 1 digit 0.0% of PV
RTL2 of retransmission RET2=3: 0.0% to RTH2 - 1 digit input range
output-2 scale
● Deviation Trend Parameters

Located in: Main menu = CMLP ; Submenu = TRND
Deviation trend scale Allows the deviation axis of the Deviation Trend operating 0.5% of PV
TSC1 display to be rescaled. input range
0.1 to 100.0% of PV input range span span
Ref.6.1(2)
Deviation trend time Allows the time axis of the Deviation Trend operating display 5 sec.
TTM to be rescaled.
1 to 600 sec.

● Security-related Parameters
Located in: Main menu = CMLP ; Submenu = LOCK
▼/▲ Locking of front panel OFF (0): Unlock OFF (0)

up/down keys (▲and▼) ON (1): Lock
Locking of front panel OFF (0): Unlock OFF (0)
PTNo PT.No key ON (1): Lock
RUN RUN key ON (1): Lock
MODE MODE key ON (1): Lock
Locking of operating OFF (0): Unlock OFF (0)
PROG parameter main menu ON (1): Lock
PROG display
Operating parameter OFF (0): Unlock OFF (0)
LP1 main menu [LP1] lock ON (1): Lock
Ref.7.1.(2)
LP2 Although not used in single-loop control, it is shown on the display.

PID submenu [PID] lock ON (1): Lock
USR Although not used in single-loop control, it is shown on the display.

PYS1 main menu [PYS1] lock ON (1): Lock
PYS2 Although not used in single-loop control, it is shown on the display.
Password setting 0: Password not set 0

PWD 1 to 30000
Ref.7.1.(1)
Note: If a password is set, the setup parameters cannot be
displayed without entering the correct password.
● SELECT Display Parameters

Located in: Main menu = CONF ; Submenu = CSEL
SELECT display-1 OFF (0), 101 to 1023 OFF (0)

C.S1 registration Select the desired parameter from among the operating
and setup parameters, then register the number
SELECT display-2
C.S2 registration
(D register No.) accompanying that parameter.
For example, registering “231” for C.S1 allows you
SELECT display-3
C.S3 registration
to change instrument alarm-1 setpoint in operating display.
Numbers for registering instrument alarm SP parameter
Ref.6.1(1)
SELECT display-4 for operating display:

C.S4 registration Instrument alarm-1 setpoint: 231
Instrument alarm-2 setpoint: 232
SELECT display-5
C.S5 registration

● Contact Output Registration Parameters
Located in: Main menu = CONF ; Submenu = DO
Relay output flag The following setpoints are registration numbers for single-loop 5705
DO1 registration for DO1 control only.
Relay output flag 5705: PV event 1 output 0: No function 5706
DO2 registration for DO2 5706: PV event 2 output
Relay output flag 5689: Instrument alarm 1 output 5689
DO3 registration for DO3 5129: Time event 1 output
5130: Time event 2 output 5129
Open-collector transistor
DO4 output flag registration
5131: Time event 3 output
5133: Time event 4 output
for DO4
Ref.3.2(2)
Open-collector transistor 5130
See “External contact output” in “1.5 Terminal Wiring
Diagrams.”
for DO5
for DO6
for DO7
● Contact Input Registration Parameters

Located in: Main menu = CONF ; Submenu = DI
Start of program operation These parameters determine which contact input to use to 5165
PROG (When “DIn” changes from make selections/switches listed on the left.
OFF to ON) DI1: 5161 No function: 0
Stop of program operation DI2: 5162 5166
RST (When “DIn” changes from DI3: 5163
OFF to ON) DI4: 5164
Start of local-mode operation DI5: 5165 5167
LOC (When “DIn” changes from DI6: 5166
OFF to ON) DI7: 5167
DI8: 5168 0
Start of hold-mode operation
HOLD (When “DIn” changes from
The contact inputs are factory-set as shown below.
Contact inputs 1 to 4 (DI1 to DI4): Program pattern number
OFF to ON)
selection (see below)
Advance of segment 0
ADV (When “DIn” changes from
Contact input 5 (DI5): Start of program operation
Contact input 6 (DI6): Stop of program operation
OFF to ON)
Contact input 7 (DI7): Start of local-mode operation
Loop-1 AUTO/MAN switching 0
A/M1 (AUTO when contact input is ON;
Contact input 8 (DI8): ON when using 16 or more of program
patterns
MAN when contact input is OFF)
Loop-2 AUTO/MAN switching Program pattern number selection 0
A/M2
1 2 3 4 5 6 7 8
LOCAL/CASCADE switching 0 Ref.3.1(7)
L/C Not used for single-loop DI1 ON OFF ON OFF ON OFF ON OFF
control. DI2 OFF ON ON OFF OFF ON ON OFF
Bit 0 of program pattern 5161
PTN.0 number
DI3
DI4
OFF
OFF
OFF
OFF
OFF
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
OFF
ON
PTN.1 number 9 10 11 12 13 14 15
PTN.2 number
DI1
DI2
ON
OFF
OFF
ON
ON
ON
OFF
OFF
ON
OFF
OFF
ON
ON
ON
PTN.3 number
DI3 OFF OFF OFF ON ON ON ON
Bit 4 of program pattern DI4 ON ON ON ON ON ON ON 5168

PTN.4 number See “External contact output” in “1.5 Terminal Wiring
Interruptive message Diagrams.” 0
MG1 display 1
Interruptive message 0
MG2 display 2
MG3 display 3
MG4 display 4

● UP Mode Parameters
Located in: Main menu = UPMD ; Submenu = MD
Controller mode 1: Single-loop control 1

UPM (UP mode) For another Controller mode, see User’s Manual (Reference)
(CD-ROM version).
PV sampling period 100, 200 and 500 ms 200 ms
SMP setting The controller restarts if any change is made to the PV sampling Ref.1.1(4)
period; this does not affect other parameter settings at all, however.
Sampling period 0 to 30000 Shows 0 at
SMEC error counter power-on. Ref.1.1(5)
(reading only)
● Input-related Parameters
Located in: Main menu = UPMD ; Submenu = IN
PV input type Specify the type of PV input as a range code. OFF (0)
IN1 (INPUT 1 terminals) See “Instrument Input Range Codes” in “2. Initial Settings.”

Terminals 11 , 12
and 13
PV input unit Select the unit of PV input. Depends on
UNI1 % (0): Percent - (2): No unit the PV
C (1): Degree Celsius F (5): Fahrenheit input type.
Max. value of PV Set the instrument input range (RL1 < RH1). Depends on
RH1 input range the PV

Min. value of PV - For temperature input - input type.

RL1 input range Set the range of temperature that is actually controlled.
- For voltage input -
Set the range of a voltage signal that is applied.
The scale across which the voltage signal is actually controlled
should be set using the parameters Maximum Value of PV Input
Scale (SH1) and Minimum Value of PV Input Scale (SL1).
PV input decimal Set the position of the decimal point of voltage-mode PV input. Depends on
SDP1 point position 0 to 4 the PV

(shown when in 0: No decimal place input type.
voltage-input mode) 1: One decimal place, 2 to 4: Two, three, four decimal places
Max. value of PV Set the read-out scale of voltage-mode PV input. Depends on
SH1 input scale -19999 to 30000, where SL1 < SH1 the PV

(shown when in input type.
voltage-input mode)
Min. value of PV
SL1 input scale

(shown when in
voltage-input mode)
Selection of PV Allows the PV input value to be determined as shown below in Depends on
BSL1 input burnout action case of PV input burnout. the PV
• 105% of PV input range if set to “Upscale” input type.
• -5.0% of PV input range if set to “Downscale”
OFF (0): Disable
UP (1): Upscale
DOWN (2): Downscale
Presence/absence Allows input compensation to be applied to thermocouple input. ON (1)
RJC1 of PV input OFF (0): Absent

reference junction ON (1): Present
compensation

Auxiliary analog
IN3 input type
Although not used in single-loop control, it is shown on the display.
(INPUT 3 terminals)
Terminals 21 and 22
Auxiliary analog
UNI3 input unit
Maximum value of
RH3 auxiliary analog input Although not used in single-loop control, it is shown on the display.
range
Minimum value of
RL3 auxiliary analog input Although not used in single-loop control, it is shown on the display.

range
Auxiliary analog input
SDP3 decimal point Although not used in single-loop control, it is shown on the display.
position
Max. value of auxiliary
SH3 analog input scale
Min. value of auxiliary

SL3 analog input scale
Auxiliary analog input

BSL3 burnout action Although not used in single-loop control, it is shown on the display.
selection
PV unit Set the unit of PV. Same as the
P.UN1 % (0): Percent - (2): No unit PV input unit
C (1): Degree Celsius F (5): Fahrenheit
PV decimal point Under normal operation, set the same value as in the PV Input -
P.DP1 position Decimal Point Position (SDP1) parameter.
To shift the decimal point for temperature input, use this parameter.
For example, set as “P.DP1 = 0” to change a temperature
reading of one decimal place to that of no decimal places.
Ref.1.1(8)
This involves reconfiguring the P.RH1 and P.RL1 parameters.
0 to 4
Maximum value Under normal operation, keep the values of these parameters Maximum value
P.RH1 of PV range between the maximum and minimum values of the PV input of PV input
range. range or scale
Minimum value of -19999 to 30000 Minimum value
P.RL1 PV range P.RL1 < P.RH1, where P.RH1-P.RL1 30000 of PV input
range or scale

● Output-related Parameters
Located in: Main menu = UPMD ; Submenu = OUT
Parameter Name of Parameter Setting Range and Description Initial User Target Item
Symbol Value Setting in CD-ROM
Control output 0 Time proportional PID relay contact output (terminals 1 - 2 - 3 ) 0
OT1 type 1 Time proportional PID voltage pulse output (terminals 16 - 17 ) Heating/
cooling
2 Current output (terminals 16 - 17 )
type : 4
3 ON/OFF control relay contact output (terminals 1 - 2 - 3 )
The following 4 to 12 are displayed only for heating/ cooling type
controllers.
4 Heating-side relay output (terminals 1 - 2 - 3 ), cooling-side
relay output (terminals 48 - 49 - 50 )
5 Heating-side pulse output (terminals 16 - 17 ), cooling-side relay
output (terminals 48 - 49 - 50 )
6 Heating-side current output (terminals 16 - 17 ), cooling-side
relay output (terminals 48 - 49 - 50 )
pulse output (terminals 46 - 47 )
8 Heating-side pulse output (terminals 16 - 17 ), cooling-side pulse
output (terminals 46 - 47 )
pulse output (terminals 46 - 47 )
current output (terminals 46 - 47 )
11 Heating-side pulse output (terminals 16 - 17 ), cooling-side
Control output cycle 1 to 1000 sec. 30 sec.
CT1 time
Heating-side control
output cycle time On On
(in heating/cooling Off Off

control)
Cycle time Cycle time

Relay’s Behavior when Cycle Time = 10 sec.
For 20% of Control Output For 50% of Control Output For 80% of Control Output
10 sec. 10 sec. 10 sec.
On-state duration: 2 sec. On-state duration: 5 sec. On-state duration: 8 sec.

Off-state duration: 8 sec. Off-state duration: 5 sec. Off-state duration: 2 sec.
Cooling-side control 1 to 1000 sec. 30 sec.

CTc1 output cycle time

Analog output-1 type Allows control output or retransmission output to be presented 0

AO1 (OUTPUT 1: as one of the following current signals.
Terminals 16 and 17 ) 0: 4 to 20 mA
Analog output-2 type 1: 0 to 20 mA 0
AO2 (OUTPUT 2: 2: 20 to 4 mA
Terminals 46 and 47 ) 3: 20 to 0 mA
Analog output-3 type 0
AO3 (OUTPUT 3:
Terminals 14 and 15 )
Analog output-1 100% Set the values of segmental points for the 0% and 100% output 100.0%
A1H segmental point levels at which the values are presented via OUTPUT-1 Ref.2.1(7)
Analog output-1 0% (terminals 16 and 17 ). See “■ Performing Split Computations” below. 0.0%
A1L segmental point -5.0% to 105.0%
A2H segmental point levels at which the values are presented via OUTPUT-2
A3H segmental point levels at which the values are presented via OUTPUT-3

■ Performing Split Computations
[V-mode Output]
The following explains an example of letting “Analog OUTPUT-1 (terminals 16 and 17 )” and
“Analog OUTPUT-3 (terminals 14 and 15 )” present the V-mode characteristics of split
computations.
[1] Set the Control Output Type (OT1) parameter to “2”.
This sets the control output to “current output.”
[2] Set the Retransmission Output 1 (RET1) parameter to “3”.
This sets the retransmission output to “control output retransmission.”
[3] Set the Analog Output-1 100% Segmental Point (A1H) parameter to “100%”.
[4] Set the Analog Output-1 0% Segmental Point (A1L) parameter to “25%”.
The figure below shows an example where both analog outputs-1 and 3 are set to the
current signal of 4 to 20 mA DC. The type of output signal can be determined separately for
each of the analog outputs listed above, using the following three parameters.
Analog output-1: Analog output-1 type (AO1)
Analog output-3
100% segmental Analog output-1
point (A3H) 100% segmental
point (A1H)
mA %
20 100
Analog output-3
Output value after computation
16 75
Analog output-1
12 50
Analog output-3
8 25
0% segmental
Analog output-1 point (A3L)
0% segmental
point (A1L)
4 0
0 25 50 75 100 %
Output value before split computation

[Parallel-mode Output]
The following explains an example of letting “Analog OUTPUT-1 (terminals 16 and 17 )” and
“Analog OUTPUT-3 (terminals 14 and 15 )” present the parallel-mode characteristics of split
computations.
[1] Set the Control Output Type (OT1) parameter to “2”.
This sets the control output to “current output.”
[2] Set the Retransmission Output 1 (RET1) parameter to “3”.
This sets the retransmission output to “control output retransmission.”
The figure below shows an example where both analog outputs-1 and 3 are set to the
current signal of 20 to 0 mA DC. The type of output signal can be determined separately for
each of the analog outputs listed above, using the following three parameters.
Analog output-3
100% segmental Analog output-1
point (A3H) 100% segmental
point (A1H)
mA %
0 100
Output value after computation
Analog output-3
5 75
Analog output-1
10 50
15 25
Analog output-3 Analog output-1
0% segmental 0% segmental
point (A3L) point (A1L)
20 0
0 25 50 75 100 %
Output value before split computation

● Communication Parameters
Located in: Main menu = UPMD ; Submenu = R485
Protocol selection 0: PC link communication 0

PSL1 1: PC link communication (with sum check)
2: Ladder communication
3: Coordinated master station
7: MODBUS (ASCII)
8: MODBUS (RTU)
Baud rate 600 (0), 1200 (1), 2400 (2), 4800 (3), 9600 (4)
BPS1 9600 (4) (bps)
Parity NONE (0): None EVEN (1)
PRI1 EVEN (1): Even
ODD (2): Odd Communication
Function
Stop bit 1, 2 1
STP1
Data length 7, 8; 8
DLN1 7 is fixed for MODBUS (ASCII)
8 is fixed for MODBUS (RTU), Ladder
Address 1 to 99 1
ADR1 However, the maximum number of stations
connectable is 31.
Minimum response time 0 to 10 ( 10 ms) 0
RP.T1
● Valve Calibration Related Parameters (Displayed for Position Proportional

Controllers)
Located in: Main menu = UPMD ; Submenu = VALV
Automatic valve Automatically adjusts the fully-closed and fully-opened OFF (0)
V.AT adjustment positions of a valve. When this function is used, there is no
need for adjustment using the parameters V.RS, V.L and V.H.
OFF (0): -
ON (1): Start automatic adjustment
Valve position setting The parameters V.RS, V.L and V.H are designed for 0
V.RS reset manual adjustment of valve positions.

Setting V.RS to 1 resets the valve adjustment
settings and causes the indication “V.RS” to blink.
Fully-closed valve Pressing the SET/ENT key with valve position Undefined
V.L position setting set to the fully-closed position causes the

adjusted value to be stored. When V.L.
adjustment is complete, V.L. stops blinking.
Fully-opened valve Pressing the SET/ENT key with valve position Undefined
V.H position setting set to the fully-opened position causes the

adjusted value to be stored. When V.H.
adjustment is complete, V.H. stops blinking.
Valve traveling time 5 to 300 sec. 60 sec.
TR.T Used to operate a valve according to the estimated
valve position. Set the time required for the valve to
open fully from a state of being fully closed. Confirm

the valve traveling time by consulting the datasheet of
the valve’s specifications.
The valve traveling time is only effective when Valve
Adjustment Mode (V.MD) is set to 1 or 2.
Valve adjusting mode 0: Valve position feedback type 0
V.MOD 1: Valve position feedback type (moves to the estimating

type if a feedback input error or burnout occurs.)
2: Valve position estimating type

● Parameter-initializing Parameters
Located in: Main menu = UPMD ; Submenu = INIT
Parameter initialization OFF (0): - OFF (0)

INI ON (1): Initialize parameters

■ Tips about Heating/Cooling Control (for heating/cooling controllers only)

In heating/cooling control, the controller outputs the result of computation after splitting it
into heating-purpose and cooling-purpose signals. In addition, the controller can perform
PID control or ON/OFF control on the heating and cooling sides separately. When perform-
ing ON/OFF control, set the proportional band to “0”.
The controller splits the result of computation (0 to 100%) into heating-side and cooling-
side signals, as described below.
• 0% to 50% of the computation result is presented as a 0% to 100% cooling-side
output.
• 50% to 100% of the computation result is presented as a 0% to 100% heating-side
output.
PV SP Communication
PID computation Manual MV output
0% to 100%
Heating/cooling
computation
0% to 50% 50% to 100%
output limiter output limiter
Cooling-side MV Heating-side MV
output output
0% to 100% 0% to 100%
Heating/cooling control provides two methods in which either none of the heating- and
cooling-side outputs are presented or both of the heating- and cooling-side outputs are
presented, as shown in the following figures.
Output (%) Output (%)

100 100
Cooling-side Heating-side output output
output output
0 0
0 50 100(%) 0 50 100(%)
Dead band Dead band
Value of control output before split into Value of control output before split into
heating- and cooling-side outputs heating- and cooling-side outputs

Precautions in Heating/Cooling Control
• Keep the ratio of the heating-side proportional band (P) to the cooling-side propor-
tional band (Pc) equal to or below 5.
• If neither the heating-side nor the cooling-side is performing ON/OFF control, setting
the integral time (I or Ic) of one side to “0” results in the Integral Time parameters of
both sides being set to “OFF”, irrespective of the integral time setting of the other side.
■ Tips about Position Proportional Control (for position proportional con-

trollers only)
Position proportional control can be of either feedback type or estimating type.
In feedback-type position proportional control, the controller obtains a valve position signal
from a feedback slide-wire resistor attached to a valve.
In estimating-type position proportional control, you set the operating time required for a
valve to change from the fully-closed position to the fully-open position beforehand. With
the preset operating time, the controller controls the valve by estimating its position. In the
case of estimating-type position proportional control, there is no need for feedback input
wiring.
Feedback-type position proportional control is superior to the estimating type in terms of
control performance. When in manual operation, you can directly manipulate the
controller’s output terminals. Pressing the key sends the valve into opening motion
while pressing the key sends it into closing motion.
The figure below shows a schematic representation of a loop configured for position pro-
portional control.
Controller
Control computation
Control
Feedback output
input Direct action
Comp-
arator
Valve position Reverse
signal action
M
Slide-wire resistor
Motor-operated
valve

Blank Page
<Toc> <7. Function Block Diagram and Descriptions> 7-1
7. Function Block Diagram and

Descriptions
This chapter contains the function block diagrams for “Single-loop control,”
“Single-loop heating/cooling control,” and “Single-loop position proportional con-
trol.” For details on these function block diagrams, refer to the descriptions men-
tioned later.

■ Function Block Diagram for Single-loop Control
PV input
terminals 11, 12 and 13 Contact input
INPUT1 DI1 DI2 DI3 DI4 DI8 DI5 DI6 DI7
when DI changes from OFF to ON


Stop of program operation

Start of local-mode operation
Input selection Program
Unit selection pattern selection
Analog input range conversion

Analog input bias
Square root extraction
Program operation
Analog input filter
Local
10-seg. linearizer approx./bias
setpoint 1
PV input bias Program Local
PV input filter operation operation
Manual operation Control computation

MAN AUTO
A/M
Preset output Output limiter
STOP RUN
STOP/RUN switching
15 V loop Retransmission
OT1 power supply output
Control
output RET2 RET1
OUTPUT1 OUTPUT1 OUTPUT1 OUTPUT3
Current or pulse Relay Current*1 Current

terminals terminals terminals terminals
16 and 17 1 , 2 and 3 16 and 17 14 and 15
*1: Unavailable when control PV event output

output is current or pulse. Time event output
*2: Unavailable when control Instrument alarm output
output is relay.
*3: Only available for UP550-2䊐
OUTPUT1 OUTPUT2 DO1 DO2 DO3 DO4 DO5 DO6 DO7
PV PV Instrument Time Time Time Time

Relay*2 Relay*3 event 1 event 2 alarm 1 event 1 event 2 event 3 event 4
terminals terminals
1 , 2 and 3 48 , 49 and 50
Time Time
event 5 event 6
Terminal Parameter Function

Legend
Analog signal Contact signal

■ Function Block Diagram for Single-loop Heating/Cooling Control
PV input




Analog input bias
Program operation
Analog input filter
Local
setpoint 1

MAN AUTO
A/M
Heating/cooling
computation
Heating-side Cooling-side
output limiter output limiter
preset output preset output
STOP/RUN switching
OT1 OT1 power supply output
output output RET2 RET1
OUTPUT1 OUTPUT1 OUTPUT2 OUTPUT2 OUTPUT1 OUTPUT3
Current or pulse Relay Current or pulse Relay Current*1 Current

terminals terminals terminals terminals terminals terminals
16 and 17 1 , 2 and 3 46 and 47 48 , 49 and 50 16 and 17 14 and 15
*1: Unavailable when heating-side PV event output

output is current or pulse. Time event output
*2: Unavailable when heating-side Instrument alarm output
output is relay.
*3: Unavailable when cooling-side
output is relay.
OUTPUT1 OUTPUT2 DO1 DO2 DO3 DO4 DO5 DO6 DO7

Relay*2 Relay*3 event 1 event 2 alarm 1 event 1 event 2 event 3 event 4
terminals terminals
1 , 2 and 3 48 , 49 and 50
Time Time
event 5 event 6

Legend

■ Function Block Diagram for Single-loop Position Proportional Control
PV input




Analog input bias
Program operation
Analog input filter
Local
setpoint 1
In MAN operation, relay

is ON when or key
is hold down.
Output limiter
MAN AUTO
A/M
Preset output
STOP RUN
STOP/RUN switching
Signal comparison power supply output
L relay H relay
( key) ( key)
RET2 RET1
FEEDBACK OUTPUT
terminals terminals OUTPUT1 OUTPUT3
45 , 46 and 47 48 , 49 and 50
Relay output Current Current

Feed-back Direct/reverse terminals terminals
input signal 16 and 17 14 and 15
M Motor-driven valve
PV event output
Valve position Time event output
sliding resistor Instrument alarm output
DO1 DO2 DO3 DO4 DO5 DO6 DO7

event 1 event 2 alarm 1 event 1 event 2 event 3 event 4

Legend

Functions and Parameters for “Single-loop Control” in Initial State (Fac-
tory-set default)
Functions and parameters in initial state are given in the tables below. For details on each
parameter, refer to “6.2 Lists of Parameters.”
■ PV Input
PV input (INPUT1) is a universal input, which can receive signals from thermocouple, RTD,
or DC voltage signals. The controller is capable of biasing, square root extraction, first-
order lag computation (filtering), ten-segment linearizer approximation, and ten-segment
linearizer biasing on input signals.
Each function can be set by the following parameters.
Setup Parameters
Function Parameter Main menu Submenu

Input selection IN1 UPMD IN
Unit selection UNI1 UPMD IN
Analog input range conversion RH1, RL1 (SDP1, SH1, SL1) UPMD IN
Analog input bias A.BS1 CMLP AIN
Square root extraction A.SR1, A.LC1 CMLP AIN
Analog input filter A.FL1 CMLP AIN
Operating Parameters

Ten-segment linearizer mode 1.PMD PYS1 None
Ten-segment linearizer
1.a1 to 1.a11, 1.b1 to 1.b11 PYS1 None
approximation/biasing
PV input bias BS LP1 PAR
PV input filter FL LP1 PAR
Note: PV input bias (BS) and PV input filter (FL) among the operating parameters are used as bias and filter when normal
operation. Analog input bias (A.BS1) and analog input filter (A.FL1) among the setup parameters are used when PV
correction value is decided in advance.

■ Selecting Program Pattern Using Contact Input
It is possible to select the program pattern by turning the four contact input signals ON or
OFF. This function is assigned to DI1 (contact input 1) to DI4 (contact input 4). Note that the
program pattern can be selected during RESET mode, can not during operation.
Contact Program pattern number to be selected (PT.No)

input
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
DI1 ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON
DI3 OFF OFF OFF ON ON ON ON OFF OFF OFF OFF ON ON ON ON
Note: If DI8 is set to ON, the program pattern of the number added 16 to the one selected by ON/OFF using DI1 to DI4, is
selected.
For example, set contact input 2 (DI2) only to “ON” to change the program pattern 1 to the
program pattern 2.
Set contact input 1 (DI1) and contact input 2 (DI2) to “ON” to select the program pattern 3.
■ Switching Operation Mode Using Contact Input

Program operation for the selected program pattern starts when DI5 (contact input 5)
changes from OFF to ON.
Program operation stops when DI6 (contact input 6) changes from OFF to ON. Preset
output value is outputted when the operation stops.
Local-mode operation starts when DI7 (contact input 7) changes from OFF to ON.
■ PID
It is possible to use a maximum of eight groups of PID parameters.

Proportional band (P) n.P LP1 n.PID
Integral time (I) n.I LP1 n.PID
Derivative time (D) n.D LP1 n.PID
Cooling-side proportional band (Pc) n.Pc LP1 n.PID
Cooling-side integral time (Ic) n.Ic LP1 n.PID
Cooling-side derivative time (Dc) n.Dc LP1 n.PID

■ Control Output
Control output (OUTPUT1) selects the output type among the current output, voltage pulse
output, and relay contact output signal.
Preset output value is output when the operation is stopped by key operation or contact
input, which takes priority over the manual operation.
Setup Parameters

Control output type selection OT1 UPMD OUT
Control output cycle time CT1 UPMD OUT
Cooling-side control output cycle time CTc1 UPMD OUT
Analog output-1 type AO1 UPMD OUT
Analog output-2 type (cooling-side) AO2 UPMD OUT

Preset output n.PO LP1 n.PID
Cooling-side preset output n.Oc LP1 n.PID
Output limiter n.OL, n.OH LP1 n.PID
■ Contact Output
PV event 1 is outputted via DO1 (contact output 1).
PV event 2 is outputted via DO2 (contact output 2).
Instrument alarm 1 is outputted via DO3 (contact output 3).
Time event 1 is outputted via DO4 (contact output 4).

■ Retransmission Output
PV, program setpoint, or control output can be output to retransmission output 1 (OUT-
PUT3).
Retransmission output 2 (OUTPUT1) can be used when the control output is relay.
Setup Parameters

Retransmission output 1 type RET1 CMLP RET
Retransmission output 1 scale RTH1, RTL1 CMLP RET
Retransmission output 2 scale RTH2, RTL2 CMLP RET
■ 15 V DC Loop Power Supply

The 15 V DC loop power supply (OUTPUT3) uses the same terminal of retransmission
output 1 or 2. The 15 V DC loop power supply can not be used when retransmission output
1 or 2 is used. To use the 15 V DC loop power supply, set “4” in retransmission output type
1 (RET1) or 2 (RET2) selection parameter.
Setup Parameters


<Int> <Toc> i
Revision Information
● Title : Model UP550 Program Controller User’s Manual for Single-loop Control
● Manual No. : IM 05E01C02-41E
May 2000/1st Edition

Newly published
Written by Products Documents

Controllers & Conditioners Division
Yokogawa M&C Corporation
Published by Yokogawa M&C Corporation
1-19-18 Nakacho, Musashino-shi, Tokyo 180-0006, JAPAN

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Instruction

Manual Model UP550

■ How to Use the Manuals

■ Controllers Applicable to Single-loop Control

UP550-00 UP550-10 UP550-20

■ Regarding This User’s Manual

■ Regarding Force Majeure

IM 05E01C02-41E 1st Edition : May 31,2000-00

IM 05E01C02-41E 1st Edition : May 31,2000-00

IM 05E01C02-41E 1st Edition : May 31,2000-00

1.1 Model and Suffix Codes

Model Suffix Code Description

Check that the following items are provided:

✓ indicate that the contacts are available.

IM 05E01C02-41E 1st Edition : May 31,2000-00

1.2 How to Install

Never place the controller directly on flammable items or equipment.

IM 05E01C02-41E 1st Edition : May 31,2000-00

96 11 100 Large bracket

General installation Side-by-side close installation

(53) 145 min.

IM 05E01C02-41E 1st Edition : May 31,2000-00

IM 05E01C02-41E 1st Edition : May 31,2000-00

1.3 How to Connect Wires

■ For DC Relay Wiring ■ For AC Relay Wiring

UP550 External DC power supply UP550 External AC power supply

IM 05E01C02-41E 1st Edition : May 31,2000-00

Purpose Name and Manufacturer

● Recommended Terminal Lugs

Applicable wire size Tightening torque

Target Model Part Number Sales Unit

IM 05E01C02-41E 1st Edition : May 31,2000-00

1.4 Hardware Specifications

Auxiliary Analog Input Signals

• Input type: Settable in a range of 0-2, 0-10, 0.4-2.0, or 1-5 V DC

IM 05E01C02-41E 1st Edition : May 31,2000-00

Loop Power Supply

• Number of outputs: 1 or 2 (terminals 14 - 15 , terminals 16 - 17 )

Number of outputs 1 or 2 (two for heating/cooling type),

• Voltage pulse output

Number of 1 or 2 (two for heating/cooling type),

Output signal On-voltage = 12 V or more (load resistance: 600  or more)

Resolution 10 ms or 0.1% of output, whichever is larger

IM 05E01C02-41E 1st Edition : May 31,2000-00

Number of outputs 1 or 2 (two for heating/cooling type)

Model and Suffix Codes Number of Inputs

• Input type: Non-voltage contact or transistor open collector input

Safety and EMC Standards

IM 05E01C02-41E 1st Edition : May 31,2000-00

Power Supply Specifications

• Insulation resistance: 20 M or more at 500 V DC between power terminals and

IM 05E01C02-41E 1st Edition : May 31,2000-00

IM 05E01C02-41E 1st Edition : May 31,2000-00

IM 05E01C02-41E 1st Edition : May 31,2000-00

1.5 Terminal Wiring Diagrams

IM 05E01C02-41E 1st Edition : May 31,2000-00

output DI6 changes from OFF to ON

Time event 4 COM 20 20 See “2. Initial Settings.”

+5V Correspondence between parameter OT1 and control output types

Output signal On-voltage = 12 V or more (load resistance: 600 or more)

• Insulation resistance: 20 M or more at 500 V DC between power terminals and