Cruise Control System Parts Location
Cruise Control System Parts Location
BE57
BODY ELECTRICAL SYSTEM Cruise Control System
BE58
BODY ELECTRICAL SYSTEM Cruise Control System
Wiring Diagram
BE59
BODY ELECTRICAL SYSTEM Cruise Control System
Connector Diagrams
BE60
BODY ELECTRICAL SYSTEM Cruise Control System
System Description
Standby Operation
When the ignition switch is turned ON (IG), current flows from the battery to terminal 6 of the Cruise Control ECU (hereafter called ECU). When the ignition switch is turned ON (IG), current flows from the battery to terminal 2 of the Main Relay.
Operation
1. MAIN SWITCH OPERATION When the main switch is pushed ON, current flows from terminal 2 of the main relay terminal 4 terminal 4!6 of the slip ringi terminal 3I5terminal 3/5 of the cruise control switch (hereafter called SCS)i terminal 1/2 terminal 1 of the main switchterminal 2 /terminal 2I2 of the SCS ter minal 4I5 terminal 4/5 of the slip ring terminal 5/6 ground. As a result, the main relay turned ON current flows to terminal 12 of ECU. After that, current flows through the CRUISE indicator light to terminal 4 of the ECU. Therefore, the main switch remains on and continues to supply current to terminal 12 of the ECU. 2. SPEED CONTROL SWITCH OPERATION The cruise control switch controls the SET, COAST, RESUME, ACCEL and CANCEL functions. When the each speed control switch is pushed ON, sends a signal (each voltage) from terminal 2I5 of the SCS terminal 2l5 of the slip ring terminal 6/6 terminal 19 of the ECU. Then, the vehicle speed at the moment the switch (SET position) is released is registered in memory. 3. SPEED CONTROL OPERATION When the vehicle speed is set by the cruise control switch, the ECU send a signal from terminal 3 of the ECU terminal 2 of the stop light switch terminal 4 terminal 1 of the actuator (release valve side). At the same time, the ECU sends a signal from terminal 5 of the ECU terminal 2 of the actuator (control valve side). Then, the actuator increases or decreases the throttle valve opening angle in accordance with the sig nal from the ECU. 4. CANCEL OPERATION The Cruise Control System is provided with several types of the cancel, such as the cruise control switch (CANCEL), the stop light switch, the parking brake switch and the park/neutral position switch (AM or clutch switch (M/T). (a) Cruise Control Switch (CANCEL) When the cruise control switch (CANCEL) is pushed ON, sends a cancellation signal from terminal 2/5 of the SCS terminal 2I5 of the slip ring terminal 6/6 terminal 9 of the ECU. (b) Parking Brake Switch When the parking brake lever is pulled, the parking brake switch turned ON Sends a cancella tion signal (ground voltage) to terminal 14 of the ECU. (c) Park/Neutral Position Switch (A/T) When the shift lever is set to the N or P position, the park/neutral position switch turned ON sends a cancellation signal (ground voltage) to terminal 14 of the ECU. (d) Clutch Switch (M/T) When the clutch pedal is depressed, the clutch switch is turned ON sends a cancellation signal (ground voltage) to terminal 13 of the ECU. (e) Stop Light Switch When the brake pedal is depressed, the SW B of stop light switch is turned OFF the release valve (in actuator) is opened, and the SW A of stop light switch is turned ON sends a cancel lation signal to terminal 17 of the ECU. Therefore, the operation of the cruise control system is canceled and the actuator is shut off due to the operation of these switches.
BE61
BODY ELECTRICAL SYSTEM Cruise Control System
Diagnosis System
Output of Diagnostic Trouble Code
READ DIAGNOSTIC TROUBLE CODE (Type A) (a) Turn the ignition switch on. (b) Push the SET/COAST switch on, and keep it on. (c) Push the main switch on. (d) Check that the indicator light CRUISE lighton in the combination meter and after 3 seconds check that the indicator light CRUISE blinks. (e) Turn the SET/COAST switch off. (f) Meet the conditions listed below. (g) Read the diagnostic trouble code on the indicator light CRUISE.
Indication code Diagnosis SET/COAST circuit is normal.
No.
Conditions
Push the cruise control switch SET/COAST on.
Cruise control switch (to CANCEL) Stop light switch Park/Neutral Position switch (to N or P Position) Clutch switch Parking brake switch
Drive approx. 40 km/h (25 mph) or over.
HINT: Indication codes appear in order from No. 1. If there is no indication code, perform diagnosis and in spection. (See page BE64) Indication is stopped, when the MAIN switch is re pushed.
BE62
BODY ELECTRICAL SYSTEM Cruise Control System
(Type6) (a) If while driving with the cruise control on, the sys tem is canceled by a malfunction in either the actuator, speed sensor or cruise control switch circuit, the cruise control indicator light CRUISE will blink 5 times. (b) While stopping, connect terminals 3 and 1 1 of the data link connector 1. HINT: Should the ignition switch turned off, the diagnostic trouble code will be erased from the computer memory. (c) Read the diagnostic trouble code on the indicator light CRUISE.
Indication code Diagnosis
Normal.
*Vehicle speed has decreased by 16 km/h (10 mph) or more from the set speed.
* If the set speed can be maintained when the speed control switch is again set at SET/COAST, there is no malfunction .
HINT: Indication codes appear in order from No. 11 If there is no indication code, perform diagnosis and in spection. (See page BE84)
BE63
BODY ELECTRICAL SYSTEM Cruise Control System
Troubleshooting
You will find the troubles easier using the table well shown below. In this table, each number shows the priority of causes in troubles. Check each part in order.
Chart No. Inspection Item Stop Light Switch G, H Clutch Switch or Park/ Neutral Position Switch
Problem
Type B
Type A
CRUISE indicator light blinks 5 time. Cruise control system does not set. Cruise control system does not operate.
Normal
Setting speed deviated on high or low side. Vehicle speed fluctuates when speed con trol switch turned to SET. Setting speed does not cancel when brake pedal depressed. Setting speed does not cancel when park ing brake lever pulled. Setting speed does not cancel when shifted to N position. (A/T) Setting speed does not cancel when clutch pedal depressed. (M/T) Vehicle speed does not decrease when cruise control switch turned to COAST. Vehicle speed does not accelerate when cruise control switch turned to ACCEL. Vehicle speed does not return to memo rized speed when control switch turned on RESUME. Setting speed does not cancel when cruise control switch turned to CANCEL. Speed can be set below about 40 km/h (25 mph). Cruise control will not disengage even at about 40 km/h (25 mph). Acceleration response is sluggish when cruise control switch turned to ACCEL or RESUME. Vacuum Hose : in the Speedometer
ECU
Diagnosis Code
Vacuum Switch
Vacuum Pump
Control Switch
Main Switch
Actuator
BE64
BODY ELECTRICAL SYSTEM Cruise Control System
Inspection Chart
INSPECTION OF POWER SOURCE CIRCUIT
Short circuit in wire harness between EN GINE fuse and terminal 2 of main relay. Inspect main relay. (See page BE82)
Yes
MAIN RELAY INSPECT GROUND CONNECTION Disconnect connector from main relay. Is there continuity between terminal 3 of main relay and ground? Yes INSPECT POWER SOURCE Is there battery positive voltage between ter minal 2 of main relay and ground with ignition switch turned on? Yes INSPECT MAIN RELAY OPERATION Is main relay operation normal? (See page BE81) Yes Is there continuity between terminal 6 on wire harness side connector and ground? Yes Short circuit in wire harness between terminals6 of main relay and 12 of CC ECU. Main relay faulty. Replace main relay. Then recheck system. Open circuit in wire harness between EN GINE fuse and terminal 2 of main relay. Open circuit in wire harness between terminal 3 of main relay and ground. Ground faulty.
Is there continuity between terminal 1 on wire harness side connector and ground?
Yes
Short circuit in wire harness between terminals 1 of main relay and 10 of CC ECU.
BE65
BODY ELECTRICAL SYSTEM Cruise Control System
Is there continuity between terminal 4 of main relay connector on wire harness side and ground?
Yes
Short circuit in wire harness between termi nals 4 of main relay and 4I6 of slip ring.
SLIP RING
Disconnect connectors from slip ring.
INSPECT POWER SOURCE Is there battery positive voltage between ter minal 4I6 on wire harness side connector and ground with ignition switch turned on? Yes INSPECT GROUND CONNECTION Is there continuity between terminal 5I6 on wire harness side connector and ground? Yes INSPECT SLIP RING CONTINUITY Is slip ring continuity normal? (See page BE81) Yes MAIN SWITCH Disconnect connector from main switch.
Open circuit in wire harness between termi nals 4 of wire harness side connector and 4l6 of slip ring.
Open circuit in wire harness side between terminal 5l6 of slip ring and ground.
Is there continuity between terminals 1l2 and 3l5 of speed control switch? Yes INSPECT MAIN SWITCH CONTINUITY Is main switch continuity normal? (See page BE80) Yes
Open circuit in speed control switch between terminals 1/2 and 3I5.
Main switch faulty. Replace main switch. Then recheck sys tem.
BE66
BODY ELECTRICAL SYSTEM Cruise Control System
INSPECT POWER SOURCE Is there battery positive voltage between ter minal 1/2 of cruise control switch and ground with ignition switch turned on? Yes Connect connector to main switch.
Short circuit in wire harness between ter minals 1/2 and 3/5 of cruise control switch.
ECU
Disconnect connector from CC ECU and in spect connector on wire harness side as fol lows.
INSPECT GROUND CONNECTION Is there continuity between terminal 15 and ground? Yes INSPECT POWER SOURCE Is there battery positive voltage between ter minal 12 and ground with ignition switch and main switch is turned on? Yes Disconnect connector from main relay.
Open circuit in wire harness between terminal 15 and ground. Ground faulty.
Open circuit in wire harness between ter minals 12 of CC ECU and 6 of main relay.
Is there continuity between terminals 10 of CC ECU and 1 of main relay wire harness side connector? Yes
Open circuit in wire harness between ter minals 10 of CC ECU and 1 of main relay.
BE67
BODY ELECTRICAL SYSTEM Cruise Control System
CONTINUED ON PREVIOUS PAGE INSPECT INDICATOR LIGHT CIRCUIT Is GAUGE fuse normal?
Short circuit in wire harness between GAUGE fuse and terminal 4 of CC ECU.
Connect terminal 4 to ground. Does indicator light lights on with ignition switch turned on? Yes CC ECU faulty. Replace CC ECU. Then recheck system.
Open circuit in wire harness between GAUGE fuse and terminal 4 of CC ECU. Inspect indicator light.
BE68
BODY ELECTRICAL SYSTEM Cruise Control System
INSPECTION OF CRUISE CONTROL SWITCH CIRCUIT Turn ignition switch off. CRUISE CONTROL SWITCH Disconnect connector from control switch. INSPECT CONTROL SWITCH Is control switch operation normal? (See page BE81) SLIP RING Yes Speed control switch faulty. Replace cruise control switch. Then re check system.
Disconnect connector from slip ring. INSPECT GROUND CONNECTION Is there continuity between terminal 5I6 on wire harness side connector and ground? Yes INSPECT SLIP RING CONTINUITY Is slip ring continuity normal? (See page BE82) ECU Yes Open circuit in wire harness between terminal 5l6 of slip ring and ground. Ground faulty. Slip ring faulty. Replace slip ring. Then recheck system.
Connect connectors to slip ring. Disconnect connector from CC ECU and in spect connector on wire harness side as fol lows. INSPECT GROUND CONNECTION Is there continuity between terminal 15 and ground? Yes INSPECT CRUISE CONTROL SWITCH CIRCUIT Is there no continuity between terminals 19 and 15 with control switch is off? Yes Is there approx. 68W between terminals 19 and 15 with control switch RESUME/ACCEL is pushed on? Yes CC ECU faulty. Replace CC ECU. Then recheck system. Open circuit in wire harness between terminal 15 of CC ECU and ground. Ground faulty. Short circuit in wire harness between ter minal 19 of CC ECU and terminal 6I6 of slip ring.
Open circuit in wire harness between ter minal 19 of CC ECU and terminal 6I6 of slip ring.
BE69
BODY ELECTRICAL SYSTEM Cruise Control System
ACTUATOR INSPECT CABLE FREEPLAY Is control cable freeplay less than 10 mm (0.39 in.)? Yes INSPECT ACTUATOR OPERATION Disconnect connector from actuator. Is actuator operation normal? (See page BE82) Yes Is there continuity between terminal 3 on wire harness side connector and ground? Yes STOP LIGHT SWITCH INSPECT STOP LIGHT SWITCH CIRCUIT Disconnect connector from stop light switch. Is there continuity between terminal 4 of wire harness side connector and ground? Yes Short circuit in wire harness between ter minal 1 of actuator and terminal 4 of stop light switch. Open circuit in wire harness between termi nal 3 of actuator and terminal 16 of ECU. Actuator faulty. Replace actuator. Then recheck system. Adjust control cable freeplay.
Connect the connector to actuator. Is there continuity between terminal 4 of wire harness side connector and ground?
Open circuit in wire harness between ter minal 1 of actuator and terminal 4 of stop light switch. .
Is stop light switch continuity normal? (See page BE80) Yes Connect connector to stop light switch.
BE70
BODY ELECTRICAL SYSTEM Cruise Control System
Is there continuity between terminals 3 and 16 with brake pedal released? Yes (There is resistance approx. 71W) Is there continuity between terminals 3 and 5 with brake pedal depressed?
Open circuit in wire harness between ter minals 3 of ECU and terminal 2 of stop light switch.
Short circuit in wire harness between termi nal 2 of actuator and terminal 5 of com puter.
Is there continuity between terminals 3 and 5 with brake pedal released? Yes (There is resistance approx. 38W) CC ECU faulty. Replace CC ECU. Then recheck system.
Open circuit in wire harness between termi nal 2 of actuator and terminal 5 of com puter.
BE71
BODY ELECTRICAL SYSTEM Cruise Control System
INSPECTION OF SPEED SENSOR CIRCUIT SPEED METER CABLE INSPECT SPEED METER CABLE Does not meter fluctuate when driving at a steady speed?
Yes
Turn ignition switch off. SPEED SENSOR Disconnect connector from combination meter. INSPECT GROUND CONNECTION Is there continuity between terminal6 of wire harness side connector and ground? Yes INSPECT SPEED SENSOR OPERATION Is there sensor operation normal? (See page BE33). Yes Connect connectors to combination meter. ECU Disconnect connector from CC ECU and in spect connector on wire harness side as fol lows. Turn ignition switch on. Speed sensor faulty. Replace speed sensor. Then recheck sys tem. Open circuit in wire harness between terminal B of combination meter and ground. Ground faulty.
INSPECT SPEED SENSOR CIRCUIT Does the voltage between terminal 8 and ground change repeatedly from OV to approx. 5V or more when speedometer shaft is turned? Yes CC ECU faulty. Replace CC ECU. Then recheck system.
Open or short circuit in wire harness between terminal 8 of CC ECU and termi nal A of combination meter.
BE72
BODY ELECTRICAL SYSTEM Cruise Control System
Short circuit in wire harness between termi nal 18 of CC ECU or terminal 1 of stop light switch and fuse.
INSPECT GROUND CONNECTION Disconnect connector from stop light switch. Is there continuity between terminal 3 of wire harness side connector and ground? Yes INSPECT STOP LIGHT SWITCH CONTINUITY Is stop light switch continuity normal? (See page BE80). Yes Connect connector to stop light switch. ECU Disconnect connector from CC ECU and in spect connector on wire harness side as fol lows. Yes
Open circuit in wire harness between terminal 3 and ground. Bulb burned out. Ground faulty.
Stop light faulty. Replace stop light switch. Then recheck system.
INSPECT STOP FUSE CIRCUIT Is there battery positive voltage between terminal 17 and ground with brake pedal released?
Short circuit in wire harness between ter minal 17 of CC ECU and STOP fuse.
Is there battery positive voltage between terminal 17 and ground with brake pedal depressed?
Open circuit in wire harness between ter minal 17 of CC ECU and STOP fuse.
Yes
CC ECU faulty. Replace CC ECU. Then recheck system.
BE73
BODY ELECTRICAL SYSTEM Cruise Control System
Open circuit in wire harness between terminal 2 of brake fluid level warning switch. Ground faulty. Brake warning switch faulty. Replace brake warning switch.
Open circuit in wire harness between terminal 2 of parking brake switch. Ground faulty.
Is parking brake switch operation normal? (See page BE40) Yes Connect connector to parking brake switch. ECU Disconnect connector from CC ECU and inspect connector on wire harness side as follows. Ignition switch turned on. Is there no voltage between terminal 14 and ground with parking brake lever pulled up? Yes Is there battery positive voltage between ter minal 14 and body ground with parking brake released? Yes CC ECU faulty. Replace CC ECU. Then recheck system. Short circuit in wire harness between ter minal 14 of ECU and terminal 1 of parking brake switch, terminal 1 of brake fluid level warning switch or brake warning light. Open circuit in wire harness between ter minal 14 of ECU and terminal 1 of parking brake switch or brake warning light.
BE74
BODY ELECTRICAL SYSTEM Cruise Control System
BE75
BODY ELECTRICAL SYSTEM Cruise Control System
BE76
BODY ELECTRICAL SYSTEM Cruise Control System
VACUUM SWITCH INSPECT VACUUM SWITCH CIRCUIT Disconnect connector from vacuum switch. Is there continuity terminal 2 of vacuum switch and ground? Yes INSPECT VACUUM SWITCH OPERATION Is vacuum switch normal? (See page BE82) Yes VACUUM PUMP INSPECT GROUND CONNECTION Disconnect connector from vacuum pump. Is there continuity between terminal 2 of wire harness side connector and ground? Yes INSPECT VACUUM PUMP OPERATION Is vacuum pump operation normal? (See page BE82) Yes Connect connector to vacuum switch and pump. CONTINUED ON NEXT PAGE Replace vacuum pump. Open circuit in wire harness between terminal 2 of vacuum pump and ground. Ground faulty. Replace vacuum switch. Open circuit in wire harness between terminal 2 of vacuum switch and ground. Ground faulty.
BE77
BODY ELECTRICAL SYSTEM Cruise Control System
INSPECT VACUUM SWITCH CIRCUIT Is there continuity between terminal 1 1 and ground? Yes Start engine (idling). Yes
Open circuit in wire harness between ter minal 1 1 of CC ECU and terminal 1 of vac uum switch.
Short circuit in wire harness between ter minal 1 1 of CC ECU and terminal 1 of vac uum switch.
INSPECT VACUUM PUMP CIRCUIT Is there continuity between terminal 2 and ground? Yes Is there continuity between terminal 2 and ground when disconnect connector from vac uum pump? Yes
Open circuit in wire harness between ter minal 2 of CC ECU and terminal 1 of vac uum switch.
Short circuit in wire harness between ter minal 2 of CC ECU and terminal 1 of vac uum pump.
BE78
BODY ELECTRICAL SYSTEM Cruise Control System
ECM Is there battery positive voltage between terminal 6126 of ECM and ground? Short or open circuit in wire harness be tween terminal 6/26 of ECM and terminal 9 of CC ECU.
Yes Is there voltage approx. 5V between terminal 7 of CC ECU and ground? Short or open circuit in wire harness be tween terminal 7 of CC ECU and terminal of EC M .
ECU Disconnect connector from CC ECU and in spect connector on wire harness side as fol lows.
INSPECT ECM SOLENOID CIRCUIT Is there continuity between terminal 9 and terminal 6126 of ECM? Yes Is resistance value about 1115W between terminal 9 and ground?
Open circuit in wire harness between ter minal 9 of CC ECU and terminal 6I26 of ECM.
Open or short circuit in wire harness be tween terminal 9 of CC ECU and terminal of ECM or No. 2 solenoid.
BE79
BODY ELECTRICAL SYSTEM Cruise Control System
Connection or Measure item Data Link Connector 2 Vacuum pump Speed sensor (in combination meter) Vacuum switch
Tester Connection
Condition Short terminals between Te and El Released Constant Vehicle moving slowly No vacuum More than 70 + 30 mmHg 6.69 f 1.18 in. Hg 22.66 + 4.0 kPa N or P position , ,.2 , p or R position Depressed Released Pulled Released Depressed Released CANCEL switch is pushed Released RESUME/ACCEL switch is pushed Released SET/COAST switch is pushed Released Depressed Released
Specified valve Continuity No continuity Continuity 1 pulse each 40 cm approx. (15.75 in.) Continuity No continuity Continuity No continuity Continuity No continuity Continuity No continuity Continuity Continuity No continuity Approx. 4180 No continuity Approx. 68W No continuity Approx. 1980 No continuity No continuity Approx. 71W Approx. 380 less than 1511 Battery positive voltage No voltage Battery positive voltage No voltage Approx. 5V or more No voltage less than 0.3 V No voltage Battery positive voltage No voltage
Vacuum
Park/Neutral Position switch (A/T) Clutch switch (M/T) Parking brake switch Body ground Stop light switch Resistance CANCEL switch RESUMEIACCEL switch SET/COAST switch Stop light switch and actuator (release valve) Actuator (control valve) No. 2 solenoid valve GAUGE fuse and in dicator light ENGINE fuse O/D circuit Voltage
Shift position Clutch pedal position Parking brake lever position Constant Brake pedal position
Brake pedal position Constant Constant Ignition switch posi tion Ignition switch posi tion Ignition SW position
ENGINE fuse, main switch and main relay * 1 There is resistance in the circuit.
Ignition switch ON and MAIN switch po OFF sition Ignition switch ON and MAIN switch po OFF sition
BE80
BODY ELECTRICAL SYSTEM Cruise Control System
Parts Inspection
1. INSPECT SWITCHES (Main Switch/Continuity)
Terminal Switch position OFF
If continuity is not as specified, replace the switch. (Cruise Control Switch /Continuity)
Terminal Condition Constant
If continuity is not as specified, replace the switch. (Cruise Control Switch/Resistance) Measure the resistance value between terminals 2/5 and 4I5 or 2I2.
Switch position OFF RESUME/ACCEL SET/COAST CANCEL RESISTANCE (W) No continuity Approx. 68 Approx. 198 Approx. 418
(Vacuum Switch /Operation) (a) Check that there is continuity between terminals with no vacuum. (b) Check that there is no continuity between terminals with a vacuum of 170 30mmHg (6.69 1.18 in. Hg, 22.66 4. 00 kPa ) or above. If operation is not as specified, replace the switch.
(Stop Light Switch /Continuity) Inspect the switch continuity between terminals.
Terminals Switch position Switch pin free (Brake pedal depressed) Switch pin pushed in (Brake pedal released)
BE81
BODY ELECTRICAL SYSTEM Cruise Control System
If continuity is not as specified, replace the switch. (Brake Fluid Level Warning Switch/Operation) See step 2 on page BE39. (Parking Brake Switch/Operation) See step 2 on page BE40. (Park/Neutral Position Switch /Operation) See pages AT26, 79, 137 or 196. 2. INSPECT SPEED SENSOR See step 2 on page BE34. 3. INSPECT SLIP RING (Continuity) Inspect the continuity between terminals.
If continuity is not as specified, replace the slip ring. 4. INSPECT MAIN RELAY (Operation) (a) Connect the positive (+) lead from the battery to terminal 2 and the negative () lead to terminals 3 and 4. (b) Connect the positive (+) lead from the voltmeter to terminal 6 and the negative () lead to terminal 3, check that there is battery positive voltage. (c) Change the positive (+) lead to terminal 1, check that there is voltage less than 0.3V. If operation is not as specified, replace the relay.
BE82
BODY ELECTRICAL SYSTEM Cruise Control System
5. INSPECT VACUUM PUMP (3VZE Engine) (a) Connect a vacuum gauge to the ACT side of the pump. (b) Connect the positive (+) lead from the battery to terminal 1 and the negative () lead to terminal 2. (c) Check that there is a vacuum of 200 mmHg (7.87 in. Hg, 26.7 kPa) or above. If operation is not as specified, replace the pump.
(22RE Engine)
(a) Connect a vacuum gauge to the ACT side of the pump. (b) Connect the positive (+) lead from the battery to terminal 1 and the negative () lead to terminal 2. (c) Check that there is a vacuum of 200 mm Hg (7.87 in.Hg, 26.7 kPa) or above. If operation is not as specified, replace the pump.
6. INSPECT ACTUATOR (Resistance) Measure the resistance value between terminals as fol lows. Resistance: 13 Approx. 71W 23 Approx. 38W If the resistance value is not as specified, replace the ac tuator.
(Operation) (a) Connect the positive (+) lead from the battery to terminals 1 and 2, and the negative () lead to ter minal 3. (b) Slowly apply vacuum from 0 to 300 mmHg (0 to 11.81 in.Hg, 0 to 40.0 kPa), check that the control cable can be pulled smoothly. Cable stroke: Approx. 36 mm (1.42 in.) (c) With the vacuum stabilized, check that the control cable does not return. HINT: As you apply and hold the vacuum with the vac uum pump, the drawn in diaphragm will in some cases return. This does not indicate a malfunction. Actuator leakage is allowable. (d) Disconnect terminal 1 or 2 and check that the con trol cable returns to its original position and the vac uum returns to 0 mmHg (0 in. Hg, 0 kPa). If operation is not as specified, replace the actuator.