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    LDO System Calculation

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    mkchy12
    The document discusses sizing unloading pumps for liquid diesel oil (LDO) storage tanks that will receive LDO deliveries from road tankers at two power plant sites. For each site, the required pump capacity is calculated based on a tanker volume of 13 cubic meters that must be unloaded within 20 minutes. With a 10% margin, the required pump capacity is determined to be 45 cubic meters per hour. Pipe sizes and pressure losses are also calculated to determine the total dynamic head requirement of 16.47 meters that the selected pumps must overcome.

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    LDO System Calculation

    Uploaded by

    mkchy12
    147 views4 pages
    The document discusses sizing unloading pumps for liquid diesel oil (LDO) storage tanks that will receive LDO deliveries from road tankers at two power plant sites. For each site, the required pump capacity is calculated based on a tanker volume of 13 cubic meters that must be unloaded within 20 minutes. With a 10% margin, the required pump capacity is determined to be 45 cubic meters per hour. Pipe sizes and pressure losses are also calculated to determine the total dynamic head requirement of 16.47 meters that the selected pumps must overcome.

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    LDO System Calculation

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    The document discusses sizing unloading pumps for liquid diesel oil (LDO) storage tanks that will receive LDO deliveries from road tankers at two power plant sites. For each site, the required pump capacity is calculated based on a tanker volume of 13 cubic meters that must be unloaded within 20 minutes. With a 10% margin, the required pump capacity is determined to be 45 cubic meters per hour. Pipe sizes and pressure losses are also calculated to determine the total dynamic head requirement of 16.47 meters that the selected pumps must overcome.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    147 views4 pages

    LDO System Calculation

    Uploaded by

    mkchy12
    The document discusses sizing unloading pumps for liquid diesel oil (LDO) storage tanks that will receive LDO deliveries from road tankers at two power plant sites. For each site, the required pump capacity is calculated based on a tanker volume of 13 cubic meters that must be unloaded within 20 minutes. With a 10% margin, the required pump capacity is determined to be 45 cubic meters per hour. Pipe sizes and pressure losses are also calculated to determine the total dynamic head requirement of 16.47 meters that the selected pumps must overcome.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    of 4

    Jindal Steel & Power Limited

    LDO Unloading Pump sizing:


    A) Capacity selection of LDO unloading Pump for 6x135 MW CPP:
    We have considered that the required LDO will be brought to the CPP fuel oil unloading
    area in road tankers. The unloading system will be designed to unload LDO from two (2)
    nos. road tankers sequentially one after another.
    The capacity for each tanker is considered 13 m
    3
    The effective unloading time for each tanker considered 20 minutes
    Hence, required capacity of unloading pumps comes out to be = (13 x 60)/20 m3/hr.
    39 m3/hr.
    Margin over required pump capacity considered 10%
    So, design capacity of pumps (considering margin) 42.9 m3/hr.
    Hence, selected LDO unloading pump capacity 45 m3/hr.
    B) Capacity selection of LDO unloading Pumps for 5x180 TPH Process Boiler Plant:
    We have considered that the required LDO will be brought to the fuel oil unloading
    area dedicated for Process Boiler Plant in road tankers. The unloading system will be designed
    to unload LDO from two (2) nos. road tankers sequentially one after another.
    The capacity for each tanker is considered 13 m
    3
    The effective unloading time for each tanker considered 20 minutes
    Hence, required capacity of unloading pumps comes out to be = (13 x 60)/20 m3/hr.
    39 m3/hr.
    Margin over required pump capacity considered 10%
    So, design capacity of pumps (considering margin) 42.9 m3/hr.
    Hence, selected LDO unloading pump capacity 45 m3/hr.
    6x135 MW CPP + 5x180 TPH Process Boiler Plant at
    Angul, Orissa
    ATTACHMENT-1A
    CONSIDERATION
    1. Kinematic viscosity of LDO =7 Cst
    2.LDO Storage Tank inlet nozzle elevation = 10.5 M
    3. Flow through suction header = 45 m3/hr.
    PIPE SIZE
    (mm NB)
    150 PIPE SIZE (mm
    NB)
    100
    Pipe outer
    Diameter
    168.3 Pipe outer
    Diameter
    114.3
    Pipe Thickness
    (mm)
    7.11 Pipe Thickness
    (mm)
    6.02
    Pipe Inner
    Diameter (mm)
    154.08 Pipe Inner
    Diameter (mm)
    102.26
    Suction Piping
    Length (m)
    70 Discharge
    Piping Length
    (m)
    100
    Flow, Q (m
    3
    /hr)
    45
    Flow, Q (m
    3
    /hr)
    45
    Density (kg/m
    3
    )
    810
    Density (kg/m
    3
    )
    810
    Viscosity (CS) 7 Viscosity (CS) 7
    Reynolds No. 14756.24 Reynolds No. 22233.93
    Darcy Friction
    Factor
    0.023 Darcy Friction
    Factor
    0.025
    Velocity
    (m/sec)
    0.670 Velocity (m/sec) 1.522
    Pressure Drop
    (m) in st pipe
    0.239351 Pressure Drop
    (m) in st pipe
    2.8864
    Adding 10%
    MARGIN ON
    PRESSURE
    DROP = (M)
    0.26329 Adding 10%
    MARGIN ON
    PRESSURE
    DROP = (M)
    3.1750
    Pr.loss due to
    strainer(MLC)
    1
    TOTAL
    SUCTION
    HEAD LOSS
    (ABSOLUTE)
    (MLC)
    1.2633 TOTAL
    DISCHARGE
    HEAD LOSS
    (ABSOLUTE)
    (MLC)
    3.1750
    PUMP HEAD CALCULATION
    Total staic
    Head to be
    developped(by
    differnce)in
    MLC
    10.5
    = 14.938 MLC
    TOTAL DYNAMIC HEAD (without bend & Fittings loss)=
    Total Static head to be developed+Friction loss (suction+
    discharge)
    ATTACHMENT-1B
    LDO UNLOADING PUMP (FOR CPP) TDH CALCULATION
    SUCTION DISCHARGE
    = 5%
    of total
    developed
    head
    = 15.685 MLC
    = 5%
    SELECTED TOTAL HEAD = 16.47 MLC
    20 MLC
    NOTE: Minimum wall thickness for steel piping shall be (i) Sch. 80 for pipe sizes up to 50 NB; (ii) Sch. 40
    for pipe sizes above 50 NB but below 300 NB; and (iii) Sch. STD for pipe sizes 300 NB and above.
    Bend & Fittings loss considered
    Total Dynamic head (considering Bend & Fittings Loss)
    Margin over estimated pumping head required

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