Chapter 4
Chapter 4
Chapter 4
MODERN METALLIC
MATERIALS
TOPICS TO BE COVERED
Dual phase alloys & Micro alloyed steels - High
Martensite
to desired product
is based on cooling
rate in actual
practice.
It can be depicted
by use of two
diagrams
Continuous
cooling
Transformation
curve(CCT)
Time Temperature
Transformation
curve (TTT)
CLASSIICATIONS OF HIGH
STRENGTH LOW- ALLOY STEELS
Weathering steels: steels which have better corrosion
resistance.
Control-rolled steels: hot rolled steels which have a
highly deformed austenite structure that will transform to
a very fine equiaxed ferrite structure upon cooling.
Pearlite-reduced steels: low carbon content steels
which lead to little or no pearlite, but rather a very fine
grain ferrite matrix. It is strengthened by precipitation
hardening.
Acicular ferrite steels: These steels are characterized
by a very fine high strength acicular ferrite structure, a
very low carbon content, and good hardenability.
CLASSIFICATIONS OF HIGH
STRENGTH LOW- ALLOY STEELS
(CONT)
Dual-phase steels: These steels have a ferrite
Copper:
In small concentrations(<0.5%) it produces solid
solution strengthening of ferrite and the
atmospheric corrosion resistance of the steel can
be improved.
TRANSFORMATION INDUCED
PLASTICITY STEEL
TRIP steel is a high strength steel typically used in the automotive
industry.
TRIP steel has a triple phase microstructure consisting of ferrite, bainite
and retained austenite.
During plastic deformation and straining, the metastable austenite phase
is transformed into martensite. This transformation allows for enhanced
strength and ductility.
the retained austenite is very finely dispersed in the ferrite phase. This
fine dispersion allows TRIP steels to retain their strength. The
transformation of austenite into martensite is almost instantaneous and
completely diffusionless.
The strain level at which retained austenite begins to transform to
martensite is controlled by adjusting the carbon content. At lower carbon
levels, the retained austenite begins to transform almost immediately
upon deformation, increasing the work hardening rate and formability
during the stamping process. At higher carbon contents, the retained
austenite is more stable and begins to transform only at strain levels
beyond those produced during forming. At these carbon levels, the
retained austenite persists into the final part. It transforms to martensite
during subsequent deformation, such as a crash event.
Silicon and Aluminium are the two most common elements used to
TRANSFORMATION INDUCED
PLASTICITY STEEL
In order to produce a strong and ductile TRIP steel, an intercritical
TRANSFORMATION INDUCED
PLASTICITY STEEL
TRANSFORMATION INDUCED
PLASTICITY STEEL
Bianite:
Martensite:
Pearlite:
MARAGING STEEL
Maraging steels are low carbon, high-Nickel alloy steels capable
Typical composition :
0.03% C, 18.5% Ni, 7.5% Co, 0.1% Al, 0.003% B, 0.1% Si, 4.8%
Mo, 0.4%Ti, 0.01% Zr, 0.1% Mn, 0.01%S and 0.01%P
Super high strength alloy.
Good weldability.
MARAGING STEEL
This alloy is martensic in the annealed condition and acquires ultra high
MARAGING STEEL
Overaging leads to a reduction in stability of the primary,
MARAGING STEEL
Maraging steels applications are aluminum die
casting dies, inserts, cores, extrusion dies, forging
dies, punches, cold heading dies, die holders etc.
Maraging steel's strength and malleability in the pre
aged stage allows it to be formed into thinner rocket
and missile skins, allowing more weight for payload
while still possessing sufficient strength for the
application. Maraging steels have very stable
properties, and even after overaging, due to
excessive temperature, only soften slightly. These
alloys retain their properties at mildly elevated
operating temperatures and have maximum service
temperatures of over 400 C (752 F).
MARAGING STEEL
Properties:
Due to the low carbon content maraging steels
MARAGING STEEL
Applications:
Maraging steel's strength and malleability in the
INTERMETALLICS
Intermetallic compounds are compounds that are
INTERMETALLICS
Properties:
Sometimes they have metallic properties and
sometimes they have properties that are like those of
ceramic materials.
They are generally brittle and have high melting point.
They have desirable magnetic, superconducting and
chemical properties.
EX:
Magnetic materials e.g. alnico; sendust; Permendur;
FeCo; Terfenol-D
High-temperature structural materials e.g. nickel
aluminide, Ni3Al
Shape memory alloys e.g. Cu-Al-Ni (alloys of Cu3Al and
nickel); Nitinol (NiTi)
Hydrogen storage e.g. AB5 compounds (nickel metal
hydride batteries)
TITANIUM ALUMINIDE
TiAl alloy is a new alloy based on intermetallic
SMART MATERIALS
Smart materials are materials that have more
SMART MATERIALS
The induced change might be electrical,
SMART MATERIALS
There is a huge variety of smart materials
SMART MATERIALS
2. Shape memory alloys: Materials in which
SMART MATERIALS
4. Temperature responsive polymers are
SMART MATERIALS
8. Photomechanical materials change shape
SMART MATERIALS
SMART MATERIALS
SMART MATERIALS
Applications:
1. Automotive industry.
2. Structural engineering
3. Aerospace industry
4. Marine
5. Biomedical engineering
6. Dentistry
7. Computer and other electronic devices
SMART MATERIALS
METALLIC GLASSES
Metallic glasses are amorphous metallic solids
METALLIC GLASSES
The temperature at which the metals in the
METALLIC GLASSES
1.Structural properties:
It does not have any crystal defects.
2. Mechanical properties:
They are strong in nature.
They have high corrosion resistance.
They have very good malleability and ductility.
METALLIC GLASSES
3. Magnetic properties:
They can be easily magnetized and
demagnetized.
They have narrow hysteresis loop.
4. Electrical properties:
High electrical resistance and it will not vary with
temperature.
Low eddy current losses.
METALLIC GLASSES
Applications:
Since they are malleable and ductile they are used
in filament winding.
As they are strong they are used to manufacture
different kinds of springs.
They have corrosion resistance they can be used in
surgical clips and marine vessels.
They behave as superconductors hence they are
used in production of high magnetic field.
They are not affected by magnetic radiation they
are used in nuclear reactors.
QUASICRYSTAL
Quasicrystals are structural forms that are
QUASICRYSTAL
ORDERED
PERIODIC
CRYSTAL
QUASICRYSTAL
AMORPHOUS
QUASICRYSTAL
QUASICRYSTAL
QUASICRYSTAL
Atomic model of an
aluminium-palladiummanganese (Al-Pd-Mn)
quasicrystal surface.
QUASICRYSTAL
Classification of quasicrystals:
1. Based on structure:
A.Quasiperiodic in two dimensions (polygonal
QUASICRYSTAL
B. quasiperiodic in three dimensions - no
periodic direction
i. icosahedral quasicrystals with 5-fold symmetry
[primitive, body-centered & face-centered
lattices]
ii. icosahedral quasicrystal with broken symmetry.
QUASICRYSTAL
Based on thermal stability:
i. stable quasicrystals grown by slow cooling or
casting with subsequent annealing,
ii. metastable quasicrystals prepared by meltspinning, and
iii. metastable quasicrystals formed by the
crystallization of the amorphous phase.
2.
QUASICRYSTAL
Examples of quasicrystals:
1. Icosahedral quasicrystals (5-fold symmetry: Al-
PROPERTIES OF QUASICRYSTALS
High electrical and thermal resistivity.
The coating of QC on bulk metallic parts act as
PROPERTIES OF QUASICRYSTALS
Regarding corrosion resistance, QC can be
APPLICATIONS OF
QUASICRYSTALS
1.
2.
3.
4.
5.
6.
QUASICRYSTAL
The Fibonacci sequence has a curious
NANO CRYSTAL
Nano-crystalline material are poly crystalline
PROPERTIES OF
NANOCRYSTALLINE MATERIALS
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
Increased strength/hardness
Enhanced diffusivity
Improved ductility/toughness
Reduced density
Reduced modulus
Higher electrical resistance
Increased specific heat
Higher thermal expansion coefficient
Lower thermal conductivity
Superior soft magnetic properties
Improved magnetic properties
APPLICATIONS OF
NANOCRYSTALS
Cutting tools, wear resistant
Pigments paints
Biosensors detectors
Functional fluids
Pharmaceuticals and drugs
Nanobiomaterials, magnetics
Nanoparticles, films In electronic
APPLICATIONS OF
NANOCRYSTALS