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Howe-Baker's Approach To Desalter/Deydration Design

Howe-Baker uses the "basic engineering" approach for the design and specification of
electrostatic desalters and dehydrators. We believe that if the problem is well defined and the
surrounding circumstances recognized, then the proper equipment, using the correct safety
factor, can be specified.
Figure 1

One-stage Operation
Dehydration (Figure 1) Single stage units are usually
sufficient for dehydrating produced crudes. BS&W
carryovers can range from trace to 1.0 volume percent,
depending on crude type, operating temperature, inlet
water content and other factors. "Other factors" include
production methods, chemical treatments, handling
procedures. Etc.
Figure 2

Desalting (Figure 2) Adding water which is less saline


that the water contained in the feedstock crude
converts and hydrator into a desalter.

Figure 3

Typical single stage removals are illustrated in Figure 3.

Two-Stage Operation
Dehydration/Desalter (Figure 4) - First stage reduces
B. S. & W. content so that water added for desalting
can dilute more effectively.

Figure 4

Figure 5
Desalter/Desalter (Figure 5) - Two stage desalting is
required when 90-95% salt removal is not good
enough. Process water is injected into the second
stage and recycled back to the First. 98-99% salt
removals can be expected for most crudes.

Figure 6
Three-Stage Operation
Dehydration/Desalter/Desalter (Figure 6) This design
is appropriate when feedstock BS&W are high (say 540 volume percent) and product salt content must be
low (2 ptb). The dehydrator reduces the BS&W

Figure 7
Desalter/Desalter/Desalter (Figure 7) - This design is
rare but has been specified for applications on very
heavy crudes and residua. When these oils are used
as feedstock for cat crackers and turbine generators,
very low sodium contents are required.

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