0859 Solid State Relays Data Sheet
0859 Solid State Relays Data Sheet
0859 Solid State Relays Data Sheet
Features
Opto 22 Power
Series SSR
Description
Overview
In 1974, Opto 22 introduced the first liquid epoxy-filled line of
power solid-state relays (SSR). This innovation in SSR design
greatly improved the reliability and reduced the cost of
manufacturing. At that time, we also incorporated into our
manufacturing process 100% testing under full load
conditions of every relay we produced.
By 1978, Opto 22 had gained such a reputation for reliability
that we were recognized as the worlds leading manufacturer
of solid-state relays. Through continuous manufacturing
Solid-State Relays
Every Opto 22 solid state relay is subjected to full load test and
six times the rated current surge both before and after
Part Numbers
Part
Description
Part
Description
AC Switching
AC Switching
120 VAC, 10 Amp, AC Control
575D15-12
120A25
575D45-12
240A10
575D30-HS
240A25
240A45
575Di45-12
120D3
120D10
MP120D2
or P120D2
120D25
120D45
MP120D4
or P120D4
240D3
240D10
MP240D2
or P240D2
240Di10
MP240D4
or P240D4
240D25
MP380D4
240Di25
Z120D10
Z240D10
240D30-HS
240D45
240Di45
380D25
120A10
DC Switching
DC200P or
DC200MP
380D45
DC60S-3
480D10-12
DC60S-5
480D15-12
480D25-12
Accessories
480D25-HS
SAFETY COVER
SSR-HS
SSR-THERMOPAD
480D45-12
20062014 Opto 22. All rights reserved. Dimensions and specifications are subject to change. Brand or product names used herein are trademarks or registered trademarks of their respective companies or organizations.
DATA SHEET
Form 0859-140801
DC60P or
DC60MP
PAGE
1
Solid-State Relays
encapsulation. This double testing of every part before it
leaves the factory means you can rely on Opto 22 solid state
relays. All Opto 22 SSRs are guaranteed for life.
Accessories for the Power-Series SSRs include a safety cover,
heatsink, and a matching thermal conductive pad. See page 3.
Solid-State Relays
MP Series
HS Series SSRs
The HS Series features an integrated
heatsink, which makes themsocool.
These relays have less thermal
resistance inside, so heat dissipates
more easily than in a standard SSR
mounted to the same heatsink. With
the heatsink built-in, you don't have
to select one from a catalog, and
installation is much easier.Includes a
DIN-rail adapter. See page 13.
DC Series
The DC Series delivers isolated DC control to large OEM
customers worldwide. All DC control SSRs are LS TTL
compatible.
AC Series
The AC Series offers the ultimate in solid state reliability. All AC
Power Series relays feature a built-in snubber as well as zerovoltage turn-on and zero-current turn-off. Transient-proof
models offer self protection for noisy electrical environments.
Z Series SSRs
The Z Series employs a unique heat
transfer system that makes it
possible for Opto 22 to deliver a
low-cost, 10-amp, solid state relay
in an all-plastic case. The push-on,
tool-free quick-connect terminals
make the Z Series ideal for highvolume OEM applications.
Operating temperature: 40 C to
100 C. See page 7.
Form 0859-140801
DATA SHEET
PAGE
2
Specifications
(all Power Series models)
20062014 Opto 22. All rights reserved. Dimensions and specifications are subject to change. Brand or product names used herein are trademarks or registered trademarks of their respective companies or organizations.
Solid-State Relays
Power Series SSR Accessories
Safety Cover
20
15
10
5
20
30
40
50
60
70
80
90 100
SSR-HS Heatsink
Custom designed for the Power Series SSRs, the SSR-HS
heatsink provides excellent heat dissipation when mounted to
the SSR with a matching thermal conductive pad, used in
place of silicon grease. One thermal pad is included with the
heatsink. Additional pads may be purchased in packs of 10
(part number SSR-THERMOPAD). DIN-rail adapter is included.
Thermal Ratings
Solid-State Relays
RMS Amperes
25
Screws
Heatsink
30
25
V
H
15
10
20
30
40
50
60
70
80
90 100
20062014 Opto 22. All rights reserved. Dimensions and specifications are subject to change. Brand or product names used herein are trademarks or registered trademarks of their respective companies or organizations.
Form 0859-140801
DATA SHEET
RMS Amperes
20
PAGE
3
Solid-State Relays
AC Power Series Specifications
Opto 22 provides a full range of Power Series relays with a wide variety of voltage (120575) and current options (345 amps). All
Power Series relays feature 4,000 volts of optical isolation and have a high PRV rating. Operating temperature is 40 C to 100 C.
Solid-State Relays
Connection
Diagram
120/240/380
Volt
NOTE: Model numbers ending in -17 are replacement parts only. Their specifications are identical
to the same model number without the -17. For example, 240D10-17 is identical to 240D10.
120
85
1000
Signal
Dropout
Voltage
3VDC
(32V allowed)
1 VDC
600
1.6 volts
2.5mA
12140
30
4,000VRMS
11
1.7
1 VDC
600
1.6 volts
7 mA
12140
50
4,000VRMS
1.3
1.6
Peak
Maximum Off-State Operating
I2t
Repetitive
Output
Leakage
Voltage Rating
Voltage
Voltage
(mA)
Range
t=8.3
Maximum
Drop
Maximum** (Volts AC) (ms)
jc* Dissipation
(Watts/
(C/Watt)
Amp)
Signal
Pick-up
Voltage
Isolation
Voltage
120D25
120
25
250
1000
3VDC
(32V allowed)
1 VDC
600
1.6 volts
7 mA
12140
250
4,000VRMS
1.2
1.3
120D45
120
45
650
1000
3VDC
(32V allowed)
1 VDC
600
1.6 volts
7 mA
12140
1750
4,000VRMS
0.67
0.9
240D3
240
85
1000
3VDC
(32V allowed)
1 VDC
600
1.6 volts
5 mA
24280
30
4,000VRMS
11
1.7
240D10
240
10
110
1000
3VDC
(32V allowed)
1 VDC
600
1.6 volts
14 mA
24280
50
4,000VRMS
1.3
1.6
240Di10
240
10
110
730
3VDC
(32V allowed)
1 VDC
600
1.6 volts
14 mA
24280
50
4,000VRMS
1.3
1.6
240D25
240
25
250
1000
3VDC
(32V allowed)
1 VDC
600
1.6 volts
14 mA
24280
250
4,000VRMS
1.2
1.3
240Di25
240
25
250
730
3VDC
(32V allowed)
1 VDC
600
1.6 volts
14 mA
12280
250
4,000VRMS
1.2
1.3
240D45
240
45
650
1000
3VDC
(32V allowed)
1 VDC
600
1.6 volts
14 mA
24280
1750
4,000VRMS
0.67
0.9
240Di45
240
45
650
730
3VDC
(32V allowed)
1 VDC
600
1.6 volts
14 mA
24280
1750
4,000VRMS
0.67
0.9
380D25
380
25
250
1000
3VDC
(32V allowed)
1 VDC
800
1.6 volts
12 mA
24420
250
4,000VRMS
1.2
1.3
380D45
380
45
650
1000
3VDC
(32V allowed)
1 VDC
800
1.6 volts
12 mA
24420
1750
4,000VRMS
0.67
0.9
120A10
120
10
110
33K
85VAC
(280V allowed)
10 VAC
600
1.6 volts
7 mA
12140
50
4,000VRMS
1.3
1.6
120A25
120
25
250
33K
85VAC
(280V allowed)
10 VAC
600
1.6 volts
7 mA
12140
250
4,000VRMS
1.2
1.3
240A10
240
10
110
33K
85VAC
(280V allowed)
10 VAC
600
1.6 volts
14 mA
24280
50
4,000VRMS
1.3
1.6
240A25
240
25
250
33K
85VAC
(280V allowed)
10 VAC
600
1.6 volts
14 mA
24280
250
4,000VRMS
1.2
1.3
240A45
240
45
650
33K
85VAC
(280V allowed)
10 VAC
600
1.6 volts
14 mA
24280
1750
4,000VRMS
0.67
0.9
Note: jc* = Thermal resistance from internal junction to base. Maximum internal junction temperature is 110 C.
** Operating Frequency: 25 to 65 Hz (operates at 400 Hz with 6 times the offstate leakage)
Form 0859-140801
DATA SHEET
PAGE
4
20062014 Opto 22. All rights reserved. Dimensions and specifications are subject to change. Brand or product names used herein are trademarks or registered trademarks of their respective companies or organizations.
Solid-State Relays
120/240/380 Volt (cont.)
Thermal Ratings
85
110
250
650
0.050
66
85
175
420
0.100
53
70
140
320
0.200
12
45
60
112
245
0.500
30
37
50
80
175
60
31
40
67
134
120
28
33
53
119
180
27
32
49
98
240
26
31
47
95
300
25
30
45
91
10
600
24
28
42
84
Solid-State Relays
0.017
Dimensional Drawings
NOTE: All dimensions are nominal.
20062014 Opto 22. All rights reserved. Dimensions and specifications are subject to change. Brand or product names used herein are trademarks or registered trademarks of their respective companies or organizations.
Form 0859-140801
DATA SHEET
3-32VDC Control
PAGE
5
Solid-State Relays
480/575 Volt
Solid-State Relays
Model
Number
Signal
Pick-up
Voltage
Signal
Peak
Maximum Off-State Operating
Isolation
jc* Dissipation
I2t
Drop- Repetitive Output
Leakage
Voltage Rating Voltage (C/Watt) (Watts/Amp)
out
Voltage
Voltage
(mA)
Range
t=8.3
Voltage Maximum
Drop
Maximum** (Volts AC) (ms)
480D10-12
480
10
110
1000
3VDC
(32V allowed)
1 VDC
1200
3.2 volts
11 mA
100530
50
4,000VRMS
1.2
2.5
480D15-12
480
15
150
1000
3VDC
(32V allowed)
1 VDC
1200
3.2 volts
11 mA
100530
50
4,000VRMS
1.2
2.5
480D25-12
480
25
250
1000
3VDC
(32V allowed)
1 VDC
1000
1.6 volts
11 mA
100530
250
4,000VRMS
1.3
1.3
480D45-12
480
45
650
1000
3VDC
(32V allowed)
1 VDC
1000
1.6 volts
11 mA
100530
1750
4,000VRMS
0.67
0.9
575D15-12
575
15
150
1000
3VDC
(32V allowed)
1 VDC
1200
3.2 volts
15 mA
100600
90
4,000VRMS
1.2
2.5
575D45-12
575
45
650
1000
3VDC
(32V allowed)
1 VDC
1000
1.6 volts
15 mA
100600
1750
4,000VRMS
0.67
0.9
575Di45-12
575
45
650
730
3VDC
(32V allowed)
1 VDC
1000
1.6 volts
15 mA
100600
1750
4,000VRMS
0.67
0.9
Note: jc* = Thermal resistance from internal junction to base. Maximum internal junction temperature is 110 C.
** Operating Frequency: 25 to 65 Hz (operates at 400 Hz with 6 times the offstate leakage)
Thermal Ratings
110
150
250
650
0.050
85
140
175
420
0.100
70
110
140
320
0.200
12
60
90
112
245
0.500
30
50
70
80
175
60
40
55
67
134
120
33
49
53
119
180
32
47
49
98
240
31
43
47
95
300
30
40
45
91
10
600
28
35
42
84
Form 0859-140801
DATA SHEET
Note: ***60 HZ
PAGE
6
20062014 Opto 22. All rights reserved. Dimensions and specifications are subject to change. Brand or product names used herein are trademarks or registered trademarks of their respective companies or organizations.
Solid-State Relays
480/575 Volt (cont)
Dimensional Drawings
NOTE: All dimensions are nominal.
3-32VDC Control
Solid-State Relays
Z Series Specifications
AC Power: 120/240 Volt
The Z Series employs a unique heat transfer system that makes it possible for Opto 22 to deliver a low-cost, 10-amp, solid-state
relay in an all-plastic case. The push-on tool-free quick-connect terminals make the Z Series ideal for high-volume OEM
applications. Operating temperature is 40 C to 100 C.
NOTE: Part number Z240D10-17 is a replacement part only. Its specifications are identical to Z240D10.
Z120D10
Z240D10
240
10
10
110
110
1000
1000
3VDC (32V
allowed)
3VDC (32V
allowed)
1 VDC
1 VDC
600
600
1.6 volts
1.6 volts
6 mA
12 mA
12140
24280
50
50
Isolation Voltage
4,000 VRMS
4,000 VRMS
Notes: jc* = Thermal resistance from internal junction to base. Maximum internal junction temperature is 110C.
** Operating Frequency: 2565 Hz (operates at 400 Hz with 6 times the offstate leakage)
20062014 Opto 22. All rights reserved. Dimensions and specifications are subject to change. Brand or product names used herein are trademarks or registered trademarks of their respective companies or organizations.
Form 0859-140801
120
DATA SHEET
PAGE
7
Solid-State Relays
AC Power: 120/240 Volt (cont.)
Surge Current Data
Solid-State Relays
Connection Diagram
Dimensional Drawings
Form 0859-140801
DATA SHEET
PAGE
8
20062014 Opto 22. All rights reserved. Dimensions and specifications are subject to change. Brand or product names used herein are trademarks or registered trademarks of their respective companies or organizations.
Solid-State Relays
Printed Circuit Series Specifications
AC Power: MP and P Series
The MP Series packaging is designed with a minimum footprint to allow maximum relay density on the printed circuit board. The
P Series power relays provide low-profile for 0.5-inch (12.7 mm) center mounting on printed circuit boards. Operating
temperature: 40 C to 100 C.
MP120D2
or P120D2
MP240D2
or P240D2
MP240D4
or P240D4
MP380D4
120
240
240
380
20
85
20
85
85
1000
1000
1000
1000
1000
3VDC***
(24V allowed)
3VDC***
(24V allowed)
3VDC***
(24V allowed)
3VDC***
(24V allowed)
3VDC***
(24V allowed)
1 VDC
1 VDC
1 VDC
1 VDC
1 VDC
600
600
600
600
800
1.6 volts
1.6 volts
1.6 volts
1.6 volts
1.6 volts
Off-State Leakage mA
Maximum**
5 mA
5 mA
5 mA
5 mA
5 mA
Operating Voltage
Range (Volts AC)
12140
12140
24280
24280
24420
30
30
30
Isolation Voltage
4,000 VRMS
4,000 VRMS
4,000 VRMS
4,000 VRMS
4,000 VRMS
jc* C/Watt
20
6.5
20
6.5
6.5
Dissipation Watts/Amp
1.2
1.2
1.2
1.2
1.2
1 FLA at 120 VAC 2.5 FLA at 240 VAC 1 FLA at 120 VAC 2.5 FLA at 240 VAC 2.5 FLA at 380 VAC
6 LRA at 120 VAC 6 LRA at 240 VAC 15 LRA at 120 VAC 15 LRA at 240 VAC 15 LRA at 380 VAC
Solid-State Relays
MP120D4
or P120D4
Notes: jc* = Thermal resistance from internal junction to base. Maximum internal junction temperature is 110 C.
** Operating Frequency: 25 to 65 Hz (operates at 400 Hz with 6 times the offstate leakage)
*** = P Series 32 volts maximum.
Connnection Diagram
NOTE: Part numbers ending in -17
are replacement parts only. Their
specifications are identical to the
same part number without the -17.
For example, P240D4-17 is identical
to P240D4.
20062014 Opto 22. All rights reserved. Dimensions and specifications are subject to change. Brand or product names used herein are trademarks or registered trademarks of their respective companies or organizations.
Form 0859-140801
DATA SHEET
PAGE
9
Solid-State Relays
AC Power: MP and P Series (cont.)
Dimensional Drawings
NOTE: All dimensions are nominal.
Solid-State Relays
Time*
(Cycles)
2-Amp
Peak Amps
4-Amp
Peak Amps
0.017
20
85
0.050
18
66
0.100
15
53
0.200
12
11
45
0.500
30
37
60
8.5
31
120
28
180
7.5
27
240
26
300
6.5
25
10
600
24
Note: *60 Hz
Form 0859-140801
DATA SHEET
Thermal Ratings
PAGE
10
20062014 Opto 22. All rights reserved. Dimensions and specifications are subject to change. Brand or product names used herein are trademarks or registered trademarks of their respective companies or organizations.
Solid-State Relays
DC Switching Series Specifications
Thermal Ratings
DC200P or
DC200MP
DC60S-3
DC60S-5
Operating Voltage
Range
560 VDC
5200 VDC
560 VDC
560 VDC
1.5 volts
at 3 amps
1.5 volts
at 1 amp
1.5 volts
at 3 amps
1.5 volts
at 5 amps
1 amp
3 amps
5 amps
Off-State Blocking
60 VDC
250 VDC
60 VDC
60 VDC
3 VDC
32 Volts*
allowed
3 VDC
32 Volts*
allowed
3 VDC
32 Volts
allowed
3 VDC
32 Volts
allowed
1 VDC
1 VDC
1 VDC
1 VDC
1,000 ohms
1 Second Surge
5 amps
2 amps
5 amps
10 amps
40 C to
100 C
40 C to
100 C
40 C to
100 C
40 C to
100 C
Isolation Voltage
4,000 VRMS
Off-State Leakage
1 mA
maximum
1 mA
maximum
1 mA
maximum
1 mA
maximum
Package Type
P/MP series
P/MP series
Power
series
Power
series
Turn-on Time
100 usec
100 usec
100 usec
100 usec
Turn-off Time
750 usec
750 usec
750 usec
750 usec
Solid-State Relays
DC60P
or DC60MP
NOTE: When controlling an inductive load, like a solenoid or coil, a commutating diode
must be used. Install the commutating diode across the terminals of the load (not the
SSR terminals). This will protect the SSR from damage caused by voltage spikes when
turning off the load.
Model DC60MP Basic Schematic (also applies to the other SSRs on this page)
20062014 Opto 22. All rights reserved. Dimensions and specifications are subject to change. Brand or product names used herein are trademarks or registered trademarks of their respective companies or organizations.
Form 0859-140801
DATA SHEET
PAGE
11
Solid-State Relays
Dimensional Drawings
Solid-State Relays
(+)
(+)
(+)
(+)
Form 0859-140801
DATA SHEET
(+)
PAGE
12
20062014 Opto 22. All rights reserved. Dimensions and specifications are subject to change. Brand or product names used herein are trademarks or registered trademarks of their respective companies or organizations.
Solid-State Relays
HS Series Specifications
The HS Series features an integrated heatsink, which makes themsocool.Because there isless thermal resistance internal to the
unitthan in a standard SSR mounted to the same heat sink, heat dissipates more easily. The built-in heatsink means you don't
have to select a heatsink, and installation is much easier. Each HS-series SSR has built-in hardware for screw mounting and a builtin DIN-rail adapter clip for mounting to a 35mm DIN rail.
Model Number
240D30-HS
575D30-HS
240
480
575
24280
100530
100600
600
1000
1200
5 mA
10 mA
12 mA
1.0 volts
1.0 volts
1.0 volts
30
25
30
610
610
610
1550
1550
1550
2,500VRMS
2,500VRMS
2,500VRMS
1.0
1.0
1.0
4VDC
(32V allowed)
4VDC
(32V allowed)
4VDC
(32V allowed)
1 VDC
1 VDC
1 VDC
730
1000
1000
ja* (C/Watt)
2.2
2.2
2.2
Solid-State Relays
480D25-HS
Note: ja* = Thermal resistance from internal junction to ambient. Maximum internal junction
temperature is 110 C.
** Operating Frequency: 25 to 65 Hz (operates at 400 Hz with 6 times the offstate leakage)
50HZ
0.0167
610
580
0.05
394
375
0.1
300
386
0.2
230
219
0.5
164
156
126
120
112
106
92
87
89
85
85
81
10
79
75
20062014 Opto 22. All rights reserved. Dimensions and specifications are subject to change. Brand or product names used herein are trademarks or registered trademarks of their respective companies or organizations.
Form 0859-140801
60HZ
DATA SHEET
Time
Second
PAGE
13
Solid-State Relays
HS-series (cont.)
Thermal Ratings
30
30
25
20
25 Amp Models
RMS Amperes
30 Amp Models
RMS Amperes
Solid-State Relays
25
B
15
10
5
20
30
40
50
60
70
80
90 100
20
15
10
5
20
30
40
50
60
70
80
90 100
A: Single relay or with 0.75 spacing between relays. Derate above 40 C; subtract 0.5 amp/C.
B: Three relays side by side with 0.25 spacing. All relays with the same load. Derate above 40 C; subtract 0.4 amp/C.
NOTE: This data is for SSRs mounted to a horizontal surface. To take advantage
of the cooling effect of natural air flow, we recommend mounting HS-series SSRs
to a vertical surface with the Opto 22 logo right side up as shown here.
Dimensional Drawing
3.90" (99.1 mm)
3.50" (88.9 mm)
1.25"
(31.8 mm)
0.25"
(6.4 mm)
3.21" (81.6 mm)
1.75"
(44.5 mm)
Form 0859-140801
DATA SHEET
4.81"
(122.2 mm)
PAGE
14
20062014 Opto 22. All rights reserved. Dimensions and specifications are subject to change. Brand or product names used herein are trademarks or registered trademarks of their respective companies or organizations.
Solid-State Relays
Applications: Tips
Heat Sink Calculation
Like all semiconductor devices, SSR current ratings must be based on maximum internal junction temperature. All Opto 22 SSRs
operate conservatively at maximum internal junction temperatures of 110 C. Use the equation below to calculate the maximum
allowable heat sink thermal resistance for your application. It is good engineering practice to provide a margin for error instead of
running the application right at the limits. If your application is near the thermal limit, it can be helpful to add a fan to move air
across the heat sink.
Sample Calculation 1
Solid-State Relays
IMPORTANT: Thermally conductive grease must be used between the relay base and the heat sink.
Form 0859-140801
20062014 Opto 22. All rights reserved. Dimensions and specifications are subject to change. Brand or product names used herein are trademarks or registered trademarks of their respective companies or organizations.
DATA SHEET
PAGE
15
Solid-State Relays
Sample Calculation 2
240-volt,18-amp load, 25 C ambient air temperature
Model: 240D45
Solid-State Relays
See the last two columns of the table on page 4 for thermal resistance and dissipation values for the 240D45. Also, see the note at
the bottom of the table.
Dissipation: 0.9 watts/amp
Thermal resistance: 0.67 C/watt
Maximum junction temperature: 110 C
The calculation would be as follows:
I RMS =
(ION)2 x T1
T 1 + T2
Form 0859-140801
DATA SHEET
PAGE
16
20062014 Opto 22. All rights reserved. Dimensions and specifications are subject to change. Brand or product names used herein are trademarks or registered trademarks of their respective companies or organizations.
Solid-State Relays
Transformer Loads
Examples:
3 VDC control voltage:
IC = (3 - 1)/1000 = 0.002 A (2 mA)
32 VDC control voltage:
IC = (32 - 1)/1000 = 0.031 A (31 mA)
For control voltages above 32 VDC, an external resistor can be
added in series with the SSR to limit the control current. Also, if
the device driving the control current to the SSR is limited, you
can limit the control current by using an external resistor (Re).
Solid-State Relays
IC = (VC - 1)/1000
120-Volt Coils
CONTACTOR
2-Amp
1-Amp
NEMA Size 4
4-Amp
3-Amp
NEMA Size 7
240-Volt Coils
SSR CURRENT
RATING
SOLENOID
CONTACTOR
2-Amp
1-Amp
NEMA Size 7
4-Amp
3-Amp
NEMA Size 7
20062014 Opto 22. All rights reserved. Dimensions and specifications are subject to change. Brand or product names used herein are trademarks or registered trademarks of their respective companies or organizations.
Form 0859-140801
SOLENOID
DATA SHEET
SSR CURRENT
RATING
PAGE
17
Solid-State Relays
Opto 22 SSRs for controlling single-phase motors are shown in
the following tables:
120-Volt Single-Phase
Non-Reversing Motors
Solid-State Relays
SSR Model
MOTOR RATING
P or MP120D2
1 Amp
Z120D10
1/4 HP
120D3
1-1/2 Amp
P or MP120D4
1-1/2 Amp
120D10 or 120A10
1/4 HP
120D25 or 120A25
1/3 HP
120D45
3/4 HP
MOTOR RATING
P or MP240D2
1 Amp
Z240D10
1/4 HP
240D3
1-1/2 Amp
P or MP240D4
1-1/2 Amp
240D10 or 240A10
1/3 HP
240D25 or 120A25
1/2 HP
240D45
1-1/2 HP
Lamp Loads
Since all Opto 22 AC output SSRs use zero-voltage turn-on, they
are ideal for driving incandescent lamps, because the initial
inrush current into a cold filament is reduced. The life of the
lamp is increased when switched by a zero-voltage turn-on SSR.
The following table is a guide to selecting an Opto 22 SSR for
switching a given incandescent lamp.
120 Volt Lamps
120-Volt Single-Phase
Reversing Motors
Form 0859-140801
DATA SHEET
LAMP RATING
2-Amp
100 Watt
4-Amp
400 Watt
10-Amp
1 Kilowatt
SSR Model
MOTOR RATING
P or MP240D2
1 Amp
Z240D10
1/4 HP
240D3
1-1/2 Amp
25-Amp
2 Kilowatt
45-Amp
3 Kilowatt
P or MP240D4
1-1/2 Amp
240D10 or 240A10
1/4 HP
240D25 or 120A25
1/3 HP
240D45
3/4 HP
240-Volt Single-Phase
Reversing Motors
PAGE
18
SSR Model
MOTOR RATING
480D10-12
1/4 HP
480D15-12
1/4 HP
LAMP RATING
2-Amp
200 Watt
4-Amp
800 Watt
10-Amp
2 Kilowatt
25-Amp
4 Kilowatt
45-Amp
6 Kilowatt
20062014 Opto 22. All rights reserved. Dimensions and specifications are subject to change. Brand or product names used herein are trademarks or registered trademarks of their respective companies or organizations.
Solid-State Relays
Heater Loads
Nominal SSR
Current Rating
Maximum
Recommended
Heater Current
2-Amp
1-Amp
4-Amp
2-Amp
10-Amp
7-Amp
25-Amp
18-Amp
45-Amp
35-Amp
10 480V
8-Amp
10 480V
8-Amp
Solid-State Relays
3/4 HP
240D10
3/4 HP
240A10
3/4 HP
240D25
2 HP
240A25
2 HP
240D45
3 HP
20062014 Opto 22. All rights reserved. Dimensions and specifications are subject to change. Brand or product names used herein are trademarks or registered trademarks of their respective companies or organizations.
Form 0859-140801
MOTOR
Z240D10
DATA SHEET
SSR MODEL
PAGE
19
Solid-State Relays
480 Volt Three-Phase Motors
SSR MODEL
MOTOR
480D10-12
1- HP
480D15-12
1- HP
Form 0859-140801
DATA SHEET
Solid-State Relays
PAGE
20
Resistor for
120V line
Resistor for
240V line
Opto 22
Relay
Motor Full
Load Rating
3-Amp
1.25-Amp
4 ohm 50 W
8 ohm 50 W
10-Amp
5-Amp
1 ohm 100 W
2 ohm 100 W
25-Amp
8-Amp
.5 ohm 100 W
1 ohm 100 W
45-Amp
16-Amp
.5 ohm 150 W
15-Amp
5-Amp
1 ohm 100 W
2 ohm 100 W
20062014 Opto 22. All rights reserved. Dimensions and specifications are subject to change. Brand or product names used herein are trademarks or registered trademarks of their respective companies or organizations.
Solid-State Relays
Q : Do you make multi-pole or multi-throw SSRs?
A: Opto 22 manufactures only single-pole, single-throw SSRs.
If multi-phase operation is required, just use a relay on each
phase. Because of the limitations on semiconductor devices of
the type used in SSRs, it is not practical to build single-device
multi-throw SSRs. However, an alternative to multi-throw
operation may be accomplished with multiple relays.
20062014 Opto 22. All rights reserved. Dimensions and specifications are subject to change. Brand or product names used herein are trademarks or registered trademarks of their respective companies or organizations.
Form 0859-140801
DATA SHEET
Solid-State Relays
PAGE
21
Solid-State Relays
Solid-State Relays
requires a small amount of power to operate, derived from
whatever voltage source is placed on the load terminals. A
typical multimeter will not supply sufficient voltage to cause
the relay to change state. Second, AC SSRs contain zerovoltage turn-on and zero-current turn-off circuits. The SSR will
not be able to turn on unless there is AC voltage connected to
the output terminals. Most test equipment will supply a DC
voltage to the relay, so it will never see the zero-voltage
transition it requires to turn on. To test an SSR, it is best to
operate it at the actual line voltage it will be used at, driving a
load such as a large light bulb.
Q : I have an SSR driving a load. The load turns on
okay, but never seems to turn off, unless I remove
power from the relay entirely. What might be happening?
A: This is normally a problem when using an SSR with a highimpedance load, such as a neon lamp or a small solenoid.
Loads like these often have relatively large initial currents, but
relatively small hold in currents. The result is that the off-state
leakage current through the relay (see previous section) is
insufficient to cause the load to turn on to start with, but
sufficient to keep it on, once started. The solution is to place a
power resistor, sized for 810 times the rated maximum
leakage current for the SSR in parallel with the load. Make sure
that this resistor has a high enough power rating for the
application. For example, for a 5 mA leakage current at 120
VAC, a resistor drawing 50 mA would be desirable. Using
Ohms Law, the resistor value becomes 2,400 ohms. This
resistor will dissipate 6 watts, so a 7.5 or 10-watt size power
resistor should be used.
Form 0859-140801
DATA SHEET
PAGE
22
20062014 Opto 22. All rights reserved. Dimensions and specifications are subject to change. Brand or product names used herein are trademarks or registered trademarks of their respective companies or organizations.
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Quality
Founded in 1974, Opto 22 has established a
worldwide reputation for high-quality products.
All are made in the U.S.A. at our manufacturing
facility in Temecula, California. Because we
test each product twice before it leaves our
factory, rather than only testing a sample
of each batch, we can guarantee most
solid-state relays and optically isolated I/O
modules for life.
www.opto22.com
www.opto22.com Opto 22 43044 Business Park Drive Temecula, CA 92590-3614 Form 1335-131203
SALES 800-321-6786 951-695-3000 FAX 951-695-3095 sales@opto22.com SUPPORT 800-835-6786 951-695-3080 FAX 951-695-3017 support@opto22.com
2014 Opto 22. All rights reserved. Dimensions and specifications are subject to change. Brand or product names used herein are trademarks or registered trademarks of their respective companies or organizations.