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Residence Time

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FIG.

19-36
Bottom Vapor Inlet

FIG. 19-37
22

Residence Time for Liquid in the Sump21

nozzles and other internal considerations must be addressed


to eliminate problems. Kister21 presented a series of articles
which discussed these areas in detail.

Tray sections and baffles that are contacted by an entering


feed should be strengthened and feed nozzles should be anchored to the tower shell. Feed lines containing two phase flow
should be designed to minimize slugging which causes column
instability and possible tray damage. For liquid feeds, the nozzle velocity should not exceed 0.9 m/s.

Minimum
residence
time, min

Liquid is withdrawn by level control and


feeds another column directly by pressure

Liquid is withdrawn by level control and


pumped away. Spare pump starts manually.

Liquid is withdrawn by level control and


pumped away. Spare pump starts automatically.

Liquid is withdrawn by level control anf


feeds a unit that is some distance away
or that has its instruments on a different control board.

5-7

Liquid is withdrawn by flow control.

3-5

Liquid flows through a thermosyphon reboiler without a level controller, to maintain a level in the sump.

Top Feed Nozzles Fig. 19-32 illustrates various arrangements used for top-tray feed and reflux nozzles. Fig.
19-33 lists factors and restrictions in each design. For cost
reasons, arrangements of Fig. 19-32a, b, c, e, and f are preferred. However, for a two-phase stream only b, d, e, and h are
suitable. Most installations use arrangement a or c for all-liquid feed while b and e are popular for a two-phase feed.

Operating condition

Intermediate Feed Nozzles Fig. 19-34 shows various methods for introducing intermediate column feeds.
Fig. 19-35 summarizes the application area for each design.
Fig. 19-34a is only suitable for subcooled liquids. Vapor containing or hot feeds would cause flashing in the downcomer
and loss of capacity. Fig. 19-34b is only suitable for low-velocity liquid feeds and is seldom recommended. Fig. 19-34c and
d show a similar nozzle location with a baffle to direct the feed
stream. These are both designed for two-phase streams with
d being the preferred arrangement. Fig. 19-34c can be used for

FIG. 19-38
Example Baffle Arrangements for Bottom Sumps for Recirculating Reboilers21

Reboiler
Return

Reboiler
Return

Reboiler
Return

Auxiliary
Baffle

Reboiler
Return

Preferential
Baffle

To
Reboiler

Bottom
Product

a.

To
Reboiler

Bottom
Product

To
Reboiler

b.

Bottom
Product

c.

19-25

To
Reboiler

Bottom
Product

d.

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