ODOT CONTRACTOR MIX DESIGN SUMMARY

PROJECT

MIX CLASS

CONTRACT NO.
MIX PRODUCER
CMDT

LEVEL (2,3,4)
PROJECT MANAGER
CMDT JMF MIX ID NO.
BID ITEM #

AGGREGATE & OTHER CONSTITUENTS (RAP, BL. SAND, LIME, ETC.)

STOCKPILE SIZES
SOURCE NUMBER
STOCKPILE PERCENTAGE (Psp)
Bulk Specific Gravity
(Gsb)
Apparent Specific Gravity (Gsa)
Design developed with "dryback" Gmm (Y/N)?

MIXTURE AT DESIGN ASPHALT CONTENT

Maximum Specific Gravity (Gmm)
Gyratory Bulk Gravity (Gmb)
Combined Aggregate (Gsb)
Effective Specific Gravity (Gse)
Combined Apparent Gravity (Gsa)
Absorbed Asphalt, % (Pba)
Effective Asphalt Content, % (Pbe)
P200 / Pbe Ratio
Air Voids, % (Va)
VMA, %
VFA, %
Tensile Strength Ratio (TSR)
TSR Compaction Blows
VIR
APA Rut depth - mm
Gmb Sample Weight @ JMF
Number of Gyrations
Draindown % (open graded)
Date
CMDT Signature
CMDT Card #

COMMENTS:

BLEND CHOSEN?
REASON? :

HMAC Mix Design Forms 1-2012

JOB MIX FORMULA

Aggregate Gradation
Sieve
3/4" (19 mm)
1/2" (12.5 mm)
3/8" (9.5 mm)
1/4" (6.3 mm)
No. 4 (4.75 mm)
No. 8 (2.36 mm)
No. 16 (1.18 mm)
No. 30 (0.60 mm)
No. 50 (0.30 mm)
No. 100 (0.150 mm)
No. 200 (0.075 mm)

Blend

CA

FA

FA Average
FA Std Dev.
Asphalt content, % (Pb)
RAP AC, % (Pbr)
Virgin Binder Repl, %
Antistrip, %
Agg. Treatment, %
Asphalt Brand
Asphalt Grade
Mixing temp. range
Placement temp. range
Asphalt SpGr (Gb) 77 F
Asphalt SpGr (Gb) 60 F

CA & FA
Ratios

HMAC Mix Design Forms 1-2012

AASHTO T-85: Specific Gravity and Absorption of Coarse Aggregate

Size

Average

Average

Average

Average

Average

Average

Source
A) Mass of Dry Sample
B) Mass of SSD Sample
C) Mass of Sample Immersed
Bulk Specific Gravity (Gsb)
Bulk Specific Gravity (SSD)
Apparent Specific Gravity (Gsa)
Absorption (%)

AASHTO T-84: Specific Gravity and Absorption of Fine Aggregate

Size

Average

Average

Source
S) Mass of SSD Sample
B) Mass of Pyc. + Water
C) Mass of Pyc.+H2O+Sample
Mass of Dry Sample + Pan
Mass of Pan
A) Mass of Dry Sample
Bulk Specific Gravity (Gsb)
Bulk Specific Gravity (SSD)
Apparent Specific Gravity (Gsa)
Absorption (%)

Combined Specific Gravity

Size
Split Sieve
Percent Passing Split Sieve
Bulk Specific Gravity (Gsb)
Bulk Specific Gravity (SSD)
Apparent Specific Gravity (Gsa)
Absorption (%)
Comments:
Certified Technician and Card Number:

HMAC Mix Design Forms 1-2012

RAP WORKSHEET
Gb@77F

Separated Size

AASHTO T-209: Theoretical Maximum Specific Gravity

Sample
Mass of Dry RAP (Rhot)

Mass of Added Binder (Bindernew)

Pb-new
Mass of Coated Sample (C)
Actual Dry Mass Uncoated Sample (A)
Actual Mass of Added Binder (C-A)
Mass @ SSD
Pycnometer + Water
Pycnometer + Water + Mix
RAP Gmm SSD
Asphalt Content of RAP
Sample
Basket Tare
Mass of RAP + Basket
Mass of Agg and Basket
Mass Initial, Mi

Mass Final, Mf
%I = [(Mi - Mf)/Mi]x100

Average

Corrected Pb, Cf = 0.50

RAP Gse
AASHTO T-85: Specific Gravity and Absorption of Coarse Aggregate
Size

Average

Source

Combined Specific Gravity

T-84 & T-85

A) Mass of Dry Sample

B) Mass of SSD Sample
C) Mass of Sample Immersed

Size

Bulk Specific Gravity (Gsb)

Split Sieve

Bulk Specific Gravity (SSD)

Apparent Specific Gravity (Gsa)

Percent Passing Split Sieve

Burnt Bulk Specific Gravity (Gsb)

Absorption (%)

Burnt Bulk Specific Gravity (SSD)

Burnt Apparent Specific Gravity

AASHTO T-84: Specific Gravity and Absorption of Fine Aggregate

Absorption (%)

Size
S) Mass of SSD Sample

Combined RAP Specific Gravity

ODOT TM-319
RAP Gsb

B) Mass of Pyc. + Water

RAP Gsa

Source

C) Mass of Pyc.+H2O+Sample
Mass of Dry Sample + Pan
Mass of Pan
A) Mass of Dry Sample
Bulk Specific Gravity (Gsb)
Bulk Specific Gravity (SSD)
Apparent Specific Gravity (Gsa)
Absorption (%)
Certified Technician and Card Number:

HMAC Mix Design Forms 1-2012

Average

RAP Gradation
SAMPLE 1
Sieve
Size
1"
3/4"
1/2"
3/8"
1/4"
#4
#8
#16
#30
#50
#100
#200
Pan

Mass
% Retained
Retained

% Pass

SAMPLE 2
Initial Dry Mass
Dry Washed Mass
Mass After Sieve
Sieve Loss

Sieve
Size
1"
3/4"
1/2"
3/8"
1/4"
#4
#8
#16
#30
#50
#100
#200
Pan

Mass
% Retained
Retained

SAMPLE 3
Sieve
Size
1"
3/4"
1/2"
3/8"
1/4"
#4
#8
#16
#30
#50
#100
#200
Pan

Mass
% Retained
Retained

% Pass

Initial Dry Mass

Dry Washed Mass
Mass After Sieve
Sieve Loss

Sieve
Size
1"
3/4"
1/2"
3/8"
1/4"
#4
#8
#16
#30
#50
#100
#200
Pan

Mass
% Retained
Retained

% Pass

Average
Mass
% Retained
Retained

Certified Technician and Card Number:

HMAC Mix Design Forms 1-2012

% Pass

Initial Dry Mass

Dry Washed Mass
Mass After Sieve
Sieve Loss

SAMPLE 4

SAMPLE 5
Sieve
Size
1"
3/4"
1/2"
3/8"
1/4"
#4
#8
#16
#30
#50
#100
#200
Pan

% Pass

Initial Dry Mass

Dry Washed Mass
Mass After Sieve
Sieve Loss

Sieve Size
1"
3/4"
1/2"
3/8"
1/4"
#4
#8
#16
#30
#50
#100
#200
Pan

% Pass

Initial Dry Mass

Dry Washed Mass
Mass After Sieve
Sieve Loss

Sieve Size
25.0
1"
19.0 3/4"
12.5 1/2"
9.5 3/8"
6.35 1/4"
4.75 #4
2.36 #8
1.18 #16
0.600 #30
0.300 #50
0.150 #100
0.075 #200

HMAC Mix Design Forms 1-2012

Upper Control
Point

Aggregate
Source
Gsb

Lower Control
Point

AGGREGATE STOCKPILE QLs

Stage 1 Trial Blends

Dust Pull
Aggregate
Percent
Sieve Size
25.0
1"
19.0
3/4"
12.5
1/2"
9.5
3/8"
6.35
1/4"
4.75
#4
2.36
#8
1.18
#16
0.600
#30
0.300
#50
0.150
#100
0.075
#200
Gsb

Coarse
Blend

Gsa
Dust Pull

Aggregate
Percent
Sieve Size
25.0
1"
19.0
3/4"
12.5
1/2"
9.5
3/8"
6.35
1/4"
4.75
#4
2.36
#8
1.18
#16
0.600
#30
0.300
#50
0.150
#100
0.075
#200
Gsb

Medium
Blend

Gsa
Dust Pull

Aggregate
Percent
Sieve Size
25.0
1"
19.0
3/4"
12.5
1/2"
9.5
3/8"
6.35
1/4"
4.75
#4
2.36
#8
1.18
#16
0.600
#30
0.300
#50
0.150
#100
0.075
#200

HMAC Mix Design Forms 1-2012

Fine Blend

Gsb

Gsa

HMAC Mix Design Forms 1-2012

STAGE 1: Analysis of Compacted Paving Mixture (Preliminary Trial)

Mixing Temp, F
Compaction Temp, F
Design Gyrations

Stockpile

Percent AC in RAP
1. Bulk Specific Gravity (Gmb), Compacted Mix
2. SSD Maximum Specific Gravity (Gmm) Total Mixture

Specific Gravity

Coarse

Medium

Fine

Asphalt

3. Bulk Specific Gravity (Gsb), Total Aggregate

4. Effective Specific Gravity (Gse), Total Aggregate
5. Apparent Specific Gravity (Gsa), Total Aggregate
6. Air Voids (Va), %
7. Voids in Mineral Aggregate (VMA)
8. Voids Filled with Asphalt (VFA), %
9. Effective Asphalt Content (Pbe), %
10. Absorbed Asphalt (Pba) % By Weight, Total Aggregate
11. Virgin Binder Replacement, % By Weight, Total Binder
12. P200 (Actual)
13. P200/Pbe Ratio
Compacted Bulk Specific Gravity (Gmb)
Coarse
Specimen
Final Height
A. Mass in Air
C. Weight in Water
B. Mass SSD
D. Immersed Volume
E. Geometric Volume
F. Imm/Geom. Ratio
Gma - Gmb
Gma (A/A-C)
Gmb [(A/B)-C]
Gmb Average

Medium
2

Fine
2

Volumetrics Normalized to 4.0% Air Voids (SSD Gmm)

Blend
Pb
Va
VMA
VFA
Pbe
%VirginRepl

P200/Pbe

Maximum Specific Gravity (Gmm)

Blend
Pycnometer+Lid+Mix
Pycnometer+Lid
Mass of Dry Sample
Mass of SSD Sample
Pycnometer+Lid+Water
Pycnometer+Lid+Water+Mix
Gmm
SSD Gmm
Certified Technician and Card Number:

HMAC Mix Design Forms 1-2012

Coarse

Medium

Fine

Coarse Medium

Fine

JMF Criteria

JMF - BATCH VERIFICATION

Virgin %
SIEVE
SIZE

MASS 1

MASS 2

TOTAL MASS

% RET

% PASS

RAP %
RAP
COMBINED
% PASS
% PASS

TARGET

TOLERANCE

SIEVE
SIZE

1"

1"

3/4"

3/4"

1/2"

1/2"

3/8"

3/8"

1/4"

1/4"

#4

#4

#8

#8

#16

#16

#30

#30

#50

#50

#100

#100

#200

#200

PAN
TOTAL MASS (g)
INIT. DRY MASS (g)

Certified Technician and Card Number:

HMAC Mix Design Forms 1-2012

DRY WASHED MASS (g)

SIEVE LOSS %

STAGE 2 TESTING
AASHTO T-209: Theoretical Maximum Specific Gravity and Density of Bituminous Paving Mixtures
Percent Asphalt Content (Pb)
Pycnometer + Lid + Mix
Pycnometer + Lid
Mass of Dry Sample
Mass of SSD Sample
Pycnometer + Lid + Water
Pycnometer + Lid + Water + Mix
Uncorrected Maximum Specific Gravity (Gmm)
Uncorrected Effective Specific Gravity (Gse)
SSD Maximum Specific Gravity (SSD Gmm)
SSD Effective Specific Gravity (Gse)
Gse Difference
Average Gse
Back-Calculated Design Maximum Specific Gravity Determination
Pb

Ps

Gse

Gb

Gmm

AASHTO T 166/275: Bulk Specific Gravity of Compacted Hot Mix Asphalt (HMA)
Mixing Temp, F

Gyration Level

Compaction Temp, F
% AC

Height

Dry Mass

Wt. in H2O SSD Mass

Average

Average

Average

Average
Certified Technician and Card Number:
HMAC Mix Design Forms 1-2012

Gmb

Voids

Immersed to
Geom. Ratio

Gma

Gma - Gmb

STAGE 2: Analysis of Compacted Paving Mixture (Superpave Method)

Stockpile

Blend %

Specific Gravity

Mixing Temp, F
Compaction Temp, F
Design Gyrations
Air Voids Designed to, %
Dryback Rices / Gmm (YES / NO)

Optimum
Asphalt
Content

Asphalt Cement
Percent AC in RAP
Pb Contributed by RAP

Mix Composition, % By Weight of Total Mix, Pb

1. Bulk Specific Gravity (Gmb), Compacted Mix

2. Maximum Specific Gravity (Gmm) Total Mixture
3. Bulk Specific Gravity (Gsb), Total Aggregate
4. Effective Specific Gravity (Gse), Total Aggregate
5. Apparent Specific Gravity (Gsa), Total Aggregate
6. Air Voids (Va), %
7. Voids in Mineral Aggregate (VMA)
8. Voids Filled with Asphalt (VFA), %
9. Effective Asphalt Content (Pbe), %
10. Absorbed Asphalt (Pba) % By Weight, Total Aggregate
11. Virgin Binder Replacement, % By Weight Total Binder
12. P200 (Actual)
13. P200/Pbe Ratio
Aggregate Blend

Dust Pull

Sieve Size

Blend
Target

25.0mm ( 1" )
19.0mm ( 3/4" )
12.5mm ( 1/2" )
9.5mm ( 3/8" )
6.35mm ( 1/4" )
4.75mm ( #4 )
2.36mm ( #8 )
1.18mm ( #16 )
0.600mm ( #30 )
0.300mm ( #50 )
0.150mm ( #100 )
0.075mm ( #200 )

HMAC Mix Design Forms 1-2012

JMF
Tolerance

STAGE 3 - TSR's
AASHTO T-283: Resistance of Compacted Bituminous Mixture to Moisture Induced Damage
Compaction Temp:

Sample:

Blows / Gyrations:

Gmm:

Sample Number

%AC:

Diameter, in
Height, in
Weight in Air, g
SSD Weight, g
Weight in Water, g
Volume, cm3
Bulk Specific Gravity, Gmb

Average

% Voids (7.0% +/- 0.5%)

Volume of Air Voids
Test Condition Wet (W) or Dry (D)

Wet Condition Average Voids:

Dry Condition Average Voids:

Desired Wt. Gain

Target Saturation Weight

Weight After Saturation

Volume of Absorbed Water

Average

% Saturation (70% - 80%)

P, Load for Dry Sample, lbs

Average

Sdry = 2P/ (t x D x )

P', Load for Wet Sample, lbs

Average

Swet = 2'P/ (t x D x )

Tensile Strength Ratio, % = (Swet/Sdry) x 100:

Visual Stripping Rating 0-5:

0 = No Stripping

Comments:

Certified Technician and Card Number:

HMAC Mix Design Forms 1-2012

5 = Significant Stripping