FIG.

E1
Ref.No. Parts No.
1
16-1-1
2
16-1-2
3
16-1-3
4
16-1-4
5
16-1-5
6
16-1-6
7
16-1-7
8
16-1-8
9
16-1-9
10
16-1-10
11
16-1-11
12
16-1-12
13
16-1-13
14
16-1-14
15
16-1-15
16
16-1-16
17
16-1-17
18
16-1-18
19
16-1-19
20
16-1-20
21
16-1-21
22
16-1-22
23
16-1-23
24
16-1-24
25
16-1-25
26
16-1-26
27
16-1-27
28
16-1-28
29
16-1-29
30
16-1-30
31
16-1-31
32
16-1-32
33
16-1-33

FIG.E2
Ref.No. Parts No.
1
16-2-1
2
16-2-2
3
16-2-3
4
16-2-4

CYLINDER HEAD
Description
Head assy, cylinder
Gear, tachometer driven
Plug, head
Pin 811
Bolt M635
Bolt M660
Gasket, cylinder head
Pin1116
Washer
Rubber pad
Nut M8
Washer
Nut M8
Washer
Spark plug
Cap, inspection
O-Ring329.5
Oil seal
Gasket
Sleeve
O-Ring
Screw M512
Clamp
Pipe, intake
O-Ring 2..431.7
Screw M616
Cover, LH
Cover, RH
Bracket, LH
Bracket, RH
Cushion
Screw
Spacer

CYLINDER
Description
Cylinder
Stud boltL: 180
Stud bolt L: 185
Stud bolt L: 34

Q'ty
1
1
1
2
8
2
1
2
2
6
1
2
3
2
1
2
2
1
1
1
1
1
1
1
1
2
1
1
1
1
4
4
4

Remarks

Q'ty
1
2
2
4

Remarks

5
6
7
8

16-2-5
16-2-6
16-2-7
16-2-8

Nut M6
Gasket, cylinder
Pin1114
Cushion

FIG.E3
Ref.No. Parts No.
1
16-3-1
2
16-3-2
3
16-3-3
4
16-3-4
5
16-3-5
6
16-3-6
7
16-3-7
8
16-3-8
9
16-3-9
10
16-3-10
11
16-3-11

CRANKCASE
Description
Crankcase, LH
Crankcase, RH
Bolt M655
Bolt M660
Bolt M675
Plate
Bolt M610
Clip
Hose, breath
Lead wire
Pin 1318

4
1
2
6

FIG.E3

FIG.E4

Q'ty
1
1
4
4
4
1
1
1
1
1
2

Remarks

FIG.E4
CRANKCASE COVER
Ref.No. Parts No.
Description
1
16-4-1
Cover, clutch
2
16-4-2
Lens, oil level
3
16-4-3
Gasket, clutch cover
4
16-4-4
Pin 1318
5
16-4-5
Gasket
6
16-4-6
Bolt M630
7
16-4-7
Bolt M645
8
16-4-8
Plug, oil filler
9
16-4-9
O-Ring3.116.8
10
16-4-10
Plug, oil check
11
16-4-11
Gasket
12
16-4-12
Cover, magneto
13
16-4-13
Gasket, magneto cover
14
16-4-14
Pin 912
15
16-4-15
Bolt M630
16
16-4-16
Bolt M635
17
16-4-17
Bolt M640
18
16-4-18
Bolt M650
PlugT.D.C M1210
19
16-4-19
20
16-4-20
Gasket
21
16-4-21
Plug
22
16-4-22
O-Ring3.122.7
23
16-4-23
Cover, engine sprocket
24
16-4-24
Bolt M525
25
16-4-25
Bolt M535
26
16-4-26
Retainer

Q'ty
1
1
1
2
1
9
1
1
1
1
1
1
1
1
2
2
2
1
1
1
1
1
1
1
2
1

Remarks

Q'ty

Remarks

FIG.E5

FIG.E5

CRANKSHAFT

Ref.No. Parts No.

1
2
3
4
5
6

16-5-1
16-5-2
16-5-3
16-5-4
16-5-5
16-5-6

Description
Crankshaft assy
Rod set, connecting
Bearing
CrankshaftRH
CrankshaftLH
BearingRH

1
1
1
1
1
1

7
8
9
10
11
12
13
14
15
16
17
18

16-5-7
16-5-8
16-5-9
16-5-10
16-5-11
16-5-12
16-5-13
16-5-14
16-5-15
16-5-16
16-5-17
16-5-18

BearingLH
Oil sealRH
Gear, oil pump drive
Gear, primary drive
Nut
Lock washer
Key, gear
Piston
Ring set, piston
Pin
Circlip
Pin

1
1
1
1
1
1
1
1
1
1
2
1

FIG.E6

FIG.E6

STARTER CLUTCH

Ref.No. Parts No.

1
2
3
4
5
6
7

16-6-1
16-6-2
16-6-3
16-6-4
16-6-5
16-6-6
16-6-7

Description
Gear, starter idle
Pin
Spacer
Clutch set, starter
Screw M816
Gear, starter idle
Gear, starter idle

Q'ty
1
1
1
1
3
1
1

Remarks

FIG.E7

CAM SHAFT-VALVE

Ref.No. Parts No.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

16-7-1
16-7-2
16-7-3
16-7-4
16-7-5
16-7-6
16-7-7
16-7-8
16-7-9
16-7-10
16-7-11
16-7-12
16-7-13
16-7-14
16-7-15
16-7-16
16-7-17
16-7-18
16-7-19
16-7-20
16-7-21
16-7-22

Description
Cam shaft
Sprocket NT: 32
Pin 58
Washer
Bolt M610.5
C- Ring
Arm, valve rocker intake
Screw M60.75
Nut M60.75
Shaft, rocker arm
O-Ring
O-Ring Wave washer
Gasket
Bolt M625
Valve, intake
Valve, exhaust
Spring, valve inner
Spring, valve outer
Cotter, valve
Seat, spring
Oil seal
Retainer, spring

Q'ty

Remarks

1
1
1
1
2
1
2
2
2
2
2
2
2
2
1
1
2
2
4
2
2
2

FIG.E8

FIG.E8

CAM CHAIN

Ref.No. Parts No.

1
2
3
4
5

16-8-1
16-8-2
16-8-3
16-8-4
16-8-5

Description
Chain, cam shaft drive
Guide, cam chain
Tensioner, cam chain
Bolt M839.5
Washer

Q'ty
1
1
1
1
1

Remarks

6
7
8
9
10
11
12

16-8-6
16-8-7
16-8-8
16-8-9
16-8-10
16-8-11
16-8-12

FIG.E9

16-9-1
16-9-2
16-9-3
16-9-4
16-9-5
16-9-6
16-9-7
16-9-8
16-9-9
16-9-10
16-9-11
16-9-12
16-9-13
16-9-14
16-9-15
16-9-16
16-9-17
16-9-18
16-9-19
16-9-20
16-9-21

FIG.E10

Description
Pump, engine oil
Gear, driven
Pin
Circlip
Screw M625
Strainer, engine oil
Screw M512
Stud poitM685
Nut M6
Cap
O-Ring2.460.5
Bolt M620
Plug, drain M1412
Gasket
Filter, engine oil
O-Ring1.913
Spring
Gasket
O-Ring2.452.6
Cap
Stud bolt M612

Q'ty

Remarks

1
1
1
1
3
1
2
1
3
1
1
3
1
1
1
1
1
1
1
2

CLUTCH

Ref.No. Parts No.

1
2

1
1
1
1
1
2
2

OIL PUMP

Ref.No. Parts No.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

Adjuster assy, tensioner

Gasket, adjuster
O-Ring
Screw
Spring
Bolt M620
Washer

16-10-1
16-10-2

Description
Gear assy, primary driven
Washer

Q'ty
1
1

Remarks

3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

16-10-3
16-10-4
16-10-5
16-10-6
16-10-7
16-10-8
16-10-9
16-10-10
16-10-11
16-10-12
16-10-13
16-10-14
16-10-15
16-10-16
16-10-17
16-10-18
16-10-19
16-10-20
16-10-21
16-10-22
16-10-23
16-10-24
16-10-25

Hub, sleeve
Nut M16
Lock washer
Washer
Plate, drive
Plate, driven
Disk, pressure
Spring
Bolt M516
Rod, push
Peace
Cam shaft
Washer
Washer
Thrust bearing
Oil seal
Screw M625
Nut M6
Arm, release
Screw M616
Screw
Washer
Spacer, clutch

FIG.E11

TRANSMISSION

Ref.No. Parts No.

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

16-11-1
16-11-2
16-11-3
16-11-4
16-11-5
16-11-6
16-11-7
16-11-8
16-11-9
16-11-10
16-11-11
16-11-12
16-11-13
16-11-14
16-11-15

Countershaft NT:11
Bush
Gear, 2 nd drive
Gear, 5 drive
Gear, 4 th drive
Circlip
Gear, 3 th drive
Bearing, LH 6002-Z
Holder, bearing
Bearing, RH
Driveshaft
Holder, bearing
Screw M612
Bearing, LH
Washer

1
1
1
1
6
6
1
5
5
1
1
1
1
1
1
1
1
1
1
1
1
1
1

Q'ty
1
1
1
1
1
2
1
1
1
1
1
1
2
1
1

Remarks

16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37

16-11-16
16-11-17
16-11-18
16-11-19
16-11-20
16-11-21
16-11-22
16-11-23
16-11-24
16-11-25
16-11-26
16-11-27
16-11-28
16-11-29
16-11-30
16-11-31
16-11-32
16-11-33
16-11-34
16-11-35
16-11-36
16-11-37

Oil seal, LH
O-Ring221.5
Spacer
Holder, oil seal
Bolt M610
Sprocket NT13
Washer
Nut
Gear, 2 nd driven
Circlip
Gear, 5 th driven
Wsher
Gear, 3 th driven
Washer
Gear, 4 th driven
Bearing
Gear, 1 st driven
Bearing, RH
Circlip
Screw M612
Gear, idle
Washer

1
1
1
1
2
1
1
1
1
3
1
1
1
2
1
1
1
1
1
2
1
1

FIG.E12

FIG.E12

GEAR SHIFTING

Ref.No. Parts No.

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14

16-12-1
16-12-2
16-12-3
16-12-4
16-12-5
16-12-6
16-12-7
16-12-8
16-12-9
16-12-10
16-12-11
16-12-12
16-12-13
16-12-14

Fork, gear shifting1

Fork, gear shifting1
Fork, gear shifting3
Shaft, fork1
Shaft, fork2
Plate, stopper
Gear, cam driven
Pawl1
Pawl2
Pin
Spring
Lifter, pawl
Screw M612
Guide, cam

Q'ty
1
1
1
1
1
1
1
1
1
2
2
1
2
1

Remarks

15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45

16-12-15
16-12-16
16-12-17
16-12-18
16-12-19
16-12-20
16-12-21
16-12-22
16-12-23
16-12-24
16-12-25
16-12-26
16-12-27
16-12-28
16-12-29
16-12-30
16-12-31
16-12-32
16-12-33
16-12-34
16-12-35
16-12-36
16-12-37
16-12-38
16-12-39
16-12-40
16-12-41
16-12-42
16-12-43
16-12-44
16-12-45

FIG.E13

2
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

STARTING MOTOR

Ref.No. Parts No.

1
2
3
4
5
6
7

Screw M612
Stopper, cam
Bolt M616
Washer
Hook
Spring
Terminal base assy
O-Ring2.426.2
Screw M520
Pin 46
Plug, cam stopper M1412
Washer
Shaft, gear shifting
Spacer
Spring
Stopper, arm
Oil seal
Arm
Cover, dust
Bolt
NutR
Rod
NutL
Lever assy
Cover
Washer
Circlip
Contact
Spring
Cam, gear shifting
Lever assy

16-13-1
16-13-2
16-13-3
16-13-4
16-13-5
16-13-6
16-13-7

Description
Motor assy, starting
Armature
Frame assy commutator, end
Brush
Brush sub assy
Holder, brush
Screw

Q'ty
1
1
1
2
1
1
2

Remarks

8
9
10
11
12
13
14
15
16

16-13-8
16-13-9
16-13-10
16-13-11
16-13-12
16-13-13
16-13-14
16-13-15
16-13-16

FIG.E14

4
2
2
2
1
1
1
2
1

MAGNETO

Ref.No. Parts No.

1
2
3
4
5
6
7

Spring
Bolt
O-Ring
O-Ring
Shtm
Plate, lock
Bracket
Bolt M630
O-Ring

16-14-1
16-14-2
16-14-3
16-14-4
16-14-5
16-14-6
16-14-7

Description
Stator assy
Rotor, flywheel
Screw M525
Screw M412
Nut M10
Key 313
Magneto assy

FIG.E15

CARBURETOR

Ref.No. Parts No.

Description

Q'ty

Remarks

1
1
3
2
1
1
1

Q'ty

Remarks

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46

16-15-1
16-15-2
16-15-3
16-15-4
16-15-5
16-15-6
16-15-7
16-15-8
16-15-9
16-15-10
16-15-11
16-15-12
16-15-13
16-15-14
16-15-15
16-15-16
16-15-17
16-15-18
16-15-19
16-15-20
16-15-21
16-15-22
16-15-23
16-15-24
16-15-25
16-15-26
16-15-27
16-15-28
16-15-29
16-15-30
16-15-31
16-15-32
16-15-33
16-15-34
16-15-35
16-15-36
16-15-37
16-15-38
16-15-39
16-15-40
16-15-41
16-15-42
16-15-43
16-15-44
16-15-45
16-15-46

Carburetor assy
Cover
Spring, Throttle valve
Screw
Plate
Washer
E-Ring
Washer
Spring
Needle, jet
Diaphragm assy
Plate I
Plate II
Screw
Adjuster
Spring
Washer
Frame
Screw
Screw, pilot
Spring
Jet, pilot air
Screw
Washer
Bush
Washer
Nut
Jet, idle
Jet, needle
Washer
Jet, main
Plate
Screw
Net
Valve assy, needle
Pin
Float
Gasket
Washer
Screw
Screw, drain
Hose, overflow
Shaft assy, choke
Screw, air
Spring
Washer

1
1
1
2
1
1
1
1
1
1
1
1
1
4
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
4
1
1
1
1
1
1

47
48
49
50
51
52
53
54
55
56
57
58

16-15-47
16-15-48
16-15-49
16-15-50
16-15-51
16-15-52
16-15-53
16-15-54
16-15-55
16-15-56
16-15-57
16-15-58

Washer
Cover
Screw
Spring
O-Ring
Hose, ventilating
Cover
Carburetor body
Knob
Spring
Cover
Hose, ventilating

FIG.E16

KICK STARTER

Ref.No. Parts No.

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

16-16-1
16-16-2
16-16-3
16-16-4
16-16-5
16-16-6
16-16-7
16-16-8
16-16-9
16-16-10
16-16-11
16-16-12
16-16-13
16-16-14
16-16-15
16-16-16
16-16-17
16-16-18
16-16-19
16-16-20
16-16-21

Rubber
Lock washer 15
Lever kick
Ball
Spring
Socket, kick starter lever
Bolt
Oil seal
Washer
Gear, starter drive
Washer
Shaft kick starter
Ratchet kick starter
Spring
Washer
Guide shaft spring
Spring
Spring
Bolt M820
Plate
Plate

1
1
3
1
1
1
1
1
1
1
1
1

Q'ty
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1

Remarks

FIG.17
Ref.No.
1
2
3
4
5
6
7
8

FIG.18
Ref.No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

Parts No.
16-17-1
16-17-2
16-17-3
16-17-4
16-17-5
16-17-6
16-17-7
16-17-8

SUPPLY GAS ASSY

Description
Valve, second air intake
Bracket
Clip
Pipe, rubber
Pipe, intake
Gasket
Pipe, vacuum
Bolt M616

Q'ty
1
1
2
1
1
1
1
5

Remarks

Parts No.
16-18-1
16-18-2
16-18-3
16-18-4
16-18-5
16-18-6
16-18-7
16-18-8
16-18-9
16-18-10
16-18-11
16-18-12
16-18-13
16-18-14
16-18-15
16-18-16
16-18-17
16-18-18

AIR CLEANER
Description
Air cleaner assy
Case assy, air cleaner
Element, air cleaner
Frame, filter
Strainer, air cleaner
Screw M550
Washer 5
Cover comp, air cleaner
Gasket
Screw M518
Clamp, spring
Tube, outlet
Clamp
Seat, ventilating tube
Tube, ventilating
Clip, connecting tube
Tube, drain
Plug, pipe

Q'ty
1
1
1
1
1
1
1
1
1
3
1
1
1
1
1
5
1
1

Remarks

19
20
21

FIG.19
Ref.No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

FIG.20
Ref.No.
1
2
3

16-18-19
16-18-20
16-18-21

Plug pipe
Nut
Bolt M612

1
3
3

Parts No.
16-19-1
16-19-2
16-19-3
16-19-4
16-19-5
16-19-6
16-19-7
16-19-8
16-19-9
16-19-10
16-19-11
16-19-12
16-19-13
16-19-14
16-19-15
16-19-16
16-19-17
16-19-18
16-19-19
16-19-20
16-19-21
16-19-22

MUFFLER
Description
Exhaust muffler assy
Exhaust assy
Muffler assy
Set, connect
Bolt M835
Protector, exhaust
Screw M613
Washer 6
Washer
Protector, muffler
Cushion, rubber
Spacer
Bolt M840
Spacer
Cushion, rubber
Washer
Washer, rubber
Gasket, exhaust pipe
Bolt M830
Washer lock 8
Bolt M825
Washer 8

Q'ty
1
1
1
1
1
1
4
4
2
1
2
2
1
1
1
2
1
1
2
2
1
1

Remarks

Parts No.
16-20-1
16-20-2
16-20-3

ELECTRICAL
Description
Relay assystarting
Relay, starting
Nut M6

Q'ty
1
1
2

Remarks

4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

FIG.21
Ref.No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

16-20-4
16-20-5
16-20-6
16-20-7
16-20-8
16-20-9
16-20-10
16-20-11
16-20-12
16-20-13
16-20-14
16-20-15
16-20-16
16-20-17
16-20-18
16-20-19
16-20-20
16-20-21
16-20-22

Parts No.
16-21-1
16-21-2
16-21-3
16-21-4
16-21-5
16-21-6
16-21-7
16-21-8
16-21-9
16-21-10
16-21-11
16-21-12
16-21-13
16-21-14
16-21-15
16-21-16
16-21-17
16-21-18
16-21-19
16-21-20
16-21-21

Bolt M612
Flasher
Flasher
Seal, flasher
Bracket, flasher
Bolt M612
Rectifier assy
Bolt M620
CDI unit
Screw M616
Coil, ignition
Cap, spark plug
Screw M512
Washer 6
Washer 6
Screw M520
Bolt
Bolt M625
Clip

WIRING HARNESS
Description
Wiring harness
Fuse 15A
Lead wire, starting motor
Bracket, horn
Bolt M612
Lock assy
Switch assy, ignition
Key
Cap, fuel tank
Lock assy, steering
Screw M512
Horn assy 12V 3A
Bolt M616
Bolt M816
Band 7150
Band 7200
Band 7.5250
Diode
Screw M58
Clip II
Band 7.5250

2
1
1
1
1
1
1
1
1
2
1
1
2
2
2
2
2
1
1

Q'ty
1
2
1
1
1
1
1
2
1
1
2
1
1
1
3
1
1
1
1
1
1

Remarks

22

16-21-22

Bolt M612

FIG.22
Ref.No.
1
2
3
4
5
6
7
8
9
10

Parts No.
16-22-1
16-22-2
16-22-3
16-22-4
16-22-5
16-22-6
16-22-7
16-22-8
16-22-9
16-22-10

BATTERY
Description
Battery 12V 9AH
Holder, battery
Plate, battery
Rubber box, battery
Bolt M616
Cushion 08018
Spacer
Nut M6
Bolt M610
Bolt M620

Q'ty
1
1
1
1
2
2
2
2
2
2

Remarks

FIG.23
Ref.No.
1
2
3
4
5
6
7
8
9

Parts No.
16-23-1
16-23-2
16-23-3
16-23-4
16-23-5
16-23-6
16-23-7
16-23-8
16-23-9

SPEEDOMETER
Description
Speedometer assy
Cover, speedometer
Speedometer
Knob
Tachometer
Wire assy, speedometer
Bulb W2W
Bracket
Box, speedometer

Q'ty
1
1
1
1
1
1
5
1
1

Remarks

10
11
12
13
14
15
16
17
18
19

16-23-10
16-23-11
16-23-12
16-23-13
16-23-14
16-23-15
16-23-16
16-23-17
16-23-18
16-23-19

Screw ST4.225
Lock washer
Nut M6
Bracket
Nut M6
Bolt M616
Spacer
Cushion
Cable, tachometer
Cable, speedometer

4
2
2
1
2
2
2
2
1
1

FIG.24
Ref.No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14

Parts No.
16-24-1
16-24-2
16-24-3
16-24-4
16-24-5
16-24-6
16-24-7
16-24-8
16-24-9
16-24-10
16-24-11
16-24-12
16-24-13
16-24-14

HEADLAMP
Description
Headlamp assy
Rim
Bowl lens
Spring clamp
Socket assy
Bulb 12V35W/35W
Bulb, position 12V5W
Housing, headlamp
Screw M512
Washer 5
Bolt M820
Cushion assy
Spacer
Nut M8

Q'ty
1
1
1
2
1
1
1
1
2
2
2
2
2
2

Remarks

FIG.25
Ref.No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19

TURN SIGNAL LAMP

Parts No.
Description
16-25-1
Turn signal, front left
16-25-2
Turn signal, front right
16-25-3
Turn signal, rear left
16-25-4
Turn signal, rear right
16-25-5
Wire assy, front left
16-25-6
Wire assy, front right
16-25-7
Wire assy, rear left
16-25-8
Wire assy, rear right
16-25-9
Lamp dos shell, lamp L
16-25-10
Reflex reflector, L
16-25-11
Bulb 12V10W
16-25-12
Lens, left turn signal lamp
16-25-13
Screw ST4.212
16-25-14
Lamp shell, lamp R
16-25-15
Reflex reflector, R
16-25-16
Lens, right turn signal lamp
16-25-17
Washer
16-25-18
Nut M10
16-25-19
Holder, winker

Q'ty
1
1
1
1
1
1
1
1
2
2
4
2
4
2
2
2
4
4
4

Remarks

FIG.26
Ref.No.
1
2
3
4
5
6
7
8
9
10

REAR COMBINATION LAMP

Parts No.
Description
16-26-1
Rear combination lamp
16-26-2
Lens
16-26-3
Lamp shell
16-26-4
Socket wire assy
16-26-5
Bulb 12V5W/21W
16-26-6
Screw ST4.220
16-26-7
Cushion
16-26-8
Spacer
16-26-9
Washer 6
16-26-10
Nut M6

Q'ty
1
1
1
1
1
2
2
2
2
2

Remarks

FIG.27
Ref.No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

HANDLE BARHANDLE SWITCH

Parts No.
Description
16-23-19
Handlebar assy
16-27-2
Grip, left
16-27-3
Switch assy. LH handle
16-27-4
Screw
16-27-5
Lever assy, clutch
16-27-6
Seat, clutch lever
16-27-7
Screw
16-27-8
Nut
16-27-9
Lever, clutch
16-27-10
Nut
16-27-11
Adjuster, cable
16-27-12
Switch, clutch
16-27-13
Bolt M625
16-27-14
Socket assy, throttle
16-27-15
Socket upper, throttle
16-27-16
Socket lower, throttle
16-27-17
Set, throttle
16-27-18
Screw
16-27-19
Screw
16-27-20
Switch assy. RH handle
16-27-21
Switch. RH handle
16-27-22
Bracket comp
16-27-23
Screw
16-27-24
Mirror assy, rear view LH
16-27-25
Mirror assy, rear view RH
16-27-26
Boot
16-27-27
Nut
16-27-28
Cable assy, clutch
16-27-29
Dustproof cover
16-27-30
Shaft 614
16-27-31
Pin 220
16-27-32
Cable assy, throttle
16-27-33
Grip, throttle
16-27-34
Inner rubber, handlebar
16-27-35
Rubber, handlebar
16-27-36
Clamp

Q'ty
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
2
2
1
1
1
1
1
1
1
1
5

Remarks

FIG.28
Ref.No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39

FRONT DISK BRAKE ASSY

Parts No.
Description
16-28-1
Disk brake assy
16-28-2
Cylinder assy, master
16-28-3
Reservoir, brake fluid
16-28-4
Diaphragm, seal
16-28-5
Cap, reservoir
16-28-6
Screw M410
16-28-7
Piston assy
16-28-8
Lever, brake
16-28-9
Screw
16-28-10
Nut M6
16-28-11
Holder
16-28-12
Bolt M624
16-28-13
Switch assy, stop lamp
16-28-14
Screw M410
16-28-15
Hose, front brake
16-28-16
Bolt
16-28-17
Washer
16-28-18
Caliper, front brake
16-28-19
Cylinder, brake
16-28-20
Piston set, caliper
16-28-21
Seal set, piston
16-28-22
Boot piston
16-28-23
Holder set, calipers
16-28-24
Spring, pad
16-28-25
Boot, guide pin I
16-28-26
Guide pin I
16-28-27
Bush, cylinder
16-28-28
Pad set I
16-28-29
Pad set II
16-28-30
Boot, guide pin II
16-28-31
Guide pin II
16-28-32
Gasket
16-28-33
Bolt
16-28-34
Bleed, valve
16-28-35
Cap, bleeder
16-28-36
Bolt M832
16-28-37
Gromit
16-28-38
Gasket
16-28-39
Plug

Q'ty
1
1
1
1
1
2
1
1
1
1
1
2
1
1
1
2
4
1
1
2
2
2
1
1
1
1
1
1
1
1
1
1
2
1
1
2
2
1
2

Remarks

FIG.29
Ref.No.
1
2
3
4
5
6
7
8
9

Parts No.
16-29-1
16-29-2
16-29-3
16-29-4
16-29-5
16-29-6
16-29-7
16-29-8
16-29-9

COWLING
Description
Cowling assy
Bracket, cowling
Screw M616
Bolt M612
Screw M630
Spring
Washer 6
Washer 6
Washer

FIG.30
Ref.No.
1
2
3
4
5
6
7

FUEL TANK COVER

Parts No.
Description
16-30-1
Fuel tank cover, LH
16-30-2
Fuel tank cover, RH
16-30-3
Screw M616
16-30-4
Nut
16-30-5
Set
16-30-6
Cushion 08007
16-30-7
Washer

Q'ty
1
1
2
2
1
1
1
1
4

Remarks

Q'ty
1
1
6
2
2
2
2

Remarks

FIG.31
Ref.No.
1
2
3
4
5
6

Parts No.
16-31-1
16-31-2
16-31-3
16-31-4
16-31-5
16-31-6

FIG.32
Ref.No.
1
2
3
4

Parts No.
16-32-1
16-32-2
16-32-3
16-32-4

FRAME COVER
Description
Cover LH body
Cover RH body
Screw M616
Bolt M620
Washer
Cover, thermal protect

SEAT TAIL COVER

Description
Seat tail cover
Bolt M620
Bush
Cushion

Q'ty
1
1
2
2
4
1

Remarks

Q'ty
1
2
2
2

Remarks

FIG.33
Ref.No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26

FIG.34
Ref.No.

Parts No.
16-33-1
16-33-2
16-33-3
16-33-4
16-33-5
16-33-6
16-33-7
16-33-8
16-33-9
16-33-10
16-33-11
16-33-12
16-33-13
16-33-14
16-33-15
16-33-16
16-33-17
16-33-18
16-33-19
16-33-20
16-33-21
16-33-22
16-33-23
16-33-24
16-33-25
16-33-26

FRAME
Description
Body comp, frame
Frame brand
Rivet 25
Plate, engine mounting, upper
Bolt M850
Nut M8
Plate, engine mounting, front
Bolt M865
Plate, lower
Bolt M1095
Bolt M1080
Nut M10
Bolt M1020
Bolt M8125
Clip, clutch cable
Cushion assy
Block, upper
Block, nether
Bolt M635
Washer 6
Nut M6
Cover, protect
Cushion 08007
Bush
Bolt M620
Clip

Q'ty
1
1
2
2
3
6
1
2
1
1
1
2
2
1
1
2
1
1
1
2
1
1
3
3
3
1

Remarks

Parts No.

STAND
Description

Q'ty

Remarks

1
2
3
4
5
6
7
8

FIG.35
Ref.No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

16-34-1
16-34-2
16-34-3
16-34-4
16-34-5
16-34-6
16-34-7
16-34-8

Parts No.
16-35-1
16-35-2
16-35-3
16-35-4
16-35-5
16-35-6
16-35-7
16-35-8
16-35-9
16-35-10
16-35-11
16-35-12
16-35-13
16-35-14
16-35-15

Stand comp, side

Spring
Spring
Bolt M1029
Nut M10
Stop switch
Screw M515
Spring hook

FUEL TANK
Description
Tank comp
Seal
Cock assy, fuel tank
Bolt M620
Gasket
Hose
Clamp, oil hose
Cushion, front
Bolt M840
Spacer
Rubber, fule tank
Board
Cushion, rear
Cushion 08007
Element

1
1
1
1
1
1
2
1

Q'ty
1
1
1
2
2
1
2
2
1
1
1
1
1
2
1

Remarks

FIG.36
Ref.No.
1
2
3
4
5
6

PILLION RIDER
Description
Seat assy
Bracket
Nut M6
Washer 6
Washer 6
Seat

Parts No.
16-36-1
16-36-2
16-36-3
16-36-4
16-36-5
16-36-6

FIG.37
Ref.No.
1
2

CARRIER COMP REAR

Parts No.
Description
16-37-1
Carrier comp, rear
16-37-2
Bolt M816

Q'ty
1
2
4
4
4
1

Remarks

Q'ty
1
3

Remarks

FIG.38
Ref.No.
1
2
3
4
5

FIG.39
Ref.No.
1
2
3
4
5
6

FRONT FENDER
Parts No.
Description
16-38-1
Front fender
16-38-2
Bolt M620
16-38-3
Washer 6
16-38-4
Bush
16-38-5
Gromit 08007

Parts No.
16-39-1
16-39-2
16-39-3
16-39-4
16-39-5
16-39-6

REAR FENDER
Description
Front portion, rear fender
Fender, rear
Bolt M620
Washer 6
Nut
Bolt M616

Q'ty
1
4
4
4
4

Remarks

Q'ty
1
1
4
4
4
1

Remarks

7
8
9
10
11
12
13
14
15

16-39-7
16-39-8
16-39-9
16-39-10
16-39-11
16-39-12
16-39-13
16-39-14
16-39-15

FIG.40
Ref.No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

Parts No.
16-40-1
16-40-2
16-40-3
16-40-4
16-40-5
16-40-6
16-40-7
16-40-8
16-40-9
16-40-10
16-40-11
16-40-12
16-40-13
16-40-14
16-40-15
16-40-16
16-40-17
16-40-18
16-40-19
16-40-20
16-40-21

Washer
Nut M6
Reflector, rear
Nut M5
Bolt M612
Washer 5
Bracket, license plate
Washer 6
Nut M6

FOOTREST
Description
Footrest assy, front LH
Bracket, footrest front LH
Footrest, front LH
Pin
Spring
Circlip 8
Footrest assy, front RH
Bracket, footrest front RH
Footrest, front RH
Bolt M12301.25
Bracket, footrest rear LH
Stand, rear footrest
Rubber
Pin 632
Cotter pin 220
Washer 20
Bracket, footrest rear RH
Bolt M820
Washer 8
Footrest, rear
Washer 6

3
1
1
1
2
1
1
2
2

Qty
1
1
1
2
2
2
1
1
1
2
1
2
2
2
2
2
1
4
2
2
2

Remarks

FIG.41
Ref.No.
1
2
3
4
5
6
7
8
9
10
11
12
13

HEAD STEERING STEM

Parts No.
Description
16-41-1
Head, steering stem
16-41-2
Bolt M1040
16-41-3
Lock washer 10
16-41-4
Bolt M835
16-41-5
Lock washer 8
16-41-6
Holder, handle upper
16-41-7
Holder, handle lower
16-41-8
Bolt M1070
16-41-9
Race, cover
16-41-10
Nut M10
16-41-11
Gromit
16-41-12
Bush
16-41-13
Washer 10

Q'ty
1
2
2
4
4
2
2
2
4
2
2
2
2

Remarks

FIG.42
Ref.No.
1
2
3
4
5
6
7
8
9
10
11
12

STEERING STEM
Description
Steering stem
Nut
Washer
Nut
Dust seal
Bearing 30205
Bearing 32006X
Dust cover
Bolt M1045
Clamp II, brake hose
Holder, head light
Bracket, headlamp R

Q'ty
1
1
1
1
1
1
1
1
2
1
2
1

Remarks

Parts No.
16-42-1
16-42-2
16-42-3
16-42-4
16-42-5
16-42-6
16-42-7
16-42-8
16-42-9
16-42-10
16-42-11
16-42-12

13
14
15
16
17
18
19
20

FIG.43
Ref.No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26

16-42-13
16-42-14
16-42-15
16-42-16
16-42-17
16-42-18
16-42-19
16-42-20

Parts No.
16-43-1
16-43-2
16-43-3
16-43-4
16-43-5
16-43-6
16-43-7
16-43-8
16-43-9
16-43-10
16-43-11
16-43-12
16-43-13
16-43-14
16-43-15
16-43-16
16-43-17
16-43-18
16-43-19
16-43-20
16-43-21
16-43-22
16-43-23
16-43-24
16-43-25
16-43-26

Bracket, headlamp L
Bolt M612
Cushion, headlamp bracket
Reflex reflector assy52
Washer 6
Nut M6
Clip
Screw M610

FRONT DAMPER
Description
Fork assy, front RH
Fork assy, front LH
Cap
O ring
Spring
Postion, inner
Piston ring
Spring
Tube, inner
Piston ring
Piece, oil lock
Boot
Clamp
Oil seal
Ring, oi l seal stopper
Washer I
Oil seal
Washer II
Bush
Clamp assy
Tube, outer RH
Washer
Bolt
Tube, outer LH
Clip, cable
Bolt M616

1
4
4
2
2
2
1
1

Qty
1
1
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
1
2
2
1
1
1

Remarks

27
28

16-43-27
16-43-28

Clamp, brake hose

Screw M616

2
1

FIG.44
Ref.No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23

REAR SHOCK ABSORBER

Parts No.
Description
16-44-1
Shock absorber
16-44-2
Bolt M10601.25
16-44-3
Bush
16-44-4
Oil seal I
16-44-5
Circlip, spring
16-44-6
Bearing GEG12E
16-44-7
Nut M101.25
16-44-8
Bolt M10501.25
16-44-9
Rocker, rear shock absorber
16-44-10
Washer 15
16-44-11
Oil seal 38/48/4
16-44-12
Spacer
16-44-13
Bearing HK38/48/25
16-44-14
Bush
16-44-15
Dust cover
16-44-16
Circlip, spring
16-44-17
Bearing GEG12C
16-44-18
Shaft M14128
16-44-19
Nut M141.5
16-44-20
Bolt M1260
16-44-21
Nut M121.25
Bushlower
16-44-22
16-44-23
Rubber bush II

Q'ty
1
1
2
2
4
2
2
1
1
2
2
1
1
2
2
2
1
1
1
1
1
2
2

Remarks

FIG.45
Ref.No.
1
2

REAR SWINGING ARM

Parts No.
Description
16-45-1
Swinging arm assy, rear
16-45-2
Shaft, swinging arm M14232

Q'ty
1
1

Remarks

3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35

16-45-3
16-45-4
16-45-5
16-45-6
16-45-7
16-45-8
16-45-9
16-45-10
16-45-11
16-45-12
16-45-13
16-45-14
16-45-15
16-45-16
16-45-17
16-45-18
16-45-19
16-45-20
16-45-21
16-45-22
16-45-23
16-45-24
16-45-25
16-45-26
16-45-27
16-45-28
16-45-29
16-45-30
16-45-31
16-45-32
16-45-33
16-45-34
16-45-35

FIG.46
Ref.No.
1
2
3
4
5

Parts No.
16-46-1
16-46-2
16-46-3
16-46-4
16-46-5

Cover, shaft
Washer
Bush
Oil seal
Bearing TA2030Z
Nut M141.5
Oil seal 28/20/5
Bush
Bearing NK 20/20
Buffer, chain
Bolt M616
Buffer
Bush
Case, chain
Bolt M610
Washer
Stopper lower
Stopper upper
Bolt M612
Washer
Screw M618
Guard, mud
Board
Washer 14
Chain, drive 428H
Joint, chain
Adjuster
Washer 8
Nut
Nut
Piece
Indicator, RH
Indicator, LH

REAR BRAKE
Description
Pedalbrake
Hook, spring
Shaft
Spring
Nut M8

2
2
2
4
2
1
4
2
2
1
7
2
2
1
4
2
1
1
2
2
2
1
1
1
1
1
2
2
2
2
2
1
1

Q'ty
1
1
1
1
1

Remarks

6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

FIG.47
Ref.No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

16-46-6
16-46-7
16-46-8
16-46-9
16-46-10
16-46-11
16-46-12
16-46-13
16-46-14
16-46-15
16-46-16
16-46-17
16-46-18
16-46-19
16-46-20
16-46-21

Cotter pin 220

Spring
Bolt M620
Nut M6
Rod assy, rear brake
Washer 6
Spring
Pin
Nut, adjusting
Pin 616
Washer 6
Bracket, rear brake switch
Nut
Spring
Switch, stop lamp
Bolt M612

2
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1

Parts No.
16-47-1
16-47-2
16-47-3
16-47-4
16-47-5
16-47-6
16-47-7
16-47-8
16-47-9
16-47-10
16-47-11
16-47-12
16-47-13
16-47-14
16-47-15
16-47-16
16-47-17
16-47-18
16-47-19
16-47-20

FRONT WHEEL
Description
Front wheel
Rim assy, front wheel
Rim, front wheel
Spoke, front wheel inner
Spoke, front wheel outer
Nipple
Tube assy, inner
Tire comp, outer
Protector, inner tube
Axle, front
Spacer, front left
Bearing
Spacer, front wheel bearing
Disk, front brake
Bolt M820
Oil seal
Box assy, speedometer gear
Screw M516
Rim assy, front wheel
Nut M141.5

Q'ty
1
1
1
18
18
36
1
1
1
1
1
2
1
1
4
1
1
1
1
1

Remarks

FIG.48
Ref.No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38

FIG.49
Ref.No.

Parts No.
16-48-1
16-48-2
16-48-3
16-48-4
16-48-5
16-48-6
16-48-7
16-48-8
16-48-9
16-48-10
16-48-11
16-48-12
16-48-13
16-48-14
16-48-15
16-48-16
16-48-17
16-48-18
16-48-19
16-48-20
16-48-21
16-48-22
16-48-23
16-48-24
16-48-25
16-48-26
16-48-27
16-48-28
16-48-29
16-48-30
16-48-31
16-48-32
16-48-33
16-48-34
16-48-35
16-48-36
16-48-37
16-48-38

Parts No.

REAR WHEEL
Description
Wheel, rear
Rim assy, rear wheel
Rim assy, rear wheel
Bearing
Spacer
Bearing
Oil seal
Rim, rear wheel
Spoke L, rear wheel inner
Spoke R, rear wheel inner
Spoke L, rear wheel outer
Spoke R, rear wheel outer
Nipple
Tire comp, rear 4.10-18
Tube assy, wheel inner
Protector, inner tube
Spacer, rear axle
Sprocket, rear
Lock washer
Bolt M830
Washer 14
Adjuster comp L, chain
Axle, rear M141.5268
Nut M141.5
Adjuster comp R, chain
Washer 14
Panel comp, rear brake
Shoe comp, brake
Spring, brake shoes
Panel sub comp, rear brake
Panel sub, rear brake
Cam, rear brake
O-Ring
Washer
Indicator, RR brake
Lever, rear brake
Bolt M635
Nut M6

KIT TOOLS
Description

Q'ty
1
1
1
1
1
1
1
1
9
9
9
9
36
1
1
1
1
1
3
6
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1

Remarks

Q'ty

Remarks

1
2
3
4
5
6
7
8
9
10
11
12
13

16-49-1
16-49-2
16-49-3
16-49-4
16-49-5
16-49-6
16-49-7
16-49-8
16-49-9
16-49-10
16-49-11
16-49-12
16-49-13

Tool box
Cap, tool box
Bolt M620
Tool kit
Tool bag
Wrench 1012
Socket, spark plug
Screwdriver
Screwdriver
Bush6.5186.5
Wrench 19
Wrench 1417
Bar

1
1
2
1
1
1
1
1
1
2
1
1
1