Installation Manual: Air Conditioner (Multi Type)

+00EH99883601_00Ta.
book
Page 1
Thursday, September 8, 2011
4:34 PM
AIR CONDITIONER (MULTI TYPE)
Installation Manual
Outdoor Unit
Model name:
<Heat Pump Model>
For commercial use

Para uso comercial
Para utilizao comercial
MCY-MAP0604HT8
MCY-MAP0804HT8
MCY-MAP0604HT7
MCY-MAP0804HT7
Installation Manual
1 English
Manual de instalacin
31 Espaol
Manual de instalao
61 Portugus
91
+00EH99883601_00Ta.book
Page 1
4:34 PM
Installation Manual
Outdoor Unit
Original instruction
ADOPTION OF NEW REFRIGERANT

This Air Conditioner uses R410A an environmentally friendly refrigerant.
Outdoor Unit
Installation Manual
Precautions for safety

WARNING
General
Contents
1 Precautions for safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 Accessory parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
3 Installation of new refrigerant air conditioner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
4 Installation conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
5 Refrigerant piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
6 Electric wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
7 Address setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
8 Test run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
9 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Before starting to install the air conditioner, read through the Installation Manual carefully, and follow its instructions to install
the air conditioner. Otherwise, falling down of the unit may occur, or the unit may cause noise, vibration or water leakage.
Only a qualified installer(*1) or qualified service person(*1) is allowed to do installation work. If installation is carried out by
an unqualified individual, a fire, electric shocks, injury, water leakage, noise and / or vibration may result.
If using separately sold products, make sure to use Toshiba specified products only. Using unspecified products may cause
fire, electric shock, water leak or other failure.
Before opening the service panel of the outdoor unit, set the circuit breaker to the OFF position. Failure to set the circuit
breaker to the OFF position may result in electric shocks through contact with the interior parts. Only a qualified installer(*1)
or qualified service person(*1) is allowed to remove the service panel of the outdoor unit and do the work required.
Before carrying out the installation, maintenance, repair or removal work, be sure to set the circuit breakers for both the
indoor and outdoor units to the OFF position. Otherwise, electric shock may result.
Place a Work in progress sign near the circuit breaker while the installation, maintenance, repair or removal work is being
carried out. There is a danger of electric shocks if the circuit breaker is set to ON by mistake.
Only a qualified installer(*1) or qualified service person(*1) is allowed to undertake work at heights using a stand of 50 cm
or more or to remove the intake grille of the indoor unit to undertake work.
Wear protective gloves and safety work clothing during installation, servicing and removal.
Do not touch the aluminium fin of the outdoor unit. You may injure yourself if you do so. If the fin must be touched for some
reason, first put on protective gloves and safety work clothing, and then proceed.
Do not climb onto or place objects on top of the outdoor unit. You may fall or the objects may fall off of the outdoor unit and
result in injury.
When working at height, put a sign in place so that no-one will approach the work location before proceeding with the work.
Parts or other objects may fall from above, possibly injuring a person below. Also, be sure that workers put on helmets.
When cleaning the filter or other parts of the outdoor unit, set the circuit breaker to OFF without fail, and place a Work in
progress sign near the circuit breaker before proceeding with the work.
When working at heights, put a sign in place so that no-one will approach the work location, before proceeding with the
work. Parts and other objects may fall from above, possibly injuring a person below.
The refrigerant used by this air conditioner is the R410A.
You shall ensure that the air conditioner is transported in stable condition. If you find any part of the product broken, contact
your dealer.
Do not disassemble, modify, repair or move the product yourself. Doing so may cause fire, electric shock, injury or water
leaks. Ask a qualified installer or qualified service person to do any repairs or to move the product.
Selection of installation location

If you install the unit in a small room, take appropriate measures to prevent the refrigerant from exceeding the limit
concentration even if it leaks. Consult the dealer from whom you purchased the air conditioner when you implement the
measures. Accumulation of highly concentrated refrigerant may cause an oxygen deficiency accident.
Do not install in a location where flammable gas may leaks are possible. If the gas should leak and accumulate around the
unit, it may ignite and cause a fire.
When transporting the air conditioner, wear shoes with protective toe caps, protective gloves and other protective clothing.
When transporting the air conditioner, do not take hold of the bands around the packing carton. You may injure yourself if
the bands should break.
Install the indoor unit at least 2.5 m above the floor level since otherwise the users may injure themselves or receive electric
shocks if they poke their fingers or other objects into the indoor unit while the air conditioner is running.
Do not place any combustion appliance in a place where it is directly exposed to the wind of air conditioner, otherwise it may
cause imperfect combustion.
Places where the operation sound of the outdoor unit may cause a disturbance. (Especially at the boundary line with
a neighbour, install the air conditioner while considering the noise.)
Installation
Follow the instructions in the Installation Manual to install the air conditioner. Failure to follow these instructions may cause
the product to fall down or topple over or give rise to noise, vibration, water leakage or other failure.
The designated bolts (M10) and nuts (M10) for securing the outdoor unit must be used when installing the unit.
Install the outdoor unit property in a location that is durable enough to support the weight of the outdoor unit. Insufficient
durability may cause the outdoor unit to fall, which may result in injury.
Install the unit in the prescribed manner for protection against strong wind and earthquake. Incorrect installation may result
in the unit falling down, or other accidents.
Be sure to fix the screws back which have been removed for installation or other purposes.
1-EN
2-EN
+00EH99883601_00Ta.book
Page 2
Outdoor Unit
4:34 PM
Installation Manual
Outdoor Unit
Installation Manual
Refrigerant piping
Relocation
Install the refrigerant pipe securely during the installation work before operating the air conditioner. If the compressor is
operated with the valve open and without refrigerant pipe, the compressor sucks air and the refrigeration cycles is over
pressurized, which may cause a injury.
Tighten the flare nut with a torque wrench in the specified manner. Excessive tighten of the flare nut may cause a crack in
the flare nut after a long period, which may result in refrigerant leakage.
Ventilate the air if the refrigerant gas leaks during installation. If the leaked refrigerant gas comes into contact with fire, toxic
gas may be produced.
After the installation work, confirm that refrigerant gas does not leak. If refrigerant gas leaks into the room and flows near a
fire source, such as a cooking range, noxious gas may be generated.
When the air conditioner has been installed or relocated, follow the instructions in the Installation Manual and purge the air
completely so that no gases other than the refrigerant will be mixed in the refrigerating cycle. Failure to purge the air
completely may cause the air conditioner to malfunction.
Nitrogen gas must be used for the airtight test.
The charge hose must be connected in such a way that it is not slack.
If refrigerant gas has leaked during the installation work, ventilate the room immediately. If the leaked refrigerant gas comes
in contact with fire, noxious gas may be generated.
Only a qualified installer(*1) or qualified service person(*1) is allowed to relocate the air conditioner. It is dangerous for the
air conditioner to be relocated by an unqualified individual since a fire, electric shocks, injury, water leakage, noise and / or
vibration may result.
When carrying out the pump-down work shut down the compressor before disconnecting the refrigerant pipe. Disconnecting
the refrigerant pipe with the service valve left open and the compressor still operating will cause air or other gas to be sucked
in, raising the pressure inside the refrigeration cycle to an abnormally high level, and possibly resulting in rupture, injury or
other trouble.
Never recover the refrigerant into the outdoor unit. Be sure to use a refrigerant recovery machine to recover the refrigerant
when moving or repairing. It is impossible to recover the refrigerant into the outdoor unit. Refrigerant recovery into the
outdoor unit may result in serious accidents such as explosion of the unit, injury or other accidents.
(*1) Refer to the Definition of Qualified Installer or Qualified Service Person.
CAUTION
New refrigerant air conditioner installation
Electrical wiring
This air conditioner adopts the new HFC refrigerant (R410A) which does not destroy ozone layer.
The characteristics of R410A refrigerant are; easy to absorb water, oxidizing membrane or oil, and its pressure is approx.
1.6 times higher than that of refrigerant R22. Accompanied with the new refrigerant, refrigerating oil has also been changed.
Therefore, during installation work, be sure that water, dust, former refrigerant, or refrigerating oil does not enter the
refrigerating cycle.
To prevent charging an incorrect refrigerant and refrigerating oil, the sizes of connecting sections of charging port of the
main unit and installation tools are changed from those for the conventional refrigerant.
Accordingly the exclusive tools are required for the new refrigerant (R410A).
For connecting pipes, use new and clean piping designed for R410A, and please care so that water or dust does not enter.
Only a qualified installer(*1) or qualified service person(*1) is allowed to carry out the electrical work of the air conditioner.
Under no circumstances must this work be done by an unqualified individual since failure to carry out the work properly may
result in electric shocks and / or electrical leaks.
When connecting the electrical wires, repairing the electrical parts or undertaking other electrical jobs, wear gloves to
provide protection for electricians and from heat, insulating shoes and clothing to provide protection from electric shocks.
Failure to wear this protective gear may result in electric shocks.
When executing address setting, test run, or troubleshooting through the checking window on the electrical control box, put
on insulated heat-proof gloves, insulated shoes and other clothing to provide protection from electric shock. Otherwise you
may receive an electric shock.
Use wiring that meets the specifications in the Installation Manual and the stipulations in the local regulations and laws. Use
of wiring which does not meet the specifications may give rise to electric shocks, electrical leakage, smoking and / or a fire.
Check that the product is properly earthed. (grounding work)
Incomplete earthing may cause electric shock.
Do not connect the earth line to a gas pipe, water pipe, lightning conductor, or a telephone earth line.
After completing the repair or relocation work, check that the ground wires are connected properly.
Install a circuit breaker that meets the specifications in the installation manual and the stipulations in the local regulations
and laws.
Install the circuit breaker where it can be easily accessed by the agent.
When installing the circuit breaker outdoors, install one which is designed to be used outdoors.
Under no circumstances must the power cable be extended. Connection trouble in the places where the cable is extended
may give rise to smoking and / or a fire.
Electrical wiring work shall be conducted according to law and regulation in the community and installation manual.
Failure to do so may result in electrocution or short circuit.
Do not supply power from the power terminal block equipped on the outdoor unit to another outdoor unit. Capacity overflow
may occur on the terminal block and may result in fire.
When carrying out electric connection, use the wire specified in the Installation Manual and connect and fix the wires
securely to prevent them applying external force to the terminals. Improper connection or fixing may result in fire.
To disconnect the appliance from main power supply.

This appliance must be connected to the main power supply by means of a switch with a contact separation of at least 3 mm.
The installation fuse (all type can be used) must be used for the power supply line of this conditioner.
Test run
Before operating the air conditioner after having completed the work, check that the electrical control box cover of the indoor
unit and service panel of the outdoor unit are closed, and set the circuit breaker to the ON position. You may receive an
electric shock if the power is turned on without first conducting these checks.
When you have noticed that some kind of trouble (such as when an error display has appeared, there is a smell of burning,
abnormal sounds are heard, the air conditioner fails to cool or heat or water is leaking) has occurred in the air conditioner,
do not touch the air conditioner yourself but set the circuit breaker to the OFF position, and contact a qualified service
person. Take steps to ensure that the power will not be turned on (by marking out of service near the circuit breaker, for
instance) until qualified service person arrives. Continuing to use the air conditioner in the trouble status may cause
mechanical problems to escalate or result in electric shocks or other failure.
After the work has finished, be sure to use an insulation tester set (500 V Megger) to check the resistance is 2 M or more
between the charge section and the non-charge metal section (Earth section). If the resistance value is low, a disaster such
as a leak or electric shock is caused at users side.
Upon completion of the installation work, check for refrigerant leaks and check the insulation resistance and water drainage.
Then conduct a test run to check that the air conditioner is operating properly.
EN
Explanations given to user

Upon completion of the installation work, tell the user where the circuit breaker is located. If the user does not know where
the circuit breaker is, he or she will not be able to turn it off in the event that trouble has occurred in the air conditioner.
If you have discovered that the fan grille is damaged, do not approach the outdoor unit but set the circuit breaker to the OFF
position, and contact a qualified service person(*1) to have the repairs done. Do not set the circuit breaker to the ON position
until the repairs are completed.
After the installation work, follow the Owners Manual to explain to the customer how to use and maintain the unit.
3-EN
4-EN
+00EH99883601_00Ta.book
Page 3
4:34 PM
Installation Manual
Outdoor Unit
Shape
Usage
Installation of new refrigerant air

conditioner
This air conditioner adopts the new HFC refrigerant (R410A) which does not deplete the ozone layer.
R410A refrigerant is vulnerable to impurities such as water, oxidizing membranes, or oils because the pressure
of R410A refrigerant is higher than that of the former refrigerant by approximately 1.6 times.
As well as the adoption of the new refrigerant, the refrigerating oil has been also changed. Therefore, pay
attention so that water, dust, former refrigerant, or refrigerating oil does not enter the refrigerating cycle of the
new refrigerant air conditioner during installation.
To prevent mixing of refrigerant or refrigerating oil, the size of the charge port of the main unit or connecting
section of the installation tool differs to that of an air conditioner for the former refrigerant.
Accordingly, exclusive tools are required for the new refrigerant (R410A) as shown below.
For connecting pipes, use new and clean piping materials so that water or dust does not enter.
Owners Manual
Hand this directly to the customer.
Installation Manual
Hand this directly to the customer.
Drain nipple
Waterproof rubber cap
Protective bush
For protecting wires (pipe cover)
It is necessary to prepare the tools and parts for installation as described below. The tools and parts which will be
newly prepared in the following items should be restricted to exclusive use.
Guard material for passage

part
For protecting passage part (pipe cover)
Explanation of symbols
: Newly prepared (It is necessary to use it exclusively with R410A, separately from those for R22 or R407C.)
: Former tool is available.
Joint pipe (19.1 - 22.2)
For the pipe inside the outdoor unit (MCY-MAP0804HT8 / HT7

only)
Joint socket (15.9 - 22.2)
5-EN
Qty
Installation Manual
Outdoor Unit
Accessory parts
Part name
Required tools and cautions on handling
For the pipe inside the outdoor unit (MCY-MAP0804HT8 / HT7

only)
Used tools
Gauge manifold
Usage
Charging hose
Vacuuming, charging refrigerant

and operation check
Charging cylinder
Charging refrigerant
Gas leak detector
Checking gas leak
Vacuum pump
Vacuum drying
Proper use of tools / parts

Exclusive to R410A
Exclusive to R410A
Unusable (Use the Refrigerant charging balance.)
Exclusive to R410A
Usable if a counter-flow preventive adapter is
attached
NOTE
Vacuum pump with counterflow
Vacuum drying
R22 (Existing article)
Before installing the unit, check that the unit has the correct model name to prevent the wrong unit from being installed
in the wrong place.
Before proceeding to weld the refrigerant pipe, be sure to pass nitrogen through the pipe.
Before installing the indoor units, read the instructions in the installation manual provided with the indoor units.
Before installing a branch pipe, read the instructions in the installation manual provided with the branch pipe kit.
Flare tool
Flare processing of pipes
Usable by adjusting size
Bender
Bending processing of pipes
Refrigerant recovery device
Recovering refrigerant
Exclusive to R410A
Torque wrench
Tightening flare nut
Exclusive to 12.7 mm and 15.9 mm
Pipe cutter
Cutting pipes
Refrigerant canister
Exclusive to R410A
Enter the refrigerate name for identification
Welding machine / Nitrogen gas

cylinder
Welding of pipes
Refrigerant charging balance
6-EN
+00EH99883601_00Ta.book
Page 4
4:34 PM
Outdoor Unit
Installation Manual
Outdoor Unit
Installation conditions
Installation Manual
Installation location
WARNING
Before installation
Install the outdoor unit properly in a location that is durable enough to support the weight of the outdoor unit.
Insufficient durability may cause the outdoor unit to fall, which may result in injury.
This outdoor unit has a weight of about 125 kg. Pay special attention when installing the unit onto a wall surface.
Be sure to prepare to the following items before installation.
Airtight test
1
2
3
CAUTION
Before starting an airtight test, further tighten the spindle valves on the gas and liquid sides.
Do not install the outdoor unit in a location that is subject to combustible gas leaks.
Accumulation of combustible gas around the outdoor unit may cause a fire.
Pressurize the pipe with nitrogen gas charged from the service port to the design pressure to
conduct an airtight test.
After the airtight test is completed, evacuate the nitrogen gas.
Install the outdoor unit in a location that meets the following conditions after the customers consent is
obtained.
A well-ventilated location free from obstacles near the air intake and air discharge
A location that is not exposed to rain or direct sunlight
A location that does not increase the operating noise or vibration of the outdoor unit
A location that does not produce any drainage problems from discharged water
Air purge
To purge air, use a vacuum pump.
Do not use refrigerant charged in the outdoor unit to purge air. (The air purge refrigerant is not contained in the
outdoor unit.)
Do not install the outdoor unit in the following locations.

A location with a saline atmosphere (coastal area) or one that is full of sulfide gas (hot-spring area) (Special
maintenance is required.)
A location subject to oil, vapor, oily smoke, or corrosive gases
A location in which organic solvent is used
A location where high-frequency equipment (including inverter equipment, private power generator, medical
equipment, and communication equipment) is used
(Installation in such a location may cause malfunction of the air conditioner, abnormal control or problems due
to noise from such equipment.)
A location in which the discharged air of the outdoor unit blows against the window of a neighboring house
A location where the operating noise of the outdoor unit is transmitted
When the outdoor unit is installed in an elevated position, be sure to secure its fixing leg.
A location in which drain water poses any problems.
Electrical wiring
Be sure to fix the power wires, system interconnecting wires and remote controller wires with clamps so that they
do not come into contact with the cabinet, etc.
Earthing
WARNING
Make sure that proper earthing is provided.
Improper earthing may cause an electric shock. For details on how to check earthing, contact the dealer who installed
the air conditioner or a professional installation company.
Proper earthing can prevent charging of electricity on the outdoor unit surface due to the presence of a high
frequency in the frequency converter (inverter) of the outdoor unit, as well as prevent electric shock. If the
outdoor unit is not properly earthed, you may be exposed to an electric shock.
Be sure to connect the earth wire (grounding work).
Incomplete earthing can cause an electric shock.
Do not connect earth wires to gas pipes, water pipes, lightning rods or earth wires for telephone wires.
EN
Test run
Turn on the leakage breaker at least 12 hours before starting a test run to protect the compressor.
CAUTION
Incorrect installation work may result in a malfunction or complaints from customers.
7-EN
8-EN
Page 5
4:34 PM
Installation Manual
Outdoor Unit
Installation Manual
Outdoor Unit
Necessary space for installation
CAUTION
1. Install the outdoor unit in a location where the discharge air is not blocked.
2. When an outdoor unit is installed in a location that is always exposed to strong winds like a coast or on the high
stories of a building, secure normal fan operation by using a duct or wind shield.
3. When installing the outdoor unit in a location that is constantly exposed to strong winds such as on the upper
stairs or rooftop of a building, apply the wind-proofing measures referred to in the following examples.
1) Install the unit so that its discharge port faces the wall of the building.
Keep a distance 500 mm or more between the unit and wall surface.
(Unit: mm)
Obstacle at rear side

Upper side is free
1. Single unit installation
2. Obstacles on both right and left sides
150 or more
500 mm
200 or more
+00EH99883601_00Ta.book
150 or more
The height of the obstacle

should be lower than the
height of the outdoor unit.
250 or more
2) Consider the wind direction during the operational season of the air conditioner, and install the unit so that
the discharge port is set at a right angle relative to the wind direction.
200 or more
3. Serial installation of two or more units
150 or
more
250 or
more
250 or
more
250 or
more
The height of the obstacle should be lower than

the height of the outdoor unit.
Obstacle also above unit

500 or more
Strong wind
Strong wind
When installing the unit in an area where snowfalls may be heavy, take steps to prevent the unit from being
adversely affected by the fallen or accumulated snow.
Either make the foundation higher or install a stand (which is high enough to ensure that the unit will be
above the fallen or accumulated snow) and place the unit on it.
Attach a snow shield (locally procured).
150 or
more
Obstacle in front
Above unit is free
500 or more
Snow shield
Snow shield
1,000 or
more
<Example>
1,000 or more
9-EN
800 or more
Obstacle also at the above unit
10-EN
+00EH99883601_00Ta.book
Page 6
4:34 PM
Installation Manual
Outdoor Unit
Installation of outdoor unit
Obstacles in both front and rear of unit

Open above and to the right and left of the unit.
The height of an obstacle in both the front and rear of the unit, should be lower than the height of the outdoor unit.
Standard installation
Installation Manual
Outdoor Unit
Before installation, check the strength and horizontalness of the base so that abnormal sounds do not emanate.
According to the following base diagram, fix the base firmly with the anchor bolts.
(Anchor bolt, nut: M10 x 4 pairs)
250 or more
400
365
250 or
more
150
600
Drain hole
1,000
or more
1,000
or more
200 or
more
150 or
more
150
430
40
Knockout
hole
Drain nipple mounting

hole
Serial installation in front and rear

Open above and to the right and left of the unit.
The height of an obstacle in both the front and rear of the unit should be lower than the height of the outdoor unit.
As shown in the figure below, install vibration-proof rubber pads to directly support the bottom surface of the
fixing leg.
* When installing the foundation for an outdoor unit with downward piping, consider the piping work.
Standard installation
GOOD
GOOD
Absorb vibration with
vibration-proof rubber
pads
Fixing leg
1,000 or
more
300 or
more
1,500 or
more
2,000 or
more
200 or
more
Bottom plate of
outdoor unit
Foundation
Foundation
Support the bottom surface of the

fixing leg that is in contact with and
underneath the bottom plate of the
outdoor unit.
NO GOOD
If only the end of the
fixing leg is supported,
it may deform.
Do not support the outdoor

unit only with the fixing leg.
Foundation
Set the out margin of the anchor bolt to 15 mm or less.
15 or less
11-EN
EN
12-EN
+00EH99883601_00Ta.book
Page 7
4:34 PM
Installation Manual
Outdoor Unit
When water is to be drained through the drain hose, attach the following drain nipple and waterproof rubber cap,
and use the drain hose (Inner diam: 16 mm) sold on the market. Also seal the knockout hole and screws securely
with silicone material, etc., to prevent water from leaking.
Some conditions may cause dewing or dripping of water.
When collectively draining discharged water completely, use a drain pan.
Installation Manual
Outdoor Unit
Refrigerant piping
Knockout of pipe cover

Knockout procedure

Drain nipple
Please pay attention to the drain in region with snowfall and cold temperature, as it may be frozen and cause
drainage problems. Punch the knockout holes on the bottom plate to improve drainability. Use a screwdriver and
take off the knockout part outward.
Rear
Pipe cover
Side
Knockout hole
Drain nipple
For reference
If a heating operation is to be continuously performed for a long time under the condition that the outdoor
temperature is 0 C or lower, draining defrosted water may be difficult due to the bottom plate freezing, resulting in
trouble with the cabinet or fan.
It is recommended to procure an anti-freeze heater locally in order to safely install the air conditioner.
For details, contact the dealer.
Front
Bottom
The indoor / outdoor connecting pipes can be connected in 4 directions.

Take off the knockout of the pipe cover or bottom plate where the pipes or wires will pass through.
Without detaching the pipe cover, tap on the knockout section a few times with the shank of a screwdriver. A
knockout hole can easily be punched.
As shown in the figure below, it is easier to punch out the knockout hole when the pipe cover is left in place rather
than when the cover is removed from the unit.
In knocking out the hole, the knockout section can easily be removed by hand once the bottom of the three
locations where the section is joined along the guide lines is broken using a screwdriver.
After punching out the knockout hole, remove burrs from the hole, and install the protective bush and guard
material around the passage hole provided as accessories in order to protect the wires and pipes. Also be sure
to attach the pipe covers after connecting the pipes. The pipe covers can be easily attached by cutting off the
slits at the lower part of the covers.
* Be sure to wear heavy work gloves while working.
13-EN
14-EN
+00EH99883601_00Ta.book
Page 8
4:34 PM
Installation Manual
Outdoor Unit
Optional installation parts (locally procured)

Parts name
Connecting the pipe at the gas side (MCY-MAP0804HT8 / HT7

only)
Qty
Refrigerant piping
Liquid side: 9.5 mm
Gas side: 19.1 mm and 22.2 mm
Pipe insulating material

(polyethylene foam, 10 mm thick)
Putty, PVC tape
Installation Manual
Outdoor Unit
REQUIREMENT
One each
Connecting the main pipe (19.1) directly to the gas valve (19.1) may lower the performance.
To connect the main pipe (22.2) to the gas valve (19.1), use the joint pipe (19.1 - 22.2) and joint socket (15.9
- 22.2) that come with the outdoor unit.
Before welding the refrigerant pipe, be sure to pass nitrogen through the pipe to prevent oxidation inside the pipes.
Failure to observe this precaution may cause the refrigerant pipe to become clogged due to oxidation scale.
1
One each
REQUIREMENT
Follow the instructions in the installation manual provided with the branch pipe kit and the instructions in the installation
manual of the indoor unit to connect the refrigerant pipe between the branch pipe and indoor unit.
Gas side ball valve 19.1
Flare connection
Refrigerant piping connection

CAUTION
Take note of these 4 important points below for piping work
1. Keep dust and moisture away from inside the connecting pipes.
2. Tightly connect the connection between pipes and the unit.
3. Evacuate the air in the connecting pipes using a VACUUM PUMP.
4. Check for gas leaks at connection points.
Joint socket (straight, supplied)

Branch pipe
Joint pipe (L-shape, supplied)

Solder
22.2 pipe (locally procured)
Flaring
1. Cut the pipe with a pipe cutter.
Connection procedure
Roughness
Obliquity
90
Warp
To connect at the front, sides, or back
1
2
2. Remove the burr inside of the pipe.

When removing the burr, be careful so that chips do not fall into the pipe.
3. Remove the flare nuts attached to the outdoor / indoor unit, then insert them into each of the pipes.
4. Flare the pipes.
See the following table for the projection margin (A) and flaring size (B).
A
3
4
Braze the supplied joint pipe to the main pipe (22.2).

Remove the nut from the valve at the gas side, insert the nut into the supplied joint pipe, then flare
the tip of the pipe.
Tighten the supplied joint pipe to the valve at the gas side using a nut by the specified torque in
the same direction as removing the outdoor unit pipe.
Connect and braze the supplied joint socket between the main pipe (22.2) and branch pipe
(15.9).
To connect downward
Pipe
Outside
diameter
Thickness
mm
9.5
19.1
mm
0.8
1.2
Rigid
(clutch type)
R410A tool
mm
0 to 0.5
0 to 0.5
B
Imperial
(wing nut type)
R410A tool
mm
1.0 to 1.5
1.0 to 1.5
Width across
flat
mm
13.2
24.0
1
2
Flare Nut
mm
22
36
Tighten torque
Nm
33 to 42
100 to 120
kgfm
3.3 to 4.2
10.0 to 12.0
3
4
* In case of flaring for R410A with the conventional flare tool, pull the tool out approx. 0.5 mm more than that for
R22 to adjust it to the specified flare size.
The copper pipe gauge is useful for adjusting the projection margin size.
15-EN
Cut the supplied joint pipe, then braze the main pipe (22.2).
EN
Remove the nut from the valve at the gas side, insert the nut into the supplied joint pipe, then flare
the tip of the pipe.
Tighten the supplied joint pipe to the valve at the gas side using a nut by the specified torque.
Connect and braze the supplied joint socket between the main pipe (22.2) and branch pipe
(15.9).
16-EN
+00EH99883601_00Ta.book
Page 9
4:34 PM
Installation Manual
Outdoor Unit
Tightening of connecting part
Installation Manual
Outdoor Unit
Coupling size of brazed pipe
1. Align the centers of the connecting pipes and fully tighten the flare nut with your fingers. Then fix the nut with a
wrench as shown in the figure and tighten it with a torque wrench.
Half union or packed valve
Connected section
External size
Internal size
Flare nut
G
F
Internally
threaded side
Externally
threaded side
Fix with wrench.
(Unit: mm)
Tighten with torque

wrench.
2. As shown in the figure, be sure to use two wrenches to loosen or tighten the flare nut of the valve on the gas
side. If you use a single wrench, the flare nut cannot be tightened to the required tightening torque.
On the other hand, use a single wrench to loosen or tighten the flare nut of the valve on the liquid side.
Cover
Cap
Piping valve
Loosened
Tightened
Connected section
Standard outer dia.
of connected
copper pipe
External size
Internal size
6.35
6.35 (0.03)
6.45 ( +0.04
-0.02 )
9.52
9.52 (0.03)
9.62 ( +0.04
-0.02 )
12.70
12.70 (0.03)
12.81 ( +0.04
-0.02 )
15.88
15.88 (0.03)
19.05
22.22
Min. depth of
insertion
Oval value
Min. thickness
of coupling
0.06 or less
0.50
0.08 or less
0.60
0.10 or less
0.70
16.00 ( +0.04
-0.02 )
0.13 or less
0.80
19.05 (0.03)
19.19 ( +0.03
-0.03 )
11
10
0.15 or less
0.80
22.22 (0.03)
22.36 ( +0.03
-0.03 )
11
10
0.16 or less
0.82
Standard outer dia.

(Allowable difference)
Flare nut
Valve at gas side
CAUTION
1.Do not put the wrench on the cap or cover.
The valve may break.
2.If applying excessive torque, the nut may break according to some installation conditions.
Cover
NO GOOD
Cap
After the installation work, be sure to check for gas leaks of the pipe connections with nitrogen.
Pressure of R410A is higher than that of R22 (Approx. 1.6 times).
Therefore, using a torque wrench, tighten the flare pipe connecting sections that connect the indoor / outdoor
units at the specified tightening torque.
Incomplete connections may cause not only a gas leak, but also trouble with the refrigeration cycle.
Do not apply refrigerant oil to the flared surface.
17-EN
18-EN
+00EH99883601_00Ta.book
Page 10
4:34 PM
Installation Manual
Outdoor Unit
Installation Manual
Outdoor Unit
Selection of pipe materials and size
Selection of refrigerant piping
Selection of pipe material

Material: Phosphorus deoxidation seam-less pipe
Outdoor unit
Capacity code of indoor and outdoor units

For the indoor unit, the capacity code is decided at each capacity rank.
The capacity codes of the outdoor units are decided at each capacity rank.
The maximum No. of connectable indoor unit and the total value of capacity codes of the indoor units are also
decided.
Liquid pipe
Gas pipe
Main pipe
Branching
header
Branching
pipe
1st branching
section
(4)
(5)
(2)
(1)
Minimum wall thickness for R410A application

Soft
Harf Hard or Hard
OD (Inch)
OD (mm)
Minimum wall thickness (mm)
OK
OK
1/4
6.35
0.80
OK
OK
3/8
9.52
0.80
OK
OK
1/2
12.70
0.80
OK
OK
5/8
15.88
1.00
NG *
OK
3/4
19.05
1.00
NG *
OK
7/8
22.2
1.00
* If the pipe size is

19.0 or more, use a
suitable material.
Branching
pipe
Table1
(2)
Equivalent to HP
Equivalent to
capacity
Indoor
unit
Y-shaped
branching joint
(4)
(4)
(2)
007 type
0.8
2.2
009 type
2.8
012 type
1.25
3.6
015 type
1.7
4.5
018 type
5.6
024 type
2.5
7.1
027 type
030 type
3.2
036 type
11.2
048 type
14
056 type
16
(3)
(3)
No.
(1)
Equivalent to HP
No. of connectable
indoor units
Name
Selection of pipe size
Remarks
Outdoor unit
1st branching
section
Main pipe
Out door unit capacity type
Gas pipe
Liquid pipe
0604 type
OD 19.1
OD 9.5
0804 type
OD 22.2*
OD 9.5
Same as connecting
pipe size of the
outdoor unit.
* OD 19.1 can be used, but may lower the performance.

Pipe size between branching sections
Total capacity codes of indoor

units at downstream side
(2)
Capacity code
Piping parts
Indoor
unit
(3)
Connecting pipe size of outdoor unit
Table2
Total capacity code of connectable indoor
units
Min. (HP)
Max. (HP)
0604 type
2 to 8
4.8
7.8
0804 type
2 to 8
6.4
10.4
Branching section
Branching pipe
Branching section
Gas
pipe
Liquid
pipe
Below 6.6
12.7
9.5
2.4 to below 6.4
6.6 to below 18.0
15.9
9.5
6.4 or more
18.0 or more
19.1
9.5
Equivalent to HP
Equivalent to
capacity
Below 2.4
Pipe size differs based

on the total capacity
code value of indoor
units at the
downstream side. If
the total value
exceeds the capacity
code of the outdoor
unit, apply the
capacity code of the
outdoor unit. (See
Table 1 and 2.)
EN
Connecting pipe size of indoor unit
(3)
19-EN
(3)
(3)
Capacity code
Indoor unit capacity

type
Outdoor unit capacity

type
(3)
(3)
10
Branching section
Indoor unit
connecting pipe
Indoor unit
Capacity rank
Gas pipe
Liquid
pipe
007 to 012 type
9.5
6.4
015 to 018 type
12.7
6.4
024 to 056 type
15.9
9.5
20-EN
+00EH99883601_00Ta.book
Page 11
4:34 PM
Installation Manual
Outdoor Unit
No.
Piping parts
Name
11
Installation Manual
Outdoor Unit
Selection of refrigerant piping for quiet place (with PMV Kit)
Selection of branching section (Y-shaped branching joint)
(4)
Branching section
Y-shaped
branching joint
Model name
Y-shape branching joint
RBM-BY55E
Outdoor unit
Selection of branching section (Branching header)
Model name
(5)
Branching section Branching header
Branching header*1
For 4 branches
RBM-HY1043E
For 8 branches
RBM-HY1083E
Gas pipe
*1: Up to a total of 6.0 maximum equivalent to HP capacity codes is connectable to one line
after branching of header.
Liquid pipe
Main pipe
(1)
1st branching
section
(4)
Branching
header
Branching
pipe
(5)
(2)
PMV Kit
(6)
(6)
(6)
(3)
(3)
Y-shaped
branching joint
(2)
(4)
(4)
(2)
(6)
(6)
Piping parts
(6)
Indoor
unit
Branching
pipe
(3)
(3)
No.
(3)
(3)
Name
(3)
(6)
Indoor
unit
Remarks
Connecting pipe size of outdoor unit
(1)
Outdoor unit
1st branching
section
Main pipe
Out door unit capacity type
Gas pipe
Liquid pipe
0604 type
OD 19.1
OD 9.5
0804 type
OD 22.2*
OD 9.5
Same as connecting
pipe size of the
outdoor unit.
* OD 19.1 can be used, but may lower the performance.

Pipe size between branching sections
Total capacity codes of indoor

units at downstream side
(2)
Branching section
Branching pipe
Branching section
Equivalent to HP
Equivalent to
capacity
Gas
pipe
Liquid
pipe
Below 2.4
Below 6.6
12.7
9.5
2.4 to below 6.4
6.6 to below 18.0
15.9
9.5
6.4 or more
18.0 or more
19.1
9.5
Pipe size differs based

on the total capacity
code value of indoor
units at the
downstream side. If
the total value
exceeds the capacity
code of the outdoor
unit, apply the
capacity code of the
outdoor unit. (See
Table 1 and 2.)
Connecting pipe size of indoor unit
(3)
21-EN
Branching section
Indoor unit
connecting pipe
Indoor unit
Capacity rank
Gas pipe
Liquid
pipe
007 to 012 type
9.5
6.4
015 to 018 type
12.7
6.4
024 to 056 type
15.9
9.5
22-EN
+00EH99883601_00Ta.book
Page 12
4:34 PM
Installation Manual
Outdoor Unit
No.
Piping parts
(4)
Branching section
Name
Installation Manual
Outdoor Unit
Allowable length / height difference of refrigerant piping

Selection of branching section (Y-shaped branching joint)
Y-shaped
branching joint
Model name
Y-shape branching joint
Outdoor unit
RBM-BY55E
Selection of branching section (Branching header)
Model name
(5)
Branching section Branching header
Branching header*1
For 4 branches
RBM-HY1043E
For 8 branches
RBM-HY1083E
Main pipe
L1
Selection of PMV Kit
(6)
PMV Kit
PMV Kit
Indoor unit capacity type
RBM-PMV0362E
015, 018, 024 type
RBM-PMV0902E
1st branching
section
Model name
007, 009, 012 type
Branching
header
Branching pipe L2
*1: Up to a total of 6.0 maximum equivalent to HP capacity codes is connectable to one line
after branching of header.
Height difference
between indoor and
outdoor units H1
Branching pipe
Indoor unit
L3
Equivalent length corresponded to farthest piping L

Equivalent length corresponded to farthest piping after 1st branching Li
Height
difference
between
indoor units
H2
L4
Y-shaped
branch joint
Total extension of pipe (liquid pipe, real length)

Farthest piping length L
(*1)
Real length
Equivalent length
Piping Length Max. real length of main pipe
Height
Difference
A *1
Allowable
value
Pipes
100 m
L1 + L2 + L3 + L4 + a + b + c + d + e + f + g
50 m
60 m
30 m
L1 + L3 + L4 + g
L1
Max. real length of furthest piping from 1st branching Li

(*1)
20 m
L3 + L4 + g
Max. real length of indoor unit connecting pipe
10 m
a, b, c, d, e, f, g
Upper outdoor unit
15 m
Lower outdoor unit
15 m
10 m
Height between indoor

and outdoor units H1
Height between indoor units H2

*1: Furthest indoor unit from 1st branch to be named A.
EN
23-EN
12
24-EN
+00EH99883601_00Ta.book
Page 13
4:34 PM
Installation Manual
Outdoor Unit
Allowable length / height difference of refrigerant piping for quiet places

(with PMV Kit)
13
Installation Manual
Outdoor Unit
NOTE
Do not connect two or more indoor units to one PMV Kit. Arrange one indoor unit and one PMV Kit set to 1 by 1.
NO GOOD
Outdoor unit
OK
PMV Kit
PMV Kit
Indoor unit
Main
pipe
L1
Branching
header
Branching pipe L2
1st branching
section
Height
difference
between
indoor and
outdoor
units
H1
Indoor unit
PMV Kit
Height difference
between indoor
unit and PMV Kit
H2 *
* Between
highest unit and
lower units.
Indoor unit
Branching pipe
L3
Example)
Equivalent length corresponded to farthest piping L
Equivalent length corresponded to farthest piping after 1st branching Li
H2
L4
e
Y-shape
branch joint
H2
n
A *1
H2
Total extension of pipe (Liquid pipe,

real length)
Furthest piping
length L (*1)
Piping Length
Pipes
100 m
L1 + L2 + L3 + L4
+ a + b + c + d + e + f + g+ h + i + j + k + l + m + n
Real length
50 m
Equivalent length
60 m
L1 + L3 + L4 + g + n
Max. real length of main pipe
30 m
L1
Max. real length of furthest piping from

1st branching Li (*1)
15 m
L3 + L4 + g + n
Max. real length of indoor unit

connecting pipe
10 m
a + h, b + i, c + j, d + k, e + l, f + m. g + n
2 m or more
Below 10 m
h, i, j, k, l, m, n
Upper outdoor
unit
15 m
Lower outdoor
unit
15 m
10 m
Real length between PMV KIT and

indoor unit
Height
Difference
Allowable
value
Height between
indoor and
outdoor units H1
Height between indoor unit and PMV

kit H2
*1: Furthest indoor unit from 1st branch to be named A.
25-EN
26-EN
+00EH99883601_00Ta.book
Page 14
4:34 PM
Installation Manual
Outdoor Unit
Outdoor Unit
Airtight test
Installation Manual
REQUIREMENT
When pressure decrease is detected in steps 1-3, check the leakage at the connecting points.
Check the leakage using a foaming agent or other measures and seal the leak with re-brazing, flare retightening or other
methods. After sealing, execute an airtight test again.
Before starting an airtight test, further tighten the spindle valves on the gas side and liquid side.
Pressurize the pipe with nitrogen gas charged from the service port to the design pressure to conduct the airtight
test.
After the airtight test is completed, evacuate the nitrogen gas.
Apply pressure from the service ports of the packed valves (or ball valves) at liquid side, discharge gas side and
suction gas side.
An air tight test can be only performed to the service ports at liquid side, discharge gas side, and suction gas
side of the outdoor unit.
Close fully valves at liquid side, discharge gas side, and suction gas side. As there is possibility that nitrogen gas
enters in the refrigerant cycle, re-tighten the valve rods before applying pressure.
(Re-tightening of the valve rods are unnecessary for valves at discharge gas side because they are ball valves.)
For each refrigerant line, apply pressure gradually with steps at liquid side, discharge gas side, and suction gas
side.
Apply pressure to suction gas side, discharge gas side, and liquid side.
REQUIREMENT
Do not use Oxygen, Flammable gas and Noxious gas in an airtight test.
Low pressure
guage
Connected to indoor unit

Ball valve fully closed
(gas side)
Main pipe
Outdoor unit
High pressure
guage
Gauge
manifold
Brazed
Service port
6.4
Copper pipe
Reducing
valve
Fully closed
Service port
Packed valve fully closed
(liquid side)
6.4
Copper pipe
Nitrogen gas
To detect a gross leakage

1. Apply pressure 0.3 MPa (3.0 kg / cm2G) for 3 minutes or more.
2. Apply pressure 1.5 MPa (15 kg / cm2G) for 3 minutes or more.
EN
To detect a slow leakage

3. Apply pressure 3.73 MPa (38 kg / cm2G) for approx. 24 hours.
Check pressure down.
No pressure down: Accepted
Pressure down: Check the leaked position.
NOTE
However, if the environmental temperature changes from the moment of applying pressure to 24 hours after that, the
pressure will change by about 0.01 MPa (0.1 kg / cmG) per 1 C. Consider the pressure change when checking the
test result.
27-EN
14
28-EN
+00EH99883601_00Ta.book
Page 15
4:34 PM
Installation Manual
Outdoor Unit
Air purge
15
Installation Manual
Outdoor Unit
Adding refrigerant
After finishing vacuuming, exchange the vacuum pump with a refrigerant canister and start additional charging of
refrigerant.
NOTE
For the air purge at installation time (Discharge of air in connecting pipes), use Vacuum pump method from viewpoint
of the protection of the earths environment.
For protection of the earths environment, do not discharge the refrigerant gas in the air.
Eliminate the remaining air (nitrogen gas, etc.) in the unit by using a vacuum pump.
If gas remains, performance and reliability of the unit may be reduced.
After the airtight test, discharge nitrogen gas. Then connect the gauge manifold to the service ports at suction gas
side, discharge gas side and liquid side, and connect the vacuum pump as shown in the following figure.
Perform vacuuming for suction gas side, discharge gas side and liquid side.
Perform vacuuming from both suction gas side, discharge gas side and liquid side.
Perform vacuuming from both liquid and gas sides.
Use a vacuum pump with counter-flow preventive function so that oil in the pump does not back up in the pipe
of the air conditioner when the pump has been stopped. (If oil in the vacuum pump enters in to the air conditioner
with R410A refrigerant, an error may occur in the refrigeration cycle.)
Low pressure
guage
Connected to indoor unit

Ball valve fully closed
(gas side)
Main pipe
Outdoor unit
High pressure
guage
Gauge
manifold
Calculation of additional refrigerant charge amount

Default refrigerant amount does not include the refrigerant for pipes at the local site.
For refrigerant to be charged in pipes at the local site, calculate the amount and charge it additionally.
NOTE
Do not degas the refrigerant from the air conditioner when the result of additional refrigerant charge amount
calculation is negative valve.
Outdoor unit type
MAP060
Charging amount (kg)
Additional refrigerant
charge amount at local
site
Real length of liquid

pipe
Additional refrigerant
charge amount per 1 m
liquid pipe
(Table 1)
Corrective amount of
refrigerant depending
on the indoor units
(Table 2)
Compensation by
outdoor HP
(Table 3)
Table 1
Liquid pipe dia. (mm)
Additional refrigerant amount / 1 m
liquid pipe (kg / m)
Brazed
MAP080
3.9
6.4
9.5
0.025
0.055
Table 2
Service port
Fully closed
4-way cassette
Service port
Packed valve fully closed
(liquid side)
Vacuum pump
Use a vacuum pump that has a high vacuum (below -755 mmHg) and a large exhaust gas amount (over 40 L /
minute).
Perform vacuuming for 2 or 3 hours though time differs due to pipe length.
In this time, check all valves at liquid and gas sides are fully closed.
If vacuuming valve amount is not decreased to below -755 mmHg even after vacuuming for 2 hours or more,
continue vacuuming for 1 hour or more.
If -755 mmHg or less cannot be obtained by 3 hours or more vacuuming, detect and repair the leak.
When the vacuuming valve has reached -755 mmHg or less after vacuuming for 2 hours or more, close valves
VL and VH on the gauge manifold fully. Stop the vacuum pump, leave it as it is for 1 hour and then check the
vacuum does not change. If it does change then there may be a leak within the system.
After the above procedure for vacuuming has finished, exchange the vacuum pump with a refrigerant cylinder
and advance to the additional charging of refrigerant.
0.8
MMU-AP****H
MMU-AP****MH(-E)
1.0 1.25 1.7
2.0
2.5
3.0
3.2
4.0
5.0
6.0
0.4
0.4
0.8
0.8
0.8
0.8
1.2
1.2
1.2
0.8
0.4
0.4
0.4
0.6
0.6
0.4
0.4
0.4
0.5
0.7
0.7
0.7
0.7
1.1
1.1
1.1
1-way cassette MMU-AP****YH(-E) / SH(-E)
0.4
0.4
0.4
0.5
0.5
0.6
MMD-AP****BH(-E)
0.3
0.3
0.3
0.5
0.5
0.8
0.8
0.8
1.1
1.1
1.1
MMD-AP****SPH(-E)
0.3
0.3
0.3
0.5
0.5
0.8
1.0
1.0
1.0
1.3
MMD-AP****H(-E)
Ceiling
High wall
Floor standing
MMC-AP****H(-E)
0.5
0.5
0.7
0.7
1.1
1.1
MMK-AP****3H(-T)
0.5
0.5
0.5
0.7
0.7
0.7
MMK-AP****4MH-E / 2H
0.3
0.3
0.3
1.3
MMF-AP****H(-E)
0.7
0.7
1.0
1.0
1.3
1.3
MML-AP****H(-E)
0.5
0.5
0.5
0.5
0.8
0.8
MML-AP****BH(-E)
0.3
0.3
0.3
0.5
0.5
0.7
MML-AP****NH-E
0.5
0.5
0.5
0.5
0.5
(kg)
Table 3
Outdoor unit type
Compensation by outdoor HP (kg)
29-EN
007 009 012 015 018 024 027 030 036 048 056
Equivalent to HP
2-way cassette MMU-AP****WH
Duct
Indoor unit
model name
Capacity rank
MAP 060
MAP 080
- 1.6
- 1.0
30-EN
+00EH99883601_00Ta.book
Page 16
4:34 PM
Installation Manual
Outdoor Unit
Installation Manual
Outdoor Unit
How to open the valve
Example: (0804 type)
Open or close the valve.
Liquid side
Open the valve with a 4 mm hexagon wrench.
L3
L2
L1
L5
L4
L7
L6
Gas side
A
L1
9.5: 10 m
L2
9.5: 10 m
L3
9.5: 5 m
L5
6.4: 3 m
L6
6.4: 4 m
L7
6.4: 5 m
MMU-AP0272H
MMU-AP0182H
MMU-AP0184MH-E
Valve unit
L4
9.5: 3 m
MMU-AP0094SPH-E
Turn it
counterclockwise by
90 until it hits the
stopper with a slotted
screwdriver. (full open)
Additional charge amount R (kg)

= (Lx 0.025 kg/m) + (Ly 0.055 kg/m) + (a + b + c + d) + (- 1.0 kg)
= (12 m 0.025 kg/m) + (28 m 0.055 kg/m) + (0.8 kg + 0.8 kg + 0.6 kg + 0.3 kg) + (- 1.0 kg)
Lx:
Ly:
a:
b:
c:
d:
Opened fully
Closed completely
Stopper pin
Charge port
Real total length of liquid pipe 6.4 (m)

Real total length of liquid pipe 9.5 (m)
Corrective amount of refrigerant depending on the unit A (kg)
Corrective amount of refrigerant depending on the unit B (kg)
Corrective amount of refrigerant depending on the unit C (kg)
Corrective amount of refrigerant depending on the unit D (kg)
Flare nut
Main stopper
Movable part of valve (stem)
2
Handle position
While the valve is fully opened, after the screwdriver has reached the stopper, do not apply torque exceeding 5
Nm. Applying excessive torque may damage the valve.
Charging of refrigerant
Keeping the valve of the outdoor unit closed, be sure to charge the liquid refrigerant into the service port at the
liquid side.
If the specified amount of refrigerant cannot be charged, fully open the valves of the outdoor unit at liquid and
gas sides, operate the air conditioner in COOL mode, and then charge refrigerant into service port at the gas
side. In this time, choke the refrigerant slightly by operating the valve of the canister to charge liquid refrigerant.
The liquid refrigerant may be charged suddenly, therefore be sure to charge refrigerant gradually.
Valve handling precautions

Open the valve stem until it strikes the stopper.
It is unnecessary to apply further force.
Securely tighten the cap with a torque wrench.
Cap tightening torque
9.5 mm
33 to 42 Nm
(3.3 to 4.2 kgfm)
19.1 mm
20 to 25 Nm
(2.0 to 2.5 kgfm)
Valve size
Charge port
14 to 18 Nm
(1.4 to 1.8 kgfm)
EN
31-EN
16
32-EN
+00EH99883601_00Ta.book
Page 17
4:34 PM
Installation Manual
Outdoor Unit
Electric wiring
17
Installation Manual
Outdoor Unit
Specifications for communication wiring
WARNING
Design of communication wiring
The appliance shall be installed in accordance with national wiring regulations.

Capacity shortages of the power circuit or an incomplete installation may cause an electric shock or fire.
Summary of communication wiring

Outdoor unit
CAUTION
Perform wiring of power supply complying with the rules and regulations of the local electric company.
Do not connect 380 V power to the terminal blocks for control cables (U1, U2, U3, U4); otherwise, the unit may
break down.
Be sure that electric wiring does not come into contact with high-temperature parts of piping; otherwise, the
coating of cables may melt and cause an accident.
After connecting wires to the terminal block, take off the traps and fix the wires with cord clamps.
Follow the same structure for both the control wiring and refrigerate piping.
Do not conduct power to indoor units until vacuuming of the refrigerant pipes has finished.
For the wiring of power to indoor units and that between indoor and outdoor units, follow the instructions in the
installation manual of each indoor unit.
U1 U2 U3 U4
Central controller
U1 U2
U3 U4
Communication wiring between indoor and outdoor units

(shield wire)
Communication wiring between indoor units (shield wire)
Power wiring selection

Standard model
U1 U2 A B
MCA: Maximum Circuit Amps

MOCP: Maximum Overcurrent Protection (Amps)
Model
MCY-MAP0604HT8
MCY-MAP0804HT8
MCY-MAP0604HT7
MCY-MAP0804HT7
Power Supply
Phase and frequency
Nominal Voltage
MCA
(A)
MOCP
(A)
3N~ 50 Hz
380-415 V
16.5
25
3N~ 60 Hz
380 V
16.5
25
U1 U2 A B
Indoor unit
Indoor unit
Indoor unit
A B
Remote controller
U1 U2 A B
A B
Remote controller
U1 U2 A B
Indoor unit
A B
Remote controller
(group control)
Communication wiring and central control wiring use 2-core non-polarity wires.
Use 2-core shield wires to prevent noise trouble.
In this case, for the system grounding, close (connect) the end of shield wires, and isolate the end of terminal.
Use 2-core non-polarity wire for remote controller. (A, B terminals)
Use 2-core non-polarity wire for wiring of group control. (A, B terminals)
Circuit breaker
(earth leakage breaker)
33-EN
Main switch
(fuse)
34-EN
+00EH99883601_00Ta.book
Page 18
4:34 PM
Installation Manual
Outdoor Unit
Installation Manual
Outdoor Unit
Group control through a remote controller
Keep the rule of below tables about size and length of communication wiring.
Group control of multiple indoor units (8 units) through a single remote controller
Central
controller
S-MMS
(Super modular multi system)
MiNi-SMMS
U1 U2
U3 U4
Table-1
L4
Outdoor unit
U3 U4
Indoor unit No.1
U3 U4
U1 U2
Follower
unit
Header
unit
U1 U2
U3 U4
U3 U4
U1 U2 U5 U6
U1 U2 U5 U6
Table-1
L5
AB
Remote controller
No.2
AB
No.3
AB
No.4
No.7
AB
AB
No.8
AB
(A.B)
Table-2
L1
L2
Indoor unit
U1 U2
U1 U2
A B
U1 U2
A B
U1 U2
A B
Table-3
Connection of power wires and communication wires
L3
A B
U1 U2
A B
L7
U1 U2
U1 U2
A B
A B
U1 U2
A B
Table-1
A B
L7
L6
L6
Remote controller
Remote controller
Remove knockouts on the piping / wiring panel on the front of the unit or the panel on the bottom to get the power
and communication wires through the holes.
U1 U2
Remote controller
Control wiring between indoor and outdoor units (L1, L2, L3), Central control wiring (L4)
Wiring
2-core, non-polarity
Type
Shield wire
Size / Length *1
1.25 mm2: Up to 1000 m

2.0 mm2: Up to 2000 m
Piping / wiring panel
Knockout for the communication wires

and refrigerant piping
(*1): Total of control wiring length for all refrigerant circuits ( L1 + L2 + L3 + L4 )
Table-2
Wiring
2-core, non-polarity
Type
Shield wire
Size / Length
1.25 mm2 to 2.0 mm2

Up to 100 m (L5)
Table-3
Wire
35-EN
Control wiring between outdoor units (L5) (S-MMS-i)
Knockout for the power wire
NOTE
Separate the power wire and communication wires.
Remote controller wiring (L6, L7)

2-core
Size
0.5 mm2 to 2.0 mm2
Length
Up to 500 m (L6 + L7)

Up to 400 m with of wireless remote controller in group control.
Up to 200 m total length of control wiring between indoor units ( L6 )
EN
18
36-EN
+00EH99883601_00Ta.book
Page 19
4:34 PM
Installation Manual
Outdoor Unit
Communication
terminal block
19
Installation Manual
Outdoor Unit
2. Use round-type crimping terminals for power connection.

Also, apply insulating sleeves to the crimping parts. Use a driver of appropriate size to fix the terminal screws.
Power supply
terminal block
L1
L2
L3
Earth screw
L1
L2
L3
Cord clamps
Power supply
wires
10 mm or
more
Power supply wire

Earth wire
Communication
wires
Protective bush
(accessory)
Wire size*
Power supply wire connection

1. Insert the power supply wire through the cutout on the side of the electrical control box and connect the power
supply wire to the power supply terminal block and the earth wire to the earth screw. After that, fix the power
supply wire with the 2 cord clamps.
37-EN
2.5 mm2
* Design 60245 IEC66

Screw size and tightening torque
Screw size
Tightening torque
(Nm)
Power supply terminal
M4
0.9 to 1.5
Earth screw
M4
0.9 to 1.5
38-EN
+00EH99883601_00Ta.book
Page 20
4:34 PM
Installation Manual
Outdoor Unit
Installation Manual
Outdoor Unit
Communication wire connection

Get the communication wire through the cutout on the side of the electrical control box and connect it to the
communication wire terminals, then fix it with the communication cable clamp.
Address setting
On this unit, it is required to set the addresses of the indoor units before starting air conditioning.
Set the addresses following the steps below.
CAUTION
Be sure to complete the electric wiring before setting the addresses.
If you turn on the outdoor unit before turning on the indoor units, the CODE No. [E19] is indicated on the 7-segment
display on the interface P.C. board of the outdoor unit until the indoor units are turned on. This is not a malfunction.
It may take up to ten minutes (normally about five minutes) to address one refrigerant line automatically.
Settings on the outdoor unit are required for automatic addressing. (Address setting is not started simply by turning
on the power.)
Running the unit is not required for address setting.
The addresses can be set manually.
Automatic addressing:
Manual addressing:
U1
U2
To indoor
unit
U3
U4
To central
controller
setting addresses using SW15 on the interface P.C. board on the outdoor unit
setting addresses on the wired remote controller.
* When setting an address manually, the wired remote controller must temporarily be
paired with an indoor unit one-to-one. (when the system is organized for group
operation and no Remote controller)
Automatic address setting

U3, U4: Central control device
No central control:
Central control of 2 or more refrigerant lines:
go to Address setting procedure 1

go to Address setting procedure 2
U1, U2: Communication wiring between Indoor / Outdoor unit
Screw size and tightening torque
Communication wire terminal
(Example)
Screw size
Tightening torque
(Nm)
M3.5
0.80 to 0.96
When controlling a single refrigerant line

centrally
When controlling 2 or more refrigerant lines

centrally
To procedure 1
To procedure 2
Address setting
procedure
System wiring
diagram
Outdoor
Central
controller
Outdoor
Indoor
Indoor
Indoor
Remote
controller
Remote
controller
Remote
controller
Central
controller
Indoor
Outdoor
Outdoor
Indoor
Indoor
Indoor
Remote
controller
Remote
controller
Remote
controller
Central
controller
Indoor
Address setting procedure 1
1
2
3
39-EN
20
EN
Turn on indoor units first, and then turn on outdoor units.

About one minute after turning the power on, confirm that the 7-segment display on the interface
P.C. board of the outdoor unit indicates U. 1. L08 (U. 1. flash) .
Press SW 15 to start the automatic address setting.
(It may take up to 10 minutes (normally about 5 minutes) to complete one lines setting.)
40-EN
+00EH99883601_00Ta.book
Page 21
4:34 PM
Installation Manual
Outdoor Unit
The 7-segment display indicates Auto 1 Auto 2 Auto 3 .

After the indication, U. 1. - - - (U. 1. flash) starts flashing on the display.
When the flashing stops and U. 1. - - - (U. 1. light) remain lit on the display, the setting is
21
Installation Manual
Outdoor Unit
Interface P.C. board on the outdoor unit
SW06
SW07
SW09
SW10
1 2 3 4
1 2 3 4
1 2 3 4
1 2 3 4
SW11
SW12
SW13
SW14
1 2 3 4
1 2 3 4
1 2 3 4
1 2 3 4
complete.
Interface P.C. board on the outdoor unit
SW04
SW05
SW15
D600 D601 D602 D603 D604
SW01
SW02
3
2,4
Switch settings for a line (system) address on the interface P.C. board on the outdoor unit
(: switch ON, : switch OFF)
SW03
Line (system) address
REQUIREMENT
When 2 or more refrigerant lines are controlled as a group, be sure to turn on all the indoor units in the group
before setting addresses.
If you set the unit addresses of each line separately, each lines header indoor unit is set separately. In that case,
the CODE No. L03 (indoor header unit overlap) is indicated as running starts. Change the group address to
make one unit the header unit using wired remote controller.
(Example)
Controlling 2 or more refrigerant lines as a group
Outdoor
System wiring
diagram
Indoor
Remote
controller
Outdoor
Indoor
Indoor
Indoor
(Group control)
Address setting procedure 2
Set a system address for each system using SW 13 and 14 on the interface P.C. board on the
outdoor unit of each system.
(factory default: Address 1)
NOTE
Be sure to set a unique address on each system. Do not use a same address as another system (refrigerant line)
or a custom side.
SW13
SW14
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
: not used for system address setting (Do not change their positions.)
41-EN
42-EN
+00EH99883601_00Ta.book
Page 22
4:34 PM
Installation Manual
Outdoor Unit
Installation Manual
Outdoor Unit
Be sure to disconnect the relay connectors between the [U1,U2] and [U3,U4] terminals on all the
outdoor units that will be connected to the central control. (factory default: disconnected)
Connect the relay connectors between the [U1, U2] and [U3, U4] terminals of the outdoor unit of
each refrigerant line.
9
2
U1
U2
To indoor
unit
3
4
5
6
U3
U4
U1
To central
controller
To indoor
unit
U3
U4
To central
controller
10 Set the central control address.
Turn on indoor units first, and then turn on outdoor units.
(For the setting of the central control address, refer to the installation manuals of the central control devices.)
About 1 minute after turning the power on, confirm that the 7-segment display on the interface
P.C. board of the outdoor unit indicates U. 1. L08 (U. 1. flash) .
Header unit interface P.C. board
Press SW 15 to start the automatic address setting.

(It may take up to 10 minutes (normally about 5 minutes) to complete one lines setting.)
SW15
The 7-segment display indicates Auto 1 Auto 2 Auto 3 .

After the indication, U. 1. - - - (U. 1. flash) starts flashing on the display.
When the flashing stops and U. 1. - - - (U. 1. light) , remains lit on the display, the setting is
SW04 SW05
7-segment
display
complete.
7
8
U2
SW13
Repeat steps 4 to 6 for other refrigerant lines.
SW14
D600 D601 D602 D603 D604
SW01 SW02 SW03
After completing address setting of all systems, turn off dip switch 2 of SW30 on the interface P.C.
boards of all the outdoor units connected to the same central control, except the unit that has the
lowest address.
(For unifying the termination of the wiring for the central control of indoor and outdoor units)
SW30
1 2
43-EN
22
EN
44-EN
+00EH99883601_00Ta.book
Page 23
4:34 PM
Installation Manual
Outdoor Unit
Switch setting (setting example when controlling 2 or more refrigerant lines centrally)
Outdoor units (setting manually)
*The items in bold font must be set manually.
Outdoor units interface
P.C. board
Outdoor unit
Outdoor unit
Outdoor unit
Factory default
SW13, 14
(line (system) address)
Dip switch 2 of SW30

(terminator of indoor /
outdoor communication
line and central control
line)
ON
Set to OFF after setting

addresses.
Set to OFF
after setting
addresses.
ON
Connect after setting

addresses.
Connect after setting

addresses.
Connect after
setting
addresses.
Open
Relay connector
U3 U4
U3 U4
U1 U2
Relay
connector
U1 U2
Relay
connector
Relay
connector
U1 U2
U1 U2
U1 U2
A B
A B
A B
Remote
controller
Remote
controller
Remote
controller
Individual
U1 U2
Manual address setting with the remote controller

Procedure when setting indoor units addresses first under the condition that indoor wiring has been completed and
outdoor wiring has not been started (manual setting using the remote controller)
Wiring example of 2 refrigerant lines
Outdoor
unit
Outdoor
unit
Indoor unit 1
Indoor unit 3
Indoor unit 2
Indoor unit address
1
Header unit
2
Follower unit
2
Follower unit
2
Follower unit
2
Follower unit
Group address
In the example above, disconnect the remote controller connections between the indoor units and connect
a wired remote controller to the target unit directly before address setting.
U1 U2
A B
CODE No.
SET DATA SETTING
A B
UNIT No.
2, 5, 8
4, 7, 10
11
Group
Indoor unit address
Group address
CAUTION
Relay connector connection
Never connect relay connectors between the [U1, U2] and [U3, U4] terminals before completing address setting of all
the refrigerant lines. Otherwise, the addresses cannot be set correctly.
R.C.
SET DATA
Remote
controller
Indoor unit 2
Indoor unit 1
Remote
controller
Indoor units
(automatic setting)
45-EN
Refrigerant line 2
Refrigerant line 1
U3 U4
U1 U2
Installation Manual
Outdoor Unit
Central
controller
Outdoor unit
Outdoor unit
Outdoor unit
23
TEMP.
No.
CODE No.
ON / OFF
TIMER SET
3, 6, 9
TIME
FILTER
RESET TEST
SET
CL
Pair the indoor unit to set and the remote controller one-to-one.
Turn on the power.
Push and hold the

LCD starts flashing.
SET
CL
, and
TEST
buttons at the same time for more than 4 seconds.
46-EN
+00EH99883601_00Ta.book
Page 24
4:34 PM
Installation Manual
Outdoor Unit
Confirming the indoor unit addresses and the position of an

indoor unit using the remote controller
<Line (system) address>
2
3
4
Push the TEMP.
buttons repeatedly to set the CODE No. to
Push the TIME

/
buttons repeatedly to set a system address.
(Match the address with the address on the interface P.C. board of the outdoor unit in the same refrigerant
line.)
Confirming the numbers and positions of indoor units
SET
To see the indoor unit address of an indoor unit which you know the position of
Push
button.
(It is OK if the display turns on.)
When the unit is individual (the indoor unit is paired with a wired remote controller one-to-one), or
it is a group-controlled one.
<Indoor unit address>
5
6
7
Push the TEMP.

Push the TIME
/
/
Installation Manual
Outdoor Unit
buttons repeatedly to set an indoor unit address.
CODE No.
UNIT No.
SET
Push the
button.
TEMP.
<Group address>
8
9
Push the TIME

/
set the address to
10 Push the
SET
: 0000
: 0001
: 0002
TIME
FILTER
RESET TEST
buttons repeatedly to set a group address. If the indoor unit is individual,

; header unit,
; follower unit,
.
11 Push the
In case of group
control
1
2
button.
SETTING
has disappeared.)
NOTE
1. Do not use address numbers 29 or 30 when setting system addresses using the remote controller.
These 2 address numbers cannot be used on outdoor units and the CODE No. [E04] (Indoor / outdoor
communication error) will appear if they are mistakenly used.
2. If you set addresses to indoor units in 2 or more refrigerate lines manually using the remote controller and will
control them centrally, set the outdoor unit of each line as below.
Set a system address for the outdoor unit of each line with SW13 and 14 of their interface P.C. boards.
Turn off dip switch 2 of SW30 on the interface P.C. boards of all the outdoor units connected to the same
central control, except the unit that has the lowest address. (For unifying the termination of the wiring for the
central control of indoor and outdoor units)
Connect the relay connectors between the [U1, U2] and [U3, U4] terminals on the outdoor unit of each
refrigerate line.
After finishing all the settings above, set the address of the central control devices. (For the setting of the
central control address, refer to the installation manuals of the central control devices.)
Push the
ON / OFF
button if the units stop.
Push the
button (left side of the button).
A unit numbers
is indicated on the LCD (it will disappear after a few seconds). The indicated number
shows the system address and indoor unit address of the unit.
When 2 or more indoor units are connected to the remote controller (group-controlled units), a number of other
connected units appears each time you push the
button (left side of the button).
To find an indoor units position from its address

When checking unit numbers controlled as a group
CODE No.
SET DATA SETTING
UNIT No.
R.C.
TEMP.
Stop
1
47-EN
CL
(Execute it while the units are running.)
button.
The address setting is complete.

( SETTING flashes. You can control the unit after
SET

TEST
Starts
running
TIMER SET
Push the TEMP.
Individual
Header unit
Follower unit
ON / OFF
24
No.
EN
ON / OFF
TIMER SET
TIME
FILTER
RESET TEST
SET
CL
2
48-EN
+00EH99883601_00Ta.book
Page 25
4:34 PM
Installation Manual
Outdoor Unit
25
Installation Manual
Outdoor Unit
(Execute it while the units are stopped.)

The indoor unit numbers in a group are indicated one after another. The fan and louvers of the indicated units are
activated.
To select another system address
2
3
VENT
Push and hold the

and TEST buttons at the same time for more than 4 seconds.
appears on UNIT No. on the LCD display.

The fans and louvers of all the indoor units in the group are activated.
Push the
button (left side of the button). Each time you push the button, the indoor unit
numbers are indicated one after another.
The first-indicated unit number is the address of the header unit.
Only the fan and louvers of the indicated indoor unit are activated.
Push the TEST button to finish the procedure.
All the indoor units in the group stop.
Push the CL button to return to step 2.

After returning to step 2, select another system address and check the indoor unit addresses of the line.
Push the
TEST
button to finish the procedure.
Changing the indoor unit address using a remote controller

To change an indoor unit address using a wired remote controller.
The method to change the address of an individual indoor unit (the indoor unit is paired with a wired
remote controller one-to-one), or an indoor unit in a group.
(The method is available when the addresses have already been set automatically.)
To check all the indoor unit addresses using an arbitrary wired remote controller.
(When communication wirings of 2 or more refrigerant lines are interconnected for central control)
CODE No.
SET DATA SETTING
UNIT No.
R.C.
CODE No.
UNIT No.
R.C.
No.
TEMP.
ON / OFF
TIMER SET
2
4
5
TIME
FILTER
RESET TEST
SET
CL
6
3

You can check indoor unit addresses and positions of the indoor units in a single refrigerant line.
When an outdoor unit is selected, the indoor unit numbers of the refrigerant line of the selected unit are indicated
one after another and the fan and louvers of the indicated indoor units are activated.
1
2
3
4
49-EN
Push and hold the TIME

and
At first, the line 1 and CODE No.
an outdoor unit.)
Push the
address.
TEST

(Address Change) are indicated on the LCD display. (Select
(left side of the button) and
SWING/FIX
buttons repeatedly to select a system
SET
Push the
button to confirm the system address selection.
The address of an indoor unit connected to the selected refrigerant line is indicated on the LCD display and
its fan and louvers are activated.
Push the
button (left side of the button). Each time you push the button, the indoor unit
numbers of the selected refrigerant line are indicated one after another.
Only the fan and louvers of the indicated indoor unit are activated.
TEMP.
3
5
8
SET DATA SETTING
No.
ON / OFF
TIMER SET
TIME
FILTER
RESET TEST
SET
CL
Finish
2, 6, 7
1
2
3
4
5
6
7
8
SET
Push and hold the

, CL , and TEST buttons at the same time for more than 4 seconds.
(If 2 or more indoor units are controlled in a group, the first indicated UNIT No. is that of the head unit.)
Push the
button (left side of the button) repeatedly to select an indoor unit number to
change if 2 or more units are controlled in a group. (The fan and louvers of the selected indoor
unit are activated.)
(The fan of the selected indoor unit is turned on.)
Push the TEMP.
Push the TIME

/
to that you want.
Push the
SET
buttons repeatedly to select
for CODE No..
buttons repeatedly to change the value indicated in the SET DATA section
button.
Push the
button (left side of the button) repeatedly to select another indoor UNIT No. to
change.
Repeat steps 4 to 6 to change the indoor unit addresses so as to make each of them unique.
Push the
button (left side of the button) to check the changed addresses.
If the addresses have been changed correctly, push the
TEST
50-EN
+00EH99883601_00Ta.book
Page 26
4:34 PM
Installation Manual
Outdoor Unit
To change all the indoor unit addresses using an arbitrary wired remote controller.
(The method is available when the addresses have already been set automatically.)
(When communication wirings of 2 or more refrigerant lines are interconnected for central control)
5
6
NOTE
You can change the addresses of indoor units in each refrigerant line using an arbitrary wired remote controller.
* Enter the address check / change mode and change the addresses.
7
CODE No.
SET DATA SETTING
UNIT No.
R.C.
No.
TEMP.
ON / OFF
TIME
FILTER
RESET TEST
SET
Cancels the line selection
If no number appears on UNIT No., no outdoor unit exists on the line. Push
following step 2.
CL
button and select another line
2
3
Push and hold the TIME

and
At first, the line 1 and CODE No.
Push
TEST
1
(Address Change) are indicated on the LCD display.
(left side of the button) and
SWING/FIX
SET
button to confirm the new address on SET DATA.
Push the
button (left side of the button) repeatedly to select another address to change.
Each time you push the button, the indoor unit numbers in a refrigerant line are indicated one
after another. Only the fan and louvers of the selected indoor unit are activated.
Repeat steps 4 to 6 to change the indoor unit addresses so as to make each of them unique.
SET
Push the
button.
(All the segments on the LCD display light up.)
Push the
TEST
Method 2
Clearing all the indoor unit addresses on a refrigerate line at once from the outdoor unit.
Push the
Method 1
Clearing each address separately using a wired remote controller.
Set the system address, indoor unit address and group address to 0099 using a wired remote controller.
(For the setting procedure, refer to the address setting procedures using the wired remote controller on the
previous pages.)
CL
Push the TIME

/
buttons repeatedly to change the value of the indoor unit address in SET
DATA.
Change the value in SET DATA to that of a new address.
Resetting the address

(Resetting to the factory default (address undecided))
TIMER SET
Installation Manual
Outdoor Unit
buttons repeatedly to select a system address.
Turn off the refrigerant line to reset to the factory default and set the outdoor unit of the line as
below.
1) Disconnect the relay connectors between the [U1, U2] and [U3, U4] terminals.
(Leave them as they are if they have already been disconnected.)
2) Turn on dip switch 2 of SW30 on the interface P.C. board of the outdoor unit if the switch is OFF.
(Leave it as it is if it has already been set to ON.)
SET
Push the
button.
The address of one of the indoor units connected to the selected refrigerant line is indicated on the LCD
display and the fan and louvers of the unit are activated.
At first, the current indoor unit address is displayed in SET DATA.
(No system address is indicated.)
Central controller
Outdoor
unit
Outdoor
unit
U3 U4
U1 U2
U3 U4
Outdoor
unit
U3 U4
U3 U4
CODE No.
SET DATA SETTING
UNIT No.
R.C.
TEMP.
4
8
Finish
U1 U2
No.
U1 U2
U1 U2
EN
ON / OFF
TIMER SET
U1 U2
TIME
FILTER
RESET TEST
SET
CL
5, 7
Press to finish
setting.
U1 U2
U1 U2
A B
A B
A B
Remote
controller
Remote
controller
Remote
controller
U1 U2
A B
U1 U2
A B
Remote
controller
Indoor units to have their addresses initialized
51-EN
26
52-EN
+00EH99883601_00Ta.book
Page 27
4:34 PM
Installation Manual
Outdoor Unit
Turn on the indoor and outdoor units of the refrigerant line for which you want to initialize the
addresses. About one minute after turning on the power, confirm that the 7-segment display on
the outdoor unit indicates U.1. - - - and operate the interface P.C. board on the outdoor unit of
the refrigerant line as follows.
SW01
SW02
SW03
Confirm that the 7-segment display indicates

A.d.buS and turn SW04 ON for more than five
seconds.
System / indoor unit / group address
Confirm that the 7-segment display indicates

A.d.nEt and turn SW04 ON for more than five
seconds.
Central control address
3
4
SW04
Clearable addresses
Confirm that the 7-segment display indicates A.d. c.L. and set SW01, SW02 and SW03 to 1, 1, 1
respectively.
After a time U.1.L08 appears on the 7-segment display if the address clearing has been
completed successfully.
If the 7-segment display indicates A.d. n.G., the outdoor unit may still connected with other
refrigerant lines. Check the connection of the relay connectors between [U1, U2] and [U3, U4].
27
Installation Manual
Outdoor Unit
Test run
Before test run

Confirm that the valve of the refrigerate pipe of the outdoor unit is OPEN.
Before turning on the power, confirm that the resistance between the terminal block of power supply and the
earth is more than 1 M using a 500 V megohmmeter.
Do not run the unit if it is less than 1 M.
CAUTION
Turn on the power and turn on the case heater of the compressor.
To save the compressor when it is activated, leave the power on for more than 12 hours.
Methods of test run
NOTE
Take care to carry out the procedure above correctly; otherwise, addresses in other refrigerate lines may also be
cleared.
Set the addresses again after finishing the clearance.
When executing a test run using a remote controller

Operate the system normally to check the running condition using the wired remote controller. Follow the
instructions in the supplied owners manual when operating the unit.
If you use a wireless remote controller for operations, follow the instructions in the installation manual supplied with
the indoor unit.
To execute a test run forcibly under the condition that the thermostat automatically turns the unit off due to the
indoor temperature, follow the procedure below.
The forcible test run will automatically stop after 60 minutes to prevent continuous forcible running and return to
normal running.
CAUTION
Do not use forcible running except for a test run as it overloads the unit.
TEMP.
ON / OFF
TIMER SET
TIME
FILTER
RESET TEST
SET
2, 4
3
CL
1, 5
53-EN
54-EN
+00EH99883601_00Ta.book
Page 28
4:34 PM
Installation Manual
Outdoor Unit
Installation Manual
Outdoor Unit
When executing a test run using the interface P.C. board on the outdoor
unit
Push and hold the TEST button for more than 4 seconds. TEST appears on the LCD display and the
unit enters the test mode.
(TEST is indicated on the LCD display during the test run.)
You can execute a test run by operating switches on the interface P.C. board of the outdoor unit.
Individual test run, which tests each indoor unit separately, and corrective test run, which tests all the indoor
units connected, are available.
TEST
<Individual test run>
2
3
Starting operation
Push the
Push the
ON / OFF
MODE
button.
button to switch the running mode to COOL or HEAT.
Set the running mode to COOL or HEAT on the remote controller of the indoor unit to be
tested.
(The unit will run in the current mode unless you set the mode otherwise.)
NOTE
7-segment display
Do not run the unit in any mode other than COOL or HEAT.
You cannot change the temperature setting during the test run.
Errors are detected as usual.
[A]
TEST
4
5
[B]
[U1]
ON / OFF
Push the
button to stop running after finishing the test run.
The indication on the LCD display returns to the status of procedure 1.
Push the TEST button to exit the test mode.

(TEST disappears on the LCD display and the status changes to normal stopped mode.)
Set the rotary switches on the interface P.C. board of the outdoor unit: SW01 to [16], SW02 and
SW03 to the address of the indoor unit to be tested.
SW02
SW03
1 to 16
1 to 16
Set number of SW02
Indoor unit address
1 to 16
17 to 32
Set number of SW02 + 16
1 to 16
33 to 48
1 to 16
49 to 64
7-segment display
[A]
[
[B]
]
Address display of the

corresponding indoor unit
Push and hold SW04 for more than 10 seconds.

7-segment display
[A]
[
[B]
]
Address display of the

corresponding indoor unit
]
[FF] is displayed for 5

seconds.
EN
NOTE
55-EN
28
The running mode follows the mode setting on the remote controller of the target indoor unit.
The unit does not perform test run for 3 minutes after turning the power on or stopping running.
56-EN
+00EH99883601_00Ta.book
Page 29
4:34 PM
Installation Manual
Outdoor Unit
Finishing operation
29
Installation Manual
Outdoor Unit
Stop operation
Set the rotary switches on the interface P.C. board of the outdoor unit back: SW01 to [1], SW02 to
[1] and SW03 to [1].
Set the rotary switches on the interface P.C. board of the outdoor unit back:
SW01 to [1], SW02 to [1] and SW03 to [1].
7-segment display
7-segment display
[A]
[U1]
[B]
[
[A]
[U1]
[B]
[
<Corrective test run>

Interface PC board
Start operation
Set the rotary switches on the interface P.C. board of the outdoor unit as below.
When in COOL mode: SW01=[2], SW02=[5], SW03=[1].
When in HEAT mode: SW01=[2], SW02=[6], SW03=[1].
7-segment display
SW04 SW05 SW15
Push switch
Push switch
D600 D601 D602 D603 D604
7-segment
display [B]
7-segment
display [A]
SW01 SW02 SW03
[A]
[C ]
[H ]
[B]
[
[
]
]
Rotary switches
Push and hold SW04 for more than 2 seconds.

7-segment display
[A]
[C ]
[H ]
[
[
[B]
- C
- H
]
]
NOTE
The unit does not perform test run for 3 minutes after turning the power on or stopping running.
57-EN
58-EN
+00EH99883601_00Ta.book
Page 30
4:34 PM
Installation Manual
Outdoor Unit
Troubleshooting
Check code
Indication on 7-segment display on the outdoor unit
In addition to the CODE No. on the remote controller of an indoor unit, you can diagnose failure type of an outdoor
unit by checking the 7-segment display on the interface P.C. board.
Use the function for various checks.
Set every dip switch to OFF after checking.
Rotary switch setting value

D600 D601 D602 D603 D604
SW01
SW02
SW03
LED
A
Outdoor unit check code
H06
Low pressure proctive operation
L04
Outdoor system address duplication
L06
Number of prior indoor units
L08
Indoor unit group / address unset
L10
Outdoor unit capacity unset.
L29
IPDU number information(*1)
IPDU quantity error
L30
Detected indoor unit address
External interlock of indoor unit
L31
Other compressor errors
Discharge temperature TD error
Outdoor unit number

(U1)
P05
Check code display*
P07
* If a check code has an auxiliary code, the display indicates the check code for three seconds and the auxiliary
code for one second alternately.
P10
Check code
59-EN
Number of indoor units which received normally
Detected indoor unit address
01: TS condition
02: TD condition
P19
Detected outdoor unit number
Check code name
E07
E08
Duplicated indoor addresses
Duplication of indoor addresses.
E12
Automatic addressing start error
E15
No indoor unit during automatic addressing
P22
Indoor / outdoor communication circuit error
E16
00: Capacity over

01~: Number of connected units
Capacity over / number of connected indoor units
E20
01: Other line outdoor connected

02: Other line indoor connected
Other lines connected during automatic addressing
E31
IPDU quantity information(*1)
IPDU communication error
F04
TD sensor error
F06
TE sensor error
F07
TL sensor error
F08
TO sensor error
F12
TS sensor error
F13
TH sensor (Board installed) error
F15
Outdoor temp. sensor miswiring (TE, TL)
F16
Outdoor pressure sensor miswiring (Pd, Ps)
F23
Ps sensor error
F24
Pd sensor error
F31
Outdoor EEPROM error
H01
Compressor breaking down
H02
Compressor error (Locked)
H03
Current detection circuit error
H05
TD sensor miswiring
Inverter DC voltage error (on compressor)
P20
Decrease of number of indoor units
Phase missing / power failure detection
01: Compressor
P15
Auxiliary code
E06
00:
P13
Check code (indicated on the 7-segment display on the outdoor unit)

Indicated when SW01 = [1], SW02 = [1], and SW03 = [1].
Duplication of indoor units with priority
P03
Indication on 7-segment display on the outdoor unit
Check code name
Auxiliary code
7-Segment display and check code
Indication
Installation Manual
Outdoor Unit
Heat sink overheat error

Indoor overflow error
Outdoor unit flow back error detected
Gas leak detection
0:IGBT circuit
1: Position detection circuit error
3: Motor lock error
4: Motor current detected
C: TH sensor temp.error
D: TH sensor error
E: Inverter DC voltage error
(outdoor units fan)
4-way valve inverse error

High-pressure protective operation
Outdoor fan IPDU error

(NOTE)
Ignore 0-F appearing in the position of .
P26
G-TR short protection error
P29
Compressor position detecting circuit error
*1PDU number information

01:Compressor
08:Fan
09:Compressor and fan
EN
30
60-EN
+00EH99883601_00Ta.book
Page 61
4:34 PM
WARNINGS ON REFRIGERANT LEAKAGE

Check of Concentration Limit
The room in which the air conditioner is to be installed
requires a design that in the event of refrigerant gas
leaking out, its concentration will not exceed a set limit.
The refrigerant R410A which is used in the air conditioner is
safe, without the toxicity or combustibility of ammonia, and is
not restricted by laws to be imposed which protect the ozone
layer. However, since it contains more than air, it poses the
risk of suffocation if its concentration should rise excessively.
Suffocation from leakage of R410A is almost non-existent.
With the recent increase in the number of high concentration
buildings, however, the installation of multi air conditioner
systems is on the increase because of the need for effective
use of floor space, individual control, energy conservation by
curtailing heat and carrying power etc.
Most importantly, the multi air conditioner system is able to
replenish a large amount of refrigerant compared with
conventional individual air conditioners. If a single unit of the
multi conditioner system is to be installed in a small room,
select a suitable model and installation procedure so that if
the refrigerant accidentally leaks out, its concentration does
not reach the limit (and in the event of an emergency,
measures can be made before injury can occur).
In a room where the concentration may exceed the limit,
create an opening with adjacent rooms, or install mechanical
ventilation combined with a gas leak detection device.
The concentration is as given below.
Total amount of refrigerant (kg)
Min. volume of the indoor unit installed room (m3)
Concentration limit (kg/m3)
Important
NOTE 2 :
The standards for minimum room volume are as

follows.
(1) No partition (shaded portion)
(2) When there is an effective opening with the adjacent

room for ventilation of leaking refrigerant gas (opening
without a door, or an opening 0.15 % or larger than the
respective floor spaces at the top or bottom of the door).
Outdoor unit
Refrigerant piping
Indoor unit
(3) If an indoor unit is installed in each partitioned room and

the refrigerant piping is interconnected, the smallest
room of course becomes the object. But when a
mechanical ventilation is installed interlocked with a gas
leakage detector in the smallest room where the density
limit is exceeded, the volume of the next smallest room
becomes the object.
Refrigerant piping
The concentration limit of R410A which is used in multi air

conditioners is 0.30 kg/m3.
NOTE 1 :
If there are 2 or more refrigerating systems in a single
refrigerating device, the amounts of refrigerant should be as
charged in each independent device.
Outdoor unit
Very
small
room
Indoor unit
Small
room
Medium
room
Large room
Mechanical ventilation device - Gas leak detector

e.g., charged
amount (10 kg)
Outdoor unit
e.g.,
charged amount (15 kg)
NOTE 3 :
The minimum indoor floor area compared with the amount of
refrigerant is roughly as follows:
(When the ceiling is 2.7 m high)
m2
Room A Room B Room C Room D Room E Room F
EH99883601
Min. indoor floor area
Indoor unit
For the amount of charge in this example:

The possible amount of leaked refrigerant gas in rooms A,
B and C is 10 kg.
The possible amount of leaked refrigerant gas in rooms
D, E and F is 15 kg.
Range below the

of
20 density limit
0.30 kg/m3
(countermeasures
15 not needed)
10
5
0
Range above the

density limit of
0.30 kg/m3
(countermeasures
needed)
10
20
Total amount of refrigerant
kg

Installation Manual: Air Conditioner (Multi Type)

Uploaded by

Copyright:

Available Formats

Installation Manual: Air Conditioner (Multi Type)

Uploaded by

Document Information

Original Description:

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Installation Manual: Air Conditioner (Multi Type)

Uploaded by

Copyright:

Available Formats

+00EH99883601_00Ta.

Thursday, September 8, 2011

AIR CONDITIONER (MULTI TYPE)

For commercial use

Thursday, September 8, 2011

ADOPTION OF NEW REFRIGERANT

Precautions for safety

Selection of installation location

Thursday, September 8, 2011

To disconnect the appliance from main power supply.

Explanations given to user

Thursday, September 8, 2011

Installation of new refrigerant air

Hand this directly to the customer.

Hand this directly to the customer.

Waterproof rubber cap

For protecting wires (pipe cover)

Guard material for passage

For protecting passage part (pipe cover)

Joint pipe (19.1 - 22.2)

For the pipe inside the outdoor unit (MCY-MAP0804HT8 / HT7

Joint socket (15.9 - 22.2)

Required tools and cautions on handling

For the pipe inside the outdoor unit (MCY-MAP0804HT8 / HT7

Vacuuming, charging refrigerant

Gas leak detector

Checking gas leak

Proper use of tools / parts

Vacuum pump with counterflow

R22 (Existing article)

Flare processing of pipes

Usable by adjusting size

Bending processing of pipes

R22 (Existing article)

Refrigerant recovery device

Tightening flare nut

Exclusive to 12.7 mm and 15.9 mm

R22 (Existing article)

Welding machine / Nitrogen gas

R22 (Existing article)

Refrigerant charging balance

R22 (Existing article)

Thursday, September 8, 2011

Be sure to prepare to the following items before installation.

Do not install the outdoor unit in the following locations.

Thursday, September 8, 2011

Necessary space for installation

Obstacle at rear side

2. Obstacles on both right and left sides

The height of the obstacle

3. Serial installation of two or more units

The height of the obstacle should be lower than

Obstacle also above unit

2. Serial installation of two or more units

Obstacle also at the above unit

Thursday, September 8, 2011

Installation of outdoor unit

Obstacles in both front and rear of unit