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    Cut Order Planning

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    arunkadve
    Cut order planning involves planning cutting instructions as input for the marker making stage so that the cutting room receives complete instructions. It is a dynamic process that must respond to changing factors like sales, inventory, materials, and labor availability. Current approaches range from manual to customized software. CAD/CAM systems allow adjustments to be made quickly and minimize waste, reducing costs and speeding production. To calculate size-wise cutting quantities for an order, the total order quantity is divided by the sum of the size ratios and multiplied by the ratio for each individual size.

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    Cut Order Planning

    Uploaded by

    arunkadve
    655 views2 pages
    Cut order planning involves planning cutting instructions as input for the marker making stage so that the cutting room receives complete instructions. It is a dynamic process that must respond to changing factors like sales, inventory, materials, and labor availability. Current approaches range from manual to customized software. CAD/CAM systems allow adjustments to be made quickly and minimize waste, reducing costs and speeding production. To calculate size-wise cutting quantities for an order, the total order quantity is divided by the sum of the size ratios and multiplied by the ratio for each individual size.

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    Cut Order Planning

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    Cut order planning involves planning cutting instructions as input for the marker making stage so that the cutting room receives complete instructions. It is a dynamic process that must respond to changing factors like sales, inventory, materials, and labor availability. Current approaches range from manual to customized software. CAD/CAM systems allow adjustments to be made quickly and minimize waste, reducing costs and speeding production. To calculate size-wise cutting quantities for an order, the total order quantity is divided by the sum of the size ratios and multiplied by the ratio for each individual size.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    655 views2 pages

    Cut Order Planning

    Uploaded by

    arunkadve
    Cut order planning involves planning cutting instructions as input for the marker making stage so that the cutting room receives complete instructions. It is a dynamic process that must respond to changing factors like sales, inventory, materials, and labor availability. Current approaches range from manual to customized software. CAD/CAM systems allow adjustments to be made quickly and minimize waste, reducing costs and speeding production. To calculate size-wise cutting quantities for an order, the total order quantity is divided by the sum of the size ratios and multiplied by the ratio for each individual size.

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    Cut order planning

    Cut order planning is the activity of planning the order for


    cutting, as an input into the marker making stage so that the cutting room
    receives complete spreading and cutting instructions. The cut order
    planning process is a dynamic function that must respond to the ever changing status of many critical factors such as sales, inventory levels,
    raw materials, and availability of labour and equipment. The variety of
    sizes, styles, fabrics and colours induces significant complexity into the
    problem.
    The cutting room has a greater effect on excessive manufacturing costs
    than any other department concerned with the actual production of
    garments. Current industry approaches for performing cut order planning
    range from manual ad hoc procedures to customized proprietary software.
    Today it is advisable to use CAD/CAM systems wherever it is economically
    justified. Handmade markers are time consuming, and if you change your
    mind about the layout you have to start over from the beginning. Making
    patterns on a CAD system allows very precise drafting and measurements.
    But the real advantage is that each pattern is stored on the computer and
    adjustments can be made very quickly and easily. CAD systems allow the
    marker maker to play with the pieces until it gets a good layout that
    minimizes waste. Reduced labour costs and faster production are the
    benefits.
    Example
    How to calculate size wise cutting quantity for 10000 pieces?
    For example, suppose we have received a production order of 10000
    pieces and the order size ratio is S:M:L:XL = 1:2:2:1.
    Mathematical calculation is used to convert ratios into quantity. You can
    use following steps to find size wise quantity.

    Step#1. Calculate sum of all ratios. Here size ratio (1:2:2:1), 1+2+2+1
    =6

    Step#2. Divide total order quantity by sum of ratio (here 6)

    Step#3. Multiply the result by ratio of a particular size


    If we consider above data for example, size wise cutting quantity will be

    Quantity in S = (10000 /6) x1 = 1666.66 = 1667


    Quantity in M = (10000 /6) x2 = 3333.33 = 3333
    Quantity in L = (10000 /6) x2 = 3333.33 = 3333
    Quantity in XL = (10000 /6) x1 = 1666.66 = 1667

    So we can write the formula as following


    Quantity of a size = (order quantity X ratio of the particular size)/ (Sum of
    ratio of all sizes)
    The above calculation can be made easily by using excel sheet. You can
    create a table with formula. Later when you get order and size ratios,
    enter those on the specific cells; you will get actual cut quantity. For
    reference I have shown you a simple cut order plan (for single colour) in
    the following table.

    Cut order plan sheet for single colour

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