Gate, Globe and Check Valves: A B C D E F G - F 1 0 - 0 0 6 4 C - 0 2 T Y
Gate, Globe and Check Valves: A B C D E F G - F 1 0 - 0 0 6 4 C - 0 2 T Y
Gate, Globe and Check Valves: A B C D E F G - F 1 0 - 0 0 6 4 C - 0 2 T Y
INTRODUCTION
A
F
A
Class
Type
Body/Bonnet Style
Body Material
Trim Material
TYPE OF CONNECTION
A Special
B Butt weld
C Combination
F Flanged
U Undrilled flanges
W Socket weld
X Butt weld
(intermediate class)
*SIZE OF CONNECTION
Customers have the choice of specifying valve size as part of the valve figure number (B) using the numbers below, or indicating valve size
separately.
EXAMPLES:
01 14" (8 mm)
02 38" (10 mm)
03 12" (15 mm)
04 34" (20 mm)
CLASS
0 150
1 300
3 1500
4 2500
5 4500
6 400
7 900
8 1690
9 2680
X Special
TYPE
01
02
03
05
Flow control
Ball check
Piston check
Conventional port gate
06
07
08
09
10 Continuous
blowdown
11 Swing check
14 Parallel slide
15 Instrument
17 IREB gate
18 Extended body gate
21 Boiler blowoff
22 Pressure relief
23 Double disc gate
A
B
C
D
Special
Bolted bonnet (forged)
Bolted bonnet (cast)
Diaphragm
E Extended bonnet
(cryogenic)
K Pressure seal (cast)
P Pressure seal (forged)
06
09
11
12
13
14
15
16
17
18
R Forged bolted
bonnet bellows seal
S Y pattern bellows seal
T All welded bellows seal
BODY MATERIAL
01
02
03
04
05
Special
A105, WCB
Carbon moly, F1, WC1
Chr. moly, F5, C5
Chr. moly, F11, WC6
19
20
21
22
Monel
Inconel
Hastelloy
Titanium
23
24
25
26
Alloy 20
LF1
LCB
LF2
27 - LF3
31 - LCC
32 - Duplex
stainless steel
TRIM MATERIAL
NACE
H2S
SERVICE (2)
CODE
TY
TS
MY
MS
MX
XX
XY
XS
HC
NA
NB
NC
SX
AA
BB
(1) Base material is either the same as the body or solid at manufacturer's option.
(2) NA, NB, and NC trims are for NACE service and are supplied with bolting with maximum hardness of RC 22.
NS code is used for special NACE trim (details must be specified on order).
(3) Teflon insert may be in seat or wedge at manufacturer's option.
STEM
13 CR (410)
13 CR (410)
316
316
SS 316
Monel
Monel
Monel or Monel K
Hastelloy C
13 CR (410) HRC 22 max.
SS 316
Monel or Monel K
SS 316
Special
13 CR (410)
II
2.3 STORAGE
Valves should be stored in a suitably sheltered
place to prevent contamination by weather, dirt
or dampness. The valve is shipped with end
protectors on the inlet and outlet which should
stay on the valve until it is ready for installation.
II
20
VERTICAL
20
VERTICAL
VERTICAL
20
-5 TO 95
FROM
HORIZONTAL
HORIZONTAL
Figure 2.7A
10
20
II
45max.
45max.
45max.
Flow
Figure 2.7B
2.
Tilting disc check valves can be installed horizontally or vertically according to the design specifications and with the inlet in the direction of the
arrow. Placing a check valve in the opposite direction to the flow will prevent the disc from swinging free and will therefore prevent normal operation of the valve
3.
11
III
WARNING
Such situations occur when liquid from condensation, testing fluid, leakage from upstream side, etc.
accumulates in the center cavity. If this fluid is not
relieved by some means, over-pressurization may
occur. It is the responsibility of the purchaser to
ensure that adequate precautions are taken against
such an eventuality.
12
GENERAL MAINTENANCE
IV
AREA
PACKING
CHAMBER
LEAKAGE
BODY-BONNET
JOINT LEAKAGE
SEAT
LEAKAGE
GENERAL PROBLEMS
Packing compression
Gland bushing binding
Packing worn
Stem, packing chamber
damaged
Repacking procedure
Gate, globe, parallel slide:
Section 5.1.3
Gasket damaged
Body or bonnet damaged
Replacement of gasket
Gate: Section 6.3
Globe: Section 7.4
Swing check: Section 9.4
Tightness of bolting
Closing torque
Gate & Globe: Section 5.2.4
Seat repair
(optional information
available upon request)
Lubrication
Packing compression
OPERATIONAL
SMOOTHNESS
Stem thread
Yoke nut thread
Packing torque
Gate, globe & tilting disc:
Section 5.1.5
Disassembly and reassembly
Gate: Sections, 6.3, 6.4, 6.5
Globe: Sections, 7.5, 7.6, 7.7, 7.8
Parallel slide: Sections, 8.3,
8.4, 8.5
Swing Check, 9.4, 9.5, 9.7, 9.8,
9.10, 9.11, 9.12
13
IV GENERAL MAINTENANCE
4.2 OPERATION
4.2.1 General
1.
2.
3.
4.
Recommended lubrication
PART
LUBRICATION
APPLICATION
FREQUENCY
Stem
threads
Directly to
threads
When threads
appear dry
Yoke nut
Inject through
grease fitting
at hub of yoke
Concurrently
with stem
thread lubrication
Thin coat on
threads
On valve
assembly only
14
GENERAL MAINTENANCE
4.5 BODY/BONNET (OR COVER) TORQUING
PROCEDURE
4.5.1 General
1.
2.
3.
IV
PRECAUTION:
1. If tightening sequence is not followed, it
is possible that the gasket will not be
compressed evenly, and may result
in gasket leakage.
2. Over-torquing can cause deformation of
the body or bonnet flange and can also
cause joint leakage.
3. Do not use impacting devices to tighten
up the bolting on the body/bonnet
(cover). Use suitable mechanical
devices for tightening.
4. Use hand torque wrenches. If torque
wrenches are not suitable, use standard
wrenches and the following guidelines
will apply:
BOLT SIZE
LENGTH OF WRENCH
inches
mm
3/8
5
6
9
12
18
24
30
36
1/2
9/16
5/8
3/4
7/8
1 1/8
125
150
225
300
450
600
750
900
15
IV GENERAL MAINTENANCE
Table 4.5A
BOLTING MATERIAL
Stud Size
B7M/L7M
B7 / B16
660
630
8 16 UNC
15
(20)
20
(27)
20
(27)
20
(27)
15
(20)
20
(27)
16 14 UNC
25
(34)
30
(41)
25
(34)
35
(47)
25
(34)
25
(34)
2 13 UNC
40
(54)
50
(68)
40
(54)
55
(75)
35
(47)
45
(61)
16 12 UNC
55
(75)
70
(95)
60
(81)
80
(108)
55
(75)
65
(88)
8-11 UNC
75
(102)
100
(136)
80
(108)
100
(136)
70
(95)
85 (115)
4 10 UNC
135
(183)
170
(231)
150
(203)
200
(271)
125
(170)
150 (203)
8 9 UNC
200
(271)
270
(366)
250
(339)
300
(407)
200
(271)
200 (271)
1 8 UNC
350
(475)
400
(542)
350
(475)
450
(610)
300
(407)
350 (475)
118-8 UN
500
(678)
600
(814)
500
(678)
650
(881)
450
(610)
450 (610)
114-8 UN
675
(915)
850 (1153)
700
(949)
950
(1288)
650
(881)
650 (881)
138-8 UN
900 (1220)
1200 (1627)
1000 (1356)
1300
(1763)
900 (1220)
900 (1220)
112 8 UN
1200 (1627)
1500 (2034)
1300 (1763)
1700
(2305)
1200 (1627)
1200 (1627)
158 8 UN
1600 (2170)
2000 (2712)
1700 (2305)
2200
(2983)
1500 (2034)
134 8 UN
2000 (2712)
2500 (3390)
2100 (2848)
2800
(3797)
1900 (2576)
178 8 UN
2500 (3390)
3100 (4204)
2600 (3526)
3500
(4746)
2300 (3119)
2 8 UN
3000 (4068)
3800 (5153)
3200 (4339)
4200
(5695)
2800 (3797)
218 8 UN
3600 (4882)
4500 (6102)
3800 (5153)
5000
(6780)
3400 (4610)
214 8 UN
4400 (5966)
5400 (7322)
4600 (6238)
6100
(8272)
4100 (5560)
212 8 UN
6000 (8136)
7500(10170)
6400 (8678)
8500 (11526)
5700 (7729)
Note:
(1)
(2)
(3)
(4)
16