Professional Documents
Culture Documents
Chapter 14
Chapter 14
2
Copyright 2012 Pearson Education, Inc. publishing as Prentice Hall
9) What is the main difference between MRP-II and JIT manufacturing systems?
A) The length of the planning horizon.
B) JIT uses long-term customer demand for planning purposes, but MRP-II uses short-term customer
demand for planning purposes.
C) MRP-II relies on EDI, but JIT does not.
D) There are no significant differences between MRP-II and JIT.
Answer: A
Page Ref: 411
Objective: Learning Objective 1
Difficulty : Moderate
AACSB: Analytic
10) A master production schedule is used to develop detailed
A) timetables of daily production and determine raw material needs.
B) reports on daily production and material usage.
C) daily reports on direct labor needs.
D) inventory charts.
Answer: A
Page Ref: 412
Objective: Learning Objective 1
Difficulty : Moderate
AACSB: Analytic
11) The production cycle document that specifies the quantity of each product to be produced and when
production should begin is the
A) bill of materials.
B) bill of lading.
C) master production schedule.
D) operations list.
Answer: C
Page Ref: 412
Objective: Learning Objective 1
Difficulty : Easy
AACSB: Analytic
12) What information is necessary to create the master production schedule?
A) engineering department specifications and inventory levels
B) engineering department specifications and sales forecasts
C) special orders information and engineering department specifications
D) sales forecasts, special orders information, and inventory levels
Answer: D
Page Ref: 412
Objective: Learning Objective 1
Difficulty : Easy
AACSB: Analytic
3
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13) The document that authorizes the transfer of raw materials from the storeroom to the production
floor is referred to as
A) a bill of materials.
B) a production order.
C) a materials requisition.
D) a move ticket.
Answer: C
Page Ref: 412
Objective: Learning Objective 1
Difficulty : Moderate
AACSB: Analytic
14) ______ is an efficient way to track and process information about raw materials used in production.
A) A just-in-time inventory system
B) Identifying materials with bar codes or RFID tags
C) A materials resources planning inventory system
D) Job-order costing
Answer: B
Page Ref: 414
Objective: Learning Objective 1
Difficulty : Easy
AACSB: Analytic
15) The use of various forms of information technology in the production process is referred to as
A) computerized investments and machines.
B) computerized integration of machines.
C) computer-integrated manufacturing.
D) computer intense manufacturing.
Answer: C
Page Ref: 416
Objective: Learning Objective 1
Difficulty : Easy
AACSB: Analytic
16) Using technology such as robots and computer-controlled machinery to shift from mass production
to custom order manufacturing is referred to as
A) computer integrated manufacturing (CIM).
B) lean manufacturing.
C) Six Sigma.
D) computer-aided design (CAD).
Answer: A
Page Ref: 416
Objective: Learning Objective 1
Difficulty : Moderate
AACSB: Analytic
4
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17) Which objective listed below is not a cost accounting objective for the production cycle?
A) provide information for planning, controlling, and evaluating the performance of production
operations
B) provide cost data about products used in pricing and product mix decisions
C) collect and process the information used to calculate inventory and cost of goods sold amounts that
appear in the financial statements
D) provide tests of audit control functions as part of the AIS
Answer: D
Page Ref: 418
Objective: Learning Objective 3
Difficulty : Easy
AACSB: Analytic
18) Which type of information below should not be maintained by the AIS in accounting for fixed
assets?
A) identification/serial number
B) cost
C) improvements
D) market value
Answer: D
Page Ref: 417
Objective: Learning Objective 3
Difficulty : Easy
AACSB: Analytic
19) Direct labor must be tracked and accounted for as part of the production process. Traditionally,
direct labor was tracked using ________ but an AIS enhancement is to use ________ to record and track
direct labor costs.
A) job-time tickets; coded identification cards
B) move tickets; coded identification cards
C) employee earnings records; job-time tickets
D) time cards; electronic time entry terminals
Answer: A
Page Ref: 419
Objective: Learning Objective 1
Difficulty : Moderate
AACSB: Analytic
20) Detailed data about reasons for warranty and repair costs is considered an applicable control used to
mitigate the threat of
A) underproduction.
B) overproduction.
C) poor product design.
D) suboptimal investment of fixed assets.
Answer: C
Page Ref: 410
Objective: Learning Objective 3
Difficulty : Easy
AACSB: Analytic
5
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21) For replacement of inventories and assets destroyed by fire or other disasters, an organization needs
A) stand-by facilities.
B) adequate insurance coverage.
C) source data automation.
D) All of the above are correct.
Answer: B
Page Ref: 417
Objective: Learning Objective 2
Difficulty : Moderate
AACSB: Reflective Thinking
22) Overproduction or underproduction can be a threat to an organization. To which process or activity
does this threat relate?
A) product design
B) planning and scheduling
C) production operations
D) cost accounting
Answer: B
Page Ref: 415
Objective: Learning Objective 2
Difficulty : Easy
AACSB: Analytic
23) What specific control can help restrict the rights of authorized users to only the portion of a database
needed to complete their specific job duties?
A) an access control matrix
B) passwords and user IDs
C) closed-loop verification
D) specific authorization
Answer: A
Page Ref: 408
Objective: Learning Objective 2
Difficulty : Moderate
AACSB: Analytic
24) To reduce the threat of theft or destruction of inventories and other fixed assets, the organization
may wish to implement which of the following controls?
A) review and approval of fixed asset acquisitions
B) improved and more timely reporting
C) better production and planning systems
D) document all movement of inventory through the production process
Answer: D
Page Ref: 416
Objective: Learning Objective 2
Difficulty : Moderate
AACSB: Analytic
6
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Copyright 2012 Pearson Education, Inc. publishing as Prentice Hall
29) ________ identifies costs with the corporation's strategy for production of goods and services.
A) Activity-based costing
B) Job-order costing
C) Process costing
D) Manufacturing costing
Answer: A
Page Ref: 420
Objective: Learning Objective 3
Difficulty : Moderate
AACSB: Analytic
30) In an Activity-Based Costing (ABC) system, a cause-and-effect relationship is known as a
A) cost stimulator.
B) overhead stimulator.
C) cost driver.
D) cost catalyst.
Answer: C
Page Ref: 421
Objective: Learning Objective 3
Difficulty : Easy
AACSB: Analytic
31) What does the first term in the throughput formula, productive capacity, represent?
A) the maximum number of units that can be produced given current technology
B) the percentage of total production time used to manufacture a product
C) the percentage of "good" units produced given current technology
D) the percentage of "bad" units produced given current technology
Answer: A
Page Ref: 423
Objective: Learning Objective 3
Difficulty : Moderate
AACSB: Analytic
32) ________ are incurred to ensure that products are created without defects the first time.
A) External failure costs
B) Inspection costs
C) Internal failure costs
D) Prevention costs
Answer: D
Page Ref: 423
Objective: Learning Objective 3
Difficulty : Easy
AACSB: Analytic
8
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33) ________ are associated with testing to ensure that products meet quality standards.
A) External failure costs
B) Inspection costs
C) Internal failure costs
D) Prevention costs
Answer: B
Page Ref: 423
Objective: Learning Objective 3
Difficulty : Easy
AACSB: Analytic
34) The cost of a product liability claim can be classified as a(n)
A) prevention cost.
B) inspection cost.
C) internal failure cost.
D) external failure cost.
Answer: D
Page Ref: 423
Objective: Learning Objective 3
Difficulty : Easy
AACSB: Analytic
35) Dolly Salem owns and operates a bakery in Charleston, South Carolina. She maintains a file of
recipes that list the ingredients used to make her famous cakes and cookies. These recipes are examples
of a(an)
A) bill of materials.
B) operations list.
C) production order.
D) materials requisition.
Answer: A
Page Ref: 410
Objective: Learning Objective 1
Difficulty : Easy
AACSB: Analytic
36) Dolly Salem owns and operates a bakery in Charleston, South Carolina. She maintains a file that
lists the sequence of procedures required to make each of her famous cakes and cookies. These
instructions are examples of a(an)
A) bill of materials.
B) operations list.
C) production order.
D) materials requisition.
Answer: B
Page Ref: 410
Objective: Learning Objective 1
Difficulty : Easy
AACSB: Analytic
9
Copyright 2012 Pearson Education, Inc. publishing as Prentice Hall
37) Dolly Salem owns and operates a bakery in Charleston, South Carolina. Each morning she prepares
a list that describes the quantity and variety of cakes and cookies that will be prepared during the day.
This list is an example of a(an)
A) bill of materials.
B) operations list.
C) production order.
D) materials requisition.
Answer: C
Page Ref: 412
Objective: Learning Objective 1
Difficulty : Moderate
AACSB: Analytic
38) Dolly Salem owns and operates a bakery in Charleston, South Carolina. Each afternoon, she
prepares a shopping list that describes the quantity and variety of ingredients that she will purchase in
the evening from a local food wholesaler. The shopping list is an example of a(an)
A) bill of materials.
B) operations list.
C) production order.
D) materials requisition.
Answer: D
Page Ref: 412
Objective: Learning Objective 1
Difficulty : Moderate
AACSB: Reflective Thinking
39) Wee Bee Trucking determines the cost per delivery by summing the average cost of loading,
unloading, transporting, and maintenance. This is an example of ________ costing.
A) job-order
B) unit-based
C) activity-based
D) process
Answer: D
Page Ref: 418
Objective: Learning Objective 3
Difficulty : Moderate
AACSB: Analytic
40) Wee Bee Trucking determines the cost per delivery by averaging total cost over number of
deliveries. This is an example of ________ costing.
A) job-order
B) unit-based
C) activity-based
D) process
Answer: A
Page Ref: 418
Objective: Learning Objective 3
Difficulty : Easy
AACSB: Analytic
10
Copyright 2012 Pearson Education, Inc. publishing as Prentice Hall
41) Wee Bee Trucking determines the cost per delivery by identifying variables as cost drivers, and
allocating overhead accordingly. This is an example of ________ costing.
A) job-order
B) unit-based
C) activity-based
D) process
Answer: C
Page Ref: 420
Objective: Learning Objective 3
Difficulty : Easy
AACSB: Analytic
42) In activity-based costing, expenses associated with the purchase of health care insurance for
employees are ________ overhead.
A) batch-related
B) product-related
C) companywide
D) expenditure-based
Answer: C
Page Ref: 421
Objective: Learning Objective 3
Difficulty : Easy
AACSB: Analytic
43) In activity-based costing, the expenses associated with planning and design of new products are
________ overhead.
A) batch-related
B) product-related
C) companywide
D) expenditure-based
Answer: B
Page Ref: 421
Objective: Learning Objective 3
Difficulty : Moderate
AACSB: Analytic
44) At the end of each production run, preventive maintenance is done on the assembly line. The
expenses associated with this maintenance are ________ overhead.
A) batch-related
B) product-related
C) companywide
D) department-based
Answer: A
Page Ref: 420
Objective: Learning Objective 3
Difficulty : Moderate
AACSB: Analytic
11
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12
Copyright 2012 Pearson Education, Inc. publishing as Prentice Hall
49) The expenses associated with disposal of defective products are ________ costs.
A) prevention
B) inspection
C) internal failure
D) external failure
Answer: C
Page Ref: 423
Objective: Learning Objective 2
Difficulty : Easy
AACSB: Analytic
50) Labor productivity is measured by the quantity produced divided by the labor time required to
produce it. All other things held constant, an increase in labor productivity will increase throughput by
A) increasing productive capacity.
B) increasing productive processing time.
C) increasing yield.
D) increasing all components of throughput.
Answer: A
Page Ref: 423
Objective: Learning Objective 1
Difficulty : Moderate
AACSB: Analytic
51) In addition to identifying and dealing with defective products before they reach customers, quality
management is concerned with initiating process changes that will reduce the number of defective units
produced. All other things held constant, a decrease in the number of defective units will increase
throughput by
A) increasing productive capacity.
B) increasing productive processing time.
C) increasing yield.
D) increasing all components of throughput.
Answer: C
Page Ref: 423
Objective: Learning Objective 2
Difficulty : Moderate
AACSB: Analytic
52) Folding Squid Technologies has installed a new production monitoring system that is expected to
reduce system breakdowns by 28%. This system will increase throughput by
A) increasing productive capacity.
B) increasing productive processing time.
C) increasing yield.
D) increasing all components of throughput.
Answer: B
Page Ref: 423
Objective: Learning Objective 1
Difficulty : Moderate
AACSB: Analytic
13
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53) Clint Smith operates a machine shop in Burbank, California. He places bids on small lot production
projects submitted by firms throughout the Los Angeles area. Which of the following is most likely to be
a cost driver for the allocation of utility costs?
A) Number of units produced
B) Number of labor hours
C) Number of projects completed
D) Sales revenue
Answer: C
Page Ref: 421
Objective: Learning Objective 1
Difficulty : Difficult
AACSB: Reflective Thinking
54) Folding Squid Technologies initiated a just-in-time inventory system in 2010. Now the production
manager, Chan Ziaou, wants to apply the same principles to the entire production process. His
recommendation is for the company adopt a
A) lean manufacturing system.
B) master production scheduling system.
C) manufacturing resource planning system.
D) computer-integrated manufacturing system.
Answer: A
Page Ref: 411
Objective: Learning Objective 1
Difficulty : Moderate
AACSB: Analytic
55) This document appears to be a
A) Materials Requisition.
B) Production Order.
C) Bill of Materials.
D) Move Ticket between production and warehouse functions.
Answer: A
Page Ref: 412
Objective: Learning Objective 1
Difficulty : Moderate
AACSB: Reflective Thinking
14
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56) How many side panels should the company budget for use in week two?
Bill of Materials
Finished Product: DVD Player
Part Number
Description
105
Control Unit
125
Back Panel
148
Side Panel
155
Top/Bottom Panel
173
Timer
195
Front Panel
199
Screw
Quantity
1
1
2
2
1
1
6
15
Copyright 2012 Pearson Education, Inc. publishing as Prentice Hall
57) How many labor hours should the company budget in week three to produce all side panels needed?
Round to the nearest hour, if necessary.
Bill of Materials
Finished Product: DVD Player
Part Number
Description
105
Control Unit
125
Back Panel
148
Side Panel
155
Top/Bottom Panel
173
Timer
195
Front Panel
199
Screw
Quantity
1
1
2
2
1
1
6
Answer: 213 hours ((25.55 minutes per finished unit x 2 panels per finished unit x 250 units scheduled
to be produced)/60 minutes per hour )
Page Ref: 412
Objective: Learning Objective 1
Difficulty : Moderate
AACSB: Analytic
16
Copyright 2012 Pearson Education, Inc. publishing as Prentice Hall
58) Identify and discuss the two documents that are the result of product design activities.
Answer: The two documents that are the result of product design activity are the bill of materials and
the operations list. The bill of materials specifies the part number, description, and quantity of each
component used in a finished product. The operations list specifies the labor and machine requirements
needed to manufacture the product. The operations list is sometimes also called a routing sheet, since it
indicates how a product moves through the factory.
Page Ref: 410
Objective: Learning Objective 1
Difficulty : Moderate
AACSB: Analytic
59) Explain what CIM means and its benefits.
Answer: CIM is the acronym that stands for computer integrated manufacturing. It incorporates various
forms of information technology in the production process such as the use of robots and computercontrolled machinery. The benefit of CIM is that it can significantly reduce production costs.
Page Ref: 416
Objective: Learning Objective 1
Difficulty : Easy
AACSB: Analytic
60) What types of data are accumulated by cost accounting? What is the accountant's role in cost
accounting?
Answer: There are four types of cost data accumulated in a cost accounting system: raw materials;
direct labor; machinery and equipment; and, manufacturing overhead. The role of the accountant is to
control costs by assessing how product mix changes affect total manufacturing overhead and by
identifying factors that drive changes in costs.
Page Ref: 418
Objective: Learning Objective 3
Difficulty : Moderate
AACSB: Analytic
61) What role does the AIS play in the production cycle?
Answer: A company 's AIS plays a vital role in the production cycle. Accurate and timely cost
accounting information is essential input to decisions about the following: Product mix (what to
produce), Product pricing, Resource allocation and planning (e.g., whether to make or buy a product,
relative profitability of different products), Cost management (planning and controlling manufacturing
costs, evaluating performance). These decisions require much more detailed information about costs
than the data needed to prepare financial statements in accordance with generally accepted accounting
principles (GAAP). Thus, the design of a company 's production cycle AIS must go beyond merely
meeting external financial reporting requirements.
Page Ref: 406
Objective: Learning Objective 3
Difficulty : Difficult
AACSB: Analytic
17
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62) Discuss the role the accountant can play in the production cycle.
Answer: The accountant can play a role and provide meaningful input into each area of the production
cycle. Accountants should participate in product design since 65 to 80% of product costs are determined
at this stage of the production process. Accountant analysis of cost behavior and variations in product
design can prove invaluable to the organization in this stage of production. In the planning and
scheduling stage, accountants can help a company choose whether MRP-II or JIT is more appropriate
for planning and scheduling. The accountant also should verify that the AIS collects and reports costs in
a manner consistent with the production planning techniques it has chosen to use. In production
operations, the accountant should develop a working knowledge of CIM in order to understand its effect
on the AIS. The accountant will also be integrally involved with the cost accounting system, whether it
is a traditional cost accounting system or an activity-based cost accounting system. Accountants can
provide excellent insight into the cost aspect of the production process, which is key to the profitability
and success of the organization.
Page Ref: 406
Objective: Learning Objective 4
Difficulty : Difficult
AACSB: Analytic
63) Identify and discuss the two common methods of production planning.
Answer: The two common methods of production planning are manufacturing resource planning (MRPII) and just-in-time (JIT,) or lean, manufacturing.
MRP-II seeks to balance the existing production capacity and raw materials required to meet forecasted
sales demand. MRP-II systems are referred to as push manufacturing, since products are made in
expectation of customer demand.
JIT manufacturing seeks to minimize or eliminate inventories of raw materials, work in process, and
finished goods. A JIT manufacturing system only produces a product in response to customer demands.
JIT systems are called pull manufacturing systems, since goods are produced only in response to
customer demands.
Page Ref: 411
Objective: Learning Objective 1
Difficulty : Moderate
AACSB: Analytic
18
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64) What are the two major types of cost accounting systems and what are the differences between the
two?
Answer: Most companies will use either job-order or process costing to assign production costs in the
production of products. Job-order costing is designed to assign costs to specific production batches, or
jobs (hence the name "job-order"). It is used in a production process where a product is specifically,
discreetly identifiable (such as a custom-built home or office building). It should be noted that job-order
costing can also be successfully used in the service sector by law or accounting firms to calculate and
track the costs incurred in legal cases and audits, respectively. Process costing differs in that it assigns
costs to each process, or work center, in the production cycle, and then averages these costs across the
number of units produced. Process costing is useful whenever similar or homogenous goods are
produced in mass quantities, such as laundry detergent, some types of food items, or soft drinks. Costs
can be assigned at each stage in the production process for these items, and then an average total unit
cost for the product can be calculated based on output. Process costing has also been incorporated by
mutual funds to find the average cost of handling customer deposits and withdrawals.
Page Ref: 418
Objective: Learning Objective 3
Difficulty : Moderate
AACSB: Analytic
65) Describe five threats in the production cycle and the applicable control procedures used to mitigate
each threat.
Answer:
Threat 1: Unauthorized transactions Controls: Accurate sales forecasts, maintaining accurate
inventory records; authorizing production; restricting access to the production planning program; and
review and approval of capital expenditures
Threat 2: Theft or destruction of inventories and fixed assets Controls: Restrict physical access to
inventories; document internal physical flow of assets; proper segregation of duties; periodic physical
count and reconciliation of inventory; document and authorize materials requests and disposal of fixed
assets; and have adequate insurance
Threat 3: Recording and posting errors Controls: Automate data collection procedures; online data
entry edit controls; and conduct periodic physical inventory and fixed asset counts
Threat 4: Loss of data Controls: Regularly back up files; keep additional master files; use internal and
external file labels; restrict access; and keep logs of all activities
Threat 5: Inefficiencies and quality control problems Controls: Prepare regular performance reports;
highlight exception reports and variances; compare actual performance to budgeted performance;
measure throughput; and measure the cost of quality control
Page Ref: 409
Objective: Learning Objective 2
Difficulty : Moderate
AACSB: Analytic
19
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66) Discuss two measures that can address the threats of inefficiencies and quality controls problems.
Answer: Throughput represents the number of good (nondefective) units produced in a given period of
time. It consists of three factors, (productive capacity, productive processing time, and yield), each of
which can be separately controlled as shown in the formula: Throughput = (total units
produced/processing time) x (processing time/total time) x (good units/total units). Knowing about
quality costs can help companies determine the effects of actions taken to improve yield and identify
areas for further improvement. The main objective of quality control is to minimize the sum of the four
types of costs recognizing the trade-offs between costs. These costs are: prevention costs, inspection
costs, internal failure costs, and external failure costs.
Page Ref: 423
Objective: Learning Objective 2
Difficulty : Moderate
AACSB: Analytic
67) Discuss the criticisms of traditional cost accounting methods.
Answer: There can be an inappropriate allocation of overhead costs. The factors contributing to this
problem are: A volume-driven form used for activity-driven overhead costs assigned to products.
Overhead cost is either over- or understated due to allocation method used. The system may distort costs
across products, especially if manufacturing is highly automated and performance measures do not
accurately reflect the effects of factory automation: Measures collected are not integrated with
performance measures. Lack of information about standard costs, variance, and functioning of
production process. Lack of information about defect rates, breakdown frequency, percentage for
finished goods completed without rework, etc.
Page Ref: 423
Objective: Learning Objective 3
Difficulty : Difficult
AACSB: Reflective Thinking
68) What is activity-based costing (ABC)? How does it compare with the traditional costing methods?
What are the benefits of activity-based costing?
Answer: Activity-based costing (ABC) traces costs to the activities that created them and then allocates
those costs to products or shipments thereby linking the costs to a corporate strategy. ABC versus
traditional cost systems: ABC attempts to directly trace most costs to products, ABC uses more cost
pools to accumulate manufacturing overhead instead of lumping all overhead costs together as in the
traditional approach. For example: 1) Batch-related overhead results in larger quantities having lower
batch-related costs than smaller quantities; 2) Product-related overhead results in costs being allocated to
only the product(s) that are linked to the cost; and 3) Company-wide overhead results in such overhead
costs (e.g., rent) being allocated based on department or plant rates. ABC uses cost drivers that have a
cause-and-effect relationship on the products in order to allocate the costs instead of using the traditional
financial variables. Advantages of ABC systems: Better decisions because can be made with an ABC
system because product cost data is more accurate and data is used to improve product design. Improved
cost management is seen due to four reasons: 1) There are clearer measures of managerial actions on
profitability. 2) The consumption of resources is measured in addition to the amount spent on acquiring
resources. 3) The cost of activity capability = Cost of activity used + Cost of unused capacity. 4)
Performance reports help direct managerial attention to the effect of policy decision on all costs.
Page Ref: 420-421
Objective: Learning Objective 3
Difficulty : Difficult
AACSB: Analytic
20
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