Project Report
Project Report
PROJECT REPORT
Proposal for Sanction of 1. Fund Based Working Capital Limit of Rs. 175.00 Lacs.
2. Term Loan of Rs. 50.00 Lacs.
Total exposure aggregating to Rs.225.00 Lacs.
COMPANY PROFILE:1
2
3
3
4
5
6
Daman is well developed industrial area concentrated with very large, large
and small industries. Ample of manpower is available here.
3) Daman is very well connected by all season roads. It is very near to Vapi
station which is about 12 Kms from the site. Vapi is on the NH 8 running
from Mumbai to Ahmedabad. Moreover, in Daman almost all the big
transporters offices are located.
4) Market of finish products is spread throughout India as well as outside
India. These markets can be reached in all weather by roads. So finished
goods can be transported at low transport cost.
2
Location
Somnath Road Daman
Dabhel Check Post Daman
Jalgaon Nashik
Ankleshwar
Umbergaon
UTILITIES:
Power
The Firm has adequate power connection required for the machinery.
Water
The unit is having adequate water supply.
MANPOWER
The manpower required at the firm is adequately availed. The manpower is easily
available.
Employment
Supervisory
Administrative /office staf
Skilled labour
Unskilled Labour
Total
Present
1
1
3
5
10
Proposed
1
1
5
10
17
Sarigam
Vapi
Daman
Silvassa
Bhimpore Daman
Daman
Nashik
Boisar
Vapi
Sarigam
Manufacturing Process and Flow Chart: Flow Chart: Input Raw material
Master Batch
Material Mixing Unit
Blow Moulding Machine
Finishing and Quality Assurance check
Printing if required
Ready for Dispatch
Manufacturing Process: The raw material for manufacture of containers of diferent sizes HDPE/LDPE is
mixed along with the master batch and additives if any in the material mixing
unit.
This composition is fed to the blow molding machine for processing. The material
is processed through the machine extruder which is maintained at 190 to 240
degree Celsius temperature.
The extruded material which comes from the machine is clamped in the mould.
4
Low in cost
Light in weight
Durable
Pleasant to touch
Unbreakable
Leak proof
Modest improvements are set to occur for the industry over the next five years, as
future demand for bottled beverages takes of. While the rising price of plastic will
threaten manufacturers, improving economic conditions and some strategic
mergers and acquisitions will result in a more favorable environment. However,
increased competition from imports will have a negative efect on domestic
operators, as manufacturers move more of their production facilities overseas to
take advantage of low-cost labour.
Overall, there are few barriers to entry in this industry. There are no licensing
requirements, government regulations or resource constraints that are significant
enough to prevent firms from entering the Plastic Bottle and Container
Manufacturing industry.
There are, however, some factors that may deter entry. For example, a significant
financial investment is required to acquire, maintain and update plant and
equipment. In addition, research and development is necessary for product
innovation to expand the use of plastic products and increase demand. In order
to efectively compete, an entrant should be committed to spending a significant
amount on research and development.
6
2012-13
3.60
60%
2015-16
3.60
75%
2016-17
3.60
80%
2017-18
3.60
85%
Utilisation %
Production Lacs
2.16
2.34
2.52
2.70
2.88
3.06
kg
Less: Closing
0.12
0.13
0.14
0.15
0.16
0.17
stock
Add: Opening
0.12
0.13
0.14
0.15
0.16
stock
Saleable Qty -
2.04
2.33
2.51
2.69
2.87
3.05
265.41
302.92
326.32
349.72
373.12
396.52
Particulars
Installed Capacity
Capacity
2012-13
1.80
60%
2013-14
1.80
65%
2014-15
1.80
70%
Utilisation %
Production Lacs
1.08
1.17
1.26
1.35
1.44
1.53
kg
Less: Closing
0.06
0.06
0.07
0.07
0.08
0.08
stock
Add: Opening
0.06
0.06
0.07
0.07
0.08
Lacs Kg.
Sales @ Rs.
2013-14 2014-15
3.60
3.60
65%
70%
130.00/ Kg
5 Ltr Machine
2015-16 2016-17
1.80
1.80
75%
80%
2017-18
1.80
85%
stock
7
1.02
1.17
1.26
1.35
1.44
1.53
142.92
163.11
175.71
188.31
200.91
213.51
Rs.140.00 / Kg
100 Tones
Particulars
Installed
2012-13
0.48
2013-14
0.48
2014-15
0.48
2015-16
0.48
2016-17
0.48
2017-18
0.48
Capacity
Capacity
65%
70%
75%
80%
85%
90%
Utilisation %
Production
0.31
0.34
0.36
0.38
0.41
0.43
Lacs kg
Less: Closing
0.02
0.02
0.02
0.02
0.02
0.02
stock
Add: Opening
0.02
0.02
0.02
0.02
0.02
stock
Saleable Qty -
0.29
0.33
0.36
0.38
0.41
0.43
47.18
53.55
57.39
61.23
65.07
68.91
2012-13
2013-14
2014-15
2015-16
2016-17
2017-18
Installed
0.48
0.48
0.48
0.48
0.48
0.48
Capacity
Capacity
65%
70%
75%
80%
85%
90%
Utilisation %
Production
0.31
0.34
0.36
0.38
0.41
0.43
Lacs kg
Less: Closing
0.02
0.02
0.02
0.02
0.02
0.02
stock
Add: Opening
0.02
0.02
0.02
0.02
0.02
stock
Saleable Qty -
0.29
0.33
0.36
0.38
0.41
0.43
50.13
56.90
60.98
65.06
69.14
73.22
Lacs Kg.
Sales @
Rs.160 / Kg
Lacs Kg.
Sales @
Rs.170 / Kg
Comments:
2010
2011
2012
2013
2014
2015
AUDITED
AUDITED
AUDITED
ESTIMATED
PROJECT
PROJECT
PROJECT
26.55
316.64
791.93
820.00
934.80
981.54
1030.62
0.00
26.55
0.00
331.51
0.00
811.32
0.00
841.33
505.65
1463.91
576.47
1583.82
620.39
1679.40
0.00 1148.63
1.36
13.23
1.35
13.23
144.73
25.06
25.06
3.70
26.46
26.46
74.00
46.99
46.99
8.19
51.92
51.92
6.03
55.96
55.96
5.08
3.99
3.09
3.15
3.21
3.28
3.33
1.35
13.23
25.06
26.46
46.99
51.92
55.96
Cash Accrual
1.92
13.71
26.60
27.73
58.02
61.27
63.91
Paid Up Capital
8.01
4.81
10.88
85.94
148.40
195.39
247.31
TNW
8.27
8.27
16.91
16.91
35.94
35.94
112.40
112.40
195.39
195.39
247.31
247.31
303.27
303.27
1.81
6.54
2.79
1.78
2.00
1.58
1.29
1.81
5.06
1.64
6.54
19.64
1.20
2.79
27.58
1.31
1.78
53.66
1.33
2.00
114.48
1.36
1.58
136.48
1.41
1.29
152.88
1.45
Particulars
Domestic
Sales(Trading)
Sales
(Manufacturing)
Net Sales
% rise/fall (-) in
net sales
Operating Profit
Adjusted TNW
TOL/TNW
(times)
Adjusted
TOL/TNW
NWC
Current Ratio
31.03.2011
31.03.2012
31.03.2013
Accepted
for
assessment
31.03.13
Audited
Net sales
Total
Estimated
Projected
811.32
841.33
1463.91
1463.91
811.32
841.33
1463.91
1463.91
Comments:
The Firm has achieved sales of Rs.26.55 Lacs, Rs. 316.64 Lacs & Rs. 791.93 Lacs
for the F.Y. 2008-09, 2009-10 & 2010-11 respectively. The Firm has Estimated
Sales of Rs. 820.00 Lacs during F.Y. year ending 31.03.12. Presently the firm has
achieved sales of Rs. 718.16 Lacs till 29th February 2012, which is 87.58% of the
estimated sales. Hence the firm is confident to achieve its estimated sales.
Currently the firms in the business of trading but from 1 st April 2012 the Firm
has decided to expand their business by starting manufacturing of Plastic Crates,
Blow Molding Containers and Plastic Pallets. Firm has projected sales of Rs.
1463.91, Rs. 1583.82 & Rs. 1679.40 Lacs for F.Y 2012-13, 2013-14, 2014-15
respectively which is inclusive of both trading and manufacturing. As the Firm
Pioneer Plastitech is an existing Firm & has good creditability in the market &
also has large customer base, so the estimated sales will be easily achieved. Also
the Proprietor of the Firm are engaged in the same line of activity having wide
experience of the same.
Accepted
Holding Level
31.03.2011
31.03.2012
31.03.2013
(period in months)
for
assessment
31.03.2013
Particulars
Audited
Estimated
Projected
11
0.17
0.53
1.29
0.26
2.75
1.18
0.21
0.74
2.65
1.15
0.21
0.74
2.65
1.15
Comments:
Raw Material:
The firm has projected raw material holding level at 0.21 month production for
the F. Y. 2012-13. As the firm is under trading business till date hence there was
no raw material level maintained. Now the firm from the F. Y. 2012-13 has
decided to start manufacturing of Plastic Crates, Blow Molding Containers and
Plastic Pallets. So now the firm will maintain raw material level from F.Y. 201213. The projected raw material level is 0.21 months in the F.Y. 2012-13.
Finished Goods:The firm has maintaining finished goods holding level at 0.17 months for the
financial year 2010-11. The firm has estimated/projected finished goods holding
level at 0.26 months / 0.74 months for the F. Y. 2011-12 and 2012-13. The
finished goods holding level has increased in the financial year 2012-13 as the
firm is going to start its manufacturing activity from the 2012-13 hence they will
also main stock of their finished stock.
Receivables:The actual receivable level of the firm was 0.53 months in the financial year
2010-11. Now the firm has projected its receivable level at 2.65 months during
the financial year 2012-13. The receivable level is high as compared to the
previous year as the firm is going to start its manufacturing activity during this
year.
Creditors:The creditors of the firm are at 1.29 months for the financial year 2010-11. The
firm has estimated / projected its creditors level at 1.18 months / 1.15 months
for the financial year 2011-12 & 2012-13. This is as per the norms of the bank.
CHARGEABLE CURRENT ASSETS
12
Accepted for
31.03.2011
31.03.2012
31.03.13
assessment
31.03.13
Raw Material
Finished goods
Receivables
Audited
0.00
10.13
36.04
Estimated
0.00
16.40
192.47
Projected
22.27
80.31
323.86
22.27
102.59
323.86
46.17
208.87
426.44
426.44
Total
Accepted for
OTHER
CURRENT
ASSETS:
31.03.2011
Particulars
Audited
Estimated
Projected
3.79
3.87
3.93
3.93
65.53
5.54
5.60
5.60
69.32
9.41
9.53
9.53
31.03.2012
31.03.2013
assessment
31.03.13
CURRENT
31.03.2011
31.03.2012
31.03.13
LIABILITIES:
Particulars
Creditors
Other
for
assessment
31.03.13
current
Audited
70.27
12.59
Estimated
71.73
18.30
Projected
124.56
21.93
124.56
21.93
82.86
90.03
146.49
146.49
31.03.13
Accepted for
assessment
31.03.13
liabilities
Total
Comments:
Other current liabilities consist of Installments.
NWC AND CURRENT
RATIO:
31.03.2011
31.03.2012
13
Audited
27.58
1.31
Estimated
53.66
1.33
Projected
114.48
1.36
Calculation of MPBF
114.48
1.36
(Rs. in Lacs)
Particulars
Total Current Assets
Other Current Liabilitites (other than bank borrowings)
Working Capital Gap (WCP) (1-2)
Minimum stipulated net working Capital - 25% of total
current assets other than Export Receivables
Actual/projected net working capital
Item 3 minus item 4
Item 3 minus item 5
Maximum permissible bank finance (item 6 or 7 whichever is
less)
Excess borrowings, if any representing short fall in NWC (45)
2012-13
435.98
146.49
289.48
108.99
114.48
180.49
175.00
175.00
-
As per the above calculation MPBF have been worked out at Rs. 175.00 Lacs for
the F.Y. 2013-14.
Assessment of Minimum PBF as per Nayak Committee (turn over method)
(Rs. in Lacs)
Sr. No.
1
2
3
4
5
6
Particulars
Gross Sales
Total Working Capital requirement
being 25% of gross estimated /
projected sales
Of this Bank finance is to the extent of
20% of gross Sales
Minimum net working capital /
promoters margin @ 5% of gross sales
Actual Net working Capital (Current
Assets - Current Liabilities)
MPBF (3-5)
Projected
2012-13
1463.91
365.98
292.78
73.20
114.48
178.30
Existing
-
Proposed
80.00
Total
80.00
7.49
0.09
7.35
14.94
-
66.70
146.70
-
66.70
7.49
0.09
7.35
161.64
-
8.24
23.18
10.76
157.46
44.06
205.70
Existing
10.88
25.06
Proposed
50.00
26.46
Total
60.88
51.52
9.87
2.43
50.00
31.00
59.87
33.43
23.18
157.46
205.70
The suppliers of the Plant and Machinery have been finalized. Due care has been
taken in finalization of suppliers after ensuring their creditworthiness and that
the rates quoted by them are competitive. We have since received the quotations
from the said suppliers which are enclosed which depict the higher rates than the
rates mentioned above. We have been able to negotiate the rates at lower rates
than the amount of quotations as mentioned above.
15
(Rs. In Lacs)
2011-12
2012-13
2013-14
2014-15
2015-16
2016-17
2017-18
26.46
46.99
51.92
55.96
59.35
63.80
68.84
1.26
11.03
9.36
7.94
6.75
5.74
4.87
1.57
10.14
8.25
26.69
6.43
26.69
4.79
26.69
3.22
26.69
1.64
26.69
0.23
26.69
39.43
92.96
94.39
95.39
96.00
97.87
100.63
Int on T.L.
Int. on Cash
Credit
Principal
repayment T.L.
Total bank
service
1.57
10.14
8.25
26.69
6.43
26.69
4.79
26.69
3.22
26.69
1.64
26.69
0.23
26.69
11.41
9.45
7.87
10.00
10.00
10.00
5.00
23.12
44.39
40.98
41.48
39.90
38.33
31.92
DSCR
Average DSCR
1.71
2.09
2.30
2.30
2.37
2.41
2.55
3.15
From the above it may be perused that the average D.S.C.R. works out at 2.37
with minimum DSCR is 1.71 which do not envisage any problem in repayment of
the Term Loan Installments and Interest, thereon by the party.
Assumptions:
1.
Implementation schedule
Land & Building
Order of Plant & Machinery
Delivery of Machineries
Installation
and
trial
run
machineries
Commercial production
Already acquired
Already Placed
March-2012
of March-2012
April-2012
Collateral: -
1. Shop No.2 and shop No.3 situated at Near Daman Check Post admeasuring
440.Square foot.
2. Residential Flat at Tithal Road Valsad admeasuring 1775 Square foot.
3. Factory Building Located at Plot No. 257/16 Goa IDC, Kachigam, Daman396210 Admeasuring 1000Square meter.
PERSONAL GUARANTEE
GUARANTORS
Name of Guarantors
1
Proprietor
18