2015

PRE-FEASIBILITY REPORT
PROPOSED NEW PESTICIDE TECHNICAL
PROJECT
AT
SP-9B, RIICO INDUSTRIAL AREA
VILLAGE: KHUSHKHERA, DISTRICT-ALWAR
(RAJASTHAN)

Project Proponent
M/s. HPM Chemicals & Fertilizer Ltd.

Submitted to
Ministry of Environment, Forests and Climate
Change
New Delhi

April 2015
Contents
1. Executive Summery ................................................................................................................3

2. Introduction of the project ................................................................................................................... 4

3. Project Description................................................................................................................................ 6
4. Site Analysis ........................................................................................................................................ 17
5. Planning brief ...................................................................................................................................... 20
6. Proposed Infrastructure ...................................................................................................................... 20
7. Rehabilitation & Resettlement (R&R) Plan ......................................................................................... 21
8. Project Schedule & Cost Estimates ..................................................................................................... 21
9. Environmental Management Plan ...................................................................................................... 21
10. Analysis of Proposal ........................................................................................................................ 23
11. CSR Activities ................................................................................................................................. 23
 1. Executive Summary

The agrochemicals industry is a significant industry for the Indian economy. The Indian pesticides
and insecticide industry is fourth largest in the world and the second in the Asia-Pacific region only
after China. Started in 2002, M/s HPM Chemicals & Fertilisers Ltd. (hence forth HPM) is now a
formidable player in the market.

Insecticides are used to ward off or kill insects. HPM has proposed for new technical grade pesticide
unit at SP-9B, RIICO Industrial Area, Village Khushkhera, Dist. Alwar, (Rajasthan). As per EIA
Notification dated 14.09.2006 and as amended on 01.12.2009, the project falls in Category "A", S.
No. - 5(b).

Table 1.1. Project at a Glance

1 Name of the Industry HPM Chemicals & Fertilizer Limited

2 Products to be manufactured 6000 TPA Technical grade pesticides

3 Total Plot Area 10000 Sq Mtr

4 Water Requirement 90 KLD
5 Power Requirement 450 KVA
6 Manpower Requirement 101 persons
7 Total Project cost 25 Crores
8 Recurring cost/ annum for Rs 25 Lacs / Annum
environmental pollution control
measures
 2. Introduction of the project
a) Identification of project

The role of the pesticides in the well-being of human race needs no emphasis. Pesticide usage
has become essential in order to maximize agriculture production and reduce public health
pestilence. The rapid changes in cropping patterns, increased fertilization and adoption of
programs for high yielding varieties have all contributed to increased use of pesticides. Further,
pest problems keep on changing with the changing environment. New physiological kinds evolve
as a result of mutations to withstand new conditions in nature. Many pest species develop
resistant strains when the same Pesticide is used far too often. The problems of pest resurgence
and secondary pest out-breaks crop up with the indiscriminate use of pesticides. These associated
problems offer a great scope for revolutionizing the use of pesticides. However, in India though
the overcall pesticide growth figures may appear impressive, the rate of consumption per hectare
of cultivated land is very low in comparison per hectare of cultivated land is very low in
comparison to other countries. India used 180 g of pesticides/ha. as against 10,790g, 1870 g and
1490 g/ha used in Japan, Europe and U.S.A. respectively. India spent just Rs. 2.15/ha. on
pesticides while Japan and U.S.A spent Rs.110/ha and Rs.35/ha respectively during the same
period. India consumed 12 gm. of pesticides per kg. of fertilizer used against 146 gm. in Japan in
and 19 gm in U.S.A in . This is one of the major factors that can be attributed to low per hectare
yields in our country since the crops and especially the high yielding varieties cannot manifest
their production potential in absence of proper pest protection. That the production potential
remains suppressed for want of protection can be exemplified by considering how in wheat, a
crop comparatively resistant to insect pestilence, we have had a “revolution” where as in paddy
which is one of the most heavily infested crops, we have had no break-through. In case of wheat,
the per hectare yield in India rose from 827 kg. in to 1338 kg. in or responding yields of paddy in
India on the other hand was 1826 kg. as against 6185 kg. 5326 kg. , 5105 kg. and 4000 kg. in
Japan, Egypt, USA and USSR respectively.

With in the country itself, there is a great imbalance between different regions with regard to the
use of pesticides. Of the total of approximately Rs.5000 million spent on pesticides in at the farm
level, south contributed for about 45 per cent of the total consumption in the rest of the country.

b) Project proponent

The project is for the manufacturing of technical grade pesticides by HPM Chemicals and
Fertilizers Limited at SP 9B, RIICO Industrial Area Vill. Khushkhera (District Alwar) Rajasthan.

c) Brief Description of nature of the project

HPM Chemicals and Fertilizer Limited (Previously known as HIM Pulverizing Mills Limited) is
a well-known company in agrochemical industry. To the farmer community it is simply known
as HPM. HPM is a popular name in Agri-inputs industry over last four decades. It has been
working extensively with the farming community to help them raise better and healthy crops.
Today HPM’s reach and impact has crossed geographical boundaries. Through extensive
research in agricultural fields, the company has developed many successful products and
services. This has largely helped farmers grow healthy crops and increase their productivity.
Being established among the frontrunners in the Agri-inputs Industry, HPM stands as a major
supplier for a spectrum of agri-input products catering across domestic and international markets.
Its product range spans from Agro Chemical Technical & Formulations to Household and Public
Health Chemicals and Fertilizers.

HPM lives to its commitment of prompt deliveries and adherence to promised delivery agenda.
The organization works hand in hand with farming community to bring innovation linear to life,
fulfilling its motto of “Yielding Prosperity”.

d) Production details and Product Specification

Manufacturing of Pesticides used for the pest control in the agriculture & public health. The raw
materials and final products are synthetic organic chemicals and will be manufactured with most
modern technology which will be environment friendly.

e) Need for the project and its importance to the country and its region

Pesticides are essential input for agriculture and the project will provide adequate availability of
the required products at cheaper rates and will also reduce the import quantities.

f) Production Gap

This would thus appear from the above that there is an unabridged major gap between the
demand and supply of pesticides for both public health and agriculture. The investments
involved in setting up of basic manufacturing plants as compared to formulation units if fairly
high. It has been possible for small scale entrepreneurs to go in for formulation business but
financially not possible to invest in basic manufacturing facilities. In the country basic
manufacturing are mostly with large scale MN companies and, in some cases, may be wholly
owned by them. In view of the fact that the present companies of these subsidiaries have sizeable
capacities for the manufacture of basic chemical in their own countries, they are reluctant to
invest money for basic manufacture in India. Also, these companies are reluctant to transfer
technology and losing monopoly sales especially when these products are proprietary.

g) Demand Supply Gap

Since the requirement of Pesticides is increasing @ 10% to 15% every year, there is a huge gap
between the demand and supply.

h) Import vs. Indigenous production

At present more than 50% requirement is fulfilled by Import and there is urgent need to create
indigenous manufacturing facilities to provide better Quality at optimum cost.

i) Export Possibility

All the products have very high possibilities of Export

 j) Domestic/ Export Markets

The technical grade pesticides will be sold to many formulators all over the country. At the same
time export will be done in containers.

k) Employment generation (Direct & Indirect) due to the project

During construction phase around 125 persons will be employed indirectly for the period of
construction, approximately nine months, through the contractors. After completion of the
project about 101 person will be employed directly by HPM.

3. Project Description
a) Type of Project

Proposed Industrial project falls under ‘section 5(b)’ for Manufacturing of pesticides and their
intermediates in ‘Category A’ because it comes under general condition (Haryana-Rajasthan
State Boundary) as per EIA notification dated 14th September 2006 and its amendment on 1st
December 2009.

b) Location (map showing general location, specific location, and project

boundary & project site layout) with coordinates

The satellite view of the site can be reveled from the Figure 1.1

Figure 1.1 10 Km Google Map of Project Site

 c) Salient features of Site

The project will be set up in an approved/ existing industrial zone where all required
infrastructure is available. In addition all arrangements will be made to ensure environment
protection inside the factory & surroundings.

d) Details of alternate sites

No alternate sites were analyzed. The project will be set up in an approved/ existing industrial
zone where all required infrastructure is available. In addition all arrangements will be made to
ensure environment protection inside the factory & surroundings.

e) Size or magnitude of operation

The total plant installed capacity will be 6000 TPA.

Table 1.2 Product List with Capacity

Sl. Proposed
No. Name of Products Category Sub-category Capacity (TPA)
INSECTICIDES
1 Diafenthiuron Insecticides Acaricides
2 Fenpyroximate Insecticides Acaricides
3 Hexythiazox Insecticides Acaricides
4 Propargite Insecticides Acaricides 100
5 Acetamiprid Insecticides Neonicotinoids
6 Dinotefuran Insecticides Neonicotinoids
7 Imidacloprid Insecticides Neonicotinoids
8 Thiacloprid Insecticides Neonicotinoids
9 Thiamethoxam Insecticides Neonicotinoids 200
10 Diflubenzuron Insecticides Benzoyl Urea
11 Lufenuron Insecticides Benzoyl Urea
12 Novaluron Insecticides Benzoyl Urea 200
13 Alpha-Cypermethrin Insecticides Synthetic Pyrethroids
14 Cypermethrin Insecticides Synthetic Pyrethroids
15 Deltamethrin Insecticides Synthetic Pyrethroids
16 Lambda-Cyhalothrin Insecticides Synthetic Pyrethroids
17 Bifenthrin Insecticides Synthetic Pyrethroids 100
18 Chlorpyriphos Insecticides Organo Phosphorus
19 Acephate Insecticides Organo Phosphorus
20 Dichlorvos Insecticides Organo Phosphorus 500
21 Dimethoate Insecticides Organo Phosphorus
22 Ethion Insecticides Organo Phosphorus
23 Malathion Insecticides Organo Phosphorus
24 Monocrotophos Insecticides Organo Phosphorus
25 Triazophos Insecticides Organo Phosphorus
26 Profenofos Insecticides Organo Phosphorus
27 Cartap Hydrochloride Insecticides Carbamates
28 Thiodicarb Insecticides Carbamates 200
Fermentation
29 Abamectin Insecticides Technology
Emmamectin Fermentation
30 benzoate Insecticides Technology
Fermentation
31 Spinosad Insecticides Technology 100
32 Buprofezin Insecticides Others
33 Chlorfenapyr Insecticides Others
34 Fipronil Insecticides Others
35 FLUBENDIAMIDE Insecticides Others
36 Indoxacarb Insecticides Others
37 Pymetrozine Insecticides Others
38 PYRIPROXYFEN Insecticides Others 500
BACTERICIDE
Fermentation
39 Validamycin BACTERICIDE Technology 50
FUNGICIDES
40 Cyproconazole Fungicides Trizole
41 Difenconazole Fungicides Trizole
42 Epoxyconazole Fungicides Trizole
43 Hexaconazole Fungicides Trizole
44 Myclobutanil Fungicides Trizole
45 Paclobutrazole Fungicides Trizole
46 Propiconazole Fungicides Trizole
47 Tebuconazole Fungicides Trizole
48 Tricyclazole Fungicides Trizole 400
49 Carbendazim Fungicides Benzimidazoles 50
50 Thiophinate methyl Fungicides Carbamates 50
51 Mancozeb Fungicides Dithiocarbamate
52 Propineb Fungicides Dithiocarbamate
53 Ziram Tech Fungicides Dithiocarbamate 100
54 Chlorothalonil Fungicides Phthalimide 50
55 Kresoxim-methyl Fungicides Strobilurins
56 Picoxystrobin Fungicides Strobilurins
57 Azoxystrobin Fungicides Strobilurins 200
58 Cymoxanil Fungicides Others
59 Isoprothiolane Fungicides Others
60 Metalaxyl Fungicides Others
61 Thifluzamide Fungicides Others 500
HERBICIDES
62 2,4-D Herbicides Phenoxy Acetic Acids 100
63 Paraquat Herbicides Bipyridyls 50
64 Pendimethalin Herbicides Dinitroanilines 50
65 Imazethapyr Herbicides Imidazolinone 100
66 Butachlor Herbicides Organo Chlorine
67 Pretilachlor Herbicides Organo Chlorine 100
68 Clodinafop Propargyl Herbicides Phenoxy
FENOXAPROP-P-
69 ETHYL Herbicides Phenoxy
70 Quizalofop Herbicides Phenoxy 100
71 Bensulfuron Methyl Herbicides Sulphonyl Urea
72 Chlorimuron Ethyl Herbicides Sulphonyl Urea
73 Metsulfuron Methyl Herbicides Sulphonyl Urea
74 Pyrazosulfuron Herbicides Sulphonyl Urea
75 Sulfosulfuron Herbicides Sulphonyl Urea
76 Tribenuron Methyl Herbicides Sulphonyl Urea 400
77 Atrazine Herbicides Others
78 Bispyribac-Sodium Herbicides Others
79 Dicamba Herbicides Others
80 DIURON Herbicides Others
81 Glyphosate Herbicides Others
82 Metribuzin Herbicides Others
83 OXADIAZON Herbicides Others
84 Oxyfluorofen Herbicides Others 800
R & D Products
85 R & D Products Not Specified Not Specified 1000
TOTAL CAPACITY (TPA) 6000
 f) Project description with process details

Manufacturing Process:

Stage 1: The raw materials and solvent samples are sent to QC lab for quality check.
Stage 2: If quality is approved, the material is loaded to a reaction vessel to produce crude
pesticides in solvent. The crude pesticide is sent to laboratory to know the completion of the
reaction and for quality check.
Stage3: The crude pesticide in solvent is ready for washing. As per the requirement of end
product washing is carried out in batch.
Stage 4: After washing excess water is removed and the concentrated form of technical is sent to
another vessel.
Stage 5: The concentrated technical is then sent for crystallization or epimerization (the process
of converting one isomer to any other isomer).
Stage 6: After quality checks the crystallization form or the converted isomer is sent for filtration
and drying.
Stage 7: The mother liquor is separated and the end product technical is sent for packing and
dispatch.
Note: 1. The excess removed at stage 4 is called aqueous layer which will be sent to ETP after
detoxification.
2. The mother liquor separated at stage 7 is recycled and raw materials, solvent and products are
recovered in recovery vessel. And rest waste material is sent to incinerator.
Figure 1.2 Manufacturing Process

g) Raw material required along with estimated quantity, likely source,

marketing area of final product/s, mode of transport of raw material and
finished product.

Table 1.3 List of Raw material

1,2, Dichloro Ethane Etanol
1,2,4-Trizole Ethanethial
1,2-DIBROMOETHYLENE Ethyl acetoacetate
1,3-Dicyanobenzene Ethyl cellulose
1,3-Dimethyl-5-pyrazolone Ethylene glycol
1,3-pyridine carboxaldehde Ethylenediamine
1-bromo-2-propoxyethane Ethylurea
1-Chlorobutane Formamide
1-H, 1,2,4-Triazole Formic acid
1-PHENYLSEMICARBAZIDE Hexane
2 (Methyl Formate) Benzene Hydrochloric acid
2 Chloro-5 Chloromethyl Pyridene Hydrochloride acid
2-(4-chlorop henyl)-4，5-dihydro-1-methyl-5-
(trifluoromethyl)-1H-pyr role-3-carbonitrile HYDROGEN CYANIDE
2-(4-chlorophenyl)-1-methyl-5-
(trifluoromethyl)-1H-pyrrole-3-carbonitrile Hydrogen peroxide
2-(p-tert-Butylphenoxy)cyclohexanol Hydroxylamine hydrochloride
2,4-Dichloronitrobenzene Iri ethyl amine
2,4-Dichlorophenol Isocyanatocyclohexane
2,6-Dichlorobenzonitrile Isocyanic acid 3,4-dichlorophenyl ester
2,6-Difluorobenzamide Isopropylalcohol
2,6-Difluorobenzonitrile Lamdahalothric acid
2,6-dihydroxy benzoic acid Magnesium oxide
2,6-Diisopropylaniline Magnesium sulfate
2,6-Dimethyl Aniline Maleic acid
2,9-Dihydroxy benzoic acid Maleic anhydride
2-Bromo-methyl-2-(4-Chlorophenyl) Hexane
Nitrile Maneb
2-Chloro-1,3-dinitrobenzene Manganese carbonate
2-chloro-4, 6-dimethoxypyrimidine Manganese sulphate
2-Chloro-4,6-Dimethoxypyrimidine Manganese(II) sulfate hydrate
2-Chloro-5-(Methylamino Methyl) Pyridine
(CMPMA) Metaphenoxy Benzaldehyde (MPB)
2-Chloropyridine Methamidophos
2-Fluoro-5-iodotoluene Methanol
2-N-BUTOXYETHYL METHACRYLATE Methoxy acetic acid

2-Nitro Iminoimidazolidine Methyl [(dimethoxyphosphinothioyl)thio]acetate

2-Phenoxyethanol Methyl 2 chloropropionate
3-(2,2-Dichlorovinyl)-2,2-
dimethylcyclopropanecarbonyl chloride METHYL CHLORIDE
3,4-Dichloroaniline Methyl chloroacetate
3,4-Dichloronitrobenzene Methyl chloroformate
3,4-Dimethylaniline Methyl cloro formate
3,5-Dichlorobenzoic acid Methyl ester of cyhalothric acid
3-Aminopentane Methyl-2-chloro propionate
3-cyanopyridine METHYLAMINE
3-Cyanopyridine Methylcyanocarbamate
3-Phenoxy-benzaldehyde Methylhydrazine
3-Phenoxybenzyl alcohol Methylthioacetaldoxime
4-Bromomethylbenzoic acid Monochlorobenzene
4-Bromophenoxybenzene M-phenoxy benzaldehyde
4-CHLORO-ALPHA-(METHYLAMINO)BENZENE
ACETIC ACID m-Xylene
4-CHLORO-ALPHA-
[METHYL(TRIFLUOROACETYL)AMINO]-
BENZENEACETIC ACID N,N-Dimethyl Formamide

4-Chloroaniline N,Ndimethylaniline & Ortho Phenylene Di Amine

4-Chlorobenzaldehyde n-Butylbromide
4-Chloronitrobenzene N-Cyano Ethyl Acetamidate
4-Chlorophenyl isocyanate N-Cyano Methyl Acetamidate (NCMA)
4-Chlorophenylacetonitrile Nitric acid
6 Chloro 3 Pyridyl Methyl-N-Methyl Amine Nitrogen gas
9-Ethyl-3-nitrocarbazole N-Methylacetoacetamide
Acetaldehyde o-Phenylenediamine
Acetaldoxime Parachlorobenzyl cyanide
Acetamide Permethric acid
acetic acid Petroleum crude oil
Acetic anhydride Phenethyl alcohol
Acetyl ketene Phenol
Acrylonitrile Phenoxyacetic acid
Phenyl N-(4,6-Dimethoxy Pyrimidine-2yl)
Ammonia Carbamate
Ammonium carbonate Phenylhydrazine
Ammonium chloride Phenylhydrazine hydrochloride
Ammonium hydroxide Phosphorus pentasulfide
Ammonium sulfamate Pivaloyl chloride
Azabenzene potassium carbonate
Benzene Potassium hydroxide
Benzonitrile Propargyl alcohol
Benzyltriethylammonium chloride Pyrazole
Bromine Sodium 2,4-dichlorophenoxyacetate
sodium 2,6-bis[(4,6-dimethoxypyrimidin-2-
Butyryl chloride yl)oxy]benzoate
Calcium cyanamide sodium alkyl sulfinate
Carbon Di sulphide Sodium bicarbonate
CARBON DIOXIDE Sodium carbonate
Carbon disulphide Sodium cyanide
CARBON MONOXIDE Sodium dimethyldithiocarbamate
Carbon tetrachloride Sodium formate
CARBONYL SULFIDE Sodium hydroxide
Chlorfluazuron Sodium iodide
Chlorine Sodium methanolate
Chloro Acetychloride In Triethylamine Sodium nitrite
Chloroacetic acid sodium O,O-diethyl dithiophosphate
Chloroacetic acid sodium salt Sodium salt of HTCP
chlorobenzyl alcohol Sodium thiocyanate
Chlorocyclohexane Sodium thiophosphate
CHLOROMETHYLACETAMIDE S-Phenyl (I) In Hydrochloric Acid
Sulfonamide (2-Ethyl Sulfonyl Imidazo [1,2-A]
Chlorophos Pyridine-3-Sulfonamide
Chrysanthemoyl chloride Sulfur dichloride
Cobalt chloride Sulfuric acid
Cyanoacetic acid SULPHOSUCCINIC ACID ESTER
Cyclohexene oxide tert-Butylbenzene
Cyclohexylamine hydrochloride Tetrachlorosilane
Cyclohexylamine Thiocarbamide
Cyclopropanecarboxylic acid Thionyl chloride
Di Bromometane Thiopyrazole Derivative
Di cloro methane Toluene
Di isopropyl amine Trichloroethylene
Di isopropylmalonate Triethylamine
Dibromomethane Triethylamine hydrochloride
Dichloroethane Trifluoroacetic anhydride
Dichloromethane Trifluroacetic acid
Diethyl chlorothiophosphate TRIMETHOXYCHLOROSILANEDISC 05/06/04
Diethyl maleate Trimethyl phosphite
Diethyl thiophospphoryl chloride TRIMETHYLAMINE HYDROCHLORIDE
Diethylphosphorodithioate VINYLCYCLOPROPANE
DiIsopropyl Malonate Xylene
Dimethyl carbonate Zinc chloride
Dimethyl formamide Zinc nitrate
Dimethyl sulfide Zinc sulfate heptahydrate
Dimethylphosphorodithioate Zinc sulphate
Diphenyl oxide

Sources: Local as well as Imported

Mode of transportation: Road and Rail

h) Resource optimization/ recycling and reuse envisaged in the product

All the solvents used will be recovered and recycled for all products. Energy efficient equipment
will be installed at all location. Waste water will also be reused after proper treatment. There will
be no discharge from the site
 i) Availability of water its source, Energy/ power requirement and sourc e
should be given
a. Water requirement:
Water Requirement: 90 KLD
Source: RIICO

Table 1.4: Water Requirement

Purpose Input (KLD) Output as effluent

/waste (KLD)
(a) Boiler 40 5

(b) Cooling Tower 25 3

(c) Domestic 5 4

(d) Reactor Wash/ Process Water 12 12

(e) Others 6 6

(f) TOTAL 90 30

b. Power requirement
The total power requirement for the project will be as follows:

Table 1.5. Power Requirement

Rajasthan State Electricity Board D.G. Set

(Stand By facility)
450 KVA 225 KVA

The power requirement of the proposed project will be met with the power supply from State
electricity board. To meet Emergency power requirement of critical operations for ensuring
safety, DG set (225 KVA) will be provided as standby power back up.

3 TPD Boiler will be required for process steam generation. Bio Briquette/ Husk/Furnace oil/
HSD/ Renewable source of energy will be used as fuel in Boiler.
c. Fuel Requirement

The following fuel will be used as mentioned below. The mode of Transport of Fuel to Site will
be Trucks by road.
 Table 1.6 Fuel Requirements

Fuel Total Quantity

Husk Briquette 1 MT/hr.
LOD/HSD 600 lt/hr.
d. Manpower Requirement
The total manpower requirement is mentioned below:

Table 1.7 Manpower Requirements

S. No. Details Manpower

Requirement
1. Plant Manager 1
2. Departmental Head 3
3. Supervisor 12
4. Operators 55
5. Helper 30
Total 101

j) Quantity of wastes to be generated (liquid & solid) and scheme for their
management / disposal
a. Solid Wastes
The solid wastes will be generated from the primary and secondary operations of ETP.

Table 1.8 Waste generations Quantity

Particulars Estimated for 6000 TPA

Total Hazardous Waste Produced 291 MT per annum
Process Solid waste/ residue 10 MT per annum
Ash from incineration of 10 MT per annum
hazardous waste, flue gas cleaning
residues
Process Wastes/ residue 250 MT per annum
Chemical sludge from waste water 20 MT per annum
treatment
Used / Spent Oil 1 MT per annum

b. Quantity of Effluent generated and its end use

Table 1.9 Quantity of Effluent generated

Purpose Input (KLD) Output as effluent
 /waste (KLD)

(a) Boiler 40 5

(b) Cooling Tower 25 3

(c) Domestic 5 4

(d) Reactor Wash/ Process Water 12 12

(e) Others 6 6

(f) TOTAL 90 30

Of the total affluent (30 KL) about 2 KL is expected to be highly affluent and rest 28 KL is
expected to be low affluent.

4. Site Analysis
a) Connectivity
S.N. Particulars Description
1 Village Khushkera
District Alwar
State Rajasthan
2 Coordinates 28007’32.36”N
76047’21.00”E
3 Most Populated Area Karoli- 1.64 Km (S)
Tapukara-4.71 Km (SE)
Karmsiwas- 2.59 Km (SW)
4 Surface Water Source within Sahibi River- 5.53 Km (W)
10 Km
5 Nearest Densely Populated Karoli- 1.64 Km (S)
Areas
6 Nearest Highway SH-26 (NE)- 2.9 Km
7 Nearest Railway Station
8 Nearest Village
9 Nearest Town Tapukara – 4.71 Km (SE)
10 Nearest Airport Indira Gandhi International Airport – 57
Km (NE)
11 Nearest Forest Protected Forest:
Khori Kalan – 7 Km (SE)
Ranwan – 5.7 Km (E)
Gohdhan – 8.3 Km (NE)
Unknown- 6.13 Km(NE)
 Vanvan – 8.44 Km (NE)
12 Recorded Sensitive Places There is no sensitive area in the study area.
13 Historical Places There is no historical area in the study
area.
14 Location of National Parks/
There are no National Parks/ Wildlife
Wildlife Sanctuary within 10
Sanctuary in the study area.
Km radius of the project site

b) Land Form, land use and Land ownership

Plain land for industrial purpose and ownership is of our own company.
c) Topography
Enclosed
d) Existing Land use pattern
Land use / land cover map of 10 km study area is presented in Figure 1.4.The agricultural area
and Agri fallow land represents around 57% and 31% of the whole land cover. Area under
human settlement is 5% of the total study area. Water body represents the least land use class.
Vegetation and land with Open Shrubs area also observed as 3% and 2 % respectively.
 Agricultural land
 Agri fallow land
 Vegetation
 Land with open shrubs
 Settlement
 Water body
 Barren land
Table 1.10 Classification of Land Use

Class Area(Sq km) Percentage (%)

Agricultural land 180.78 57
Agri fallow land 98.41 31
Water body 0.04 00
Settlement 14.58 5
Vegetation 9.68 3
Land with open shrub 5.54 2
Barren land 5.17 2

Total 314.2 100

 Landuse class
Agricultural land Agri fallow land Water body
Settlement Vegetation Land with open shrub
Barren land

5% 3% 2% 2%
0%

31%
57%

Figure 1.3 Land use Class

Figure 1.4 Land use map of project Site

e) Existing infrastructure
Refer to site plan
 f) Soil classification
The soil in western part of the district is brown, fine to loamy sand, deep, non-calcareous &
belongs to Torripsamment great group. In eastern part soils are alluvial and this of good quality.
g) Climatic data from secondary source
Enclosed
h) Social infrastructure available
Project site is well connected with SH-26 (2.9 Km-NE). It is also connected with district Alwar
(64 Km- NNE) where basic facilities like hospital, school etc. are present in the area.

5. Planning brief
(i) Planning concept (type of industries,
facilities, transportation etc) Town Medium scale existing industry well connected
and Country Planning/Development with all public transport facilities Site
authority Classification. development is a continuous process at the
existing location
(ii) Population Projection No major impact as most of the employee will
be recruited from the nearby cities and
villages
(iii) Land use planning (breakup along
with the green belt etc). Coverage up to 50% for production Green belts
up to33 % Remaining for warehousing, roads &
other facilities.

(iv) Assessment of infrastructure No additional requirement is expected. Any

Demand (Physical & Social). requirement will be accessed from time to
time and will be provided.
(v) Amenities/Facilities. Facilities like First-aid, clean drinking water,
toilets, wash room, canteen will be provided
at the site.

a) Amenities/ facilities
Existing & Proposed Equipment & Machinery

6. Proposed Infrastructure
(i) Total Area. 10000 Sq Mtr
(ii) Green Belt. 3300 Sq Mts
(iii) Social Infrastructure. None
(iv) Connectivity (traffic and Good connectivity
Transportation
Road/Rail/Metro/Water ways
etc)
(v) Drinking Water Management Source: RIICO
(Source & Supply of water) Supply : 90 KLD
(vi) Industrial Waste ETP will be created for waste water treatment
Management. and other waste will be sent to waste
management project facility.
(vii) Solid Waste Management. Will be sent to approved agency/ site for safe
disposal
(viii) Power Requirement & 450 KVA will be obtained from state power
Supply / source. corporation. Also 1 DG sets will be installed.

7. Rehabilitation & Resettlement (R&R) Plan

Not Applicable

8. Project Schedule & Cost Estimates

a) Project Cost Estimation
The estimated cost of the proposed Project is 25 crores.

b) Cost towards Environmental Protection

The proposed project will require an investment of about Rs. 25 crores including expenditure on
environment matters of about Rs 225 lakh for pollution Control measures.

c) Project Implementation Schedule

Existing unit already in production. Further construction and other infrastructure will be created
as soon as environment clearance is obtained.
Public liability insurance plan policy will be obtained for suitable amount. On site & off site
emergency plans will be prepared and enforced by continuous training to all concern.

9. Environmental Management Plan

a) Air Pollution Control
 Gaseous emission from fuel burning, consist of common pollutants like SO2, NO2, and
PM would be discharged into atmosphere through Stack of suitable height.
 Green belt will be developed covering >33% of the total project area, around the plant
boundary as dust preventive barrier.
 Odor Control System: A deodorant spraying system around the production area and
boundary wall prevents any foul odor going outside the premise. Also the vents of the
batch tanks and solvents are connected to scrubber to absorb any odor producing gases
and chemicals.
 The operation of centrifuging/ filter will be done in closed equipment to avoid any vapors
coming out in the local atmosphere. The vents of centrifuges / filters will be connected to
scrubbers.
 The drying of the product is done in a closed type continuous Fluidized Bed dryer/ Nudge
filter to avoid the exposure of any chemicals to human being.
 Volatile organic solvents are carefully handled in a closed system, thereby preventing any
discharge of these chemicals into the air.
 Process emission quality will be maintained as per the following standards:
H2S < 45 mg/Nm3
NH3 < 175 mg/NM3
HCl <20 mg/NM3
SO2 <40 mg/NM3
Cl2 <9 mg/NM3
 Adequate systems shall be provided to capture the emissions from process plants &
maintain the emission quality as per recommended guidelines with central scrubber
having caustic solution, before venting it in to the atmosphere.

Table 1.11: Name of Equipment

S. No. Name of Equipment Nos. Required Section

1. Stack 2 Boiler, DG

2. Scrubber/ Central 1 Process Plant

Scrubbers

3. Dust Collector (Bag 1 Technical Plant

Filter)

All the above mentioned air pollution control measures shall be practiced to minimize air
pollution in and around plant.

b) Waste Water Management

The domestic and industrial waste water generated will be segregated based on affluent
content. The highly affluent waste water will directly go to incinerator. The less affluent
waste water will go to the incinerator after being treated in the Effluent Treatment Plant
(ETP).
c) Noise Environment
 Installation of the plant machinery will be done after- due consideration to design noise
levels and noise mitigation measures.
 The green belt developed helps in reducing noise levels generated due to plant operations.
 There will be no major sources of industrial noise; minor noise generated from the
industrial operations will be controlled by proper maintenance.
 Proper mitigation measures will be taken in addition to above for the reduction of noise
levels i.e. use of acoustic enclosures and providing personal protective equipment etc. to
the workers.
 Periodical monitoring for noise is being carried out on regular basis.
 Proper maintenance, oiling and greasing of machines at regular intervals is done to
minimize generation of noise at source.
  The D.G. sets will be provided with acoustic enclosures.
d) Solid Waste Management
 Minor quantities of construction waste will be generated in the form of packaging
material and construction waste. Proper care will be taken for handling and reduction of
the solid waste generated during construction phase.
 During the operation phase the solid waste is being generated in the form of ETP sludge.
e) Green Belt Development/Plantation
Green belt development in and around the project site will help in to attenuate the pollution level.
Out of the total plant area of 10,000 sq mtr, approx. 33% land will be developed as green belt.
Green belt will be developed as per Central Pollution Control Board (CPCB) Norms. The
Avenue plantation will give priority to native species, and the periphery will be devoted to
generation of green belt area.
 Green belt development in and around the project site will help in to attenuate the
pollution level.
 Native species will be given priority for Avenue plantation.
 The periphery will be devoted to generation of green belt area.

f) Hazardous Waste Management

HAZARDOUS WASTES CATEGORY AS PER HAZARDOUS WASTE THE HAZARDOUS
WASTES (MANAGEMENT, HANDLING AND TRANSBOUNDARY MOVEMENT)
RULES, 2008
(As specified under hazardous wastes / management handling rules 1989) amendment rule 2003.
 Process wastes/ residue
 Chemical sludge containing residue insecticides
 Date expired and off-specification insecticides

All above waste are will be collected and stored at separate identified place and suitably disposed
off to authorized agencies.

10. Analysis of Proposal

The project activity and the management will support the local panchayat by providing of
assistance for the development of public amenities in the region and will help in improving the
overall infrastructure status of the area. Thus the proposed project of HPM Chemicals and
fertilizer Limited will be proved beneficial to the local economy and society and will not lead to
any adverse impact on the environment.

11. CSR Activities

The project activity and the management will support the local panchayat by providing of assistance
for the development of public amenities in the region and will help in improving the overall
infrastructure status of the area. Thus the proposed project of HPM Chemicals and fertilizer Limited
will be proved beneficial to the local economy and society and will not lead to any adverse impact on
the environment.