Location via proxy:   [ UP ]  
[Report a bug]   [Manage cookies]                

Deha Lifting Anchor System Deha Lifting Anchor System: Concrete

Download as pdf or txt
Download as pdf or txt
You are on page 1of 48

DEHA LIFTING ANCHOR SYSTEM

CONCRETE

KKT 08-E

D EH A L I F TI N G A NCHO R S YS TE M
Introduction

crane hook

recess
former

lifting link

spherical head
anchor

This catalogue describes the KKT lifting


system designed by Deha and used
successfully for 40 years. The products
are made under controlled conditions
in our own factory and in accordance
with our ISO accreditation.
The DEHA System consists of a cast in
spherical head anchor (also known as
a pin or dog-bone) and a matching
lifting link which quickly engages in the
anchor ready for the crane hook.
The DEHA Anchors are made in a range
of sizes for loads up to 45 t grouped
together with a lifting link for each
classified group. There is an appropriate
rubber recess former to ensure that the
concrete is cast in the correct shape.
DEHA-Anchors are clearly labelled with
the load allowable to avoid mismatch
or confusion and the recess ensures
that a larger link cannot be engaged
in a smaller anchor from a different
classified group.

cast in
pin in
recess

spherical head anchor


and former

Precast concrete elements may be


lifted several times after casting and
during storage and erection by using
this system the designer and the works
manager ensure that each lift is carried
out safely and quickly. Failure to use
a designed and co-ordinated system
could result in material breakage at
some point during the production/
delivery process.

The DEHA System is enhanced by the


factory QA system and Quality Control checks during the production.
If necessary each order for lifting
links can be sent out with a
certificate referring back to test.
In this way it is easy to maintain a
safety file in the yard. Full technical
data and how to order is shown in
this catalogue. In particular designers
should ensure that a calculation is
made for each unit using the method
shown on page 14.

Chart of Basic System Data


Load group and lifting link designation Range of anchor loads
1.3 t
2.5 t
5.0 t
10.0 t
20.0 t

Range of anchor lengths

1.3 t
2.5 t

35 mm to 240 mm
45 mm to 280 mm

4.0 t

70 mm to 340 mm

5.0 t

75 mm to 480 mm

7.5 t

100 mm to 540 mm

10.0 t

115 mm to 680 mm

15.0 t

140 mm to 840 mm

20.0 t

180 mm to 1000 mm

32.0 t

32.0 t

200 mm to 1200 mm

45.0 t

45.0 t

500 mm and 1200 mm

D EH A L I F TI N G A NCHO R S YS TE M
Contents

System - Overview

Selection Chart - Anchors

Spherical Head Anchor

Spherical Head Rod Anchor

Offset Spherical Head Rod Anchor

Spherical Head Tilt-up Anchor

Spherical Head Eye Anchor

Narrow Foot Spherical Head Anchor

Offset Spherical Head Anchor

Spherical Head Plate Anchor

Quick Fitting Spherical Head Anchor DSM

Selection Chart - Recess Formers

DEHA Rubber Recess Formers

DEHA Recess Formers

Recess Void Filler

Selection Chart - Recess Formers - Lifting Links

DEHA Steel Recess Formers

DEHA Lifting Links

Accessories for DEHA Recess Former

Safety

10

Design Considerations

11

Calculation examples

14

Anchor Technology

15

Spherical Head Anchor - Installation/Dimensions

16

Narrow Foot Spherical Head Anchor

24

Spherical Head Plate Anchor

25

Spherical Head Rod Anchor

26

Spherical Head Sandwich Panel Anchor and Spherical Head Rod Anchor, offset versions

28

Quick Fitting Spherical Head Anchor DSM

30

Spherical Head Tilt-up Anchor

32

Spherical Head Eye Anchor

34

Installation and Removal

35

Recess Formers

36

Recess Formers and Recess void filler

40

Accessories for Recess Formers

41

Lifting Links

43

D EH A L I F TI N G A NCHO R S YS TE M
System - Overview

DEHA Spherical Head Anchors


Spherical Head Anchor
Standard version

Spherical Head Rod Anchor

Narrow Foot Spherical Head Anchor

Standard version

Applications::

Applications::

Applications::

Columns, beams, slabs, walls,

Thin walls prefabricated, brick-

Prestressed beams with thin webs

panels, pipes

walls

Parameter:

Parameter:

Parameter:

thickness of element

thickness of element

thickness of element

concrete strength

concrete strength

concrete strength

reinforcement

reinforcement

reinforcement

Offset Spherical Head Anchor

Quick Fitting Spherical Head Anchor DSM

Applications:

Applications:

Sandwich panels

Precast elements with anchor po-

Parameter:

sition at hardly accessable places

thickness of element

concrete strength

reinforcement

Parameter:

Offset Spherical Head Rod Anchor


Applications:

thickness of element

concrete strength

reinforcement

Thin sandwich elements


Parameter:

thickness of element

concrete strength

reinforcement

DEHA Lifting Links

Spherical Head Tilt-up Anchor


Universal Head Lifting Link
Applications:
Thin elements to be pitched

Lifting tool for all types of

Parameter:

Spherical Head Anchors in

thickness of element

load groups 1.3 - 45.0 t

concrete strength

reinforcement

Spherical Head Eye Anchor

Spherical Head Plate Anchor

Small Universal Head Lifting Link for


limited applications

Applications::

Applications:

Lifting tool for all types of

Prestressed beams; thin elements;

Thin floor slabs with big area

Spherical Head Anchors in

low concrete strength

and weight, i.e: prefabricated

load groups 1.3 - 10.0 t

Parameter:

garages

thickness of element

Parameter:

concrete strength

thickness of element

reinforcement

concrete strength

reinforcement

D EH A L I F TI N G A NCHO R S YS TE M
System - Overview

DEHA Recess formers and accessories


Rubber recess former, round shape

Rubber recess former, narrow shape

Rubber recess former, round shape,


for tilt-up anchor 6006

Material:
rubber
Applications: for all anchors except tilt-up
anchors and DSM
Features:
durable and resistant against oil.

Material:
rubber
Applications: for all anchors except tilt-up
anchors and DSM
Features:
to form the recess in very thin
wall panels. Durable and resistant
against oil.

Material:
rubber
Applications: only for tilt-up anchorsr

Magnetic recess former for DSM

Polyurethane recess former for DSM

Rubber recess former for DSM

Material:
Polyurethane
Applications: for quick fitting lifting anchor DSM
Features:
magnetic, no need to open, highly
durable and resistant against oil

Material:
Polyurethane
Applications: for quick fitting lifting anchor DSM
Features:
no need to open, highly durable
and resistant against oil

Steel recess former, round shape

Trumpet steel recess former

Material:
rubber
Applications: for Quick Fitting Spherical Head
Anchor DSM
Features:
no need to open, durable and
resistant against oil

Features:

Allows pitching with the Universal


Head Lifting Link. Durable and
resistant against oil.

Recess void filler


Recess void filler, Polystyrene

Material:
steel
Applications: for all anchors except tilt-up
anchors and DSM
Features:
highly durable. Installed with
rubber grommet

Material:
steel
Applications: for all anchors except tilt-up
anchors and DSM
Features:
highly durable, resists high loads
during pouring. Installed with
rubber grommet

Magnetic steel recess former, round shape

Magnetic trumpet steel recess former

To provide temporary protetion to the recess


from dirt/ice while the concrete is in store.
For load groups 1.3 - 20.0 t

Recess void filler,


fibre reinforcee concrete VKF

Material:
steel
Applications: for all anchors except tilt-up
anchors and DSM
Features:
magnetic, highly durable.
Installed with rubber grommet

Material:
steel
Applications: for all anchors except tilt-up
anchors and DSM
Features:
magnetic, highly durable, resists
high loads during pouring.
Installed with rubber grommet

For final closing of the recess in the concrete.


Made from grey fibre reinforced concrete. Watertight up to 5 bar with the special glue.
Fitting for load groups 7.5 - 45.0 t

D EH A L I F TI N G A NCHO R S YS TE M
Selection Chart - Anchors

Spherical Head Anchor: Load group 1.3 - 5.0

Spherical Head Anchor: Load group 7.5 - 45.0

Load
group

Load
group
hot-dip galvanised

Designation

Order no.
0735.010-

Designation

Order no.
0735.-

6000- 7.5-0100

00043

6000- 7.5-0100 FV

200-00106

6000- 7.5-0120

00046

6000- 7.5-0120 FV

200-00107

6000- 7.5-0140

00047

6000- 7.5-0140 FV

200-00108

200-00071

7.5

6000- 7.5-0165

00049

6000- 7.5-0165 FV

200-00110

200-00072

6000- 7.5-0200

00050

6000- 7.5-0200 FV

200-00111

6000- 7.5-0300

00051

6000- 7.5-0300 FV

010-00188

6000- 7.5-0540

00052

6000- 7.5-0540 FV

200-00113

Designation

Order no.
0735.010-

Designation

Order no.
0735.-

6000-1.3-0040

00002

6000-1.3-0040 FV

200-00067

6000-1.3-0050

00003

6000-1.3-0050 FV

200-00068

6000-1.3-0055

00004

6000-1.3-0055 FV

200-00069

1.3

6000-1.3-0065

00005

6000-1.3-0065 FV

200-00070

6000-1.3-0085

00006

6000-1.3-0085 FV

6000-1.3-0120

00007

6000-1.3-0120 FV

6000-1.3-0240

00008

6000-1.3-0240 FV

200-00073

6000-2.5-0045

00015

6000-2.5-0045 FV

200-00080

6000-2.5-0055

00016

6000-2.5-0055 FV

200-00081

6000-2.5-0065

00017

6000-2.5-0065 FV

200-00082

6000-2.5-0075

00189

6000-2.5-0075 FV

200-00156

2.5

6000-2.5-0085

00018

6000-2.5-0085 FV

200-00083

6000-2.5-0120

00019

6000-2.5-0120 FV

mill finish

hot-dip galvanised

mill finish

6000-10.0-0115

00054

6000-10.0-0115 FV

200-00116

6000-10.0-0135

00056

6000-10.0-0135 FV

200-00117

200-00084

6000-10.0-0150

00057

6000-10.0-0150 FV

200-00118

10

6000-10.0-0170

00058

6000-10.0-0170 FV

200-00119

6000-10.0-0250

00060

6000-10.0-0250 FV

200-00120

6000-10.0-0340

00061

6000-10.0-0340 FV

200-00121

6000-2.5-0170

00020

6000-2.5-0170 FV

200-00085

6000-2.5-0210

00021

6000-2.5-0210 FV

200-00086

6000-2.5-0280

00022

6000-2.5-0280 FV

200-00087

6000-4.0-0075

00023

6000-4.0-0075 FV

200-00088

6000-4.0-0100

00024

6000-4.0-0100 FV

200-00089

6000-10.0-0680

00062

6000-10.0-0680 FV

200-00123

6000-4.0-0120

00025

6000-4.0-0120 FV

200-00090

6000-15.0-0140

00063

6000-15.0-0140 FV

200-00124

4.0

6000-4.0-0170

00027

6000-4.0-0170 FV

200-00091

6000-4.0-0210

00028

6000-4.0-0210 FV

200-00092

6000-15.0-0165

00064

6000-15.0-0165 FV

200-00125

6000-15.0-0200

00065

6000-15.0-0200 FV

200-00126

6000-15.0-0300

00066

6000-15.0-0300 FV

200-00127

6000-15.0-0400

00067

6000-15.0-0400 FV

200-00128

6000-15.0-0840

00068

6000-15.0-0840 FV

200-00129

6000-20.0-0180

00168

6000-20.0-0200

00070

6000-20.0-0200 FV

200-00131

6000-20.0-0240

00071

6000-20.0-0240 FV

200-00132

5.0

6000-4.0-0240

00029

6000-4.0-0240 FV

200-00093

15

6000-4.0-0340

00030

6000-4.0-0340 FV

200-00094

6000-5.0-0065

00033

6000-5.0-0065 FV

200-00096

6000-5.0-0075

00034

6000-5.0-0075 FV

200-00097

6000-5.0-0085

00035

6000-5.0-0085 FV

200-00098

6000-5.0-0095

00036

6000-5.0-0095 FV

010-00172

6000-5.0-0120

00038

6000-5.0-0120 FV

200-00100

6000-5.0-0180

00039

6000-5.0-0180 FV

200-00101

6000-5.0-0210

00173

6000-5.0-0210 FV

200-00102

6000-5.0-0240

00040

6000-5.0-0240 FV

010-00174

6000-20.0-0340

00074

6000-20.0-0340 FV

200-00134

6000-5.0-0340

00041

6000-5.0-0340 FV

200-00104

6000-20.0-0500

00075

6000-20.0-0500 FV

200-00135

6000-5.0-0480

00042

6000-5.0-0480 FV

200-00105

6000-20.0-1000

00076

6000-20.0-1000 FV

200-00136

20

stainless steel

Load
group

Designation

Order no.

6000-32.0-0200

00077

6000-32.0-0200 FV

200-00137

1.3

6000-01.3-0065 A4

0735.010-00130

6000-32.0-0250

00078

6000-32.0-0250 FV

200-00138

1.3

6000-01.3-0085 A4

0735.010-00131

6000-32.0-0280

00079

6000-32.0-0280 FV

200-00139

1.3

6000-01.3-0120 A4

0735.010-00132

6000-32.0-0320

00080

6000-32.0-0320 FV

200-00140

2.5

6000-02.5-0120 A4

0735.010-00137

2.5

6000-02.5-0170 A4

0735.010-00138

6000-32.0-0700

00082

6000-32.0-0700 FV

200-00142

5.0

6000-05.0-0120 A4

0735.010-00144

6000-32.0-1200

00083

6000-32.0-1200 FV

200-00143

6000-45.0-0500

00197

6000-45.0-1200

00159

5.0

6000-05.0-0180 A4

0735.010-00145

5.0

6000-05.0-0240 A4

0735.010-00146

Items marked with (), are shown in load chart.


Other length and stainless steel anchors on request.

32

45

D EH A L I F TI N G A NCHO R S YS TE M
Selection Chart - Anchors - Carbonsteel

Spherical Head Rod Anchor

Load
group

2.5
4.0
5.0
7.5
10.0
15.0

Narrow Foot Spherical Head Anchor

mill finish

hot-dip galvanised

Designation

Order no.
0735.070-

Designation

Order no.
0735.200-

6050- 2.5-0400
6050- 2.5-0520
6050- 4.0-0510
6050- 4.0-0720
6050- 5.0-0580
6050- 5.0-0900
6050- 7.5-0750
6050- 7.5-1150
6050-10.0-0870
6050-10.0-1300
6050-15.0-1080
6050-15.0-1550

00002
00003
00004
00005
00007
00008
00009
00010
00011
00012
00013
00014

6050- 2.5-0400 FV
6050- 5.0-0580 FV
-

00158
00159
-

Offset Spherical Head Rod Anchor

Load
group

2.5
5.0
7.5
10.0
15.0

mill finish

hot-dip galvanised

Designation

Order no.
0735.080-

6052- 2.5-0508
6052- 5.0-0885
6052- 7.5-1134
6052-10.0-1284
6052-15.0-1535

00002
00003
00004
00005
00006

Designation

Order no.
0735.200-

Load
group

10.0
15.0
20.0
32.0

mill finish
Designation
6000-10.0-0340D
6000-15.0-0400D
6000-20.0-0500D
6000-32.0-0700D

00056
00057
00067
00058

Load
group

1.3
2.5
4.0
5.0
7.5
10.0
15.0
20.0

2.5
5.0

6000-10.0-0340D
6000-15.0-0400D
6000-20.0-0500D
6000-32.0-0700D

FV
FV
FV
FV

00056
00057
00067
00058

hot-dip galvanised

mill finish
Designation

Order no.
0735.030-

Designation

Order no.
0735.200-

6002- 1.3-0227
6002- 2.5-0268
6002- 4.0-0406
6002- 5.0-0466
6002- 7.5-0644
6002-10.0-0667
6002-15.0-0825
6002-20.0-0986

00001
00002
00003
00004
00005
00006
00007
00008

6002- 1.3-0227 FV
6002- 2.5-0268 FV
6002- 4.0-0406 FV
6002- 5.0-0466 FV
6002- 7.5-0644 FV
6002-10.0-0667 FV
6002-15.0-0825 FV
6002-20.0-0986 FV

00053
00054
00055
00056
00057
00058
00059
00060

Spherical Head Plate Anchor


on request

Load
group

2.5
mill finish

Order no.
0735.208-

Designation

Offset Spherical Head Anchor

mill finish

Spherical Head Tilt-up Anchor

Load
group

hot-dip galvanised
Order no.
0735.018-

hot-dip galvanised

Designation

Order no.
0735.120-

Designation

Order no.
0735.200-

6006-2.5-0240
6006-5.0-0240

00001
00002

6006-2.5-0240 FV
6006-5.0-0240 FV

00151
00152

5.0
10.0

hot-dip galvanised

Designation

Order no.
0735.060-

Designation

Order no.
0735.200-

6010- 2.5-0055
6010- 2.5-0120
6010- 5.0-0065
6010- 5.0-0110
6010-10.0-0115
6010-10.0-0150

00001
00002
00004
00007
00009
00011

6010- 2.5-0055 FV
6010- 2.5-0120 FV
6010- 5.0-0065 FV
6010- 5.0-0110 FV
6010-10.0-0115 FV
6010-10.0-0150 FV

00043
00044
00046
00047
00048
00172

Quick Fitting Spherical Head Anchor DSM

Spherical Head Eye Anchor


Load
group
Load
group

1.3
2.5
5.0
10.0
20.0

mill finish
Designation
6073-1.3-0065
6073-1.3-0120
6073-2.5-0085
6073-2.5-0120
6073-2.5-0170
6073-5.0-0110
6073-5.0-0240

00005
00004
00001
00002
00003
00006
00007

hot-dip galvanised

mill finish
Designation

Order no.
0735.050-

Designation

Order no.
0735.200-

6001- 1.3-0065
6001- 2.5-0090
6001- 5.0-0120
6001-10.0-0180
6001-20.0-0250

00001
00002
00003
00004
00005

6001- 1.3-0065 FV
6001- 2.5-0090 FV
6001- 5.0-0120 FV
6001-10.0-0180 FV
6001-20.0-0250 FV

00061
00062
00063
00064
00065

1.3

2.5

5.0

hot-dip galvanised
Order no.
0735.110-

Order no.
0735.200-

Designation
6073-1.3-0065
6073-1.3-0120
6073-2.5-0085
6073-2.5-0120
6073-2.5-0170
6073-5.0-0110
6073-5.0-0240

FV
FV
FV
FV
FV
FV
FV

00001
00002
00003
00004
00005
00006
00007

D EH A L I F TI N G A NCHO R S YS TE M
Selection Chart - Recess Formers

DEHA Rubber Recess Formers


narrow design

round design
incl. plate with threaded incl. plate with socket
rod

without steel parts

incl. plate with threaded incl. plate with socket


rod

without steel parts

Load
group

Designation

Order no.
Order no.
Order no.
Order no.
Order no.
Order no.
Designation
Designation
Designation
Designation
Designation
0736.0200736.0300736.0100736.0700736.0800736.060-

1.3

6132-1.3

00001

6133-1.3

00001

6131-1.3

00001

6138-1.3

00001

6145-1.3

00001

6137-1.3

00001

2.5

6132-2.5

00002

6133-2.5

00002

6131-2.5

00002

6138-2.5

00002

6145-2.5

00002

6137-2.5

00002

4.0

6132-4.0

00003

6133-4.0

00003

6131-4.0

00003

6138-4.0

00003

6145-4.0

00003

6137-4.0

00003

5.0

6132-5.0

00004

6133-5.0

00004

6131-5.0

00004

6138-5.0

00004

6145-5.0

00004

6137-5.0

00004

7.5

6132-7.5

00005

6133-7.5

00005

6131-7.5

00005

6138-7.5

00005

6145-7.5

00005

6137-7.5

00005

10.0

6132-10

00006

6133-10

00006

6131-10

00006

6138-10

00006

6145-10

00006

6137-10

00006

15.0

6132-15

00007

6133-15

00007

6131-15

00007

6138-15

00007

6145-15

00007

6137-15

00007

20.0

6132-20

00008

6133-20

00008

6131-20

00008

6138-20

00008

6145-20

00008

6137-20

00008

6132-32

00009

6133-32

00009

6131-32

00009

32.0
45.0

DEHA Recess Formers

Recess Void Filler

for Spherical Head


Pitching Anchor
Rubber, round

for Quick Fitting Anchor


Polyurethane with
magnet

Fibre-reinforced lightweight concrete

Polystyrene
Polyurethane

Rubber

Load
group

Designation

Order no.
Order no.
Order no.
Order no.
Order no.
Order no.
Designation
Designation
Designation
Designation
Designation
0736.1500736.1900736.1700736.1400737.0100737.120-

1.3

6126-1.3

00001

6133-1.3

00002

6128-1.3

00001

6015-1.3

00001

2.5

6134-2.5

00001

6126-2.5

00002

6133-2.5

00001

6128-2.5

00002

6015-2.5

00002

4.0

6015-4.0/5.0

00003
-

5.0

6134-5.0

00002

6126-5.0

00003

6128-5.0

00003

7.5

10.0

15.0

20.0

6015-7.5/10

00004

6172-10

00001

6015-15/20

00005

6172-20

00002

6172-32

00003

32.0
45.0

D EH A L I F TI N G A NCHO R S YS TE M
Selection Chart - Recess Formers - Lifting Links

DEHA Steel Recess Formers

DEHA Lifting Links

Round shape

Trumpet shape

Round shape with


magnet

Trumpet shape with


magnet

Universal Head Lifting


Link UKK

Small Universal Head


Lifting Link for limited
applications

Load
group

Designation

Order no.
Order no.
Order no.
Order no.
Order no.
Order no.
Designation
Designation
Designation
Designation
Designation
0736.1000736.1200736.1100736.1300738.0100738.020-

1.3

6150-1.3

00001

6152-1.3

00001

6150-1.3 M

00001

6152-1.3 M

00001

6102-1.0/1.3

00001

6109-1.3

00001

2.5

6150-2.5

00002

6152-2.5

00002

6150-2.5 M

00002

6152-2.5 M

00002

6102-1.5/2.5

00002

6109-1.5/2.5

00002

4.0

6152-4.0 M

00003

6152-4.0/5.0

00003

6102-3.0/5.0

00003

6109-4.0/5.0

00003

6150-5.0 M

00003

6152-5.0 M

00004
6102-6.0/10

00004

6109-7.5/10

00004

6102-12/20

00005
-

5.0

6150-5.0

00003

7.5

6152-7.5 M

00005

10.0

15.0

20.0

32.0

6102-32

00006

45.0

6102-45

00007

Accessories for DEHA Recess Former


Rubber grommet

Double
rubber grommet

Pitching plate

Plate with threaded rod

Plate with socket

Holding bolt with


wing nut

Load
group

Designation

Order no.
Order no.
Order no.
Order no.
Order no.
Order no.
Designation
Designation
Designation
Designation
Designation
0737.0600737.0700737.0500737.0200737.0400736.080-

1.3

6151-1.3

00001

6151-1.3 D

00001

6060-1.3

00001

6141-1.3

00001

6153-1.3

00001

2.5

6151-2.5

00002

6151-2.5 D

00002

6141-2.5

00002

6153-2.5

00002

4.0

6151-4.0 D

00003

6141-4.0/5.0

00003

6153-4.0/5.0

00003

5.0

6151-5.0

00003

7.5

6151-7.5

00004

6151-7.5 D

00004

10.0

6151-10.0

00005

15.0

20.0

32.0

45.0

6141-7.5/10

00004

6153-7.5/10

00004

6141-15/20

00005

6153-15/20

00005

6141-32

00006

6153-32

6160-08

00001

6160-12

00002

6160-16

00004

00006

D EH A L I F TI N G A NCHO R S YS TE M
Safety

Guidance for lifting precast concrete elements

All anchors and lifting links must be


designed, calculated and installed
according to the instruction in this
catalogue.
The system is only suitable for precasting, storing and erecting precast
elements.
For long term use, such as counter
weights, please consult Halfen.
The lifting link must be in a secure
position during the lifting operation.
This literature is guidance for professional engineers/precasters, if in doubt,
please ask.

Angle of
inclination

ead
Spr e
l
ang

Lifting sling

Lifting link

Load
Lifting anchor

The safety factors are for information only.


Designers must make calculations as
shown on page 14.

Safety rules

Identification

Quality control

A lifting system consists of the


anchors, permanently cast in and the
temporarily attached lifting links. The
german association of commercial
and industrial workers compensation
insurance carriers has issued Safety
rules for anchors and systems for
lifting prefabricated concrete components (BGR 106), which represent
the generally acknowledged status of
technology.

All DEHA anchors and lifting links are


clearly marked for the user. The identification markings on the anchor are
visible after casting: it is essential to
check before installing the lifting link.

Factory quality control is carried out in


accordance to DIN EN ISO 9001/2000.

These safety rules require the following safety factors:

Safety factors
Steel rupture of anchors:

=3

Breakage concrete cone:

= 2.5

Failure of lifting links:

=4

10

load range (2.5 t)


length of the anchor (120 mm)
usable for (K) UKK-lifter and
(D) Turning and lifting link
DH means DEHA as manufacturer

Workmanship
Incorrectly installed lifting anchors or
lifting links, or those with damaged
parts, e.g. by corrosion, visible deformation etc. must not be used.
Please contact Halfen Ltd. for details.
In order to ensure safe use of the
DEHA Spherical Head lifting system,
the installation instructions in this
catalogue must be always available at
place of use, i.e. in the precast yards
and on site.
The production management and the
site management have to ensure that
the personnel are aware of, and have
understood the installation and general
safety regulations.

D EH A L I F TI N G A NCHO R S YS TE M
Design Considerations

Introduction

Adhesion to the mould

Dynamic forces

Permissible loads, edge distances and


reinforcement are shown on tables in
this catalogue.

When the precast unit is first lifted out


of the mould, the required force may
be a multiple of the actual concrete
weight. This is caused by suction,
adhesion and friction between the
mould and the concrete unit. From
experience, one can calculate using the
following adhesion forces:

The size of the dynamic loading is


mainly determined by the choice of
the lifting equipment.

Special lifting proposals can be provided by our technical department.


Please contact Halfen.
Software downloads or catalogues can
be found at www.halfen.com.

Cables made of steel or synthetic fibre


have a damping effect. This effect increases with the increase of the cable
length. In contrast, short chains have
an adverse effect.

Adhesion to the mould

The anchors in each load group are


offered in a range of designs to suit
the concrete shape, whichever anchor
is used, the factors used in the calculation are:
weight of precast unit
number of anchors
positioning of anchors
angle of lift
dynamic forces/crane factor
adhesion to the mould

for smooth, oiled moulds

q = 1 kN/m2

for smooth, non-oiled moulds

q = 2 kN/m2

for rough moulds

q = 3 kN/m2

Adhesion:
Ha = q x A
base area of concrete element

- slabs, ribbed slabs and waffled slabs


cause more adhesion:

Increased adhesion factors

The allowance for adhesion to the


mould, the angle of lift and the crane
shock (dynamic load) are all in the
actual design / selection. Concrete
strength has to be assumed at time of
lift.
Edge distances of the anchors is of
less importance, as it can normally be
solved by special reinforcement.

In unfavourable cases the forces


acting on the lifting anchor should be
calculated according to the following
table.

- slabs

Ha = 2 G

ribbed slabs

Ha = 3 G

waffled slabs

Ha = 4 G

Increased adhesion is caused by vertical


parts of the mould that cannot be removed before lifting.

Crane Factors
Lift Equipment

Lifting Speed
[m/min.]

Impact
Factor

Stationary Crane,
Revolving Crane,
Rail-mounted Crane

< 90

1.0 - 1,2

Stationary Crane,
Revolving Crane,
Rail-mounted Crane

90

1.3 - 1,4

Lifting and
transporting with
excavator on even
ground

1.5 - 1,65

Lifting and transporting


with excavator on
uneven ground

2.0

Tensile forces at anchor


Weight of precast unit

A
A specific weight of 25 kN/m is to
be used as a basis for determining
the weight [G] of a fresh reinforced
precast unit. Heavy concentration of
reinforcement increases the weight
and this should be taken into account
by job engineer.

The tensile force Z acting on the anchor is normally determined using the
following equation :
1. Lifting from the mould:
V1 = G + Ha

The adhesion should be minimized by


removing as many parts of the mould
as possible before lifting.

2. Transporting:
V2 = G f

11

D EH A L I F TI N G A NCHO R S YS TE M
Design Considerations

Anchor positioned
asymmetrically
If the anchors cannot be placed
symmetrically to the centre of gravity,
the load on the anchors must to be
calculated according to simple static
design rules.
Unequal loads on the anchors
resulting from anchors positioned
asymmetrically to the centre of
gravity:

The load always is searching its position with centre of gravity under the
hook.
The real loads for two anchors under
a spreader beam can be calculated as
following:

Fa = Vges b / ( a + b )

Angle of lift ()
Information:
If a lifting sling is used in a triangle
form, the acting forces on the anchors
(sling loads) are increasing compared
to simple vertical lifting. As the angle
of lift () increases, the acting forces
on the anchors and slings increase
as well. This influence is taken into
account by factor dependent on
angle .
z = 1 / cos

Spread Angle Factors


Angle of link

Spread angle

Factor

1.00

7.5

15.0

1.01

15.0

30,0

1.04

22.5

45.0

1.08

30,0

60,0

1,16

37.5

75.0

1,26

45.0

90,0

1,41

52.5

105.0

1,64

60,0

120.0

2.00

Fb = Vges a / ( a + b )
Resulting tension load affecting the
anchor, if the anchors are positioned
symmetrically:
F = z Vtot / n
n = number of working anchors

12

For avoiding sloped hanging position of the precast elements, the


position of the hook at a spreader
beam should be straight above the
centre of gravity.
If lifting is executed without spreader beam, the anchors should be
positioned symmetrically to the
centre of gravity.

D EH A L I F TI N G A NCHO R S YS TE M
Design Considerations

Multiple slings
For a beam with more than two
suspension points and for a panel
with more than three, it is impossible to work out the load per anchor
precisely, even if the anchors are
arranged symmetrically to the load
centre. Due to unavoidable tolerances
in the suspension system and in the
position of the anchors, it can never be
determined whether the load on each
anchor is equal.

The use of tolerance-compensating


suspension systems (e.g. articulated
lifting beam combinations, multiple
slings with compensating rig, etc.)
permits exact load distribution, but
should only be used by experienced
specialists, also bear in mind that such
a system must be used both in yard
and on site. In case of doubt, only
two anchors should be assumed to be
load bearing (BGR 500 Ch. 2.8 Point
3.5.3).

The use of two anchors is


recommended for beams and upright
panels, and four anchors installed
symmetrically to the load centre is
recommended for horizontal slabs.
In both instances, it can be assumed
that two anchors will be bearing equal
loads.

For an arrangement of four independent cable runs or continous diagonal


cable runs, only two anchors can be
assumed to be load-bearing.

A perfect static weight distribution can


be obtained by the use of a spreader
beam and two pairs of anchors set out
symmetrically.

Examples:
The use of three anchors ensures that
the static load is shared evenly.

Number of loadbearing anchors:


n=3

Number of loadbearing anchors:


n=2

Number of loadbearing anchors:


n=4

The system with compensating rig


makes it possible to distribute the load
evenly over 4 anchors.

A perfect static weight distribution can


be obtained using a crossed spreader
beam, which avoids angled pull.

Number of loadbearing anchors:


n=4

Number of loadbearing anchors:


n=4

13

D EH A L I F TI N G A NCHO R S YS TE M
Calculation examples

Example slab unit

Calculation parameters for this example

For selecting the anchor, a distinction can be made


between the situation in the manufacturing yard and on the
construction sites. Avoid selecting an anchor that is too large
by including too many factors.
Example slab unit:
Lifting, transporting in the yard and on site

Example
Slap unit
G

Mass

Mould area

Adhesion to formwork

Manufacturing plant
Lifting

On site

Transport

10 t ( 100 kN)

10 t ( 100 kN)

20 m2

2 kN/m2

1,1

Lifting load coefficient

Cable angle factor

1.04 ( = 15)

1,41 ( = 45)

15 N/mm2

35 N/mm2

w Concrete strenght

1,4

With 2 supporting anchors, the angled pull force F per


anchor is as follows:
Lifting from the mould (demould):
F=(G+qA)z/n

Transport in the yard:

Lifting from the mould (demould):


F = (100kN + 2 kN/m2 20 m2) 1.04 / 2 = 72,8 kN

Transport in the yard:


F=Gfz/n

Transport on the site:

F = 100 kN 1,1 1.04 / 2 = 57,2 kN

Transport on the site:


F=Gfz/n

F = 100 kN 1,4 1,41 / 2 = 98,7 kN

An anchor in the 10 t load range is just adequate.

If all detrimental factors were included, the result would be


F = (100kN + 20m2 2 kN/m2 ) 1,4 1,41 / 2 = 138 kN

Adhesion to formwork

e.g. an anchor in the load group 15 would have to be used.

The loads occurring on site are often higher than in the


manufacturing plant as a result of greater cable spread and
possibly higher crane factors. However the concrete strength
is usually higher, i.e. the anchors load capacity in the
concrete is higher.
In the above example, the result for a lifting anchor would be
as follows:
At the yard (W = 15 N/mm2, cable angle 15):
Angled pull 15 30
full permissible load at angled pull, even with W = 15N/mm2

Lifting load
On the site (W = 35 N/mm2, cable angle 45):
Angled pull 45 > 30
full permissible load at angled pull for concrete strength of
W = 35 N/mm2 > 23 N/mm2, with angled pull
reinforcement

14

D EH A L I F TI N G A NCHO R S YS TE M
Anchor Technology

The Spherical Head anchor is forged


from round material St 52-3 or stainless
steel 1.4401 with load groups from 1.3
up to 32 t. Special anchors for higher
loads are available. The anchors are
available in different lengths, depending
on their application. Longer anchors are
used in reduced edge spacings or for
low concrete strengths.

The load on the lifting anchor transfers


to the concrete through the anchor foot.
The anchor foot allows high permissible
loading with short embedments.

The length of the Spherical Head Anchor is designed for optimum loading
depending on concrete cross-section
and strength.

Modifications and welding to


the DEHA Spherical Head Anchors,
especially in the zone of forging at
the head and foot, is not permitted.

The incorrect coupling of parts of different Load group is therefore impossible. Further advantages are that the
Lifting Link rests against the concrete
during diagonal pull and therefore
transfers the horizontal load directly
into the concrete.

Expected type of failure


This failure will not occur.

Even in thin-walled elements, the


load can be transmitted securely
into the concrete. Due to the round
symmetrical form of the anchor foot,
no special positioning during anchor
installation is required.
For typical wall thicknesses, the
concentrated load distribution through
the foot of the Spherical Head Anchor
has advantages over the gradual,
supposedly gentle load transfer of
re-bar. Numerous tests, carried out at
the Technical University in Darmstadt,
have shown that beaking occurs in form
of a cone, starting at the anchor foot.
A larger section of concrete is activated
by using longer anchors with larger
embedment.

The Spherical Head Anchors must be


installed in the mould by using DEHA
Recess Formers. The recess former
retains the anchor securely in position
during the concrete pour. After
removal the recess former leaves a
void which corresponds exactly to the
DEHA Lifting Link.

For this reason, no reduction of


loadbearing capacity is required for
large units. Additional reinforcement
for this application is not required.
Additional reinforcement is required
for angled pull in thin walled units.
Details see page 16 Angled pull
stirrup.
In case of transverse pull up to 90
to the slab plane, i.e. when pitching
a wall unit upright, components may
be required for thin slabs using for
example a Turning Plate or Spherical
Head Tilt-up Anchor (Load group 2.5
and 5.0).
We recommend the use of a tilting
table to turn wall units upright.
Sandwich panels can be turned
upright by using the Offset Spherical
Head -Anchor.
Details see page 28.

15

D EH A L I F TI N G A NCHO R S YS TE M
Spherical Head Anchor - Installation/Dimensions

Walls - additional reinforcement for the anchors


Reinforced area
3 times anchor length L

ls = l1 + l
(Length of slot-in link)

ds2

3 Edge reinforcement

ent

cem

esh

or
inf

re

m
are

Squ

l1

Slot-in link, (positioned as close to anchor as possible)


ez/2

Always insert angled pull link


opposite the direction of the load

2
d br

ls1 = total length


(approx. 2 x length of leg)

4 Angled pull reinforcement

The angled pull reinforcement must be


placed as close as possible under the
recess former and installed with full
contract to the anchor.

For this reason the bend radius must


be tight i.e. the normal standard can
be ignored.

The normal reinforcement in the unit


may be suitable for the lifting anchor
but please check the chart below.

Reinforcement in walls

Square
Load group

Slot-in link

mesh reinforcement

BSt 500 S
for axial pull 30 []

Edge reinforcement
both sides
BSt 500 S

for angled pull > 30 []

Angled pull stirrup


BSt 500 S

both sides

ds

l1

ds

l1

ds2

ds1

dbr1

ls1

[mm2/m]

Stck

[mm]

[mm]

Stck

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

1.3

2 66

300

450

10

25

800

2.5

2 131

610

610

10

10

25

1500

4.0

2 131

610

610

10

12

30

1600

5.0

2 188

10

720

10

720

12

14

35

2000

7.5

2 188

10

720

10

720

12

16

40

2300

10.0

2 188

10

720

10

720

14

20

50

2600

15.0

2 257

12

800

12

1000

14

25

80

3000

20.0

2 378

12

1000

10

12

1000

16

2 25

80

3000

32.0

2 513

12

1000

10

14

1100

16

2 25

80

3000

with very thin panels (2 er 70) the square mesh can be taken together in one layer (example 2 66 mm/m required, lay 1 132 mm/m in the middle).
The slot in links in this case can be placed on the skew, but the edge reinforcement must be placed on both sides of the anchor.
The length of the link (ls) = length of the anchor (l) + the dimension in the chart above (l1).
The slot-in links should be spaced out each side of the anchor in a zone 2.5 the anchor length, but the first each side must be as close as possible to the
recess former.
Angled pull reinforcement is only needed if > 30. Angled pull reinforcement, may not be required if the edge distance is greater (see the following charts).
If the dimension of the precast element restrict the legth of angled pull reinforcement, then the bar may be bent vertically up to the last 40 % of the length.

16

D EH A L I F TI N G A NCHO R S YS TE M
Spherical Head Anchor - Installation/Dimensions

Walls and beams - anchor dimensions


The Spherical Head Anchor
consists of a round steel rod with a
forged foot and head.

d1

Da
l

Min. end edge distance is 0.5 ez. This


may be reduced, if the unit is specially
reinforced.

Carbon steel (for stainless please consult Halfen)

d2

Dimensions, Spherical Head Anchor


Load group

Designation
mill finish

6000- 1.3-0085
6000- 1.3-0120
6000- 1.3-0240
6000- 2.5-0120
2.5
6000- 2.5-0170
6000- 2.5-0280
6000- 4.0-0170
6000- 4.0-0240
4.0
6000- 4.0-0340
6000- 5.0-0240
6000- 5.0-0340
5.0
6000- 5.0-0480
6000- 7.5-0200
7.5
6000- 7.5-0300
6000- 7.5-0540
6000-10.0-0170
6000-10.0-0340
10.0
6000-10.0-0680
6000-15.0-0300
6000-15.0-0400
15.0
6000-15.0-0840
6000-20.0-0340
20.0
6000-20.0-0500
6000-20.0-1000
6000-32.0-0320
32.0
6000-32.0-0700
6000-32.0-1200
6000-45.0-0500
45.0
6000-45.0-1200
Other anchor lengths are available
1.3

Order No.
0735.010-

Designation
hot-dip galvanised

Order No..
0735.-

l
[mm]

00006
00007
00008
00019
00020
00022
00027
00029
00030
00040
00041
00042
00050
00051
00052
00058
00061
00062
00066
00067
00068
00074
00075
00076
00080
00082
00083
00197
00159
on request.

6000- 1.3-0085 FV
6000- 1.3-0120 FV
6000- 1.3-0240 FV
6000- 2.5-0120 FV
6000- 2.5-0170 FV
6000- 2.5-0280 FV
6000- 4.0-0170 FV
6000- 4.0-0240 FV
6000- 4.0-0340 FV
6000- 5.0-0240 FV
6000- 5.0-0340 FV
6000- 5.0-0480 FV
6000- 7.5-0200 FV
6000- 7.5-0300 FV
6000- 7.5-0540 FV
6000-10.0-0170 FV
6000-10.0-0340 FV
6000-10.0-0680 FV
6000-15.0-0300 FV
6000-15.0-0400 FV
6000-15.0-0840 FV
6000-20.0-0340 FV
6000-20.0-0500 FV
6000-20.0-1000 FV
6000-32.0-0320 FV
6000-32.0-0700 FV
6000-32.0-1200 FV
-

200-00071
200-00072
200-00073
200-00084
200-00085
200-00087
200-00091
200-00093
200-00094
010-00174
200-00104
200-00105
200-00111
010-00188
200-00113
200-00119
200-00121
200-00123
200-00127
200-00128
200-00129
200-00134
200-00135
200-00136
200-00140
200-00142
200-00143
-

85
120
240
120
170
280
170
240
340
240
340
480
200
300
540
170
340
680
300
400
840
340
500
1000
320
700
1200
500
1200

The reinforcement in the precast element will be suitable for lifting anchor
provided, it is equal to or greater than
the reinforcement shown on this chart.
The reinforcement shown in this chart
protects the cone around the anchor.
Other reinforcement to ensure safe
handling of the element as a whole
must be designed by others.

d
[mm]

d1
[mm]

d2
[mm]

k
[mm]

Da
[mm]

10

19

25

10

60

14

26

35

11

74

18

36

45

15

94

20

36

50

15

94

24

46

60

15

118

28

46

70

15

118

34

69

85

15

160

38

69

98

15

160

50

88

135

23

214

50

88

135

23

214

If anchors in the edge of a wall/panel


are to be used for demoulding, then
a tilting table raised to 70 must
normally be used. Pitching from the
horizontal is possible as follows:
Load range 1.3 t: cast the normal
anchor in a pitching plate, code 6060,
as shown on page 42.

Load range 2.5 and 5.0 t: use the


specially shaped anchor, code 6006 as
shown on page 33.
If larger panels are to be pitched
from the horizontal, then please ask
Halfen for details of any reinforcement required. This will usually occur
in harder concrete, so details are less
critical.

17

D EH A L I F TI N G A NCHO R S YS TE M
Spherical Head Anchor

Load capacity of anchors in beams and walls without special reinforcement


(Load group 1.3 - 7.5 t)
ez

er

ez/2

note:

er

preferred = 30
avoid = 45 as far as possible

B1

required reinforcement 1 mesh,


reinforcement 4 only with angled
pull (reinforcement see page 16)

u-bar 8

Example beam
Load capacity of anchors in beams and walls with minimal reinforcement - 1 and 4 only

Load
group

1.3

2.5

4.0

5.0

7.5

18

Designation
mill finish

Length of Minimum height


Wall
of beams
anchor
thickness or
beams width
l

B1

2 er

[mm]

[mm]

6000-1.3-0085

85

180

6000-1.3-0120

120

250

6000-1.3-0240

240

490

6000-2.5-0120

120

248

6000-2.5-0170

170

348

6000-2.5-0280

280

568

6000-4.0-0170

170

347

6000-4.0-0240

240

487

6000-4.0-0340

340

687

6000-5.0-0240

240

490

6000-5.0-0340

340

690

6000-5.0-0480

480

970

6000-7.5-0200

200

410

6000-7.5-0300

300

610

6000-7.5-0540

540

1090

[mm]
100
120
140
80
100
120
60
80
100
120
140
160
100
120
140
80
100
120
160
180
200
120
140
160
100
120
140
200
220
240
160
180
200
140
160
180
240
260
280
200
220
240
160
180
200

Load capacity (kN) at concrete strength of


Axial pull
up to 30 []

Angled pull
up to 45 []

15 N/mm2
12,2
13.0
13.0
13.0
13.0
13.0
9,9
13.0
13.0
18,1
20,3
22,4
20,7
23,7
25.0
18,4
23.0
25.0
29,8
32.5
35,2
31.3
35,2
38,9
29,6
35,6
40,0
45,7
49,1
50,0
50,0
50,0
50,0
46,1
50,0
50,0
45,1
47,8
50,6
54,1
58,1
62,2
63,2
71,1
75.0

15 N/mm2
9,8
11,2
12.5
10,7
12,7
13.0
9,9
13.0
13.0
14,5
16,2
17,9
16,5
19,0
21.3
18,4
23.0
25.0
23,8
26.0
28,2
25,1
28,1
31,1
28,7
32,9
36,9
36,5
39,2
41,9
40,6
44,4
48,0
46,1
50,0
50,0
36.0
38,3
40,5
43,3
46,5
49,7
58,4
63,8
69,1

Axial pull and


angled pull
up to 45 []
25 N/mm2
13.0
13.0
13.0
13.0
13.0
13.0
12,7
13.0
13.0
23,3
25.0
25.0
25.0
25.0
25.0
23,8
25.0
25.0
38,5
40,0
40,0
40,0
40,0
40,0
38,2
40,0
40,0
50,0
50,0
50,0
50,0
50,0
50,0
50,0
50,0
50,0
58,2
61,8
65,3
69,9
75.0
75.0
75.0
75.0
75.0

Axial pull and


angled pull
up to 45 []
35 N/mm2
13.0
13.0
13.0
13.0
13.0
13.0
13.0
13.0
13.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
40,0
40,0
40,0
40,0
40,0
40,0
40,0
40,0
40,0
50,0
50,0
50,0
50,0
50,0
50,0
50,0
50,0
50,0
68,8
73,1
75.0
75.0
75.0
75.0
75.0
75.0
75.0

Distance between
anchors
ez
[mm]
270

375

735

375

525

855

535

745

1045

735

1035

1455

610

910

1630

D EH A L I F TI N G A NCHO R S YS TE M
Spherical Head Anchor

Load capacity of anchors in beams and walls without special reinforcement


(Load group 10.0 - 45.0 t)

Angled pull at > 30 without


reinforcement for angled pull is only
allowed at :
Concrete strength 15 N/mm2 and
wall thickness 3 times minimum
thickness 2 er
Concrete strength 25N/mm and
wall thickness 2.5 times minimum
thickness 2 x er

100%

FZ

?
FS

80%

30 30

?
ez/2

Concrete strength 35N/mm and


wall thickness 2 times minimum
thickness 2 x er
At a concrete strength > 23N/mm
FZ = FS.
Angled pull with > 60 caused
by spread of cables/chains is not
permitted!

Load capacity of anchors in beams and walls with minimal reinforcement - 1 and 4 only

Load
group

10.0

15.0

20.0

32.0

Designation
mill finish

Wall
Length of Minimum height
thickness or
anchor
of beams
beams width
l

B1

2 er

[mm]

[mm]

6000-10.0-0170

170

340

6000-10.0-0340

340

680

6000-10.0-0680

680

1360

6000-15.0-0300

300

600

6000-15.0-0400

400

800

6000-15.0-0840

840

1680

6000-20.0-0340

340

670

6000-20.0-0500

500

990

6000-20.0-1000

1000

1990

6000-32.0-0320

320

630

6000-32.0-0700

700

1390

6000-32.0-1200

1200

2390

6000-45.0-0500

500

990

6000-45.0-1200

1200

2400

[mm]
300
350
400
280
300
320
160
180
200
350
400
500
350
400
450
300
340
380
500
750
1000
400
500
600
240
300
330
600
800
1200
500
600
750
400
450
500
800
1000
1500
500
600
750

45.0

Load capacity (kN) at concrete strength of


Axial pull
up to 30 []

Angled pull
up to 45 []

15 N/mm2
46,4
52,1
57,6
76,6
80,7
84,7
73,7
83.0
92,2
81.3
89,5
106,2
102.5
113,2
123,7
150,0
150,0
150,0
116,6
158,1
196,2
134,8
159,4
182,8
154,9
190,0
200,0
126,7
157,2
177,2
208,6
239,2
282,8
272.5
297,7
320.0
226.0
267,2
358,4
322,2
369,4
436,7

15 N/mm2
37,2
41,7
46,1
61.3
64,5
67,7
70,0
76,5
82,8
65.0
71,9
85.0
82.0
90,6
99,0
132.5
145,5
150,0
93,3
126,5
156,9
107,9
127.5
146,2
128,6
152.0
163,2
101.3
125,7
141,8
166,9
191,4
226,2
218,0
238,2
257,8
180,8
213,8
286,7
257,8
295,5
349,4

Axial pull and


angled pull
up to 45 []
25 N/mm2
60,0
67,3
74,4
98,9
100,0
100,0
95,2
100,0
100,0
104,9
116.0
137,1
132,3
146,2
150,0
150,0
150,0
150,0
150,6
200,0
200,0
174,1
200,0
200,0
199,9
200,0
200,0
163,5
202,9
228,8
269,4
308,8
320.0
320.0
320.0
320.0
291,8
345.0
450,0
416.0
450,0
450,0

Axial pull and


angled pull
up to 45 []
35 N/mm2
70,9
79,6
88,0
100,0
100,0
100,0
100,0
100,0
100,0
124,2
137,2
150,0
150,0
150,0
150,0
150,0
150,0
150,0
178,2
200,0
200,0
200,0
200,0
200,0
200,0
200,0
200,0
193,5
240,1
270,7
318,7
320.0
320.0
320.0
320.0
320.0
345,3
408,2
450,0
450,0
450,0
450,0

Distance between
anchors
ez
[mm]
520

1030

2050

900

1200

2520

1010

1490

3000

940

2080

3580

1480

3580

19

D EH A L I F TI N G A NCHO R S YS TE M
Spherical Head Anchor

Load capacity of anchors in walls with fully activated reinforcement


(Load group 1.3 - 7.5 t)
ez

er

ez/2

er

Required reinforcement 1 , 2 , 3 ,
reinforcement 4 only with angled
pull (reinforcement see page 16)

u-bar 8

walls only
Load capacity of anchors in walls with fully activated reinforcement

Load
group

Designation
mill finish

6000-1.3-0120

Length of
anchor

Wall
width

2 er

Axial pull
up to 30 []

Angled pull
up to 45 []

[mm]

[mm]

15 N/mm2

60

9,9

120

1.3
6000-1.3-0240

6000-2.5-0170

240

170

2.5
6000-2.5-0280

6000-4.0-0240

280

240

4.0
6000-4.0-0340

6000-5.0-0240

5.0

6000-5.0-0340

6000-5.0-0480

6000-7.5-0300

340

240

340

480

300

7.5
6000-7.5-0540

20

540

Distance between
anchors

Load capacity (kN) at concrete strength of

15 N/mm2

Axial pull and


angled pull
up to 45 []
25 N/mm2

Axial pull and


angled pull
up to 45 []
35 N/mm2

9,9

12,8

13.0

80

13.0

13.0

13.0

13.0

100

13.0

13.0

13.0

13.0

60

9,9

9,9

12,8

13.0

80

13.0

13.0

13.0

13.0

100

13.0

13.0

13.0

13.0

80

18,4

18,4

23,8

25.0

100

23.0

23.0

25.0

25.0

120

25.0

25.0

25.0

25.0

80

18,4

18,4

23,8

25.0

100

23.0

23.0

25.0

25.0

120

25.0

25.0

25.0

25.0

120

35,6

35,6

40,0

40,0

140

40,0

36.0

40,0

40,0

160

40,0

38,5

40,0

40,0

100

29,6

29,6

38,2

40,0

120

35,6

35,6

40,0

40,0

140

40,0

40,0

40,0

40,0

160

50,0

45,2

50,0

50,0

180

50,0

48,0

50,0

50,0

200

50,0

50,0

50,0

50,0

120

39,5

39,5

50,0

50,0

140

46,1

46,1

50,0

50,0

160

50,0

50,0

50,0

50,0

100

32,9

32,9

42.5

50,0

120

39,5

39,5

50,0

50,0

140

46,1

46,1

50,0

50,0

160

63,2

56,6

75.0

75.0

180

71,1

60,0

75.0

75.0

200

75.0

63,2

75.0

75.0

140

55,3

55,3

71,4

75.0

160

63,2

63,2

75.0

75.0

180

71,1

71,1

75.0

75.0

ez
[mm]
375

735

525

855

745

1045

735

1035

1455

910

1630

D EH A L I F TI N G A NCHO R S YS TE M
Spherical Head Anchor

Load capacity of anchors in walls with fully activated reinforcement


(Load group 10.0 - 45.0 t)

Angled pull at > 30 without


reinforcement for angled pull is only
allowed at:
Concrete strength 15 N/mm2 and
wall thickness 3 times minimum
thickness 2 er
Concrete strength 25N/mm and
wall thickness 2.5 times minimum
thickness 2 x er

100%

FZ

?
FS

80%

30 30

?
ez/2

Concrete strength 35N/mm and


wall thickness 2 times minimum
thickness 2 x er
At a concrete strength > 23N/mm
FZ = FS.
Angled pull with > 60 caused
by spread of cables/chains is not
permitted!

Load capacity of anchors in walls with fully activated reinforcement

Load
group

Designation
mill finish

6000-10.0-0340

Length of
anchor

Wall
thickness

2 er

Axial pull
up to 30 []

Angled pull
up to 45 []

[mm]

[mm]

15 N/mm2

200
340

10.0
6000-10.0-0680

6000-15.0-0400

680

400

15.0
6000-15.0-0840

6000-20.0-0500

840

500

20.0

6000-20.0-1000

6000-32.0-0700

1000

700

32.0
6000-32.0-1200

45.0

6000-45.0-1200

1200

1200

Distance between
anchors

Load capacity (kN) at concrete strength of

15 N/mm2

Axial pull and


angled pull
up to 45 []
25 N/mm2

Axial pull and


angled pull
up to 45 []
35 N/mm2

89,5

71,6

100,0

100,0

240

98,0

78,4

100,0

100,0

280

100,0

84,7

100,0

100,0

160

73,7

73,7

95,2

100,0

180

83.0

83.0

100,0

100,0

200

92,2

92,2

100,0

100,0

300

128,9

103,1

150,0

150,0

400

148,9

119,1

150,0

150,0

500

150,0

133,1

150,0

150,0

200

111,9

111,9

144,5

150,0

220

123,1

123,1

150,0

150,0

240

134,2

134,2

150,0

150,0

300

162,1

129,7

200,0

200,0

400

175,1

140,1

200,0

200,0

500

187,2

149,7

200,0

200,0

600

200,0

183,4

200,0

200,0

240

154,9

154,9

199,9

200,0

260

167,8

167,8

200,0

200,0

280

180,7

180,7

200,0

200,0

450

282,6

226,1

320.0

320.0

550

312.5

250,0

320.0

320.0

650

320.0

271,8

320.0

320.0

300

266,7

266,7

320.0

320.0

350

311,1

311,1

320.0

320.0

400

320.0

320.0

320.0

320.0

400

355,5

355,5

450,0

450,0

500

444,4

421,6

450,0

450,0

600

450,0

450,0

450,0

450,0

ez
[mm]

1030

2050

1200

2520

1490

3000

2080

3580

3580

21

D EH A L I F TI N G A NCHO R S YS TE M
Spherical Head Anchor

Dimensions of Spherical Head Anchors in slabs

d1

ez
l

Da
d

ez/2

d2

Dimensions of Spherical Head Anchors in slabs


Designation
Order no.
Designation
hot-dip galvanised
mill finish
0735.0106000- 1.3-0040 FV
6000- 1.3-0040
00002
6000- 1.3-0050 FV
6000- 1.3-0050
00003
6000- 1.3-0065
00005
6000- 1.3-0065 FV
1.3
6000- 1.3-0085
00006
6000- 1.3-0085 FV
6000- 1.3-0120 FV
6000- 1.3-0120
00007
6000- 2.5-0055 FV
6000- 2.5-0055
00016
6000- 2.5-0065
00017
6000- 2.5-0065 FV
6000- 2.5-0085
00018
6000- 2.5-0085 FV
2.5
6000- 2.5-0120 FV
6000- 2.5-0120
00019
6000- 2.5-0170
00020
6000- 2.5-0170 FV
6000- 4.0-0075 FV
6000- 4.0-0075
00023
6000- 4.0-0100 FV
6000- 4.0-0100
00024
4.0
6000- 4.0-0170
00027
6000- 4.0-0170 FV
6000- 4.0-0210 FV
6000- 4.0-0210
00028
6000- 5.0-0085
00035
6000- 5.0-0085 FV
6000- 5.0-0095 FV
6000- 5.0-0095
00036
6000- 5.0-0120
00038
6000- 5.0-0120 FV
5.0
6000- 5.0-0180 FV
6000- 5.0-0180
00039
6000- 5.0-0240 FV
6000- 5.0-0240
00040
6000- 7.5-0100 FV
6000- 7.5-0100
00043
6000- 7.5-0120 FV
6000- 7.5-0120
00046
6000- 7.5-0140 FV
6000- 7.5-0140
00047
7.5
6000- 7.5-0165
00049
6000- 7.5-0165 FV
6000- 7.5-0200
00050
6000- 7.5-0200 FV
6000- 7.5-0300
00051
6000- 7.5-0300 FV
6000-10.0-0115
00054
6000-10.0-0115 FV
6000-10.0-0135 FV
6000-10.0-0135
00056
6000-10.0-0150
00057
6000-10.0-0150 FV
10.0
6000-10.0-0170 FV
6000-10.0-0170
00058
6000-10.0-0220 FV
6000-10.0-0250 FV
6000-10.0-0340 FV
6000-10.0-0340
00061
6000-15.0-0140
00063
6000-15.0-0140 FV
6000-15.0-0165
00064
6000-15.0-0165 FV
15.0
6000-15.0-0200
00065
6000-15.0-0200 FV
6000-15.0-0300 FV
6000-15.0-0300
00066
6000-15.0-0400 FV
6000-15.0-0400
00067
6000-20.0-0200
00070
6000-20.0-0200 FV
6000-20.0-0240 FV
6000-20.0-0240
00071
6000-20.0-0250 FV
20.0
6000-20.0-0340
00074
6000-20.0-0340 FV
6000-20.0-0500 FV
6000-20.0-0500
00075
6000-32.0-0200
00077
6000-32.0-0200 FV
6000-32.0-0250
00078
6000-32.0-0250 FV
32.0
6000-32.0-0280 FV
6000-32.0-0280
00079
6000-32.0-0320
00080
6000-32.0-0320 FV
Other lengths and stainless steel anchors on request.
Load group

22

Order no.
0735.200-00067
200-00068
200-00070
200-00071
200-00072
200-00081
200-00082
200-00083
200-00084
200-00085
200-00088
200-00089
200-00091
200-00092
200-00098
010-00172
200-00100
200-00101
010-00174
200-00106
200-00107
200-00108
200-00110
200-000111
010-00188
200-00116
200-00117
200-00118
200-00119
200-00149
200-00120
200-00121
200-00124
200-00125
200-00126
200-00127
200-00128
200-00131
200-00132
200-00133
200-00134
200-00135
200-00137
200-00138
200-00139
200-00140

l
[mm]
40
50
65
85
120
55
65
85
120
170
75
100
170
210
85
95
120
180
240
100
120
140
165
200
300
115
135
150
170
220
250
340
140
165
200
300
400
200
240
250
340
500
200
250
280
320

d
[mm]

d1
[mm]

d2
[mm]

k
[mm]

Da
[mm]

10

19

25

10

60

14

26

35

11

74

18

36

45

15

94

20

36

50

15

94

24

46

60

15

118

28

46

70

15

118

34

69

85

15

160

38

69

98

15

160

50

88

135

23

214

D EH A L I F TI N G A NCHO R S YS TE M
Spherical Head Anchor

Load capacity of Spherical Head Anchors in slabs with any direction of pull
Load capacity (kN) at minimal slab thickness
Length of
Concrete strength
anchor Slab thickness

B3
l
B2
[mm]
[mm]
*15 N/mm2 25 N/mm2 35 N/mm2
[mm]
6000- 1.3-0040
40
75
7,8
10.0
11,9
90
6000- 1.3-0050
50
85
10,1
13.0
13.0
110
1.3
6000- 1.3-0065
65
100
13.0
13.0
13.0
140
6000- 1.3-0085
85
120
13.0
13.0
13.0
180
6000- 1.3-0120
120
155
13.0
13.0
13.0
250
6000- 2.5-0055
55
90
11,2
14,5
17,1
120
6000- 2.5-0065
65
100
13,8
17,8
21,1
140
2.5
6000- 2.5-0085
85
120
19,5
25.0
25.0
180
6000- 2.5-0120
120
155
25.0
25.0
25.0
250
6000- 2.5-0170
170
205
25.0
25.0
25.0
350
6000- 4.0-0075
75
115
17.5
22,6
26,8
165
6000- 4.0-0100
100
140
25,3
32,7
38,6
215
4.0
6000- 4.0-0170
170
210
40,0
40,0
40,0
355
6000- 4.0-0210
210
250
40,0
40,0
40,0
435
6000- 5.0-0085
85
125
20,1
26.0
30,8
180
6000- 5.0-0095
95
135
23,3
30,0
35,5
200
6000- 5.0-0120
120
160
31,7
41.0
48,5
250
5.0
6000- 5.0-0180
180
220
50,0
50,0
50,0
370
6000- 5.0-0240
240
280
50,0
50,0
50,0
490
6000- 7.5-0100
100
140
24,5
31,6
37,4
205
6000- 7.5-0120
120
160
31.3
40,4
47,8
245
6000- 7.5-0140
140
180
38,6
49,9
59,0
285
7.5
6000- 7.5-0165
165
205
48,6
62,7
74,2
335
6000- 7.5-0200
200
240
63,8
75.0
75.0
405
6000- 7.5-0300
300
340
75.0
75.0
75.0
605
6000-10.0-0115
115
155
29,1
37.5
44,4
230
6000-10.0-0135
135
175
36,3
46,8
55,4
270
6000-10.0-0150
150
190
42.0
54,3
64,2
300
10.0
6000-10.0-0170
170
210
50,2
64,8
76,6
340
6000-10.0-0200
200
240
63,2
81,7
96,6
400
6000-10.0-0250
250
290
87,3
100,0
100,0
500
6000-10.0-0340
340
380
100,0
100,0
100,0
680
6000-15.0-0140
140
180
37.5
48,4
57,2
275
6000-15.0-0165
165
205
47,3
61,1
72,3
325
6000-15.0-0200
200
240
62,4
80,6
95,3
395
15.0
6000-15.0-0300
300
340
113.0
145,8
150,0
595
6000-15.0-0400
400
440
150,0
150,0
150,0
795
6000-20.0-0200
200
240
61,6
79,5
94,1
390
6000-20.0-0240
240
280
80,5
103,9
122,9
470
6000-20.0-0250
250
290
85,5
110,3
130,5
490
20.0
6000-20.0-0300
300
340
112.0
144,5
171.0
590
6000-20.0-0340
340
380
134,9
174,2
200,0
670
6000-20.0-0500
500
540
200,0
200,0
200,0
990
6000-32.0-0200
200
248
62,4
80,5
95,3
385
6000-32.0-0250
250
298
86,4
111.5
132.0
485
32.0
6000-32.0-0280
280
328
102,1
131,8
155,9
545
6000-32.0-0320
320
368
124,4
160,6
190,0
625
Handling reinforcement for the slab as a whole must be designed by others
B2 Concrete cover at the foot of the anchor 25mm
B3 Concrete thickness, twice the effective embedment of the anchor
Thinner slabs are possible provided the foot of the anchor has suitable corrosion protection consult Halfen
Between B2 and B3 the load capacity can be found by linear interpolation.
at concrete strength 15N/mm the load capacity for angled pull with > 30 is only 80%.
Further informations see and .

Angled pull at > 30 without


reinforcement for angled pull is only
allowed at:
Concrete strength 15 N/mm2 and
wall thickness 3 times minimum
thickness 2 er
Concrete strength 25 N/mm and
wall thickness 2.5 times minimum
thickness 2 x er
Concrete strength 35 N/mm and
wall thickness 2 times minimum
thickness 2 x er

Distance
between
anchors
ez
[mm]
135
165
210
270
375
180
210
265
375
520
240
320
540
650
270
300
375
555
735
309
370
430
505
610
910
350
410
455
515
605
755
1025
415
490
595
895
1195
585
705
735
885
1005
1485
580
730
820
940

Load capacity (kN) at normal slab thickness


Slab thickness

At a concrete strength > 23N/mm


FZ = FS.
Angled pull with > 60 caused
by spread of cables/chains is not
permitted!

Concrete strength

*15 N/mm2 25 N/mm2 35 N/mm2


8,8
11.3
13.0
12.0
13.0
13.0
13.0
13.0
13.0
13.0
13.0
13.0
13.0
13.0
13.0
13,3
17,2
20,4
17,0
22.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
22,2
28,7
33,9
33,6
40,0
40,0
40,0
40,0
40,0
40,0
40,0
40,0
25,7
33,1
39,2
30,2
39,0
46,2
42,7
50,0
50,0
50,0
50,0
50,0
50,0
50,0
50,0
31,6
40,9
48,3
41,7
53,8
63,6
52,6
67,9
75.0
67,6
75.0
75.0
75.0
75.0
75.0
75.0
75.0
75.0
38,0
49,1
58,1
48,7
62,9
74,4
57,3
73,9
87.5
69,4
89,6
100,0
89,2
100,0
100,0
100,0
100,0
100,0
100,0
100,0
100,0
49,8
64,3
76,1
64,5
83,2
98,5
87,2
112.5
133,1
150,0
150,0
150,0
150,0
150,0
150,0
85,1
109,9
130,0
113,7
146,7
173,6
121,2
156,5
185,2
161,7
200,0
200,0
196,9
200,0
200,0
200,0
200,0
200,0
83,8
108,1
127,9
119,7
154,5
182,9
143,4
185,1
219,0
177,2
228,8
270,7
The minimum reinforcement mesh is
131mm squared up to 4.0t
188mm squared up to 7.5t
257mm squared up to 15.0t
377mm squared for 20.0t
513mm squared for 32.0t

100%

FZ

?F
S

80%

30 30

? FQ
Required reinforcement 4 only
with angled pull (reinforcement
see page 16)

Designation
mill finish

B2 / B3

Load
group

ez/2

23

D EH A L I F TI N G A NCHO R S YS TE M
Narrow Foot Spherical Head Anchor

Dimensions, load capacity and reinforcement of Narrow foot anchors


d1
k

This anchor is used in prestressed


beams, because of good concrete
strength at lifting and in most cases
a thin web, the small foot is easier to
use.

Da
d

d1

Dimensions of Narrow foot Spherical Head Anchors


Load group

Designation
mill finish

Order no.
0735.018-

Designation
hot-dip galvanised

Order no.
0735.208-

l
[mm]

d
[mm]

d1
[mm]

k
[mm]

Da
[mm]

10.0

60000-10.0-0340D WB

00056

60000-10.0-0340D FV

00056

340

28

46

15

118

15.0

60000-15.0-0400D WB

00057

60000-15.0-0400D FV

00057

400

34

69

15

160

20.0

60000-20.0-0500D WB

00067

60000-20.0-0500D FV

00067

500

38

69

15

160

32.0

60000-32.0-0700D WB

00058

60000-32.0-0700D FV

00058

700

50

88

23

214

Minimum reinforcement is shown on


the drawing below.

Load capacity for axial pull and angled pull up to = 45


web thickness
Load
group

Angled pull with > 60 caused


by spread of cables/chains is not
permitted!

Designation
mill finish

Axial pull and angled pull up to 45 []


Load capacity (kN)

2 er

ez

[mm]

[mm]

45 N/mm2

Concrete strength
55 N/mm2

10.0

6000-10.0-0340D

120

1360

88,0

98,0

15.0

6000-15.0-0400D

120

1600

130,0

145.0

20.0

6000-20.0-0500D

32.0

6000-32.0-0700D

4 14
2 12

8 / 20
8 / 20
4 12

24

Distance
between
anchors

120

2000

136.0

151.0

140

2000

173.0

192.0

120

2800

189,0

210.0

140

2800

220.0

245.0

D EH A L I F TI N G A NCHO R S YS TE M
Spherical Head Plate Anchor

Dimensions, load capacity and reinforcement of Spherical Head plate anchor


d1
k

This anchor is designed for thin slabs


and shells where the normal short
spherical head anchor does not provide
enough anchorage.

Da

ef

The minimum thickness of the concrete element is shown in the table.


If you want to lift thinner panels, you
have to apply corrosion protection to
the base of the anchor.
Plate must be placed below the mesh
or special reinforcement added as
shown in the drawing.
Additional reinforcement is not
supplied by Halfen and should be
prepared by the supplier of the main
reinforcement of the precast element.

Dimensions of Spherical Plate Anchors


Load
group
2.5
5.0
10.0

Designation
mill finish

Order no.
l
0735.060- [mm]

d
[mm]

d1
[mm]

ef
[mm]

t
[mm]

k
[mm]

Da
[mm]

6010- 2.5-0055

00001

55

14

26

7070

10

74

6010- 2.5-0120

00002

120

14

26

7070

10

74

6010- 5.0-0065

00004

65

20

36

9090

15

94

6010- 5.0-0110

00007

110

20

36

9090

15

94

6010-10.0-0115

00009

115

28

46

9090

10

15

118

6010-10.0-0150

00011

150

28

46

9090

10

15

118

FZ
FS
FQ

Handling reinforcement for the


slab as a whole must be designed
by others

Angled pull at > 30 without


reinforcement for angled pull is only
allowed at:
Concrete strength 15 N/mm2 and
wall thickness 3 times minimum
thickness 2 er
Concrete strength 25 N/mm and
wall thickness 2.5 times minimum
thickness 2 x er
Concrete strength 35 N/mm and
wall thickness 2 times minimum
thickness 2 x er
At a concrete strength > 23N/mm
FZ = FS.
Angled pull with > 60 caused
by spread of cables/chains is not
permitted!

Bmin

ls

ds

ez/2

Reinforcement and load capacity for axial pull and angled pull up to = 45

Load
group

Designation
mill finish

Element Distance Reinforcement


thickness between
anchors
ez
ds
ls
Bmin
[mm]

2.5
5.0
10.0

[mm]

[mm]

Load capacity (kN)


Concrete strength

15
25
35
45
[mm] N/mm2 N/mm2 N/mm2 N/mm2

6010- 2.5-0055

85

560

200

10,8

13,9

16,5

18,7

6010- 2.5-0120

150

1000

10

300

25.0

25.0

25.0

25.0

6010- 5.0-0065

100

1000

12

450

16,1

20,8

24,6

27,9

6010- 5.0-0110

145

1000

12

450

33,9

43,7

50,0

50,0

6010-10.0-0115

150

1280

16

600

34,6

44,7

52,8

59,9

6010-10.0-0150

185

1280

16

600

55,9

72,1

85,3

96,7

25

D EH A L I F TI N G A NCHO R S YS TE M
Spherical Head Rod Anchor

Dimensions of Spherical Head Rod Anchors


The spherical head ribbed bar anchor
is designed for lifting thin components
such as walls, garages or prestessed
beams or lightweight concrete.
As the load is transferred down the
whole length of the anchor and there
is no load concentration at the foot,
this anchor is suitable for thinner walls.
The anchor may also be cast into
pockets in factory made brick panels..

d1

Da

Dimensions of Spherical Head Rod-Anchors


Load group
2.5

4.0

5.0
7.5
10.0
15.0

Designation
mill finish

Order no.
0735.070-

Designation
hot-dip galvanised

Order no.
0735.070-

l
[mm]

d
[mm]

d1
[mm]

k
[mm]

Da
[mm]

6050- 2.5-0400 WB

00002

6050- 2.5-0400 FV

00158

400

14

26

11

74

6050- 2.5-0520 WB

00003

520

14

26

11

74

6050- 4.0-0510 WB

00004

510

18

36

15

94

6050- 4.0-0720 WB

00005

720

18

36

15

94

6050- 4.0-1150 WB

00006

1150

18

36

15

94

6050- 5.0-0580 WB

00007

6050- 5.0-0580 FV

00159

580

20

36

15

94

6050- 5.0-0900 WB

00008

900

20

36

15

94

6050- 7.5-0750 WB

00009

750

24

46

15

118

6050- 7.5-1150 WB

00010

1150

24

46

15

118

6050-10.0-0870 WB

00011

870

28

46

15

118

6050-10.0-1300 WB

00012

1300

28

46

15

118

6050-15.0-1080 WB

00013

1080

34

69

15

160

6050-15.0-1550 WB

00014

1550

34

69

15

160

Other lengths on request.

Without reinforcement
for angled pull
Angled pull at > 30 without
reinforcement for angled pull is only
allowed at:
Concrete strength 15 N/mm2 and
wall thickness 3 times minimum
thickness 2 er
Concrete strength 25 N/mm and
wall thickness 2.5 times minimum
thickness 2 x er
Concrete strength 35 N/mm and
wall thickness 2 times minimum
thickness 2 x er
At a concrete strength > 23N/mm
FZ = FS.
Angled pull with > 60 caused
by spread of cables/chains is not
permitted!

26

With reinforcement
for angled pull

The angled pull reinforcement has to


be placed as close as possible under
the recess and has to be installed with
full contact to the anchor.

D EH A L I F TI N G A NCHO R S YS TE M
Spherical Head Rod Anchor

Load capacity and reinforcement of Spherical Head Rod-Anchors


Reinforced area
3 times anchor length L

ls
Length of slot-in link

ds2

3 Edge reinforcement

ent

em

4
sh

e
em

rc
nfo

rei

ar

Squ

Slot-in link, (positioned as close to anchor as possible)

Always insert angled pull link


opposite the direction of the
load

ez/2

er

er

2
d br

ls1 = total length


(approx. 2 x length of leg)

4 Angled pull reinforcement


Reinforcement and load capacity for axial pull and angled pull up to = 45

Load
group

2.5

Designation
mill finish

6050- 2.5-0400
6050- 2.5-0520

4.0

6050- 4.0-0510
6050- 4.0-0720

5.0

6050- 5.0-0580
6050 -5.0-0900

7.5

6050- 7.5-0750

2 er

ez

[mm]
80
100
120
100
80
100
120
140
100
100
120
140
160
120
120
140
160
140
140
160
160
200

[mm]

6050- 7.5-1150
6050-10.0-0870
10.0
6050-10.0-1300
6050-15.0-1080
15.0
6050-15.0-1550
= 30 is preferred
if the element thickness is < 2 er then

820

mm2/m
2 188

1050
1000

2 188

2300
1750
2600
2200
3100

3
Edge reinforcement

2 188

a1

ds2

15

25

[mm]

[mm]

[mm]

90

90

2 12

120

2 12

140

2 14

160

2 14

200

2 14

N/mm2
25.0
25.0
25.0
25.0
32,8
35,5
38,2
40,0
40,0
40,9
44,2
47,1
50,0
50,0
66,1
70,1
75.0
75.0
100,0
100,0
150,0
150,0

N/mm2
25.0
25.0
25.0
25.0
40,0
40,0
40,0
40,0
40,0
50,0
50,0
50,0
50,0
50,0
75.0
75.0
75.0
75.0
100,0
100,0
150,0
150,0

8 540

8 580

10 680
10 780

2 188

2 188
2 188

Load capacity (kN)


concrete strength

s ls

8 650

1800
1500

Slot-in links

8 600

1450
1150

Axial pull up to =30

Element Distance
Square
thickness between
anchors mesh reinforcement

10 740
10 880
10 800
10 920
12 1020
12 1200

Angled pull up to = 45

4
Angled pull link
ds1

ls1

dbr

[mm] [mm] [mm]


10

600

24

12

1000

29

12

1000

34

20

1000

41

20

1100

49

25

1100

70

Load capacity (kN)


concrete strength
15

25

N/mm2
20.0
20.0
20.0
20.0
26,3
28,4
30,6
32.0
32.0
32,7
35,4
37,7
40,0
40,0
52,9
56,1
60,0
60,0
80,0
80,0
120.0
120.0

N/mm2
25.0
25.0
25.0
25.0
40,0
40,0
40,0
40,0
40,0
50,0
50,0
50,0
50,0
50,0
75.0
75.0
75.0
75.0
100,0
100,0
150,0
150,0

the slot-in links are needed

27

D EH A L I F TI N G A NCHO R S YS TE M
Spherical Head Sandwich Panel Anchor and Spherical Head Rod Anchor, offset versions

Dimensions of sandwich Panel Anchor and Spherical Head Rod Anchor, offset versions
This anchor is designed to be cast into
the inner skin of sandwich panels. This
ensures that the hook is at the centre
of gravity of the finish unit.

d1

d1

Da

Da

It is available in two forms, as a


headed anchor and as a ribbed bar
anchor.

h
l

Dimensions of Spherical Head Anchor, offset versions


Load group

The head at the centre of gravity


means that the unit is hanging straight
at the crane. The foot or ribbed bar
transfers the load to the middle of the
bearing concrete.

1.3
2.5
4.0
5.0
7.5
10.0
15.0
20.0

Designation
mill finish
6002- 1.3-0227
6002- 2.5-0268
6002- 4.0-0406
6002- 5.0-0466
6002- 7.5-0664
6002-10.0-0667
6002-15.0-0825
6002-20.0-0986

Order nr.
0735.03000001
00002
00003
00004
00005
00006
00007
00008

l
[mm]
227
268
406
466
664
667
825
986

d
[mm]
10
14
18
20
24
28
34
38

d1
[mm]
19
26
36
36
46
46
69
88

d2
[mm]
25
35
45
50
60
70
85
98

h
[mm]
50
50
60
60
70
70
70
90

k
[mm]
10
11
15
15
15
15
15
15

Da
[mm]
60
74
94
94
118
118
160
160

k
[mm]
11
15
15
15
15

Da
[mm]
74
94
118
118
160

Dimensions of Spherical Head Rod Anchor, offset versions


Load group
2.5
5.0
7.5
10.0
15.0

We recommend that these panels are


lifted with a spreader beam.
Lifting with chains at 30 may be
possible, but should be avoided.
> 30 is forbidden.

28

Designation
mill finish
6052- 2.5-0508
6052- 5.0-0885
6052- 7.5-1134
6052-10.0-1284
6052-15.0-1535

Order nr.
0735.08000002
00004
00006
00008
00010

l
[mm]
508
885
1134
1284
1535

d
[mm]
14
20
24
28
34

d1
[mm]
26
36
46
46
69

h
[mm]
50
60
70
70
70

This helps to avoid anchor bending


and concrete spalling.
If casting with outer skin on top of
the sandwich, tilt-up table is recommended

D EH A L I F TI N G A NCHO R S YS TE M
Spherical Head Sandwich Panel Anchor and Spherical Head Rod Anchor, offset versions

Load capacity and reinforcement of sandwich Panel Anchor and


Spherical Head Rod Anchor, offset versions
Reinforced area
3 times anchor length L

3 Edge reinforcement
ds2

ls
Length of slot-in link

ez/2

esh
e mment
r
a
Squ force
rein

ez/2

2
Slot-in link, (positioned as close to anchor as possible)

ez/2

er

er

We recommend additional
sandwich anchor pins each
side of the anchor
Reinforcement and load capacity of Spherical Head Anchor, offset versions with axial pull up to = 30

Load
group

Designation
mill finish

1.3

6002- 1.3-0227

2.5

6002- 2.5-0268

4.0

6002- 4.0-0406

5.0

6002- 5.0-0466

7.5

6002- 7.5-0664

10.0

6002-10.0-0667

15.0

6002-15.0-0825

Element Distance
1
thick- between Square mesh
ness
anchors reinforcement
2 er
[mm]
80
100
140
100
140
100
140
120
150
140
180
180
220

Slot-in link

mm2/m
2 66

ds
[mm]
6

ls
[mm]
400

ds2
[mm]
2 10

370

2 131

500

2 10

640

2 131

750

2 10

820

2 131

750

2 10

1210

2 188

10

1000

2 12

1220

2 188

10

1000

2 12

1500

2 188

10

1000

2 14

12

1100

2 14

6002-20.0-0986

Load capacity (kN) for

Edge reinforcement

ez
[mm]
260

200
2030
2 257
250
ez = min. distance between anchors; ez/2 = min. edge distance
20.0

Axial pull
15 N/mm2
13.0

Transverse pull (pitching)

at concrete strength
25 N/mm2
15 N/mm2
13.0
6,5

25 N/mm2
6,5

15,9

20,3

9,5

12,2

20,5

25.0

12,2

12.5

27,3

35,2

18,5

35,1

40,0

20.0

35,2

45,4

21,2

45,3

50,0

25.0

50,9

65,8

30,5

60,2

75.0

36.0

66,5

86.0

39,9

80,3

100,0

48,2

103,2

133.0

61,9

120.0

150,0

72.0

135,1

174,4

81,1

159,7

200,0

95,9

20.0
25.0
37.5
50,0
75.0
100,0

Reinforcement and load capacity of Spherical Head Rod Anchor, offset versions with axial pull up to = 30

Load
group
2.5

5.0

7.5

Designation
mill finish
6052- 2.5-0508

6052- 5.0-0885

6052- 7.5-1134

Element Distance
1
thick- between Square mesh
ness
anchors reinforcement
2 er
[mm]
80

ez
[mm]
370

mm2/m
2 131

2
Slot-in link
ds
[mm]
8

ls
[mm]
700

ds2
[mm]
2 10

15.0

6052-10.0-1284

Axial pull
15 N/mm2
25.0

Transverse pull (pitching)

at concrete strength
25 N/mm2
15 N/mm2
25.0
12.5

100

40,9

50,0

24,5

120

44,2

50,0

25.0

47,1

50,0

25.0

160

50,0

50,0

25.0

120

66,1

75.0

37.5

70,1

75.0

37.5

75.0

75.0

37.5

140

140

820

1210

2 131

2 188

10

820

950

2 10

2 12

160
10.0

Load capacity (kN) for

Edge reinforcement

140

1220

2 131

6052-15.0-1535
160
1500
2 131
ez = min. distance between anchors; ez/2 = min. edge distance

25 N/mm2
12.5

25.0

37.5

10

1000

2 12

100,0

100,0

50,0

50,0

10

1200

2 14

150,0

150,0

75.0

75.0

29

D EH A L I F TI N G A NCHO R S YS TE M
Quick Fitting Spherical Head Anchor DSM

Dimensions and load capacity of Quick Fitting Spherical Head Anchor DSM
d1
k

This anchor is designed with a collar


below the anchor head, so that when
pushed into the former, the collar
makes a seal.

Da
l

Assembly is quicker and when


demoulding the former stays on the
mould. This is particularly useful for
negative casting such as balconies or
staircases.

d2

Dimensions of Quick Fitting Spherical Head Anchor DSM

The load capacity is the same as


normal anchors type 6000 and the
anchor suits the same lifting links.
The anchor is used with DSM recess
formers code 6126; 6127 and 6128.
Usually the anchor is pushed into the
former with an oil based lubricant.

Load group
1.3

2.5

5.0

l
[mm]

d
[mm]

d1
[mm]

d2
[mm]

k
[mm]

Da
[mm]

00005

65

10

18

25

10

10

00004

120

10

18

25

10

10

6073-2.5-0085

00001

85

14

25

35

11

11

6073-2.5-0120

00002

120

14

25

35

11

11

6073-2.5-0170

00003

170

14

25

35

11

11

6073-5.0-0110

00006

110

20

36

50

15

15

6073-5.0-0240

00007

240

20

36

50

15

15

Designation
mill finish

Order nr.
0735.110-

6073-1.3-0065
6073-1.3-0120

Load capacity when lifting slabs with any direction of pull

Designation
mill finish

Load group

Length
slab
Distance
Load capacity (kN) for
of
thickness between Axial pull Angled pull
Axial pull and
anchor
anchors up to 30 up to 45
Angled pull
[]
[]
up to 45 []
l
[mm]

Bmin
[mm]

ez
[mm]

35
N/mm2

6073-1.3-0065

65

100

300

13.0

10,4

13.0

13.0

2.5

6073-2.5-0085

85

120

380

19,5

15,6

25.0

25.0

5.0

6073-5.0-0110

110

150

500

29,5

23,6

38,1

45,1

FZ
FS

FQ

30

at concrete strength
15
25
N/mm2
N/mm2

1.3

With reinforcement for angled pull

Handling reinforcement for the slab as


a whole must be designed by others

15
N/mm2

ez/2

Angled pull at > 30 without


reinforcement for angled pull is only
allowed at:
Concrete strength 15 N/mm2 and
wall thickness 3 times minimum
thickness ez/2
Concrete strength 25 N/mm and
wall thickness 2.5 times minimum
thickness ez/2
Concrete strength 35 N/mm and
wall thickness 2 times minimum
thickness ez/2
At a concrete strength > 23N/mm
FZ = FS.
Angled pull with > 60 caused
by spread of cables/chains is not
permitted!

D EH A L I F TI N G A NCHO R S YS TE M
Quick Fitting Spherical Head Anchor DSM

Load capacity of Quick Fitting Spherical Head Anchor DSM in walls and beams

er

ez/2

er

u-bar 8

Required reinforcement 1 , 2 , 3 ,
reinforcement 4 only with angled
pull (reinforcement see page 16)

With reinforcement for angled pull

FZ
FS

ez

Angled pull at > 30 without


reinforcement for angled pull is only
allowed at:
Concrete strength 15 N/mm2 and
wall thickness 3 times minimum
thickness 2 er
Concrete strength 25 N/mm and
wall thickness 2.5 times minimum
thickness 2 x er
Concrete strength 35 N/mm and
wall thickness 2 times minimum
thickness 2 x er
At a concrete strength > 23N/mm
FZ = FS.
Angled pull with > 60 caused
by spread of cables/chains is not
permitted!

ez/2

Load capacity when lifting walls and beams


Length of
anchor
Load group

Minimum
height of
beams

Min. wall
thickness
or beam
width

B1

2 er

ez

[mm]

[mm]

[mm]

[mm]

Designation

Distance
between
anchors

80
1.3

6073-1.3-0120

120

250

100

300

120
120
6073-2.5-0120

120

250

140

380

160

2.5

100
6073-2.5-0170

170

350

120

380

140
200
5.0

6073-5.0-0240

240

500

220
240

500

Load capacity (kN) for


Axial pull and
Angled pull
up to 45 []

Axial pull
up to 30 []

Angled pull
up to 45 []

15 N/mm2

15 N/mm2

13.0

10,7

13.0

12,7

13.0

13.0

18,1

14,5

23,3

20,3

16,2

25.0

22,4

17,9

25.0

20,7

16,5

23,7

19,0

25.0

21,8

45,6

36,5

49,0

39,2

50,0

41,9

at concrete strength
25 N/mm2

35 N/mm2

13.0

13.0

25.0

25.0

25.0

50,0

50,0

31

D EH A L I F TI N G A NCHO R S YS TE M
Spherical Head Tilt-up Anchor

Dimensions, load capacity and reinforcement of Spherical Head Tilt-up Anchor


d1
k

These anchors are used to pitch and


transport thin concrete units such as
walls or beams.
They are used, if no tilt-up table is
available.
The head dimensions are standard and
suit the universal head lifting link.
The anchors are installed with 6134
recess former and are available in 2.5t
and 5.0t load groups.

Da

d2

Dimensions of Spherical Head Tilt-up Anchor


Load group

Designation
mill finish

Order no.
0735.120-

Designation
hot-dip galvanised

Order no.
0735.120-

l
[mm]

d
[mm]

d1
[mm]

d2
[mm]

k
[mm]

Da
[mm]

2.5

6006-2.5-0240 WB

00001

6006-2.5-0240 FV

00151

240

14

25

35

11

74

5.0

6006-5.0-0240 WB

00002

6006-5.0-0240 FV

00152

240

20

36

50

15

94

Pitching

Transport

Required reinforcement 1 - 3 .
The reinforcement for angled pull
can be replaced by pitching reinforcement on both sides.
Page 16 Reinforcement in walls.
Load capacity and reinforcement of Spherical Head Tilt-up Anchor
Element
end edge Square mesh
thickness
distance
reinforceDesignation
ment
Load group
mill finish
2 er
ez / 2
[mm]
[mm]
mm2/m
100
110
2.5
6006-2.5-0240
765
2 131
120
130
140
120
130
140
5.0
6006-5.0-0240
150
765
2 131
160
180
200

32

Tilt-up reinforcement
BSt 500 S
ds
[mm]

ls
[mm]

12

800

16

1000

Load capacity (kN) for


Transverse pull (tilt-up)
Axial pull and angled pull
up to 30 []
at concrete strength
15 N/mm2 25 N/mm2 15 N/mm2 25 N/mm2
7,8
10,1
22,2
25.0
9,0
11,6
23,8
25.0
10,3
12.5
25.0
25.0
11,6
12.5
25.0
25.0
12.5
12.5
25.0
25.0
13,8
17,8
31,2
40,0
14,6
18,8
33,1
42,7
15,6
20,1
35.0
45,2
17,3
22,3
36,8
47.5
19,1
24,6
38,7
50,0
20,9
25.0
42,2
50,0
22,6
25.0
45,7
50,0

D EH A L I F TI N G A NCHO R S YS TE M
Spherical Head Tilt-up Anchor

Handling
Method of Use

The anchor must


be installed in the
correct direction as
shown here

er
er

We recommend pitching reinforcement


both sides of the anchor as shown.
When installing the lifting link, take care
that the anchor has been installed in the
correct direction and that the tongue of
the link is in the direction of the load.
The design of the anchor head ensures
that the load is applied to the steel of
the anchor when pitching.
The tilt-up anchor is only allowed to
be loaded with axial load or traversal
load. Angled pull is not permitted.
Pitching has to be done using a
spreader beam.

ez

distance
between anchors

ez/2

The pitching reinforcement is positioned into the notch of the anchor


ls

total length

90

ds1
h = depending of wall
thickness

not
allowed

Tongue of universal
head lifting link in
the direction of the
load.

33

D EH A L I F TI N G A NCHO R S YS TE M
Spherical Head Eye Anchor

Dimensions, load capacity and reinforcement of Spherical Head Eye Anchor


d1
k

This anchor is used with a


reinforcement tail for applications
where the load cannot be taken by
the foot of an anchor. For example
thin elements such as roof beams or
double T-beams.

Da
d

c
d2
Dimensions of Spherical Head Eye Anchor
Load group

Designation
mill finish

Order no.
0735.050-

l
[mm]

d
[mm]

d1
[mm]

d2
[mm]

c
[mm]

k
[mm]

Da
[mm]

1.3

6001- 1.3-0065

00001

65

10

19

19

10

10

60

2.5

6001- 2.5-0090

00002

90

14

26

27

13

11

74

5.0

6001- 5.0-0120

00003

120

20

36

42

20

15

94

10.0

6001-10.0-0180

00004

180

28

46

57

25

15

118

20.0

6001-20.0-0250

00005

250

39

69

76

37

15

160

With reinforcement for angled pull


Reinforcement tail for pull

ls3 / 2
0,7 ls3 / 2

The anchor is also suitable for


lightweight concrete as the load is
transferred over the large area of
reinforcement tail.
Note: all the load is transferred to the
ribs of the rebar tail.
The tail must be installed tight to the
base of the hole in the anchor.
The tail must be bent with an internal
angle of 30 as shown.
The tail may be shortened if required
by forming of end hooks as shown.
The reinforcement tail is essential. The
anchor must not be used without the
tail.

30
ls3

Required reinforcement 4 only


with angled pull (reinforcement
see page 16)
Angled pull at > 30 without
reinforcement for angled pull is only
allowed at:
concrete strength 15 N/mm2 and
wall thickness 3 times minimum
thickness 2er
concrete strength 25 N/mm and
wall thickness 2.5 times minimum
thickness 2 x er

concrete strength 35 N/mm and


wall thickness 2 times minimum
thickness 2 x er
At a concrete strength > 23N/mm
FZ = FS.
Angled pull with > 60 caused
by spread of cables/chains is not
permitted!

The angled pull reinforcement has to


be placed as close as possible under
the recess former and has to be installed with full contact to the anchor.

Load capacity and reinforcement of Spherical Head Eye Anchor

Load group

1.3
2.5
5.0
10.0
20.0

34

Element
thickness

Distance
between
anchors

2 er
[mm]
80
80
100
140
180

ez
[mm]
500
600
750
1200
1500

Designation
mill finish

6001- 1.3-0065
6001- 2.5-0090
6001- 5.0-0120
6001-10.0-0180
6001-20.0-0250

Square mesh
reinforcementboth-sides

mm2/m
188
188
188
188
188

Reinforcement tail
Concrete strength
ds3
[mm]
10
12
16
20
32

15 N/mm2 25 N/mm2 35 N/mm2


ls3
[mm]
650
510
420
1000
800
650
1700
1350
1100
2000
1600
1300
3000
2400
1950

Load capacity (kN) for


Angled pull
Axial pull
up to 30 [] up to 45 []
at concrete strength
15 N/mm2
13.0
25.0
50,0
100,0
200,0

15 N/mm2
10,2
20.0
40,0
80,0
160,0

D EH A L I F TI N G A NCHO R S YS TE M
Installation and Removal

Installation of the DEHA Anchor using Rubber Recess Former


In most cases the recess former is
ordered with the preinstalled locating
plate. If not, the recess former is
opened and the locating plate together

with the head of the Anchor is inserted


into the recess former.
The recess former is then fixed to the
formwork using a wing nut.

Finally the recess former is tightened


to the formwork and simultaneously
closed around the anchor head,
holding it firmly in position.

wedge of concrete is removed and the


recess former with the anchor, is then
placed in the hole.

The concrete should be vibrated until


the upper surface of the former is flush
with the surface of the concrete. Care
should be taken to ensure that a plate
(Art. No. 6141 or 6153) is in the recess
former, to keep the anchor tight at the
correct level.
The anchors must be installed
perpendicular to the formwork. The use
of formwork oil especially inside the
recess formers eases the removal and
has a positive effect on the lifespan of
the recess former.

Installation in slabs
If the anchor is to be cast in the top of
concrete, e.g. in slab elements then a

Removal of the DEHA Rubber Recess Former


On the outside of the recess former
there are two holes, to help lever the
former out of the hardened concrete.
Two reinforcement bars can be
inserted in these holes and crossed
against each other to open and to
remove the recess former. Excess
concrete should be removed.
Spherical Head Anchor installation with Rubber Grommet in Steel Recess Former.
Slide the rubber grommet on to the
anchor and press into the hole in the
recess former.
If necessary, grease before use.
The anchor must be a tight fit to
ensure it does not slip out during the
pour.

35

D EH A L I F TI N G A NCHO R S YS TE M
Recess Formers

To fix the Spherical Head Anchors to the formwork a Deha Recess former must be used. This ensures simple and secure locating
of the anchor and leaves the anchor ready for the correct universal head lifting link.
Rubber recess former, round shape
The rubber recess former is constant in
shape even when heated up to 120C
or in contact with oil. It can be used
several times. In order to ease the identification of the load group the formers
are produced in different colours.
Recess formers are used with threaded
plates which may be either rod a socket
(see page 41)

Da

Rubber recess former, round shape


including plate with threaded rod
Load group

including plate with socket

without threaded parts

Colour

Da
[mm]

1.3

6132-1.3

Order no.
0736.02000001

6133-1.3

Order no.
0736.03000001

6131-1.3

Order no.
0736.01000001

blue

60

2.5

6132-2.5

00002

6133-2.5

00002

6131-2.5

00002

yellow

74

4.0

6132-4.0

00003

6133-4.0

00003

6131-4.0

00003

black

94

5.0

6132-5.0

00004

6133-5.0

00004

6131-5.0

00004

blue

94

7.5

6132-7.5

00005

6133-7.5

00005

6131-7.5

00005

red

118

10.0

6132-10

00006

6133-10

00006

6131-10

00006

yellow

118

15.0

6132-15

00007

6133-15

00007

6131-15

00007

gray

160

20.0

6132-20

00008

6133-20

00008

6131-20

00008

black

160

32.0/45.0

6132-32

00009

6133-32

00009

6131-32

00009

black

214

Designation

Designation

Designation

Rubber recess former, narrow shape


The narrow rubber recess former is
used when the load is only in one
direction. It is constant in shape
even when heated up to 120C or in
contact with oil. It can be used several
times. All of the narrow recess formers
are coloured black.

Da

Db

Rubber recess former, narrow shape


including plate with threaded rod
Load group

without threaded parts

Colour

Da
[mm]

Db
[mm]

62

42

1.3

6138-1.3

Order no.
0736.07000001

6145-1.3

Order no.
0736.08000001

6137-1.3

Order no.
0736.06000001

2.0/2.5

6138-2.0/2.5

00002

6145-2.0/2.5

00002

6137-2.0/2.5

00002

77

52

4.0

6138-4.0

00003

6145-4.0

00003

6137-4.0

00003

97

69

5.0

6138-5.0

00004

6145-5.0

00004

6137-5.0

00004

7.5

6138-7.5

00005

6145-7.5

00005

6137-7.5

00005

10.0

6138-10

00006

6145-10

00006

6137-10

00006

122

85

15.0

6138-15

00007

6145-15

00007

6137-15

00007

164

124

20.0

6138-20

00008

6145-20

00008

6137-20

00008

164

124

Designation

36

including plate with socket


Designation

Designation

black

97

69

122

85

D EH A L I F TI N G A NCHO R S YS TE M
Recess Formers

Steel recess former, round shape


Da
M

In those cases where the precast unit


has to be lifted out of the mould
without having access to the recess
former, a special steel recess former
with rubber grommet may be used.

d
Steel recess former, round shape
M

Designation

Order no.
0736.100-

Da

Load group

[mm]

[mm]

[mm]

Designation

Order no.
0736.060-

1.3

6150-1.3

00001

60

20,5

6151-1.3

00001

2.5

6150-2.5

00002

74

12

30,0

6151-2.5

00002

5.0

6150-5.0

00003

94

12

38,0

6151-5.0

00003

10.0

6150-10.0

00004

118

16

48,5

6151-10.0

00005

The anchor is placed with its head


in the recess former and clamped in
position by a rubber grommet.
We recommend that the anchor head
and the rubber grommet are treated
with formwork oil before installation.
When the precast unit is removed

from the formwork the anchor and


rubber grommet detach themselves
easily from the recess former.

Associated rubber grommet

If this type of former is used to


position the anchor horizontally within
the formwork, care should be taken
to prevent the anchor from becoming
dislodged during pouring e.g. by fixing
it to the reinforcement or securing it
with spacers.

Trumpet steel recess former


Da
M

The trumpet formed Steel Recess Former with rubber grommet is a special
version of the recess former described
above. This particular recess former
enables the installation of longer lifting
anchors.

d
Trumpet steel recess former
M

Designation

Order no.
0736.120-

Da

Load group

[mm]

[mm]

[mm]

1.3

6152-1.3

00001

60

20,5

2.5

6152-2.5

00002

74

12

30,0

4.0 and 5.0

6152-4.0/5.0

00003

94

12

38,0

Anchors with longer embedment are


better supported during the pour by
the shape of this former.

The void in the recess former is twice


the length of the normal version.

Associated rubber grommet


Designation
6151-1.3 D
2 6151-1.3
6151-2.5 D
2 6151-2.5
6151-4.0 D
2 6151-5.0

Order no.
0737.07000001
00002
00003
-

Order no.
0737.06000001
00002
00003

It is possible to use either a long


rubber grommet or two standard ones.

37

D EH A L I F TI N G A NCHO R S YS TE M
Recess Formers

Magnetic steel recess former, round shape


Da
M

All magnetic formers are used with a


rubber grommet.
By using magnetic recess formers on
a steel mould, drill holes for fastening
the recess former are not required.

Magnetic steel recess former, round shape


M

Designation

Order no.
0736.110-

Da

Load group

[mm]

[mm]

[mm]

Designation

Order no.
0737.060-

1.3

6150-1.3 M

00001

60

20,5

6151-1.3

00001

2.5

6150-2.5 M

00002

74

12

30,0

6151-2.5

00002

5.0

6150-5.0 M

00003

94

12

38,0

6151-5.0

00003

Steel Magnetic Recess Former Designation 6150-..M or Designation 6152..M (trumpet formed)

It is important that the formwork on


which the recess former is fixed is
clean and free from old concrete,
otherwise this could have a detrimental effect on the adhesion strength.

Associated rubber grommet

The recess formers can be detached


from the mould by screwing in a bolt
to pull it away.

Magnetic trumpet steel recess former


Da
M

This former is especially designed for


anchors which are in a horizontal position during the pour.
The trumpet form gives better support
even for longer anchors.
Details as 6150 M shown above.

Magnetic trumpet steel recess former


M

Designation

Order no
0736.130-

Da

Load group

[mm]

[mm]

[mm]

1.3

6152-1.3 M

00001

60

20,5

2.5

6152-2.5 M

00002

74

12

30,0

4.0 and 5.0

6152-4.0/5.0 M

00003

94

12

7.5 and 10.0

6152-7.5 M

00004

134

16

Associated rubber grommet


Designation

Order no.
0737.070-

6151-1.3 D

00001

2 6151-1.3

00001

6151-2.5 D

00002

2 6151-2.5

00002

38,0

6151-4.0 D

00003

48,5

2 6151-7.5

6151-7.5 D
2 6151-10.0

38

Order no.
0737.060-

00004
00004
00005

D EH A L I F TI N G A NCHO R S YS TE M
Recess Formers

Magnetic recess former for DSM


Da
M

New design of recess former for rapid


locating of the DSM anchor. The
material is polyurethane which helps to
ensure long life in casting yard.
Magnetic version for steel form. The
former is made so the DSM anchor is a
tight push fit - no grommet required

Magnetic recess former for DSM


M

d
[mm]

60

18

74

12

25

94

12

36

Load group

Designation

Order no.
0736.190-

Da
[mm]

1.3

6126-1.3

00001

2.5

6126-2.5

00002

5.0

6126-5.0

00003

Colour

transparent

Polyurethane recess former for DSM


New design of recess former for rapid
locating of the DSM anchor. The
material is polyurethane which helps to
ensure long life in casting yard.
This version is fixed directly to timber
formwork using holding screw S1 or
may be fixed with a normal countersunk wood screw.

Da
d1

Polyurethane recess former for DSM


d1 / fr M
[mm]

d
[mm]

Load group

Designation

Order no.
0736.170-

Da
[mm]

1.3

6127-1.3

00001

60

10 / 8

18

2.5

6127-2.5

00002

74

12 / 10

25

5.0

6127-5.0

00003

94

13 / 12

36

Colour

transparent

Rubber recess former for DSM


Da
M

The rubber recess former for rapid


locating of the DSM anchor.
This version is fixed directly to timber
formwork using holding screw S1.

Rubber recess former for DSM


Load group

Designation

Order no.
0736.140-

Da
[mm]

1.3

6128-1.3

00002

2.5

6128-2.5

00001

M
[mm]

d
[mm]

60

18

blue

74

12

25

yellow

Colour

39

D EH A L I F TI N G A NCHO R S YS TE M
Recess Formers and Recess void filler

Rubber Recess Former, round shape, for Tilt-up Anchor 6006


This former is similar to a normal rubber recess former but specially shaped
to suit the tilt-up anchor (designation
6006).
They can be reused many times.

Da

Rubber Recess Former for Tilt-up Anchor 6006


Load group

Designation

Order no.
0736.150-

Da
[mm]

Colour

2.5

6134-2.5

5.0

6134-5.0

00001

74

yellow

6141-2.0/2.5

00002

104

blue

6141-4.0/5.0

Associated plate

Recess void filler


Recess void fillers made of polystyrene
are available for all load groups to
temporarily seal off the recess in the
concrete against water and ice while in
storage in the yard.

Da

Recess void filler, Polystyrene


Da
[mm]
60

h
[mm]
29
35

6015-1.3

Order no.
0737.01000001

2.5

6015-2.5

00002

74

4.0 and 5.0

6015-4.0/5.0

00003

94

44

7.5 and 10.0

6015-7.5/10.0

00004

118

55

15.0 and 20.0

6015-15.0/20.0

00005

94

72

Load group

Designation

1.3

Colour

white

Da

The VKF cover for the recess is


manufactured from light weight fibre
reinforced concrete. It is designed
to provide a long-term cover for the
recess and is fixed in place with mortar
or resin depending on the use and site
conditions.
Recess void filler, fibre reinforced concrete VKF

It is available in a range of sizes to suit


anchors from 7.5 t to 45.0 t

40

Load group

Designation

Order no.
0737.120-

Da
[mm]

h
[mm]

7.5 and 10.0

6172-10.0

00001

114

48

15.0 and 20.0

6172-20.0

00002

156

65

32.0 and 45.0

6172-32.0

00003

210

90

Colour

grey

D EH A L I F TI N G A NCHO R S YS TE M
Accessories for Recess Formers

Rubber grommet for steel recess former

Load group
7.5-10.0

d
d1

6151-D
for
trumpet

d
d1

Rubber Grommet for Steel recess


former 6150 and Steel recess former
6152 to fix the anchor in the recess
former.

Load group 1.3-5.0

6151
Rubber grommet
Load group
1.3
2.5
4.0
5.0
7.5
10.0

Designation
Rubber grommet

Order no.
0737.060-

6151-1.3
6151-2.5
6151-5.0
6151-7.5
6151-10.0

00001
00002
00003
00004
00005

Designation
Order no.
Double rubber grommet 0737.0706151-1.3 D
6151-2.5 D
6151-4.0 D
6151-7.5 D
-

00001
00002
00003
00004
-

d1

21.5

11.0

30,5

14,5

38,5

19,0
21.0

49,0

24,5

49,0

28,0

h
11.0
22.0
12.0
25.0
28,0
14.0
44,5
44,5
44,5

Fixing Accessories for Rubber Recess Formers


M
M

6153-M

6141-M

Available for all load group.


If the formwork can be only removed
perpendicular to the threaded bar, the
plates with a threaded socket should be
used (6153-..).

Various versions of threaded plates


are used to attach the Rubber Recess
Formers to the mould. If the formwork
can be removed in the direction of the
threaded bar, the plates with a welded
threaded bar (6141-...) should be used.

Plate with threaded rod

6160-M

Designation

Order no.
0737.020-

Thread
M

l
[mm]

6141-1.3
6141-2.5
6141-4.0/5.0
6141-7.5/10.0
6141-15.0/20.0
6151-32

00001
00002
00003
00004
00005
00006

8
12
12
12
16
16

70

Order no.
0737.04000001
00002
00003
00004
00005
00006

Thread
M
8
12
12
12
16
16

for load groups


(Designation 6131,
round)
1.3 and 2.5
4.0 and 5.0
7.5 and 10.0
15.0 and 20.0
32.0

for load groups


(Designation 6137,
narrow)
1.3 and 2.5
2.5
4.0 and 5.0
7.5 and 10.0
15.0 and 20.0
-

Plate with socket


Designation

plate with a threaded socket

6153-1.3
6153-2.0/2.5
6153-4.0/5.0
6153-7.5/10.0
6153-15.0/20.0
6153-32 030

for load groups


(Designation 6131, round)
1.3 and 2.5
4.0 and 5.0
7.5 and 10.0
15.0 and 20.0
32.0

for load groups


(Designation 6137, narrow)
1.3 and 2.5
2.5
4.0 and 5.0
7.5 and 10.0
15.0 and 20.0
-

Holding bolt with wing nut

Designation

plate with a welded threaded bar

6160-08
6160-12
6160-16

Order no.
0737.08000001
00003
00004

Thread
M
M8
M 12
M 16

l
[mm]
110
110
110

41

D EH A L I F TI N G A NCHO R S YS TE M
Accessories for Recess Formers

Pitching plate
e

The pitching plate is carbon steel so it


is essential to ensure cover is checked.
Insert the anchor into the narrow
rubber recess former and install in the
pitching plate. Fix the recess former in
the mould in the normal way. Ensure
that the pitching plate is not dilodged
during placing, pouring or vibration.
Pitching plate may be held in position
by tack welding retaining bars.
This detail can only be used with the
universal head lifting link.
Ensure that the Universal-Head Lifting
Link rests directly on the pitching plate
to avoid local concrete spalling.

42

A carbon steel pitching plate may


be used to help avoid the spalling of
concrete when pitching/turning thin
slabs or wall panels without using a
tilting table.

Pitching plate
Load
group

Designation

Order no.
0737.050-

e
[mm]

f
[mm]

1.3

6060-1.3

00001

120

65

Element thickness
2 er
[mm]
95

D EH A L I F TI N G A NCHO R S YS TE M
Lifting Links

Operating the Universal Head Lifting Link


The instruction sheet for the DEHA Lifting Anchor System must be available the
workplace, i.e. in the precast yard and
on site. The management must make
the operatives aware of the rules in this
catalogue. The management must carry
out inspections as shown on pages 45
and 47.

Coupling
Check the load duty of the anchor
To connect the lifting link to the
anchor, the sphere is pushed with its
opening facing downwards over the
anchor.
The tongue of the sphere is then
turned downwards to close around the
anchor.
The Universal-Head sits in the recess
and is now ready for use.

Lifting
The lifting link is suitable for axial
loads and pitching. The unit can also
be swivelled on the lifting link when
pitching the unit, the tongue must be
in the closed position as shown
inappropriate
load direction

Due to the counterweight of the


tongue the sphere is always kept in
the correct position, even if the load is
released.
Turning the link under load is limited
by friction. Small quantities of grease
are permitted if necessary.

preferred
load direction

Release
When the load is taken off, release
the lifting link by turning the sphere
with the tongue as shown.
Lift the link well away and do not
let it dangle over the anchor.

43

D EH A L I F TI N G A NCHO R S YS TE M
Lifting Links

Universal-Head Lifting Link


The DEHA Universal-Head Lifting Link
is an attachment link for the lifting
and transporting of precast concrete
units in combination with the
Spherical Head Anchor. The Universal
Head Lifting Link is a manually
operated and is manufactured in the
versions given in the following table.
The allowable loads for individual
cases must be checked using the tables
for each anchor type.
Safety regulations in the country of use
must always be observed, in particular
those for the use of cranes and lifting
equipment.
Do not use the Universal-Head Lifting
Link in precast units that have been
designed for the turning and lifting link.

b
a

Dimensions of Universal-Head Lifting Link


Load group

Designation

Order no. Weight


a
b
c
g
h
t
l
m
0738.010- [kg] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]

1.3

6102-1.3

00001

0,9

47

75

20

71

11

12

188

7,0

2.0 and 2.5

6102-1.5/2.5

00002

1,4

59

91

25

86

16

14

230

8,5

3.0 and 5.0

6102-3.0/5.0

00003

3,4

70

118

37

88

21

16

283 10.0

6.0 and 10.0

6102-6.0/10.0

00004

9,1

88

160

50

115

30

25

401 14.0

12.0 and 20.0 6102-12.0/20.0

00005

21.0

106

180

75

135

41

30

506 21.0

32.0

6102-32.0

00006

47,0

172

272

100

189

52

40

680 28,5

45.0

6102-45.0

00007

59,0

179

349

100

192

52

40

676 28,5

Identification
Each Universal-Head Lifting Link has
identification markings as shown.
The front of the handle is stamped
with the name of the manufacturer
(DEHA) and the identification K-A,
The rear of the handle shows the load
group and an operating icon.

Manufacturer
Type K-A

Load group

Manufacturer
Type K-A

Operatingsymbol

The sphere is marked with the load


group, batch number and year of
manufacture.
The type identification K-A denotes
that the Universal-Head Lifting Link
can be used for the following two
DEHA Lifting Anchor systems:

44

Batch no.

a) for the DEHA Lifting Anchor System


type K with the Spherical Head Anchor
b) for the DEHA Lifting Anchor System
type A with an appropriate cast in
socket and adaptor.

Year of
manufacture

D EH A L I F TI N G A NCHO R S YS TE M
Inspection procedure: Lifting Links

Inspection procedure for Universal Head Lifting Links


Company / Factory

Manufacturer

Load group

Manufacturer

Operatingsymbol

Year of
manufacture

Batch no.
Stock

Date of purchase

Storage location

Load group

Year of manifacture

Batch no.

Notice

Inspections must be recorded in a report


showing the values measured. Records
must be filed and stored in an appropriate place. As a guide experience has
shown that links last approx 7 years.

Reject the link if:

The customer must ensure that


the Universal Head lifting links are
checked for any damage before use.
In addition the customer must carry
out full inspections at regular intervals. These must be carried out by a
qualified person at intervals to suit
the site conditions or in any event
every year.

it is deformed/bent in any way


it is worn such that max h and
min m are exceeded
the identification lettering is worn
away

Alteration and repairs to the UniversalHeads, especially welding operations,


are strictly forbidden.

Limiting Dimensions for Universal-Head Lifting Link


Maximum dimension for m and minimum dimension for h [mm]
Load group

1.0 and 1.3

1.5 and 2.5

3.0 and 5.0

6.0 and 10.0

12.0 and 20.0

32.0

45.0

mmin

5,5

6.0

8,0

12.0

18,0

24.0

24.0

hmax

13.0

18,0

25.0

32.0

46.0

58,0

58,0

gmin

14.0

17.5

28,0

36.0

56.0

80,0

85.0

fmin

11.0

13.0

19,0

27,0

37,0

40,0

48,0

Minimum dimension for g and f [mm]

gmin

cross-section
new

cross-section
used

It is not permitted to cut or


grind off any
burrs

If the link has been deformed by misuse, it must never be rebent. Reject if the link is clearly deformed.

45

D EH A L I F TI N G A NCHO R S YS TE M
Lifting Links

Small Universal Head Lifting Link for limited applications


The Small Universal-Head Lifting Link
for limited applications is used for
lifting and transporting of precast
concrete units in combination with
the Spherical Head Anchor.
This lifting link has been developed
for the occasional use only. If used
regularly there is a danger that the
crane hook will deform the link.

The allowable loads for individual


cases must be checked using the tables
for each anchor type.
Lifting Link Safety regulations in the
country of use must always be observed, in particular those for the use of
cranes and lifting equipment

Dimensions of Small Universal-Head Lifting Link for limited applications


Order no. Weight
l
k
g
b
t
m
h
0738.020[kg]
[mm] [mm] [mm] [mm] [mm] [mm] [mm]

Load group

Designation

1.3

6109-1.3

00001

0,9

162

133

46

2.5

6109-2.0/2.5

00002

1,1

203

161

64

79

4.0 and 5.0

6109-4.0/5.0

00003

4.0

249

205

70

111

7.5 and 10.0 6109-7.5/10.0

00004

7,2

360

302

105

150

28

65

12

7,0

11

14

8,5

16

20

10.0

21

14.0

30

Identification

The Small Universal Head Lifting Link


for limited applications has identification markings hard stamped in the
steel as shown.

Load group

Load group

Manufacturer

CE marking

Batch no.

The maintenance instructions for the


Small Universal Head Lifting Link are
the same as for the Universal Head
Lifting Link.

46

Year of
manufacture

D EH A L I F TI N G A NCHO R S YS TE M
Inspection procedure: Lifting Links

Inspection procedure for Small Universal-Head Lifting Link for limited applications
Company / Factory

Load group

Load group

Manufacturer

CE marking

Year of
manufacture

Batch no.

Stock

Date of purchase

Storage location

Load group

Year of manifacture

Batch no.

Notice

Inspections must be recorded in a report


showing the values measured. Records
must be filed and stored in an appropriate place.

Reject the link if:

The customer must ensure that


the Universal Head lifting links are
checked for any damage before use.
In addition the customer must carry
out full inspections at regular intervals. These must be carried out by a
qualified person at intervals to suit
the site conditions or in any event
every year.

it is deformed/bent in any way


it is worn such that max h and
min m are exceeded
the identification lettering is worn
away

Alteration and repairs to the UniversalHeads, especially welding operations,


are strictly forbidden.

Limiting Dimensions for Small Universal-Head Lifter


Maximum dimension for m and minimum dimension for h [mm]
Load group

1.3

1.5 und 2.5

4.0 und 5.0

7.5 und 10.0

mmin

5,5

6.0

8,0

12.0

hmax

13.0

18,0

25.0

32.0

k1

136

164

209

308

f1min / f2min

11.0

13.0

19,0

27,0

f1

f2min

f2

k1

f2

Minimum dimension for f and maximum Dimension for k [mm]

cross-section
new

It is not permitted to cut or


cross-section grind off any
burrs
used

If the link has been deformed by misuse, it must never be rebent. Reject if the link is clearly deformed.

47

C ON TA C T H A L F E N WO RLDWIDE

Phone: +43 - 1 - 259 6770 0


E-Mail: office@halfen-riss.at
Internet:www.halfen-riss.at

Fax: +43 - 1 - 259 - 6770 99

Belgium/Luxembourg

HALFEN-FRIMEDA N.V.
Borkelstraat 131
2900 Schoten

Phone: +32 3 658 07 20


E-Mail: info@halfen.be
Internet:www.halfen.be

Fax:

+32 3 658 15 33

Czechia

HALFEN-DEHA s.r.o.
K Vypichu 986 Komercni zna Rudn, hala 6
25219 Rudn

Phone: +420 - 311 - 672 612


E-Mail: info@halfen-deha.cz
Internet:www.halfen-deha.cz

Fax:

+420 - 311 - 671 417

France

HALFEN S.A.S.
18, rue Goubet
75019 Paris

Phone: +33 - 1 - 445231 00


E-Mail: halfen@halfen.fr
Internet:www.halfen.fr

Fax:

+33 - 1 - 445231 52

Germany

HALFEN-DEHA Vertriebsgesellschaft mbH


Katzbergstrae 3
40764 Langenfeld

Phone: +49 - 2173 - 970 0


E-Mail: info@halfen-deha.de
Internet:www.halfen-deha.de

Fax:

+49 - 2173 - 970 225

Italy

HALFEN-DEHA S.r.l.
Via Curti, 1117
24059 Urgnano (BG)

Phone: +39 035 - 893 811


E-Mail: info@halfen.it
Internet:www.halfen.it

Fax:

+39 035 - 893 071

Netherlands

HALFEN b.v.
Vonderweg 5
7468 DC Enter

Phone: +31 - 547 - 3830 30


E-Mail: info@halfen.nl
Internet:www.halfen.nl

Fax:

+31 - 547 - 3830 35

Poland

HALFEN-DEHA Sp. z o.o.


Ul. Obornicka 287
60-691 Poznan

Phone: +48 - 61 - 842 56 00


E-Mail: info@halfen-deha.pl
Internet:www.halfen-deha.pl

Fax:

+48 - 61 - 842 56 01

Portugal

HALFEN PORTUGAL (Sucursal)


Z. I. Maia 1 - Sector IX - Lote 3
4475-132 Maia

Phone: +351 - 22 - 947 84 90


E-Mail: halfen@halfen.pt
Internet:www.halfen.pt

Fax: +351 - 22 - 947 84 99

Singapore

HALFEN-DEHA Pte. Ltd.


25 Tagore Lane #04-08
Singapore 787602

Phone: +65 6 - 455 93 31


E-Mail: info@halfen-deha.com.sg

Fax:

+65 6 - 455 85 35

Spain

HALFEN-DEHA S.L.
c/ Fuente de la Mora 2, 2 D
28050 Madrid

Phone: +34 91 - 632 18 40


E-Mail: info@halfen-deha.es
Internet:www.halfen-deha.es

Fax:

+34 91 - 633 42 57

Sweden

HALFEN-DEHA AB
Box 150
435 23 Mlnlycke

Phone: +46 31 98 58 00
E-Mail: info@halfen-deha.se
Internet:www.halfen-deha.se

Fax:

+46 31 98 58 01

Switzerland

HALFEN-DEHA AG
Industriestrasse 32
8108 Dllikon

Phone: +41 44 - 849 78 78


E-Mail: mail@halfen-deha.ch

Fax:

+41 44 - 849 78 79

United Kingdom /
Ireland

HALFEN Ltd.
Humphrys Road Woodside Estate
Dunstable LU5 4TP

Phone: +44 1582 47 03 00


E-Mail: info@halfen.co.uk
Internet:www.halfen.co.uk

Fax: +44 1582 47 03 04

NOTES REGARDING THIS CATALOGUE


Technical and design changes reserved. The information in this publication is based on state-of-the-art technology at the time of publication. We reserve the right to make technical and design changes at any time. Halfen GmbH shall not accept liability for the accuracy of
the information in this publication or for any printing errors.
The Quality Management System of Halfen GmbH is certified for the locations in Germany, Switzerland and Poland according to DIN EN
ISO 9001:2000, Certificate No. QS-281 HH.

2.500 02/08

HALFEN-RISS Ges. mbH


Leonard-Bernstein-Str. 10
1220 Wien

T - 005 - E 02/08

Austria

2008 Halfen GmbH, Germany


applies also to copying in extracts.

HALFEN is represented with subsidiaries in the following 15 countries,


and in further 32 countries by distributors worldwide. Please contact us: www.halfen.com

You might also like