FEDERAL SUPPLY CLASS

4730

REV.
RATIONALE

A 1. UPDATED QML STATEMENT AND SPECIFICATION NUMBERS

2. ADDED CADMIUM NOTICE
3. ADDED NOTE /19/ INACTIVE MATERIAL NOTES AND DATES
4. ADDED S MATERIAL NOTE /1/
AS5169
SAE Technical Standards Board Rules provide that: “This report is published by SAE to advance the state of technical and engineering sciences. The use of this report is entirely

SAE reviews each technical report at least every five years at which time it may be reaffirmed, revised, or cancelled. SAE invites your written comments and suggestions.
voluntary, and its applicability and suitability for any particular use, including any patent infringement arising therefrom, is the sole responsibility of the user.”

REVISED 2009-11
REAFFIRMED 2005-06
ISSUED 1998-03

FIGURE 1 - FITTING, PORT PLUG

THIRD ANGLE PROJECTION

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on this Technical Report, please visit
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CUSTODIAN: SAE G-3/G-3B PROCUREMENT SPECIFICATION: /4/ AS4875

AEROSPACE STANDARD
AS5169 REV.
FITTING, PORT PLUG AND BLEEDER SHEET 1 OF 5 A
Copyright 2009 SAE International
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying,
recording, or otherwise, without the prior written permission of SAE.
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Fax: 724-776-0790 Email: CustomerService@sae.org SAE WEB ADDRESS: http://www.sae.org
 TABLE 1A - DIMENSIONS

BASIC NO.
AS5169 (NOMINAL T THREAD
/14/ TUBE PER AS8879 B C D E
SIZE CODE SIZE) CLASS 3A A ±.010 +.000/-.016 ±.005 ±.031 F
02 .125 .3125-24 UNJF .547 .542 .266 .062 .156 .005
03 .188 .3750-24 UNJF .562 .605 .266 .125 .156 .005
04 .250 .4375-20 UNJF .625 .668 .312 .171 .188 .005

05 .312 .5000-20 UNJF .625 .730 .281 .234 .188 .005

06 .375 .5625-18 UNJF .719 .792 .359 .296 .219 .005
08 .500 .7500-16 UNJF .781 .980 .359 .390 .250 .005

10 .625 .8750-14 UNJ .781 1.103 .328 .484 .312 .005

12 .750 1.0625-12 UNJ 1.000 1.353 .484 .609 .344 .008
16 1.000 1.3125-12 UNJ 1.000 1.603 .422 .843 .344 .008

20 1.250 1.6250-12 UNJ 1.000 1.853 .609 1.078 .344 .008

24 1.500 1.8750-12 UNJ 1.000 2.099 .609 1.312 .344 .008
28 1.750 2.2500-12 UNJ 1.000 2.474 .531 1.546 .344 .008

32 2.000 2.5000-12 UNJ 1.000 2.724 .516 1.781 .344 .008

TABLE 1B - DIMENSIONS

BASIC NO.
AS5169
/14/ M S
SIZE CODE G H J K +.002/-.003 N +.015/-.000
02 .109 .552 - 565 .219 .312 .250 .312 .063
03 .109 .615 - 628 .281 .328 .313 .375 .063
04 .109 .678 – 691 .344 .375 .364 .438 .075

05 .125 .740 - .753 .406 .375 .427 .500 .075

06 .125 .802 - .815 .469 .422 .482 .562 .083
08 .156 .990 – 1.003 .625 .469 .660 .750 .094

10 .156 1.113 – 1.128 .750 .531 .773 .875 .107

12 .188 1.363 – 1.380 .938 .594 .945 1.125 .125
16 .188 1.613 – 1.630 1.188 .594 1.195 1.375 .125

20 .234 1.863 – 1.880 1.500 .594 1.507 1.625 .125

24 .234 2.109 – 2.135 1.719 .594 1.756 1.875 .125
28 .312 2.484 – 2.510 2.094 .594 2.131 2.250 .125

32 .328 2.734 – 2.760 2.344 .594 2.381 2.500 .125

INACTIVE IN PART /19/

AEROSPACE STANDARD
AS5169 REV.
FITTING, PORT PLUG AND BLEEDER SHEET 2 OF 5 A
 TABLE 1C - WEIGHTS

BASIC NO. LB/EA LB/EA LB/EA

AS5169 APPROX APPROX APPROX
/14/ REF REF REF
SIZE CODE AL STEEL TI
02 .00823 .02367 .01305
03 .0105 .03033 .01674
04 .0141 .0406 .0224

05 .0171 .0493 .0271

06 .0234 .0671 .0369
08 .0407 .117 .0646

10 .0493 .141 .0781

12 .099 .283 .156
16 .142 .407 .225

20 .181 .522 .288

24 .229 .658 .363
28 .343 .990 .544

32 .414 1.188 .657

NOTES:

NOTICE

THIS DOCUMENT REFERENCES A PART WHICH CONTAINS CADMIUM AS A PLATING MATERIAL. CONSULT LOCAL OFFICIALS IF
YOU HAVE QUESTIONS CONCERNING CADMIUM’S USE.

/1/ MATERIAL:

a. DASH AS CODE LETTER - TYPE 4130 PER AMS-S-6758 OR AMS6370 OR TYPE 4140 PER AMS6349 OR AMS6382. /2/ AND
/19/

b. CODE LETTER D - TYPE 2024-T6 OR TYPE 2024-T851 ALUMINUM ALLOY BAR PER AMS-QQ-A-225/6 /19/.

c. CODE LETTER J - TYPE 304 CORROSION RESISTANT STEEL BAR PER AMS-QQ-S-763 OR AMS5639.

d. CODE LETTER K - TYPE 316 CORROSION RESISTANT STEEL BAR PER AMS-QQ-S-763 OR AMS5648.

e. CODE LETTER R - TYPE 321 CORROSION RESISTANT STEEL BAR PER AMS-QQ-S-763 OR AMS5645.

f. CODE LETTER T - TYPE 6AL-4V TITANIUM ALLOY BAR PER AMS4928.

g. CODE LETTER W - TYPE 7075-T73 ALUMINUM ALLOY BAR PER AMS-QQ-A-225/9 OR TYPE 7075-T7351 ALUMINUM ALLOY
BAR PER AMS4124.

h. CODE LETTER S – TYPE 347 CORROSION RESISTANT STEEL BAR PER AMS-QQ-S-763, OR AMS5646.

/2/ HEAT TREATMENT:

a. DASH AS MATERIAL CODE LETTER - SEE HARDNESS REQUIREMENT PER PROCUREMENT SPECIFICATION.

b. OTHER MATERIAL CODE LETTERS - NONE.

AEROSPACE STANDARD
AS5169 REV.
FITTING, PORT PLUG AND BLEEDER SHEET 3 OF 5 A
3. FINISH:

a. DASH AS MATERIAL CODE LETTER - CADMIUM PLATE PER AMS-QQ-P-416, TYPE II, CLASS 2, DYE BLACK AND COAT
WITH A LIGHT FILM OF OIL PER PROCUREMENT SPECIFICATION.

b. MATERIAL CODE LETTER D

1. ANODIZE PER MIL-A-8625, TYPE II, CLASS 2, DYE BLUE, DUPLEX SEAL PER PROCUREMENT SPECIFICATION.

2. D CODE PARTS TO BE COATED WITH HIGH PURITY ALUMINUM ONLY WILL HAVE THE FINISH CODE LETTER “V”
PLACED AFTER THE SIZE CODE IN THE PART NUMBER. THE FINSH WILL BE: COAT WITH HIGH PURITY ALUMINUM
PER MIL-DTL-83488, CLASS 3, TYPE II, WITH MAXIMUM COATING THICKNESS OF .0005. GLASS BEAD PEEN
PRESSURE SHALL BE 25 psi MAXIMUM. SEE PROCUREMENT SPECIFICATION FOR ADDITIONAL REQUIREMENTS.

c. MATERIAL CODE LETTERS J, K, R, AND S - PASSIVATE PER AMS 2700, TYPE 6 OR 7.

d. MATERIAL CODE LETTER T - ANODIZE PER AMS2488 OR FLUORIDE PHOSPHATE CONVERSION COAT PER AMS2486
WITH COLOR PER PROCUREMENT SPECIFICATION.

e. MATERIAL CODE LETTER W.

1. ANODIZE PER MIL-A-8625, TYPE II, CLASS 2, DYE BROWN, DUPLEX SEAL PER PROCUREMENT SPECIFICATION

2. W CODE PARTS TO BE COATED WITH HIGH PURITY ALUMINUM ONLY WILL HAVE THE FINISH CODE LETTER “V”
PLACED AFTER THE SIZE CODE IN THE PART NUMBER. THE FINSH WILL BE: COAT WITH HIGH PURITY ALUMINUM
PER MIL-DTL-83488, CLASS 3, TYPE II, WITH MAXIMUM COATING THICKNESS OF .0005. GLASS BEAD PEEN
PRESSURE SHALL BE 25 psi MAXIMUM. SEE PROCUREMENT SPECIFICATION FOR ADDITIONAL REQUIREMENTS.

/4/ PROCUREMENT SPECIFICATION: AS4875 EXCEPT AS SPECIFIED ON THIS STANDARD. PRODUCT SUPPLIED TO THIS
SPECIFICATION SHALL BE MANUFACTURED BY AN ACCREDITED MANUFACTURER LISTED IN THE NADCAP QUALIFIED
MANUFACTURER LIST (QML) FOR THIS PRODUCT TYPE. THE QML IS AVAILABLE AT www.eauditnet.com.

/5/ IDENTIFICATION AT LOCATION SHOWN: MARK PER AS478 CLASS C OR D, OR METHOD 7A3, 15A3 OR 15B.

a. FOR SIZE 06 AND SMALLER: MANUFACTURER’S NAME, CAGE CODE OR TRADEMARK, LETTER “AS” AND MATERIAL
CODE LETTER.

b. FOR SIZE 08 AND LARGER: MANUFACTURER’S NAME, CAGE CODE OR TRADEMARK, BASIC PART NUMBER AND
MATERIAL CODE LETTER.

6. INTENDED USE: THIS PART IS DESIGNED FOR USE IN SYSTEMS WITH MAXIMUM OPERATING PRESSURES AS SHOWN IN
TABLE 2:

TABLE 2 - OPERATING PRESSURES FOR ASSOCIATED MATERIAL

SIZE MATERIAL PSI

02-08 ALUMINUM ALLOY 3000
10-16 ALUMINUM ALLOY 1500
20-28 ALUMINUM ALLOY 1000
32 ALUMINUM ALLOY 600

02-16 STEEL ALLOY 3000

20-32 STEEL ALLOY 1500

02-16 CORROSION RESISANT STEEL 3000

20-32 CORROSION RESISANT STEEL 1500

02-16 TITANIUM ALLOY 3000

20-32 TITANIUM ALLOY 1500

AEROSPACE STANDARD
AS5169 REV.
FITTING, PORT PLUG AND BLEEDER SHEET 4 OF 5 A
/7/ THE HEX CORNERS MAY BE ROUNDED PER ARP1942.

/8/ SUFFIX LETTER L - CODE L PARTS SHALL HAVE SAFETY WIRE HOLES AS SHOWN.

9. INTERPRETATION OF DRAWING PER ARP4296.

10. SURFACE TEXTURE: SYMBOLS PER ASME Y14.36M; REQUIREMENTS PER ASME B46.1. UNLESS OTHERWISE SPECIFIED,
MACHINED SURFACES TO BE 125 µin Ra. SURFACES OF HEX FLATS MAY BE 250 µin Ra.

11. BREAK EDGES .003 TO .015 UNLESS OTHERWISE SPECIFIED.

12. DIMENSIONING AND TOLERANCING: ASME Y14.5M-1994.

13. DIMENSIONS IN INCHES. UNLESS OTHERWISE SPECIFIED, TOLERANCES: LINEAR DIMENSIONS ±.015, ANGULAR
DIMENSIONS ±0°30'.

/14/ EXAMPLE OF PART NUMBER:

15. THE CHANGE BAR (l) LOCATED IN THE LEFT MARGIN IS FOR THE CONVENIENCE OF THE USER IN LOCATING AREAS
WHERE TECHNICAL REVISIONS, NOT EDITORIAL CHANGES, HAVE BEEN MADE TO THE PREVIOUS ISSUE OF THIS
DOCUMENT. AN (R) SYMBOL TO THE LEFT OF THE DOCUMENT TITLE INDICATES A COMPLETE REVISION OF THE
DOCUMENT, INCLUDING TECHNICAL REVISIONS. CHANGE BARS AND (R) ARE NOT USED IN ORIGINAL PUBLICATIONS NOR
IN DOCUMENTS THAT CONTAIN EDITORIAL CHANGES ONLY.

/16/ THIS STANDARD MATES WITH PORT ENDS PER AS5202.

17 THIS STANDARD IS THE FUNCTIONAL EQUIVALENT OF AN814 AND MS24391 AND IS INTENDED TO BE SUITABLE AS A
REPLACEMENT STANDARD.

18 TITANIUM AND CADMIUM SHALL NOT BE USED FOR OXGEN OR PORTABLE WATER SYSTEMS.

/19/. INACTIVE MATERIAL CODES:

a. PART NUMBERS WITH MATERIAL CODE LETTER D IS INACTIVE FOR NEW DESIGN AS OF 2009-02. USE PART NUMBERS
WITH MATERIAL CODE LETTER W FOR NEW DESIGN.

b. PART NUMBERS WITH MATERIAL CODE LETTER S IS INACTIVE FOR NEW DESIGN AS OF 2009-02. USE PART NUMBERS
WITH MATERIAL CODE LETTER R FOR NEW DESIGN.

AEROSPACE STANDARD
AS5169 REV.
FITTING, PORT PLUG AND BLEEDER SHEET 5 OF 5 A