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    Joju - BPR 3

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    Joju Johny
    Bharat Forge is the world's largest forging company, with manufacturing operations across 11 locations in 5 countries. Forging involves shaping metal using compressive forces, and can be classified as cold, warm, or hot forging depending on the temperature. Bharat Forge aimed to reduce downtime and increase productivity by addressing issues that caused delays, such as set up mismatches, die cooling problems, and broken trimmers, through measures like instant cooling, die lubrication, robot automation, and standardized work procedures.

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    Joju - BPR 3

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    Joju Johny
    91 views7 pages
    Bharat Forge is the world's largest forging company, with manufacturing operations across 11 locations in 5 countries. Forging involves shaping metal using compressive forces, and can be classified as cold, warm, or hot forging depending on the temperature. Bharat Forge aimed to reduce downtime and increase productivity by addressing issues that caused delays, such as set up mismatches, die cooling problems, and broken trimmers, through measures like instant cooling, die lubrication, robot automation, and standardized work procedures.

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    Bharat Forge is the world's largest forging company, with manufacturing operations across 11 locations in 5 countries. Forging involves shaping metal using compressive forces, and can be classified as cold, warm, or hot forging depending on the temperature. Bharat Forge aimed to reduce downtime and increase productivity by addressing issues that caused delays, such as set up mismatches, die cooling problems, and broken trimmers, through measures like instant cooling, die lubrication, robot automation, and standardized work procedures.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    91 views7 pages

    Joju - BPR 3

    Uploaded by

    Joju Johny
    Bharat Forge is the world's largest forging company, with manufacturing operations across 11 locations in 5 countries. Forging involves shaping metal using compressive forces, and can be classified as cold, warm, or hot forging depending on the temperature. Bharat Forge aimed to reduce downtime and increase productivity by addressing issues that caused delays, such as set up mismatches, die cooling problems, and broken trimmers, through measures like instant cooling, die lubrication, robot automation, and standardized work procedures.

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    BUSINESS PROCESS RE - ENGINEERING

    Case Study

    BHARAT FORGE

    BHARAT FORGE

    Bharat Forge is the world's largest forging company. Bharat Forge Limited (BFL), the flagship company of the USD 2.4 billion Kalyani Group, manufactures various forged and machined components for the automotive and non-automotive sector. Among the largest and technologically most advanced manufacturer of Forged & Machined components.

    As one of Indias emerging multinationals, the company has manufacturing operations across 11 locations and 5 countries - 4 in India, 3 in Germany, one each in Sweden, USA & 2 in China and one each in Sweden & USA.
    Backed by a full service supply capability and dual-shore manufacturing model, Bharat Forge provides end-to-end solutions from product conceptualization to designing and finally manufacturing, testing and validation.

    FORGING
    Forging is the shaping of metal using localized compressive forces. Forging is often classified according to the temperature at which it is performed: '"cold," "warm," or "hot" forging. Forged parts can range in weight from less than a kilogram to 580 metric tons Forged parts usually require further processing to achieve a finished part.

    OBJECTIVES
    Reducing

    the downtime of the the cycle time of the activity. the productivity of the

    production.
    Reducing

    Thus,increasing

    process.

    MAJOR REASONS

    Operation:

    Set Up Mismatch Corrections Heat Symbol Change

    Dies:

    Die Cooling Job sticking to the die. Strategic die grinding. Trimmer broken Trimmer opening

    SOLUTIONS

    Instant cooling methods. Die lubrication. Coating Layer of non conductor material Introduction of Robots Pressurized die cleaning. SMED ( Single Minute Exchange Of Die ) Training to the employees. Pokayoke by making the operational procedure standard.

    THANK YOU

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