Sinus K r03.1 Manual
Sinus K r03.1 Manual
Sinus K r03.1 Manual
SINUS M
VARIABLE FREQUENCY DRIVE
USER MANUAL
-Installation and Programming InstructionsIssued on 17/02/11
R.03.1 SW Ver. EU2.3
English
This manual is integrant and essential to the product. Carefully read the instructions contained herein as they provide important hints for use and maintenance safety. This device is to be used only for the purposes it has been designed to. Other uses should be considered improper and dangerous. The manufacturer is not responsible for possible damages caused by improper, erroneous and irrational uses. Elettronica Santerno is responsible for the device in its original setting. Any changes to the structure or operating cycle of the device must be performed or authorized by the Engineering Department of Elettronica Santerno. Elettronica Santerno assumes no responsibility for the consequences resulting by the use of non-original spare-parts. Elettronica Santerno reserves the right to make any technical changes to this manual and to the device without prior notice. If printing errors or similar are detected, the corrections will be included in the new releases of the manual. Elettronica Santerno is responsible for the information contained in the original version of the Italian manual. The information contained herein is the property of Elettronica Santerno and cannot be reproduced. Elettronica Santerno enforces its rights on the drawings and catalogues according to the law.
Elettronica Santerno S.p.A. Strada Statale Selice, 47 - 40026 Imola (BO) Italy Tel. +39 0542 489711 - Fax +39 0542 489722 santerno.com sales@santerno.com
SAFETY INSTRUCTIONS
Always follow safety instructions to prevent accidents and potential hazards from occurring. In this manual, safety messages are classified as follows: Improper operation may result in serious personal injury or death. Improper operation may result in slight to medium personal injury or property damage.
WARNING CAUTION
Throughout this manual, the following pictograms are used to make you aware of safety considerations: Identifies potential hazard under certain conditions. Read the message and follow the instructions carefully. Identifies shock hazard under certain conditions. Particular attention should be paid because dangerous voltage may be present.
Keep operating instructions handy for quick reference. Read this manual carefully to maximize the performance of Sinus M series inverters and ensure safe usage.
WARNING
Do not remove the inverter cover while power is applied or the unit is operating. Otherwise, electric shock could occur. Do not run the inverter with the front cover removed. Otherwise, you may get an electric shock due to high voltage terminals or charged capacitor exposure. Do not remove the cover except for periodic inspections or wiring, even if the input power is not applied. Otherwise, you may access the charged circuits and get an electric shock.
Wiring and periodic inspections should be performed at least 10 minutes after disconnecting the input power and after checking the DC link voltage is discharged with a meter (below DC 30V). Otherwise, you may get an electric shock. Operate the switches with dry hands. Otherwise, you may get an electric shock. Do not use the cable when its insulating tube is damaged. Otherwise, you may get an electric shock. Do not subject the cables to scratches, excessive stress, heavy loads or pinching. Otherwise, you may get an electric shock.
CAUTION
Install the inverter on a non-flammable surface. Do not place flammable material nearby. Otherwise, fire could occur. Disconnect the input power if the inverter gets damaged. Otherwise, it could result in a secondary accident and fire. After the input power is applied or removed, the inverter will remain hot for a couple of minutes. Otherwise, you may get bodily injuries such as skin-burn or damage. Do not apply power to a damaged inverter or to an inverter with parts missing even if the installation is complete. Otherwise, electric shock could occur. Do not allow lint, paper, wood chips, dust, metallic chips or other foreign matter to enter the drive. Otherwise, fire or accident could occur.
OPERATING PRECAUTIONS
(1) Handling and installation Handle according to the weight of the product. Do not stack the inverter boxes higher than the number recommended. Install according to instructions specified in this manual. Do not open the cover during delivery. Do not place heavy items on the inverter. Check the inverter mounting orientation is correct. Do not drop the inverter, or subject it to impact. Follow your national electrical code for grounding. Recommended Ground impedance for 2S/T class (200-230V) is below 100 and for 4T class (380-480V) below 10. SINUS M series contains ESD (Electrostatic Discharge) sensitive parts. Take protective measures against ESD before touching the PCB for inspection or installation. Use the inverter under the following environmental conditions: Ambient temperature Relative humidity Storage temperature Location Altitude, Vibration Atmospheric pressure - 10 ~ 50C (non-freezing) 90% RH or less (non-condensing) - 20 ~ 65C Protected from corrosive gas, combustible gas, oil mist or dust Max. 1,000m above sea level, Max. 5.9m/sec2 (0.6G) or less 70 ~ 106 kPa
(2) Wiring Do not connect a power factor correction capacitor, surge suppressor, or RFI filter to the output of the inverter. The connection orientation of the output cables U, V, W to the motor will affect the direction of rotation of the motor. Incorrect terminal wiring could result in the equipment damage. Reversing the polarity (+/-) of the terminals could damage the inverter. Only authorized personnel familiar with inverter should perform wiring and inspections. Always install the inverter before wiring. Otherwise, you may get an electric shock or have bodily injury. (3) Trial run Check all parameters during operation. Changing parameter values might be required depending on the load. Always apply permissible range of voltage to the each terminal as indicated in this manual. Otherwise, it could lead to inverter damage.
Environment
(4) Operation precautions When the Auto restart function is selected, stay away from the equipment as a motor will restart suddenly after an alarm stop. The Stop key on the keypad is valid only when the appropriate function setting has been made. Prepare an emergency stop switch separately. If an alarm reset is made with the reference signal present, a sudden start will occur. Check that the reference signal is turned off in advance. Otherwise an accident could occur. Do not modify or alter anything inside the inverter. Motor might not be protected by electronic thermal function of inverter. Do not use a contactor on the inverter input for frequent starting/stopping of the inverter. Use a noise filter to reduce the effect of electromagnetic interference. Otherwise nearby electronic equipment may be affected. In case of input voltage unbalance, install AC reactor. Power Factor capacitors and generators may become overheated and damaged due to potential high frequency noise transmitted from inverter. Use an insulation-rectified motor or take measures to suppress the micro surge voltage when driving 400V class motor with inverter. A micro surge voltage attributable to wiring constant is generated at motor terminals, and may deteriorate insulation and damage motor. Before operating unit and prior to user programming, reset user parameters to default settings. Inverter can easily be set to high-speed operations, Verify capability of motor or machinery prior to operating unit. Stopping torque is not produced when using the DC-Brake function. Install separate equipment when stopping torque is needed. (5) Fault prevention precautions Provide a safety backup such as an emergency brake which will prevent the machine and equipment from hazardous conditions if the inverter fails. (6) Maintenance, inspection and parts replacement Do not conduct a megger (insulation resistance) test on the control circuit of the inverter. Refer to Chapter 14 for periodic inspection (parts replacement). (7) Disposal Handle the inverter as an industrial waste when disposing of it. (8) General instructions Many of the diagrams and drawings in this instruction manual show the inverter without a circuit breaker, a cover or partially open. Never run the inverter like this. Always place the cover with circuit breakers and follow this instruction manual when operating the inverter.
Table of Contents
CHAPTER 1 Basic information & precautions ....................................................................... 1-1
1.1 Important precautions ........................................................................................................................... 1-1 1.2 Product Details ...................................................................................................................................... 1-3 1.3 Product assembling & disassembling ................................................................................................... 1-4
CHAPTER 2 -
Installation ..........................................................................................................2-1
CHAPTER 3 -
Wiring ..................................................................................................................3-1
3.1 Terminal wiring (Control I/Os) ............................................................................................................... 3-1 3.2 Power terminal block ............................................................................................................................. 3-3 3.3 Control terminal block ........................................................................................................................... 3-6 3.4 PNP/NPN selection and connector for communication option ............................................................. 3-7 3.5 Optional External Relay ........................................................................................................................ 3-8
CHAPTER 4 -
4.1 Connection of peripheral devices to the inverter .................................................................................. 4-1 4.2 Recommended MCCBs and MCs ......................................................................................................... 4-2 4.3 Recommended Fuses and Reactors .................................................................................................... 4-3
CHAPTER 5 -
5.1 Keypad features .................................................................................................................................... 5-1 5.2 Alpha-numeric view on the LED keypad ............................................................................................... 5-2 5.3 Moving to other groups ......................................................................................................................... 5-3 5.4 How to change the codes in a group .................................................................................................... 5-5 5.5 Parameter setting .................................................................................................................................. 5-7 5.6 Monitoring of operation status ............................................................................................................. 5-10
CHAPTER 6 CHAPTER 7 -
6.1 Frequency Setting and Basic Operation ............................................................................................... 6-1 7.1 Drive group............................................................................................................................................ 7-1 7.2 Function group 1 ................................................................................................................................... 7-4 7.3 Function group 2 ................................................................................................................................. 7-10 7.4 I/O group 2 .......................................................................................................................................... 7-18
CHAPTER 8 -
8.1 Frequency and Drive mode setting ....................................................................................................... 8-2 8.2 Accel/Decel setting and V/F control ...................................................................................................... 8-3
CHAPTER 9 -
9.1 Frequency mode ................................................................................................................................... 9-1 9.2 Multi-Step Frequency setting ................................................................................................................ 9-7 9.3 Operating command setting method ..................................................................................................... 9-8 9.4 Accel/Decel time and pattern setting................................................................................................... 9-12 9.5 V/F control ........................................................................................................................................... 9-17
9.6 Stop method select ............................................................................................................................. 9-20 9.7 Frequency limit .................................................................................................................................... 9-21
10.17 Over voltage trip prevention deceleration and Power Braking ..................................................... 10-37 10.18 External brake control ................................................................................................................... 10-38 10.19 Kinetic energy buffering ................................................................................................................ 10-39 10.20 DRAW Control ............................................................................................................................... 10-40 10.21 2 Phase PWM ............................................................................................................................... 10-42 10.22 Cooling fan control ........................................................................................................................ 10-42 10.23 Operating mode selection when cooling fan trip occurs ............................................................... 10-43 10.24 Parameter read/write .................................................................................................................... 10-44 10.25 Parameters Restore default / Lock ............................................................................................... 10-45 10.26 Functions related to Fire Mode ................................................................................................... 10-48
12.6 Inverter Overload .............................................................................................................................. 12-7 12.7 Frequency command loss ................................................................................................................. 12-7 12.8 DB Resistor Enable Duty setting....................................................................................................... 12-9
Inspect the inverter for any damage that may have occurred during shipping. In order to make sure that the inverter unit is the correct one for your application, check the inverter type and output ratings on the nameplate. Also make sure that the inverter is intact.
Inverter Type Code Input Power Rating Output voltage, frequency, current, power Motor Type
0001 4T B A2 K 2 Motor rating* Input power Brake Filter Keypad Enclosure kW 0001 0.4 2S/T B A2 K 2 0002 0.75-1.1 2S/T B A2 K 2 0003 1.5-1.8 2S/T B A2 K 2 0005 2.2-3 2S/T B A2 K 2 1/3 0007 4-4.5 2S/T B A2 K 2 phase 0011 5.5 2S/T B A2 K 2 2000014 7.5-9.2 2S/T 230Vac B A2 K 2 0017 11 2S/T B A2 K 2 0020 15 2S/T B A2 K 2 0025 18.5 2S/T B A2 K 2 0030 22 2S/T B A2 K 2 0001 0.4 4T B A2 K 2 0002 0.75-0.9 4T B A2 K 2 0003 1.5 4T B A2 K 2 0005 2.2 4T B A2 K 2 0007 4.5 4T 3 phase B A2 K 2 0011 5.5 4T B A2 K 2 3800014 7.5 4T 480Vac B A2 K 2 0017 11 4T B A2 K 2 0020 15 4T B A2 K 2 0025 18.5 4T B A2 K 2 0030 22 4T B A2 K 2 * The motor power is based on 220Vac for models 2S/T and on 380Vac for models 4T. If you find any difference with the equipment you ordered, or if it is damaged, please contact your sales representative. ELETTRONICA SANTERNO inverter A2= industrial filter included B= included K= included 2= IP20
SINUS M
1-1
Instruments and parts to be prepared depend on how the inverter is operated. Prepare equipment and parts as necessary.
To operate the inverter with high performance for a long time, install the inverter in a proper place in the correct direction and with proper clearances Connect the power supply, motor and operation signals (control signals) to the terminal block. Note that incorrect connection may damage the inverter and peripheral devices
1-2
STOP/RESET button
RUN button [ENT] button Front cover: Removed when wiring Inverter nameplate Bottom cover: Removed when wiring input power and a motor
Inside view after front cover is removed Refer to 1.3 front cover removal for details.
Cooling fan
Power terminal
1-3
To change the inverter fan: Press the both sides of bottom cover lightly and pull out .
1-4
Notes:
1-5
CHAPTER 2 - INSTALLATION
2.1 Installation precautions
CAUTION
Handle the inverter with care to prevent damage to the plastic components. Do not hold the inverter by the front cover. It may fall off. Install the inverter in a place where it is immune to vibration (5.9 m/s2 or lower). Install in a location where temperature is within the permissible range (10~50C).
<Ambient Temp Checking Location> The inverter will be very hot during operation. Install it on a non-combustible surface. Mount the inverter on a flat, vertical and level surface. Inverter orientation must be vertical (top up) for proper heat dissipation. Also leave sufficient clearances around the inverter.
10cm Min
Leave space enough to allow cooled air flowing easily between wiring duct and the unit
Cooling air
5cm Min
Protect from moisture and direct sunlight. Do not install the inverter in any environment where it is exposed to waterdrops, oil mist, dust, etc. Install the inverter in a clean place or inside a totally enclosed panel any suspended matter is not entered.
2-1
When two or more inverters are installed or a cooling fan is mounted in a panel, the inverters and fan must be installed in proper positions with extreme care to keep the ambient temperature below the permissible range.
Install the inverter using screws or bolts to ensure that the inverter is firmly fastened. < For installing multiple inverters in a panel>
Heat (NG)
CAUTION
Take caution on proper heat ventilation when installing inverters and fans in a panel.
2-2
2.2 Dimensions
SINUS M 0001 2S/T - SINUS M 0002 2S/T SINUS M 0001 4T - SINUS M 0002 4T SINUS M 0003 2S/T - SINUS M 0003 4T
2-3
SINUS M 0005 2S/T - SINUS M 0007 2S/T SINUS M 0005 4T - SINUS M 0007 4T
SINUS M 0011 2S/T - SINUS M 0014 2S/T SINUS M 0011 4T - SINUS M 0014 4T
H D
W1 A
H1
W1
2-4
SINUS M 00017 2S/T - SINUS M 0020 2S/T SINUS M 0017 4T - SINUS M 0020 4T
SINUS M 0025 2S/T - SINUS M 0030 2S/T SINUS M 0025 4T - SINUS M 0030 4T
W W
H1 H1
B W1
B B W1 B
2-5
Inverter SINUS M 0001 2S/T SINUS M 0002 2S/T SINUS M 0003 2S/T SINUS M 0005 2S/T SINUS M 0007 2S/T SINUS M 0011 2S/T SINUS M 0014 2S/T SINUS M 0017 2S/T SINUS M 0020 2S/T SINUS M 0025 2S/T SINUS M 0030 2S/T SINUS M 0001 4T SINUS M 0002 4T SINUS M 0003 4T SINUS M 0005 4T SINUS M 0007 4T SINUS M 0011 4T SINUS M 0014 4T SINUS M 0017 4T SINUS M 0020 4T SINUS M 0025 4T SINUS M 0030 4T
[kW]* 0.4 0.75-1.1 1.5-1.8 2.2-3 4-4.5 5.5 7.5-9.2 11 15 18.5 22 0.4 0.75-0.9 1.5 2.2 4.5 5.5 7.5 11 15 18.5 22
W [mm] 70 70 100 140 140 180 180 235 235 260 260 70 70 100 140 140 180 180 235 235 260 260
W1 [mm] 65.5 65.5 95.5 132 132 170 170 219 219 240 240 65.5 65.5 95.5 132 132 170 170 219 219 240 240
H [mm] 128 128 128 128 128 220 220 320 320 410 410 128 128 128 128 128 220 220 320 320 410 410
H1 [mm] 119 119 120 120.5 120.5 210 210 304 304 392 392 119 119 120 120.5 120.5 210 210 304 304 392 392
D [mm] 130 130 130 155 155 170 170 189.5 189.5 208.5 208.5 130 130 130 155 155 170 170 189.5 189.5 208.5 208.5
4.0 4.0 4.5 4.5 4.5 4.5 4.5 7.0 7.0 10.0 10.0 4.0 4.0 4.5 4.5 4.5 4.5 4.5 7.0 7.0 10.0 10.0
A [mm] 4.5 4.5 4.5 4.5 4.5 5.0 5.0 8.0 8.0 10.0 10.0 4.5 4.5 4.5 4.5 4.5 5.0 5.0 8.0 8.0 10.0 10.0
B [mm] 4.0 4.0 4.5 4.5 4.5 4.5 4.5 7.0 7.0 10.0 10.0 4.0 4.0 4.5 4.5 4.5 4.5 4.5 7.0 7.0 10.0 10.0
[kg] 0.76 0.77 1.12 1.84 1.89 3.66 3.66 9.00 9.00 13.3 13.3 0.76 0.77 1.12 1.84 1.89 3.66 3.66 9.00 9.00 13.3 13.3
* The motor power is based on 220Vac for models 2S/T and on 380Vac for models 4T.
2-6
CHAPTER 3 - WIRING
3.1 Terminal wiring (Control I/Os)
Note: Wiring relates to the NPN configuration (see PNP/NPN selection and connector for communication option). T/M Description
MO MG 24 P1 P2 CM P3 P4 P5 CM P6 P7 P8 VR V1 I AM 24V output
FX: Forward run MF input terminal (factory setting) RX: Reverse run Input signal common BX: Emergency stop MF input terminal RST: Trip reset (factory setting) JOG: Jog operation Input signal common Multi-step freq.-Low MF input terminal Multi-step freq.-Middle (factory setting) Multi-step freq.-High 10V power supply for potentiometer Freq. Setting Voltage signal input: 10~10V Freq. Setting Current signal input: 0~20mA Multi-function analog output signal: 0~10V
3A 3B 3C
S+ S-
B1 R S T G
B2 U V W G
Ground terminal
terminals R, T
Lalimentazio
B2
U V W G
(- ) DC voltage terminal
3-2
5.5 ~ 7.5kW
11.0 ~ 22.0kW
B1 R S
B2 U T
SINUS M 0001 2S/T 2.5 14 2.5 14 4 12 M3.5 10/8.7 SINUS M 0002 2S/T 2.5 14 2.5 14 4 12 M3.5 10/8.7 SINUS M 0003 2S/T 2.5 14 2.5 14 4 12 M3.5 10/8.7 SINUS M 0005 2S/T 2.5 14 2.5 14 4 12 M4 15/13 SINUS M 0007 2S/T 4 12 4 12 4 12 M4 15/13 SINUS M 0011 2S/T 6 10 6 10 6 10 M5 32/28 SINUS M 0014 2S/T 10 8 10 8 6 10 M5 32/28 16 6 16 6 6 M6 30.7/26.6 SINUS M 0017 2S/T 16 20 4 20 4 6 M6 30.7/26.6 SINUS M 0020 2S/T 16 35 2 35 2 4 M8 30.6/26.5 SINUS M 0025 2S/T 20 35 2 35 2 4 M8 30.6/26.5 SINUS M 0030 2S/T 20 SINUS M 0001 4T 2.5 14 2.5 14 2.5 14 M3.5 10/8.7 SINUS M 0002 4T 2.5 14 2.5 14 2.5 14 M3.5 10/8.7 SINUS M 0003 4T 2.5 14 2.5 14 2.5 14 M4 15/13 SINUS M 0005 4T 2.5 14 2.5 14 2.5 14 M4 15/13 SINUS M 0007 4T 2.5 14 2.5 14 2.5 14 M4 15/13 32/28 SINUS M 0011 4T 4 12 2.5 14 4 12 M5 32/28 SINUS M 0014 4T 4 12 12 4 12 M5 4 6 10 6 10 8 M5 30.7/26.6 SINUS M 0017 4T 10 16 6 10 8 8 M5 30.7/26.6 SINUS M 0020 4T 10 16 6 10 8 6 M6 30.6/26.5 SINUS M 0025 4T 16 20 4 16 6 6 M6 30.6/26.5 SINUS M 0030 4T 16 * Strip the sheaths of the wire insulation for 7mm when a ring terminal is not used for power connection.
7.0mm *For Sinus M 0025 and Sinus M 0030, UL-approved Ring or Fork Terminals must be used.
3-3
CAUTION
Apply the rated torque to terminal screws. Loosen screws can cause short circuit and malfunction. Tightening the screws too much can damage the terminals and cause short circuit and malfunction. Use copper wires only with 600V, 75C ratings for wiring. Make sure that the input power is off before wiring. When power supply is switched off, wait at least 10 minutes after the LED keypad display is off before you start working on it. Applying input power supply to output terminals U, V and W causes internal inverter damage. Use ring terminals with insulated caps when wiring the input power and motor wiring. Do not leave wire fragments inside the inverter. Wire fragments can cause faults, breakdowns and malfunctions. When more than one motor is connected to one inverter, the total wire length should be less than 200m. Do not use a 3-wire cable for long distances. Due to increased leakage capacitance between wires, the overcurrent protection may trip, or the equipment connected to the output side may malfunction. In case of long wire length, it should be required to lower carrier frequency or use du/dt filters or sinusoidal filters.
Length between Inverter and Motor Allowable Carrier Frequency Up to 50m Less than 15kHz Up to 100m Less than 5kHz More than 100m Less than 2.5kHz
(For models of less than 3.7kW, the wire length should be less than 100m.)
Never short B1 and B2 terminals. Shorting terminals may cause internal inverter damage. Do not install any power factor capacitor, surge suppressor or RFI filters in the output side of the inverter. Doing so may damage these components.
WARNING The inverter power supply must be connected to R, S, and T Terminals. Connecting it to U, V, W terminals causes internal damages to the inverter. Arranging the phase sequence is not necessary. Motor should be connected to U, V, and W Terminals. If the forward command (FX) is on, the motor should rotate counterclockwise when viewed from the load side of the motor. If the motor rotates in the reverse direction, switch U and V terminals.
3-4
WARNING
Use the Type 3 grounding method (Ground impedance: Below 100) for 2S/T class inverters. Use the Special Type 3 grounding method (Ground impedance: Below 10) for 4T class inverters. Use the dedicated ground terminal to ground the inverter. Do not use the screw in the case or chassis, etc for grounding.
Opening to access Ground Terminal Note : Grounding procedure 1) Remove the front cover. 2) Connect the Grounding wire to the ground terminal through the opening for ground terminal as shown above. Enter the screw driver from vertical to the terminal and secure the screw tightly. Note : Grounding work guidance Inverter capacity 0.4~4.0 kW 5.5~7.5 kW 11 ~ 15 kW 18.5~22 kW 2S/T Class (1/3 phase 200-230Vac) Wire size 4 mm2 6 mm2 16 mm
2
2
4T Class (3 phase 380-480Vac) Wire size 2.5 mm2 Terminal screw M3 M4 M5 M5 Grounding method
Terminal screw M3 M4 M5 M6
Grounding method
Type 3
4 mm2 6 mm
2
2
Special Type 3
25 mm
16 mm
3-5
MO
MG
24
P1
P2
CM
P3
P4
S-
S+
3A
3B
3C
P5
CM
P6
P7
P8
VR
V1
AM
T/M
Terminal Description
P1~P8 Multi-function input T/M 1-8 CM Common Terminal VR Power supply for external potentiometer
Wire size[mm2] Screw Torque Single [Nm] Stranded size wire 1.0 1.5 M2.6 0.4 1.0 1.5 M2.6 0.4 1.0 1.5 M2.6 0.4
Specification
V1 I AM
Input terminal for Voltage operation Input terminal for Current operation Multi-function analog output terminal
Output voltage: 12V Max output current: 10mA Potentiometer:1 ~ 5k Max input voltage: 12V ~ +12V input 0 ~ 20mA input Internal resistor: 250 Max output voltage: 11[V] Max output current: 100mA Below 26V DC,100mA
MO MG 24 3A 3B 3C
Multi-function terminal for open collector MO Common 24V External Power Supply Multi-function relay output A contact NO Multi-function relay output B contact NC Common for Multi-function relays
0.4 0.4 0.4 0.4 0.4 0.4 Below 250V AC, 1A Below 30V DC, 1A Max output current: 100mA
Note 1) Tie the control wires more than 15cm away from the control terminals. Otherwise, it interferes with front cover reinstallation. Note 2) Use Copper wires rated 600V, 75C and higher. Note 3) Use the recommended tightening torque when securing terminal screws. Note 4) When you use external power supply (24V) for multi-function input terminal (P1~P8), terminals will be active above 12V level. Take caution not to drop the voltage below 12V.
3-6
SW S8
NPN
S8 DC 24 V SW S8
CM
R R R CPU
P1
CM
(inside inverter)
CM
SW S8
PNP
S8
DC 24 V DC24V
CM
R
P1
CPU R
CM
(inside inverter)
CM
3-7
Notes:
3-8
AC Source Supply
Use the power supply within the allowed range of inverter input power rating
Select circuit breakers with care. A high current peak may flow in the inverter at power on.
Magnetic Contactor
Install it if necessary. When installed, do not use it for the purpose of starting or stopping. Otherwise, it could lead to reduction in product life.
The reactors must be used when the power factor has to be improved or the inverter is installed near a large power supply system (1000kVA or more and wiring distance within 10m).
To operate the inverter with high performance for a long time, install the inverter in a proper place in the correct direction and with proper clearances. Incorrect terminals connection could damage the equipment . Do not connect any power factor capacitor, surge suppressor or radio noise filter to the output side of the inverter.
To the motor
[*] Terminal block for DC reactor is available in more than 11kW capacity.
4-1
4-2
AC Input Reactor
DC Reactor
IM0126000 IM0126002 IM0126004 IM0126044 IM0126044 IM0126084 IM0126124 IM0126144 IM0126164 IM0126164 IM0126164 IM0126000 IM0126000 IM0126000 IM0126002 IM0126004 IM0126044 IM0126044 IM0126084 IM0126124 IM0126124 IM0126144
Suitable for use on a circuit capable of delivering not more than 65kA symmetrical Amperes. 240V drives or 480V drives Volts Maximum. Short Circuit FUSE/BREAKER Marking Use Class H or K5 UL Listed Input Fuses and UL Listed breakers only. See the table above for the voltage and current rating of the fuses and the breakers.
4-3
AC Reactors INDUCTANCE MODEL IM0126004 IM0126044 IM0126084 IM0126124 IM0126144 IM0126164 INDUCTANCE DIMENSIONS RATINGS mH A TYPE L H P M E G 2.00 11 A 120 125 75 25 67 55 1.27 17 A 120 125 75 25 67 55 0.70 32 B 150 130 115 50 125 75 0.51 43 B 150 130 115 50 125 75 0.30 68 B 180 160 150 60 150 82 0.24 92 B 180 160 150 60 150 82 HOLE WGT LEAKAGE mm 5 5 7x14 7x14 7x14 7x14 kg 2.9 3 5.5 6 9 9.5 W 29 48 70 96 150 183
DC Reactors INDUCTANCE MODEL IM0140154 IM0140204 IM0140254 IM0140274 INDUCTANCE RATINGS mH A L 2.8 32.5 160 2 47 160 1.2 69 160 0.96 94 DIMENSIONS H 140 210 210 HOLE WGT LEAKAGE W 50 80 90
P E G mm kg 120 100 100 7x10 8 160 97 120 7x14 13 160 97 120 7x14 13.5 contact Elettronica Santerno
4-4
Display
Key
Display FWD REV RUN SET 7 segment Keys RUN STOP/RESET UP Down Left Right ENT Run command STOP: Stop command during operation, RESET: Reset command when fault occurs. Used to scroll through codes or increase parameter value Used to scroll through codes or decrease parameter value Used to jump to other parameter groups or move a cursor to the left to change the parameter value Used to jump to other parameter groups or move cursor to the right to change the parameter value Used to set the parameter value or save the changed parameter value Lit during forward run Lit during reverse run Blinks when a fault occurs Lit during Operation Lit during parameter setting Displays operation status and parameter information
5-1
0 1 2 3 4 5 6
A B C D E F G
K L M N O P Q
U V W X Y Z
5-2
Basic parameters necessary for the inverter to run. Parameters such as Target frequency, Accel/Decel time settable. Basic function parameters to adjust output frequency and voltage. Advanced function parameters to set parameters for such as PID Operation and second motor operation. Parameters necessary to make up a sequence using Multifunction input/output terminal.
Moving to other parameter groups is only available in the first code of each group as the figure shown below. Moving to other groups using the Right () key
*
Drive group
Drive group
I/O group
Function group 1
I/O group
Function group 1
Function group 2
Function group 2
* Target frequency can be set at 0.0 (the 1st code of drive group). Even though the preset value is 0.0, it is user-settable. The changed frequency will be displayed after it is changed.
5-3
How to move to other groups at the 1st code of each group -. The 1st code in Drive group 0.00 will be displayed when AC input power is applied. -. Press the right arrow () key once to go to Function group 1. -. The 1st code in Function group 1 F0 will be displayed. -. Press the right arrow () key once to go to Function group 2. -. The 1st code in Function group 2 H0 will be displayed. -. Press the right arrow () key once to go to I/O group. -. The 1st code in I/O group I0 will be displayed. -. Press the right arrow () key once again to return to Drive group. -. Return to the 1st code in Drive group 0.00.
If the left arrow key () is used, the above will be executed in the reverse order. How to move to other groups from any codes other than the 1st code Pressing left or right arrow key in any code will return to first code of each group.
Drive group
FU group 1
FU group 2
To move from the F15 to function group 2 1 -. In F15, press the Left () or Right arrow () key. Pressing the key goes to the first code of the group. -. The 1st code in function group 1 F0 is displayed. -. Press the right arrow () key.
5-4
Drive group
Code jump When moving from the F0 to the F15 directly 1 -. Press the Ent () key in F0.
-. 1 (the code number of F1) is displayed. Use the Up () key to set to 5. -. 05 is displayed by pressing the Left () key once to move the cursor to the left. The numeral having a cursor is displayed brighter. In this case, 0 is active. -. Use the Up () key to set to 1. -. 15 is set. -. Press the Ent () key once. -. Moving to F15 has been complete.
FU group 1
4 5
Function group 2 and I/O group are settable with the same setting.
5-5
Navigating codes in a group When moving from F1 to F15 in Function group 1 1 -. In F1, continue pressing the Up () key until F15 is displayed.
Note: Some codes will be skipped in the middle of increment ()/decrement () for code change. That is because it is programmed that some codes are intentionally left blank for future use or the codes user does not use are invisible.
For example, when F24 [High/low frequency limit select] is set to O (No) , F25 [High frequency limit] and F26 [Low frequency limit] are not displayed during code change. But When F24 is set to 1(Yes), F25 and F26 will appear on the display.
5-6
Drive group
1 2 3 4 5 6
-. In the first code 0.00, press the Up () key once to go to the second code. -. ACC [Accel time] is displayed. -. Press the Ent key () once. -. Preset value is 5.0, and the cursor is in the digit 0. -. Press the Left () key once to move the cursor to the left. -. The digit 5 in 5.0 is active. Then press the Up () key once. -. The value is increased to 6.0 -. Press the Left () key to move the cursor to the left. -. 0.60 is displayed. The first 0 in 0.60 is active. -. Press the Up () key once. -. 16.0 is set. -. Press the Ent () key once. -. 16.0 is blinking. -. Press the Ent () key once again to return to the parameter name. -. ACC is displayed. Accel time is changed from 5.0 to 16.0 sec.
In step 7, pressing the Left () or Right () key while 16.0 is blinking will disable the setting.
Note 1) Pressing the Left ()/ Right () /Up () /Down () key while cursor is blinking will cancel the parameter value change. Pressing the Enter key () in this status will enter the value into memory.
5-7
Drive group
1 2 3 4 5 6 7 8
-. In 0.00, press the Ent () key once. -. The second decimal 0 becomes active. -. Press the UP () key until 5 is displayed. -. Press the Left () key once. -. The first decimal 0 becomes active. -. Press the Left () key once. -. Press the Left () key once. -. Set 3 using UP () key. -. Press the Ent () key. -. 30.05 is blinking. -. Press the Ent () key. -. 30.05 is entered into memory.
Sinus M display can be extended to 5 digits using left ()/right () keys. Parameter setting is disabled when pressing other than Enter Key in step 7.
5-8
Changing parameter value in Input/Output group When changing the parameter value of F28 from 2 to 5
FU group 1
1 2 3 4 5 6 7 8 9 10
-. In F0, press the Ent () key once. -. Check the present code number. -. Increase the value to 8 by pressing the Up () key. -. When 8 is set, press the Left () key once. -. 0 in 08 is active. -. Increase the value to 2 by pressing the Up () key. -. 28 is displayed -. Press the Ent () key once. -. The parameter number F28 is displayed. -. Press the Ent () key once to check the set value. -. The preset value 2 is displayed. -. Increase the value to 5 using UP key (). -. Press the Ent () key twice. -. Parameter change is complete. -. Press either the Left () or Right () key. -. Moving to first code of Function group 1 is complete.
The above setting is also applied to change parameter values in function group 2 and I/O group.
5-9
Drive group
1 2 3 4
-. In [0.0], continue pressing the Up () or Down () key until [CUr] is displayed. -. Monitoring output current is provided in this parameter. -. Press the Enter () key once to check the current. -. Present output current is 5 A. -. Press the Enter () key once to return to the parameter name. -. Return to the output current monitoring code.
Other parameters in Drive group such as dCL (Inverter DC link voltage) or vOL (Inverter output voltage) can be monitored with the same method.
5-10
Overcurrent trip
Drive group
STOP RESET
1 2 3 4 5
-. This message appears when an Overcurrent fault occurs. -. Press the Enter () key or UP/Down key once. -. The run frequency at the time of fault (30.0) is displayed. -. Press the Up () key once. -. The output current at the time of fault is displayed. -. Press the Up () key once. -. Operating status is displayed. A fault occurred during acceleration.
When more than one fault occurs at the same time -. Maximum three faults information is displayed as shown left.
Motor overheat Over voltage Over current
Drive group
5-11
FU group 2
1 2 3 4 5 6 7 8 9 10
-. In H0, press the Enter () key once. -. Code number of H0 is displayed. -. Increase the value to 3 by pressing the Up () key. -. In 3, press the Left () key once to move the cursor to the left. -. 03 is displayed. 0 in 03 is active. -. Increase the value to 9 by pressing the Up () key. -. 93 is set. -. Press the Enter () key once. -. The parameter number is displayed. -. Press the Enter () key once. -. Present setting is 0. -. Press the Up () key once to set to 1 to activate parameter initialize. -. Press the Enter () key twice. -. Parameter initialize is complete. -. Press either the Left () or Right () key. -. Return to H0.
5-12
1 2 3
Frequency Setting via keypad & operating via terminals -. Apply AC input power to the inverter. -. When 0.00 appears, press the Ent () key once. -. The second digit in 0.00 is lit as shown right. -. Press the Left () key three times. -. 00.00 is displayed and the first 0 is lit. -. Press the Up () key. -. 10.00 is set. Press the Ent () key once. -. 10.00 is blinking. Press the Ent () key once. -. Run frequency is set to 10.00 Hz when the blinking stops. -. Turn on the switch between P1 (FX) and CM terminals. -. RUN lamp begins to blink with FWD (Forward Run) lit and accelerating frequency is displayed on the LED. -. When target run frequency 10Hz is reached, 10.00 is displayed. -. Turn off the switch between P1 (FX) and CM terminals. -. RUN lamp begins to blink and decelerating frequency is displayed on the LED. -. When run frequency is reached to 0Hz, Run and FWD lamp turn off and 10.00 is displayed.
3P AC Input
R S T
U V W P1(FX) CM
Motor
10 Hz
Freq.
P1(FX)-CM
ON
OFF
Wiring
Operating pattern
6-1
1 2
Frequency Setting via potentiometer & operating via terminals -. Apply AC input power to the inverter. -. When 0.00 appears Press the Up () key four times. -. Frq is displayed. Frequency setting mode is selectable. -. Press the Ent () key once. -. Present setting method is set to 0 (frequency setting via keypad). -. Press the Up () key three times. -. After 3 (Frequency setting via potentiometer) is set, press the Ent () key once. -. Frq is redisplayed after 3 stops blinking. -. Turn the potentiometer to set to 10.00 Hz in either Max or Min direction. -. Turn on the switch between P1 (FX) and CM (See Wiring below). -. RUN lamp begins to blink with FWD lamp lit and the accelerating frequency is displayed on the LED. -. When run frequency 10Hz is reached, the value is displayed as shown left. -. Turn off the switch between P1 (FX) and CM terminals. -. RUN lamp begins to blink and decelerating frequency is displayed on the LED. -. When run frequency is reached to 0Hz, Run and FWD lamp turn off and 10.00 is displayed.
5 6
3P AC input
R S T
U V W P1(FX)
Motor
10 Hz
CM VR V1 CM
Wiring
Operating pattern
6-2
1 2 3 4 5 6 7 8 9 10
Frequency setting via potentiometer & operating via the Run key -. Apply AC input power to the inverter. -. When 0.00 is displayed, press the Up () key three times. -. drv is displayed. Operating method is selectable. -. Press the Ent () key. -. Check the present operating method (1: Run via control terminal). -. Down () key once. -. After setting 0, press the Ent () key. When 0 is blinking, press the Ent again. -. drv is displayed after 0 is blinking. Operation method is set via the Run key on the keypad. -. Press the Up () key once. -. Different frequency setting method is selectable. -. Press the Ent () key. -. Check the present frequency setting method (0 is run via keypad). -. Press the Up () key three times. -. After checking 3 (frequency setting via potentiometer), press the Ent () key twice. -. Frq is displayed. Frequency is set via the potentiometer. -. Turn the potentiometer to set to 10.0 Hz in either Max or Min direction. -. Press the Run key on the keypad. -. RUN lamp begins to blink with FWD lamp lit and accelerating frequency is displayed on the LED. -. When run frequency 10Hz is reached, 10.00 is displayed as shown left. -. Press the STOP/RST key. -. RUN lamp begins to blink and decelerating frequency is displayed on the LED. -. When run frequency is reached to 0Hz, Run and FWD lamp turn off and 10.00 is displayed.
11
12
R S T
U V W
Motor
10 Hz
Keypad
G VR V1 CM
STOP/RST key
Wiring
Operating pattern
6-3
Notes:
6-4
5.0 10.0 1
O O X
Frq
0~8
PID Ref PID Feedback [Multi-Step frequency 1] [Multi-Step frequency 2] [Multi-Step frequency 3] [Output current]
0 ~ 400 [Hz]
O O O -
7-1
Parameter name [Motor RPM] [Inverter DC link voltage] [User display select]
Setting range
Description Displays the number of Motor RPM. Displays DC link voltage inside the inverter. This parameter displays the item selected at H73- [Monitoring item select]. vOL Output voltage POr Output power tOr Torque Displays the types of faults, frequency and operating status at the time of the fault Sets the direction of motor rotation when drv - [Drive mode] is set to 0. F Forward r Reverse Run/Stop via Run/Stop key on the 0 keypad Terminal FX: Motor forward run 1 operation RX: Motor reverse run FX: Run/Stop enable 2 RX: Direction RS485 3 Communication 0 Digital Keypad setting 1 1 Keypad setting 2 2 Analog V1 1: 10 ~ +10 [V] 3 V1 2: 0 ~ +10 [V] Terminal I: 0 ~ 20 4 [mA] Terminal V1 setting 1 5 + Terminal I Terminal V1 setting 2+ 6 Terminal I RS485 7 Digital Communication -
Factory defaults -
vOL
nOn
drC
F, r
drv2
[Drive mode 2]
0~3
Frq2 1)
0~7
1)
Displayed only when one of the Multi-function input terminals 1-8 [I17~I24] is set to 22. 7-2
Description Keypad setting 1 Keypad setting 2 V1 1: 10 ~ +10 [V] V1 2: 0 ~ +10 [V] Terminal I: 0 ~ 20 [mA] Terminal V1 setting 1 + Terminal I Terminal V1 setting 2+ Terminal I RS485
Factory defaults
Analog
rEF FBK
0.00 -
O -
7-3
F2 F3 F4
0 0
X X
F8 1)
[DC Brake start frequency] [DC Brake wait time] [DC Brake voltage]
0.1 ~ 60 [Hz]
5.00
F9 1)
0.1
F10 1)
50
F11 1)
1.0
F12
50
F13
[DC Brake start time] [Time for magnetizing a motor] [Jog frequency]
0 ~ 60 [sec] 0 ~ 60 [sec]
F14
1.0
F20
0 ~ 400 [Hz]
10.00
1)
7-4
Description This parameter sets the highest frequency the inverter can output. It is frequency reference for Accel/Decel (See H70) Caution: Any frequency cannot be set above Max frequency except Base frequency. The inverter outputs its rated voltage to the motor at this frequency (see motor nameplate). The inverter starts to output its voltage at this frequency. It is the frequency low limit. This parameter sets high and low limit of run frequency. This parameter sets high limit of the run frequency. It cannot be set above F21 [Max frequency]. This parameter sets low limit of the run frequency. It cannot be set above F25 [Frequency high limit] and below F23 [Start frequency]. 0 Manual torque boost 1 Auto torque boost This parameter sets the amount of torque boost applied to a motor during forward run. It is set in percent of Max output voltage. This parameter sets the amount of torque boost applied to a motor during reverse run. It is set as a percent of Max output voltage
F22
[Base frequency] [Start frequency] [Frequency high/low limit select] [Frequency high limit]
50.00
F23
0.50
F24
F25 2)
0 ~ 400 [Hz]
50.00
F26 2)
0.50
F27 F28
0~1 0 ~ 15 [%]
0 2
X X
F29
1) 2)
: If H40 is set to 3 (Sensorless vector), Max. frequency is settable up to 300Hz. : Displayed only when F24 (Frequency high/low limit select) is set to 1.
7-5
Description 0 {Linear} 1 {Square} 2 {User V/F} It is used only when V/F pattern is set to 2(User V/F). It cannot be set above F21 [Max frequency]. The value of voltage is set in percent of H70 [Motor rated voltage]. The values of the lower-numbered parameters cannot be set above those of higher-numbered.
Factory defaults 0
[User V/F frequency 1] [User V/F voltage 1] [User V/F frequency 2] [User V/F voltage 2] [User V/F frequency 3] [User V/F voltage 3] [User V/F frequency 4] [User V/F voltage 4] [Output voltage adjustment]
0 ~ 400 [Hz] 0 ~ 100 [%] 0 ~ 400 [Hz] 0 ~ 100 [%] 0 ~ 400 [Hz] 0 ~ 100 [%] 0 ~ 400 [Hz] 0 ~ 100 [%] 40 ~ 110 [%]
X X X X X X X X X
F40 F50
F51 2)
[Energy-saving level] [Electronic thermal select] [Electronic thermal level for 1 minute]
0 ~ 30 [%] 0~1
This parameter adjusts the amount of output voltage. The set value is the percentage of input voltage. This parameter decreases output voltage according to load status. This parameter is activated when the motor is overheated (time-inverse). This parameter sets max current capable of flowing to the motor continuously for 1 minute. The set value is the percentage of H33 [Motor rated current]. It cannot be set below F52 [Electronic thermal level for continuous]. This parameter sets the max motor current for continuous operation. It cannot be set higher than F51 [Electronic thermal level for 1 minute].
100
0 1
0 0
50 ~ 200 [%]
150
F52 2)
100
1) 2)
: Set F30 to 2(User V/F) to display this parameter. : Set F50 to 1 to display this parameter.
7-6
Description Standard motor having cooling fan directly connected to the shaft 1 A motor using a separate motor to power a cooling fan. This parameter sets the amount of current to issue an alarm signal to the relay or multi-function output terminal (see I54, I55). The set value is a percentage of H33[Motor rated current]. Delay time of the current level set in F54- [Overload warning level] This parameter turns off the inverter output when motor is overloaded. This parameter sets the amount of overload current. The value is the percentage of H33[Motor rated current]. This parameter turns off the inverter when the current greater than F57[Overload trip level] flows to the motor for F58- [Overload trip time].
Factory defaults 0
F54
30 ~ 150 [%]
150
10 1 180
0 0 0
F58
0 ~ 60 [Sec]
60
2)
7-7
Description This parameter stops accelerating ramp during acceleration, decreases the frequency during constant speed and stops decelerating ramp during deceleration. During During During Decel constant run Accel Bit 2 Bit 1 Bit 0 0 1 2 3 4 5 6 7 This parameter sets the amount of current to activate stall prevention function during Acceleration, Constant speed or Deceleration. The set value is the percentage of H33[Motor rated current]. In Stall prevention run during deceleration, select 1if you want to limit output voltage.
Factory defaults 0
F60
30 ~ 200 [%]
150
F61
F63
[When Stall 0~1 prevention during deceleration, voltage limit select] [Save 0~1 up/down frequency]
F64 1)
F65
This parameter determines whether to save the specified frequency during up/down operation. When 1 is selected, the up/down frequency is saved in F64. If Save up/down frequency is selected in F63, this parameter shows the frequency before the inverter stops or decelerates. You can select the Up-down mode among three options: 0 Increases goal frequency as a standard of Max. frequency/Min. frequency. Increases as many as step frequencies according to edge input. Available to combine 1 and 2.
2
1):
7-8
F66
F70
F71
[Draw rate]
0~100 [%]
In case of choosing F65 as 1 or 2, it means increase or decrease of frequency according to up-down input. 0 Inverter does not run as in draw mode 1 V1(0~10V) input 2 I(0~20mA) input 3 V1(10~10V) input Sets rate of draw
0.00
0.00
7-9
H8 H10
0~10sec 0~1
0.0 0
X X
[Skip frequency low limit 1] [Skip frequency high limit 1] [Skip frequency low limit 2] [Skip frequency high limit 2] [Skip frequency low limit 3] [Skip frequency high limit 3] [S-Curve accel/decel start side] [S-Curve accel/decel end side]
0.1~400 [Hz]
X X X X X X X
1~100 [%]
H18
1~100 [%]
Set the speed reference value to form a curve at the start during accel/decel. If it is set higher, linear zone gets smaller. Set the speed reference value to form a curve at the end during accel/decel. If it is set higher, linear zone gets smaller.
40
40
1)
: Only displayed when H10 is set to 1. # H17, H18 are used when F2, F3 are set to 1 (S-curve).
7-10
Parameter name
Min/Max range
Description Output phase protection Bit 0 0 1 2 3 This parameter is activated when drv is set to 1 or 2 (Run/Stop via Control terminal). Motor starts acceleration after AC power is applied while FX or RX terminal is ON. This parameter is activated when drv is set to 1 or 2 (Run/Stop via Control terminal). Motor accelerates after the fault condition is reset while the FX or RX terminal is ON. This parameter is activated to prevent any possible fault if is necessary to start the inverter while the motor is running. 1. 2.Restart 3. 4. H20after Operation Normal [Power instant after fault accel On power start] failure Bit 3 Bit 2 Bit 1 Bit 0 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Input phase protection Bit 1 -
Factory defaults 0
H20
0~1
H21
H22 1)
0 ~1
0 ~ 15
1)
: Normal acceleration has first priority. Even though #4 is selected along with other bits, Inverter
7-11
Parameter name [Current level during Speed search] [P gain during Speed search] [I gain during speed search] [Number of Auto Restart try]
Description This parameter limits the amount of current during speed search. The set value is the percentage of the H33- [Motor rated current]. It is the Proportional gain used for Speed Search PI controller. It is the Integral gain used for Speed search PI controller. This parameter sets the number of restart attempts after a fault occurs. Auto Restart is deactivated if the fault outnumbers the restart tries. This function is active when [drv] is set to 1 or 2 {Run/Stop via control terminal}. Deactivated during active protection function (OHT, LVT, EXT, HWT etc.). This parameter sets the time between restart tries. 0.2 0.2kW ~ ~ 22.0 22.0kW This setting is displayed via rPM in drive group.
100 200 0
O O O
H27 H30
[Auto Restart time] [Motor type select] [Number of motor poles] [Rated slip frequency]
1.0 7.5 1)
O X
H31 H32
2 ~ 12 0 ~ 10 [Hz]
4 2.33 1)
X X
rpm P fs = fr 120
Where, f s = Rated slipx1 frequency
f r = Rated frequency rpm = Motor nameplate RPM P = Number of Motor poles
H33 H34
26.3 1) Enter motor rated current on the nameplate. Enter the current value detected when the 11 1) motor is rotating in rated rpm after the load connected to the motor shaft is removed. Enter the 50% of the rated current value when it is difficult to measure H34 - [No Load Motor Current]. Enter the motor efficiency (see motor nameplate). 87 1)
X X
H36
1)
[Motor efficiency]
50~100 [%]
7-12
Description Select one of the following according to motor inertia. 0 Less than 10 times 1 About 10 times 2 More than 10 times This parameter affects the audible sound of the motor, noise emission from the inverter, inverter temp, and leakage current. If the set value is higher, the motor sound is quieter but the noise from the inverter and leakage current will become greater. 0 {Volts/frequency Control} 1 {Slip compensation control} 2 3 {Sensorless vector control} If this parameter is set to 1, it automatically measures parameters of the H42 and H44. This is the value of the motor stator resistance. This is leakage inductance of the stator and rotor of the motor. P gain for Sensorless control I gain for Sensorless control
Factory defaults 0
H39
1 ~ 15 [kHz]
H40
H41 H42
[Auto tuning] [Stator resistance (Rs)] [Leakage inductance (L)] [Sensorless P gain] [Sensorless I gain] [Sensorless torque limit] [PWM mode select]
0 -
X X
H44
O O X X
Limits output torque in Sensorless mode If you want to limit the inverter leakage current, select 2 phase PWM mode. It has more noise in comparison to Normal PWM mode. 0 1 Normal PWM mode 2 phase PWM mode
H49
1)
H50 2)
[PID Control Select] [PID feedback select] [P gain for PID controller]
0~1 0~2
Selects whether using PID control or not 0 Terminal I input (0 ~ 20 mA) 1 Terminal V1 input (0 ~ 10 V) 2 RS485 This parameter sets the gains for the PID controller.
0 0
X X
H51 2)
0~ 999.9 [%]
300.0
7-13
Parameter name [Integral time for PID controller (I gain)] [Differential time for PID controller (D gain)] [PID control mode select]] [PID output frequency high limit] [PID output frequency low limit] [PID reference source select]
Description
H53 2)
0 ~ 30.0 [sec]
0.0
H54 2)
0~1
H55
2)
H56 2)
1 Process PID control 0.1~400[Hz] This parameter limits the amount of the output frequency through the PID control. The value is settable within the range of 0.1~400[Hz] F21 [Max frequency] and F23 [Start frequency]. 0~4 Selects PID reference source. Reference is indicated in rEF of Drive group. 0 1 2 3 4 0 1 0 1 2 3 Keypad digital setting 1 Keypad digital setting 2 V1 terminal setting 2: 0~10V I terminal setting: 0~20mA Setting as RS-485 communication Normal Inverse Self-diagnostic disabled IGBT fault/Ground fault Output phase short & open/ Ground fault Ground fault
50.00
0.50
H57
H59 H60
0~1 0~3
0 0
X X
1) 2)
: Set H40 to 3 (Sensorless vector control) to display this parameter. : Set H40 to 2 (PID control) to display this parameter.
7-14
Parameter name Sleep delay time Sleep frequency Wake-up level [KEB select] [KEB action start level] [KEB action stop level] [KEB action gain] Accel/Decel Change Frequency [Frequency Ref. for Accel/Decel] [Accel/Decel time scale]
Min/Max range
Description
0~999 (sec) Sleep Mode delay time 0~400Hz 0~50[%] 0~1 110~140[%] 110~145[%] 1~20000 Sleep Frequency Wake Up level Sets the KEB Sets KEB action start level according to level. Sets KEB action stop level according to level. Sets KEB action gain.
H69 H70
0 ~ 400Hz 0~1
Accel/decel change frequency 0 1 Based on Max freq (F21) Based on Delta freq.
0Hz 0
X X
H71
0~2
H72
[Power on display]
0 ~ 17
0 Settable unit: 0.01 second. 1 Settable unit: 0.1 second. 2 Settable unit: 1 second. This parameter selects the parameter to be displayed on the keypad when the input power is first applied. 0 Frequency command 1 Accel time 2 Decel time 3 Drive mode 4 Frequency mode 5 Multi-step frequency 1 (St1) 6 Multi-step frequency 2 (St2) 7 Multi-step frequency 3 (St3) 8 Output current (Cur) 9 Motor rpm (rPM) 10 Inverter DC link voltage (dCL) 11 User display select (vOL) 12 Fault display 1(nOn) 13 Operating direction select (drC) 14 Output current 2 15 Motor rpm 2 16 Inverter DC link voltage 2 17 User display select 2
7-15
Description One of the following can be monitored via vOL - [User display select]. 0 Output voltage [V] 1 Output power [kW] 2 Torque [kgf m] This parameter is used to change the motor rotating speed (r/min) to mechanical speed (m/mi) and display it. 0 Unlimited 1 Use DB resistor for the H76 set time. Set the percent of DB resistor operating rate to be activated during one sequence of operation. 0 Always ON 1 Keeps ON when its temp is higher than inverter protection limit temp. Activated only during operation when its temp is below that of inverter protection limit. 0 Continuous operation when cooling fan malfunctions. 1 Operation stopped when cooling fan malfunctions. This parameter displays the inverter software version. This parameter actives when the selected terminal is ON after I17-I24 is set to 12 {2nd motor select}.
Factory defaults 0
H74
H75
[Gain for Motor rpm display] [DB resistor operating rate limit select] [DB resistor operating rate] [Cooling fan control]
100
H76
0 ~ 30[%]
10
H77 1)
0~1
H78
H84 H85
[Operating method select when cooling fan malfunctions ] [S/W version] [2nd motor Accel time] [2nd motor Decel time] [2nd motor base frequency] [2nd motor V/F pattern] [2nd motor forward torque boost]
0~1
X O O X
0 5
X X
1)
: Exception: Since Sinus M-0001 2S/T - Sinus M 0001 4T is Natural convection type, this code is
hidden.
7-16
Parameter name [2nd motor reverse torque boost] [2nd motor stall prevention level] [2nd motor Electronic thermal level for 1 min] [2nd motor Electronic thermal level for continuous] [2nd motor rated current] [Parameter read] [Parameter write] [Parameter initialize]
Description This parameter actives when the selected terminal is ON after I17-I24 is set to 12 {2nd motor select}.
Factory defaults 5
H87
30~150 [%]
150
H88
50~200 [%]
150
H89
100
H90
0.1~50 [A]
26.3
H94 H95
0 ~ FFFF 0 ~ FFFF
Copy the parameters from inverter and save them into remote keypad. Copy the parameters from remote keypad and save them into inverter. This parameter is used to initialize parameters back to the factory default value. 0 1 All parameter groups are initialized to factory default value. 2 Only Drive group is initialized. 3 Only Function group 1 is initialized. 4 Only Function group 2 is initialized. 5 Only I/O group is initialized. Password for H95-[Parameter lock]. Set as Hex value. This parameter is able to lock or unlock parameters by typing password registered in H94. UL (Unlock) Parameter change enable L (Lock) Parameter change disable
0 0 0
X X X
0 0
O O
1)
7-17
Sets the code number to jump. 1 Adjusts the responsiveness of NV input 10 (10V~0V). Sets the minimum negative input voltage of V1 (10V~0V) input. Sets the inverter output minimum frequency at minimum negative voltage of I2. Sets the maximum negative input voltage of the V1 input (10V~0V). Sets the inverter output maximum frequency at maximum negative voltage of I4. Adjusts the responsiveness of V1 input (0 ~ +10V). Sets the minimum positive voltage of the V1 input. Sets the inverter output minimum frequency at minimum positive voltage of I7. Sets the maximum positive voltage of the V1 input. Sets the inverter output maximum frequency at maximum positive voltage of I9. Sets the input sections internal filter constant for I input. Sets the minimum current of I input. Sets the inverter output minimum frequency at minimum current of I input. Sets the Maximum current of I input. Sets the inverter output maximum frequency at maximum current of I input. 0: Disabled 1: activated below half of set value. 2: activated below set value. 0.00 0.00
I2 I3
O O
I4 I5
10.0 50.00
O O
I6
10
I7 I8
0 0.00
O O
I9 I10
10 50.00
O O
I11
10
I12 I13
4.00 0.00
O O
I14 I15
20.00 50.00
O O
I16
7-18
Parameter name [Multi-function input terminal P1 define] [Multi-function input terminal P2 define] [Multi-function input terminal P3 define] [Multi-function input terminal P4 define] [Multi-function input terminal P5 define] [Multi-function input terminal P6 define] [Multi-function input terminal P7 define] [Multi-function input terminal P8 define]
Factory defaults Forward run command Reverse run command Emergency Stop (Est) Reset when a fault occurs {RST} Jog operation command Multi-Step freq Low Multi-Step freq Mid Multi-Step freq High Multi Accel/Decel Low Multi Accel/Decel Mid Multi Accel/Decel High DC brake during hold 2nd motor select -Reserved-ReservedUpFrequency increase down (UP) command Frequency decrease command (DOWN) 3-wire operation External trip: A Contact (EtA) External trip: B Contact (EtB) Self-diagnostic function Change from PID operation to normal operation 2nd source select Analog Hold Accel/Decel hold Up/Down Save Freq. Initialization JOG-FX JOG-RX Open Loop1 Fire Mode
LED display O
I18
I19
I20
I21
I22
I23
I24
16 17 18 19 20 21 22 23 24 25 26 27 28 29
* See Chapter 14 Troubleshooting and maintenance for External trip A/B contact. * Each multi-function input terminal must be set differently.
7-19
Parameter name [Input terminal status display] [Output terminal status display] [Filtering time constant for Multifunction Input terminal] [MultiStepfrequency4] [MultiStepfrequency5] [MultiStepfrequency6] [MultiStepfrequency7] [Multi-Accel time 1] [Multi-Decel time 1] [Multi-Accel time 2] [Multi-Decel time 2] [Multi-Accel time 3] [Multi-Decel time 3] [Multi-Accel time 4] [Multi-Decel time 4] [Multi-Accel time 5] [Multi-Decel time 5] [Multi-Accel time 6] [Multi-Decel time 6] [Multi-Accel time 7] [Multi-Decel time 7] [Analog output item select]
Factory default 0
I26
BIT0 MO
I27
If the value is set higher, the 4 responsiveness of the Input terminal is getting slower. It cannot be set greater than F21 [Max frequency]. 30.00 25.00 20.00 15.00
I30 I31 I32 I33 I34 I35 I36 I37 I38 I39 I40 I41 I42 I43 I44 I45 I46 I47 I50
0 ~ 400 [Hz]
O O O O O
0~ 6000 [sec]
0~3
Output item
0 1 2 3
Output to 10[V] 200V 400V (4T) (2S/T) Max frequency 150 % AC 282V DC 400V AC 564V DC 800V
3.0 3.0 4.0 4.0 5.0 5.0 6.0 6.0 7.0 7.0 8.0 8.0 9.0 9.0 0
7-20
Parameter name [Analog output level adjustment] [Frequency detection level] [Frequency detection bandwidth] [Multi-function output terminal select] [Multi-function relay select]
Description Based on 10V. Used when I54 or I55 is set to 0-4. Cannot be set higher than F21.
I54
0 ~ 19
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
FDT-1 FDT-2 FDT-3 FDT-4 FDT-5 Overload (OLt) Inverter Overload (IOLt) Motor stall (STALL) Over voltage trip (Ovt) Low voltage trip (Lvt) Inverter Overheat (OHt) Command loss During Run During Stop During constant run During speed searching Wait time for run signal input Fault output Warning for cooling fan trip Brake signal selection
12
I55
17
7-21
Description
Factory defaults
When When the When the 2 setting the trip other low H26 than low voltage trip [Number of voltage occurs auto restart trip occurs try] Bit 2 Bit 1 Bit 0 Multi-function Multi-function 0 relay output terminal Bit 1 Bit 0 0
I60 I61
1 ~ 250 0~4
O O
I62
0~2
Select the Baud rate of the RS485. 3 0 1200 [bps] 1 2400 [bps] 2 4800 [bps] 3 9600 [bps] 4 19200 [bps] It is used when freq command is given 0 via V1 /I terminal or RS485. 0 Continuous operation at the frequency before its command is lost. 1 Free Run stop (Output cut-off) 2 Decel to stop
7-22
I63
I64 I65
2 ~ 100 [ms]
This is the time inverter determines 1.0 whether there is the input frequency command or not. If there is no frequency command input during this time, inverter starts operation via the mode selected at I62. Frame communication time 5 When the protocol is set, the communication format can be set. 0 Parity: None, Stop Bit: 1 1 Parity: None, Stop Bit: 2 2 Parity: Even, Stop Bit: 1 3 Parity: Odd, Stop Bit: 1 0
O O
0~3
I66 I67 I68 I69 I70 I71 I72 I73 I74 I75 I76 I77 I78 I79 I80 I81
[Read address register 1] [Read address register 2] [Read address register 3] [Read address register 4] [Read address register 5] [Read address register 6] [Read address register 7] [Read address register 8] [Write address register 1] [Write address register 2] [Write address register 3] [Write address register 4] [Write address register 5] [Write address register 6] [Write address register 7] [Write address register 8]
5 6 7 The user can register up to 8 0~42239 discontinuous addresses and read them all with one Read command. 8 9 10 11 12 5 6 7 The user can register up to 8 0~42239 discontinuous addresses and write them all with one Write command 8 5 6 7 8
7-23
Parameter name [Brake open current] [Brake open delay time] [Brake open FX frequency] [Brake open RX frequency] [Brake close delay time] [Brake close frequency] Fire Mode Frequency PID F/B minimum scaling factor PID F/B maximum scaling factor
Min/Max range 0~180 [%] 0~10 [s] 0~400 [Hz] 0~400 [Hz] 0~19 [s] 0~400 [Hz] 0.0 ~ 400.0 Hz 0.0 ~ 100.0 0.0 ~ 100.0
Description Sets current level to open the brake. It is set according to H33s (motor rated current) size Sets Brake open delay time. Sets FX frequency to open the brake Sets RX frequency to open the brake Sets delay time to close the brake Sets frequency to close the brake Command frequency when in Fire Mode PID F/B minimum scaling factor PID F/B maximum scaling factor A Contact (Normal open) B Contact (Normal Close) MO Contact On delay time MO Contact Off delay time 30 A,B,C Contact On delay time 30 A,B,C Contact Off delay time 0 : No trip during fire mode 1 : Trip during fire mode
I83 I84 I85 I86 I87 I88 I89 I90 I91 I92 I93 I94 I95 I96
1.00 1.00 1.00 1.00 2.00 50.0Hz 0.0 100.0 0 0.0 sec 0.0 sec 0.0 sec 0.0 sec -
X X X X X O O O O X X X X -
A, B Contact type 0 selection 1 0.0~10.0 MO On delay sec 0.0~10.0 MO Off delay sec 30A,B,C On 0.0~10.0 delay sec 30A,B,C Off 0.0~10.0 delay sec Fire Mode Evidence 0~1
7-24
Accel/Decel
8-1
V/F control
Drive mode
I/O group
I 1, 6, 11
V1 0 ~ +10 [V]
I 0 ~ 20 [mA]
P1
Multi-step freq. setting 5 6 7 Communication
Zero speed
Drive group
P1 ~ P8
I/O group
P2
I/O group
I17 ~ I24
P3
I17 ~ I24 Up-Down operation
I/O group
I/O group
8-2
5,6,7 I17 ~ I24 I31 I32 Speed 1~7 I33 15, 16 Min/Max freq.
Function group 1
I 27
P4
I30
P5
P6
P7
F20
P8
F21 F23
Keypad
Run/Stop command select
Drive group
drv 0 1,2 1 2 0 1 2
I17 ~ I24
I17 ~ I24
F1 no selection
FWD run Disable REV run disable
Run/Stop command
17 0,1
Dwell freq. & time Func. group1 H7 H8 F25 Dwell operation F26 DC brake start freq. I/O group DC brake voltage & time Func. group1 F8 ~ F11 Max freq. Func. group1 F21 Run command Accel/Decel time Drive group ACC DEC Freq. high/low limit
P1 ~ P8 0 0 Stop Stop method select Func. group1 F4 DC brake freq. voltage, time 1~7 Frequency setting 1 2 F8 ~ F11 FreeRun Stop Func. group1 DC brake 0 1 1
Optimal time
Reference freq. for Accel/Decel Accel/Decel pattern Func. group1 Func. group1 H70 F2, F3 Operation 0 1 0
Shortest time
Linear S-curve
P1
1st-7th Accel/ Decel time I/O group I34 ~ I47
P2
P3
I/O group
I/O group
P4
I27
I17 ~ I24
P5
P6
5,6,7
8-3
V/F pattern Func. group 1 F30 Linear 0 1 + 2 Square User V/F Freq., Voltage Func. group 1 F31~F38 User V/F Output voltage adjustment I/O group F39 Torque boost select Func. group 1 F27 Manual Automatic 1 0 Torque boost value Func. group 1 F28 F29
P7
P8
Notes:
8-4
Set Frq [Frequency mode] to 0 {Frequency setting via Keypad 1}. Set the desired frequency in 0.00 and press the Prog/Ent () key to enter the value into memory. The value is settable less than F21 [Max frequency].
When remote keypad is connected, keypad keys on the body are deactivated.
Keypad Frequency setting 2 Group Drive group Code 0.00 Frq Parameter Name [Frequency Command] [Frequency mode] Setting Range 1 0 ~ 400 0~7 Initial 0.00 0 Unit Hz
Set Frq [Frequency mode] to 1{Frequency setting via Keypad 2}. In 0.00, frequency is changed upon pressing the Up ()/Down () key. In this case, UP/Down keys serve as a potentiometer. The value is settable less than F21 [Max frequency].
When remote keypad is connected, keypad keys on the body are deactivated.
9-1
Frequency setting via 10 ~ +10[V] input Group Drive group Code 0.00 Frq I/O group I1 I2 I3 I4 I5 I6 ~ I10 Parameter Name [Frequency Command] [Frequency Mode] [Filter time constant for negative input V1] [V1 input minimum negative voltage] [Frequency corresponding to I2] [V1 input max. negative voltage] [Frequency corresponding to I4] [V1 input positive] Setting Range 2 10 0 ~400 0~8 0 ~ 9999 0 ~ 10 0 ~ 400 0 ~ 10 0 ~ 400 Initial 0.00 0 10 0.0 0.00 10.00 50.00 V Hz V Hz Unit Hz
Set Frq [Frequency Mode] to 2. The set frequency can be monitored in 0.00 - [Frequency Command].
- 10 ~ +10 V
V1 CM
- 10~ 0[ V]
9-2
I1 (Filter time constant for NV input): Effective for eliminating noise in the frequency setting circuit.
Increase the filter time constant if steady operation cannot be performed due to noise. A larger setting results in slower response (t gets longer).
V1 i S t F
I2 ~ I5: Setting input range and corresponding frequency to 10V ~ 0V V1 input voltage
Ex) when minimum () input voltage is -2V with corresponding frequency 10Hz and Max voltage is 8V with run freq. 50Hz.
V1 input - 8V
I4
I2 - 2V 10Hz I3
50Hz
I5
Set freq.
I6 ~ I10: Setting input range and corresponding frequency to 0 ~ +10V V1 input voltage
Ex) when minimum (+) input voltage is 2V (I7) with corresponding frequency 10Hz (I8) and Max voltage is +8V (I9) with run freq. 50Hz (I10).
Set freq. I 10
50Hz
I8
10Hz 2V I7 8V I9 V1 input
9-3
Frequency setting via 0 ~ 10 [V] input or Terminal Potentiometer Group Drive group Code 0.00 Frq I/O group I6 I7 I8 I9 I10 Parameter Name [Frequency Command] [Frequency Mode] [Filter time constant for V1 input] [V1 input Min voltage] [Frequency corresponding to I7] [V1 input max voltage] [Frequency corresponding to I9] Setting 3 10 Range 0 ~400 0~8 0 ~ 9999 0 ~ 10 0 ~ 400 0 ~ 10 0 ~ 400 Initial 0.00 0 10 0 0.00 10 50.00 V Hz V Hz Unit Hz
Select 3 in Frq code of Drive group. 0-10V can be directly applied from an external controller or a potentiometer connected on terminals VR, V1 and CM.
Wire the terminals as shown below and refer to page 9-3 for I6 ~ I10.
VR V1 CM Wiring of potentiometer
Frequency setting via 0 ~ 20 [mA] input Group Drive group I/O group Code 0.00 Frq I11 I12 I13 I14 I15 Parameter Name [Frequency Command] [Frequency Mode] [Filter time constant for I input] [I input minimum current] [Frequency corresponding to I12] [I input max current] [Frequency corresponding to I14] Setting 4 10 Range 0 ~400 0~8 0 ~ 9999 0 ~ 20 0 ~ 400 0 ~ 20 0 ~ 400 Initial 0.00 0 10 4 0.00 20 50.00 mA Hz mA Hz Unit Hz
Select 4 in Frq code of Drive group. Frequency is set via 0~20mA input between I and CM terminal.
9-4
Frequency setting via 10 ~ +10[V] voltage input + 0 ~ 20[mA] input Group Drive group Code 0.00 Frq Parameter Name [Frequency Command] [Frequency Mode] Setting 5 Range 0 ~400 0~8 Initial 0.00 0 Unit Hz
Select 5 in Frq code of Drive group. This setting mode is available using I/V1 frequency adjustment via V1 and I terminal. Related codes: I2 ~ I5, I6 ~ I10, I11 ~ I15
This setting mode is used to gain precise control and fast response by combining I and V1 speed
inputs. For example a fast response can be achieved by 0 ~ 20mA (I) speed and precise control can be accomplished by 10 ~ +10[V1] speed if the are set them differently Example: Group I/O group Code I2 I3 I4 I5 I7 I8 I9 I10 I12 I13 I14 I15 Parameter Name [V1 input Min negative voltage] [Frequency corresponding to I2] [V1 input Max negative voltage] [Frequency corresponding to I4] [V1 input Min negative voltage] [Frequency corresponding to I7] [V1 input max positive voltage] [Frequency corresponding to I9] [Input minimum current] [Frequency corresponding to I12] [Input max current] [Frequency corresponding to I14] Setting 0 0.00 10.00 5.00 0 0.00 10 5.00 4 0.00 20 50.00 Unit V Hz V Hz V Hz V Hz mA Hz mA Hz
After the above setting is made, if 5V is applied to V1 with 12mA given to terminal I, output frequency
would be 27.5Hz. If 5V is applied to V1 terminal with 12mA given to terminal I, output frequency would be 22.5Hz. Frequency setting via 0 ~ 10[V] + 0 ~ 20[mA] input Group Drive group Code 0.00 Frq Parameter Name [Frequency Command] [Frequency Mode] Setting 6 Range 0 ~400 0~8 Initial 0.00 0 Unit Hz
Select 6 in Frq code of Drive group. Related code: I6 ~ I10, I11 ~ I15 Refer to Frequency setting via 10 ~ +10V voltage input + 0 ~ 20mA input.
9-5
Frequency setting via RS 485 communication Group Drive group Code 0.0 Frq Parameter Name [Frequency Command] [Frequency Mode] Setting 7 Range 0 ~400 0~8 Initial 0.00 0 Unit Hz
Select 7 in Frq code of Drive group. Related codes: I59, I60, I61 Refer to Chapter 13. RS485 communication.
Frequency setting via Digital Volume (up-down) Group Drive group Code 0.0 Frq Parameter Name [Frequency Command] [Frequency Mode] Setting 8 Range 0 ~400 0~8 Initial 0.00 0 Unit Hz
Select 8 in Frq code of Drive group. Related codes: I17 ~ 24. Among the multifunction inputs (P1 ~ P8), select two terminals to be used for up-down. Refer to Chapter 7, I/O 2 Group.
Analog Hold Group Drive group I/O group Code Frq I17 ~ I24 Parameter Name [Frequency Mode] [Multi-function input terminal P1 define] ~ [Multi-function input terminal P8 define] Setting 2~7 0 ~ 29 23 7 Range 0~7 Initial 0 0 Unit
It is available when Frq code setting is 2 ~ 7. Select one terminal to be used for Analog Hold command among Multi-function input terminal (P1 ~ P8).
9-6
Select a terminal to give Multi-step frequency command among P1-P8 terminals. If terminals P6-P8 are selected, set I22-I24 to 5-7 to give Multi-step frequency command. Multi-step frequency 0 is settable in Frq [Frequency mode] and 0.00 [Frequency command]. Multi-step frequency 1-3 are set at St1-St3 in Drive group, while Step frequency 4-7 are set at I30-I33 in I/O group.
Step 3
Freq.
Step 4 Step 5 Step 7 Step 6 Step 0
Step freq. 0 1 2 3 4 5 6 7
FX or RX
P8
P7
P6
P6 P7 P8 FX RX
9-7
Set drv [Drive mode] to 0. Acceleration is started upon pressing the Run key if operating frequency is set. Motor decelerates to stop by pressing the STOP/RST key. Selecting rotation direction is available at drC - [Direction of motor rotation select] when operating command is issued via keypad. [Direction of motor rotation select] F r Forward Reverse
drC
Operating command via FX, RX terminal (Modality 1) Group Drive group I/O group Code drv I17 I18 Parameter Name [Drive mode] [Multi-function input terminal P1 define] [Multi-function input terminal P2 define] Setting 1 0 1 Range 0~3 0 ~ 29 0 ~ 29 Initial 1 0 1 Unit
Set drv [Drive mode] to 1. Set I17 and I18 to 0 and 1 to use P1 and P2 as FX and RX terminals. FX is Forward run command and RX Reverse run.
FX RX
9-8
Operating command via FX, RX terminal (Modality 2) Group Drive group I/O group Code drv I17 I18 Parameter Name [Drive mode] [Multi-function input terminal P1 define] [Multi-function input terminal P2 define] Setting 2 0 1 Range 0~3 0 ~ 29 0 ~ 29 Initial 1 0 1 Unit
Set the drv to 2. Set I17 and I18 to 0 and 1 to use P1 and P2 as FX and RX terminals. FX: Operating command setting. Motor runs in forward direction when RX terminal (P2) is OFF. RX: Direction of motor rotation select. Motor runs in reverse direction when RX terminal (P2) is ON.
Freq.
FX RX
Operating command via RS485 communication (Modality 3) Group Drive group I/O group Code drv I59 I60 I61 Parameter Name [Drive mode] [Communication protocol select] [Inverter number] [Baud rate] Setting 3 Range 0~3 0~1 1 ~ 250 0~4 Initial 1 0 1 3 Unit
Set the drv to 3. Set I59, I60 and I61correctly. Inverter operation is performed via RS485 communication. Refer to Chapter. 13, RS485 communication.
9-9
Rotating direction selection via 10 ~ +10[V] input of V1 terminal Group Drive group Code frq drv Parameter Name [Frequency setting] [Drive mode] Setting 2 Range 0~7 0~3 Initial 0 1 Unit
Set frq to 2. Inverter is operating as the table below regardless of Drive mode setting.
FWD RUN Command 0 ~ +10 [V] 10 ~ 0 [V] FWD RUN REV RUN
Motor runs in Forward direction when input voltage to V1-CM is 0~10[V] and FWD RUN command is
active. When input voltage polarity is reversed to 10~0[V] during FWD RUN, motor decelerates to stop and runs in reverse direction.
When input voltage to V1-CM is 0~10[V] and REV RUN command is active, motor runs in Reverse
direction and if 10~0[V] is entered, the motor rotating direction is reverse.
FX/RX Run Disable Group Drive group Function group 1 Code Parameter Name drC F1 [Direction of motor rotation select] [Forward/Reverse run disable] Setting Range F, r 0~2 Initial F 0 Unit
Select the direction of motor rotation. 0: Forward and Reverse run enable 1: Forward run disable 2: Reverse run disable
9-10
Power On Start select Group Drive group Function group 2 Code drv H20 Parameter Name [Drive mode] [Power On Start select] Setting 1, 2 1 Range 0~3 0~1 Initial 1 0 Unit
Set H20 to 1. When AC input power is applied to the inverter with drv set to 1 or 2 {Run via control terminal and one of them ON), motor starts acceleration. This parameter is inactive when drv is set to 0 {Run via keypad} or 3 {RS485 communication}.
CAUTION
Particular attention must be directed to this function due to potential hazard as motor starts to run suddenly upon applying AC input power.
Input voltage
Restart after fault reset Group Drive group Function group 2 Code Parameter Name drv H21 [Drive mode] [Restart after fault reset selection] Setting 1, 2 1 Range 0~3 0~1 Initial 1 0 Unit
Set H21 to 1. Motor starts acceleration if drv is set to 1 or 2 and the selected terminal is ON when a fault is cleared. This parameter is inactive when drv is set to 0 {Run via keypad} or 3 {RS485 communication}.
CAUTION
Particular attention must be directed to this function due to potential hazard as motor starts to run suddenly after the fault is cleared.
9-11
Frequency
Set the desired Accel/Decel time at ACC/dEC in Drive group. If H70 is set to 0 {Max frequency}, Accel/Decel time is the time that takes to reach the max freq from 0 Hz. Desired Accel/Decel time unit is settable at the H71.
Accel/Decel time is set based on F21 [Max frequency]. For instance, if F21 is set to 60Hz,
Accel/Decel time 5 sec, and run frequency 30Hz, time to reach 30Hz would be 2.5 sec.
Max. freq. 60Hz Run Freq. 30Hz Run command Accel time Decel time
9-12
More precise time unit can be set corresponding to load characteristics as shown below. In Sinus M, number display is available up to 5. Therefore, if time unit is set to 0.01 sec, Max
Accel/Decel time would be 600.00 sec. Code H71 Name [Accel/Decel 0 time scale] 1 2 Set value Setting range 0.01~600.00 0.1~6000.0 1~60000 Description Setting Unit: 0.01 sec Setting Unit: 0.1 sec Setting Unit: 1 sec
Accel/Decel time setting based on Operating Frequency Group Drive group Code ACC dEC Function group 2 H70 Parameter Name [Accel time] [Decel time] [Frequency Reference for Accel/Decel] Setting 1 Range 0 ~ 6000 0 ~ 6000 0~1 Initial 5.0 10.0 0 Unit Sec Sec
Accel/Decel time is set at the ACC/dEC. If you set H70 to 1 {Delta frequency}, Accel/Decel time is the time that takes to reach a target freq from constant run freq (Current operating freq.).
When H70 and Accel time are set to 1 {Delta frequency} and 5 sec, respectively, The below graph in Section A shows the change in operating frequency when target frequency is set to
10Hz at first and then changed to 30Hz.
Operating freq.
30Hz
Section A
10Hz Time 5 Operating command 5 sec 5 sec 7 12 [ Sec]
9-13
Multi-Accel/Decel time setting via Multi-function terminals Group Drive group Code ACC dEC I/O group I17 I18 I19 I20 I21 I34 ~ I47 Parameter Name [Accel time] [Decel time] [Multi-function input terminal P1 define] [Multi-function input terminal P12 define] [Multi-function input terminal P3 define] [Multi-function input terminal P4 define] [Multi-function input terminal P5 define] [Multi-Accel time 1] ~ [Multi-Decel time 7] 9.0 Set 0 1 8 9 10 0~ 6000 Range 0~ 6000 0~ 6000 0 ~ 29 Initial 5.0 10.0 0 1 2 3 4 3.0 Sec Unit Sec Sec
Set I19, I20, I21 to 8, 9, 10 if you want to set Multi - Accel/Decel time via P3-P5 terminals. Multi-Accel/Decel time 0 is settable at ACC and dEC. Multi-Accel/Decel time 1-7 is settable at I34-I47.
Accel time 3
Decel time 4
Decel time 5
Accel/Decel time 0 1 2 3 4 5 6 7
P5
P4
P3
P3 P4 P5 FX
9-14
Accel/Decel pattern setting Group Function group 1 Code F2 F3 Function group 2 H17 H18 Parameter Name [Accel pattern] [Decel pattern] [S-Curve Accel/Decel start side] [S-Curve Accel/Decel end side] Setting range 0 1 0~ 100 Linear S-curve 40 40 % % Initial 0 Unit
Accel/Decel pattern is settable at F2 and F3. Linear: This is a general pattern for constant torque applications. S-curve: This curve allows the motor to accelerate and decelerate smoothly.
CAUTION: For S-curve, the actual Accel/Decel time takes longer than the time set by user.
Accel time
Decel time
H17 sets the starting ratio between S-curve and Linear in 1/2 of Accel/Decel Ref. Frequency. For
smooth Accel/Decel starting, increase H17 to extend S-curve ratio.
H18 sets the ending ratio between S-curve and Linear in 1/2 of Accel/Decel Ref. Frequency. For
smooth and accurate speed arrival and stopping, increase H18 to extend S-curve ratio.
Freq
H17 Accel Start H18 Accel End H17 Decel Start H18 Decel End
9-15
Note that setting Frequency Ref. for Accel/decel (H70) is set to Max Freq and target freq is set below
Max freq. the shape of S-curve may be distorted.
Accel/decel Ref Freq Target Freq Note: If Target Frequency is below Max Frequency, the waveform will be shown with the top portion cut out. H17 H18 H17 H18
Freq
Select one terminal among Multi-function input terminals 1-8 to define Accel/Decel disable. If P8 is selected, set I24 to 24 to activate this function.
9-16
Set F30 to 0 {Linear}. This pattern maintains a linear Volts/frequency ratio from F23 - [Start frequency] to F22[Base frequency]. This is appropriate for constant torque applications.
Base Frequency: Inverter outputs its rated voltage at this level. Enter the motor nameplate frequency. Start Frequency: Inverter starts to output its voltage at this level.
Base freq. Start freq. Freq.
Square V/F pattern Group Function group 1 Code F30 Parameter Name [V/F pattern] Setting 1 Range 0~2 Initial 0 Unit
Set F30 to 1{Square}. This pattern maintains squared volts/hertz ratio. Appropriate applications are fans, pumps, etc.
Voltage 100%
9-17
User V/F pattern operation Group Function group 1 Code F30 F31 ~ F38 Parameter Name [V/F pattern] [User V/F frequency 1] ~ [User V/F voltage 4] 0 ~ 100 100 % Setting 2 Range 0~2 0 ~ 400 Initial 0 12.50 Hz Unit
Select F30 to 2 {User V/F}. User can adjust the Volt/Frequency ratio according to V/F pattern of special motors and load characteristics.
CAUTION
In case of using a standard induction motor, setting V/F values much higher than linear V/F pattern, it could result a torque shortage or motor overheating due to windings overenergizing. When User V/F pattern is active, F28 - [Torque Boost in forward direction] and F29 - [Torque Boost in reverse direction] are deactivated.
F34
F32 Freq. Start freq. F31 F33 F35 F37 Base freq.
Output voltage adjustment Group Function group 1 Code F39 Parameter Name [Output voltage adjustment] Setting Range 40 ~ 110 Initial 100 Unit %
This function is used to adjust the output voltage of the inverter. This is useful when you use a motor that has a rated voltage lower than the input voltage.
9-18
Manual torque boost Group Code Function F27 group 1 F28 F29 Parameter Name [Torque Boost select] [Torque boost in forward direction] [Torque boost in reverse direction] Setting 0 Range 0~1 0 ~ 15 Initial 0 2 % Unit
Set F27 to 0 {Manual torque boost}. The values of [Torque boost in forward/reverse direction] are set separately in F28 and F29.
CAUTION
If the boost value is set much higher than required, it may cause motor overheating or inverter trips, due to over-energizing.
FX RX
Auto torque boost Group Function group 1 Function group 2 Code F27 H34 H41 H42 Parameter Name Setting Range 0~1 0.1 ~ 20 0~1 0 ~ 14 Initial 0 0 A Unit
[Torque Boost select] 1 [No load motor Current] [Auto tuning] 0 [Stator resistance (Rs)] -
Before set Auto Torque Boost, H34 and H42 should be set correctly. Select 1{Auto torque boost} in F27. Inverter automatically calculates torque boost value using motor parameters and outputs the corresponding voltage.
9-19
Select 0 {Decel to stop} in F4 code. Motor decelerates to 0 Hz and stops during the time set.
Decel time
DC braking to stop Group Function group 1 Code F4 Parameter Name [Stop mode select] Setting 1 Range 0~3 Initial 0 Unit
Coast to stop Group Function group 1 Code F4 Parameter Name [Stop mode select] Setting 2 Range 0~3 Initial 0 Unit
Select 2 { Coast to stop } in F4 code. When RUN command is OFF, Output Frequency and voltage are shut down.
9-20
Max Frequency: Frequency highest limit. Any frequency cannot be set above [Max frequency] except for F22 [Base frequency]. Start Frequency: Frequency lowest limit. Until a frequency reference is set lower than this, 0.00 output frequency is automatically set. Frequency command limit using High/Low limit Group Function group 1 Code F24 F25 F26 Parameter Name [Frequency limit select] high/low Setting 1 Range 0~1 0 ~ 400 0 ~ 400 Initial 0 50.00 0.50 Hz Hz Unit
Set F24 to 1. Active run frequency can be set within the range of F25 and F26.
When frequency setting is done via Analog input (voltage or current input), the inverter operates within
the range of high and low limit frequency as shown below.
This setting is also valid when frequency setting is done via keypad.
10V 20mA
9-21
Skip frequency Group Function group 2 Code H10 H11 ~ H16 Parameter Name [Skip frequency select] Setting 1 Range 0~1 0.1 ~ 400 Initial 0 10.00 Hz Unit
0.1 ~ 400
35.00
Hz
Set H10 to 1. Run frequency setting is not available within the skip frequency range of H11-H16. Skip frequency is settable within the range of F21 [Max frequency] and F23 [Start frequency].
Freq. H16 H15 H14 H13 H12 H11 0 Run command
When it is desired to avoid resonance, attributable to the natural frequency of a mechanical system,
these parameters allow resonant frequencies to be skipped. Three different areas of Skip frequency can be set with the skip frequencies set to either the top or bottom point of each area. However, during acceleration or deceleration, the run frequency within the set area is valid.
In case of increasing frequency setting as shown above, if frequency set value (Analog setting via
voltage, current, RS485 communication or digital setting via keypad) is within the range of Skip frequency, it maintains skip frequency low limit value. If the set value is outside the range, it increases the frequency following the set acceleration ramp.
In case of decreasing frequency setting, if frequency set value (Analog setting via voltage, current,
RS485 communication, or digital setting via keypad) is within the range of Skip frequency, it maintains Skip frequency high limit value. If the set value is outside the range, it decreases the frequency following the set deceleration ramp.
9-22
ADVANCED FUNCTIONS
Parameter Name [Stop mode select] [DC Brake start frequency] [DC Brake wait time] [DC Brake current] [DC Brake time] 1 -
Setting
Unit
Hz sec % sec
Set F4 - [Stop mode select] to 1. F8: The frequency at which the DC brake will become active. F9: Inverter output will wait for this time set in F8 - [DC Brake start frequency] before applying F10 - [DC Brake current]. F10: Set this value as a percent of H33 [Motor rated current]. F11: It sets the time for F10 - [DC Brake current] to be applied to the motor.
Caution: If excessive DC Brake current is set or DC Brake time is set too long, this may cause motor overheating and the motor may be damaged.
Setting F10 or F11 to 0 will disable DC brake. F9 [DC Brake Wait time]: When load inertia is large or
F8 [DC Brake Start Frequency] is too high, over current trip may occur. It can be prevented increasing the value of F9.
F9 Freq. F8
F11
In case of DC brake at high load inertia and frequency, change the DC brake controller gain according
to H37 set value. H37 Load inertia ratio Less than 10 times motor inertia 10 times motor inertia Greater than 10 times motor inertia
0 1 2
10-1
DC brake at start Group Function group 1 Display F12 F13 Parameter Name [DC Brake start current] [DC Brake start time] Setting Range 0 ~ 200 0 ~ 60 Default 50 0 Unit % sec
F12: It sets the level as a percent of H33 [Motor rated current]. F13: Motor accelerates after DC current, set in F12, is applied for this time.
Caution: If excessive DC Brake voltage is set or DC Brake time is set too long, it may cause motor overheating and damage the motor.
Setting F12 or F13 to 0 will disable Starting DC brake. t: = when DC brake at start is applied, the output frequency increases after t time, or rather when the
inverter output voltage reaches the residual voltage due to DC brake DC brake hold Group Function group 1 I/O group Display F12 I19 Parameter Name [DC Brake start current] [Multi-function Input terminal P3 Function select] Setting 11 Range 0 ~ 200 0 ~ 29 Default 50 2 Unit %
F12: It sets the level as a percent of H33 [Motor rated current]. Select a terminal to issue a command of DC brake at a stop among P1 to P8. If P3 terminal is set for this function, set I19 to 11 {DC brake hold}.
Caution: If excessive DC Brake current is set or DC Brake hold time is set too long, it may cause motor overheating and damage the motor.
Freq. Current P3 Run command F12
10-2
Set the desired jog frequency in F20. Select a terminal from P1 - P8 to use for this setting. If P5 is set for Jog operation, set I21 to 4 {Jog}. Jog frequency can be set within the range of F21 - [Max frequency] and F23 [Start frequency].
P1 P5 CM
Jog operation overrides all other operations except Dwell operation. Therefore, if Jog frequency
command is entered in the middle of Multi-Step, Up-Down or 3-wire operation, operation is executed at Jog frequency.
The above diagram is an example of when Multi-function input is set to NPN mode. Terminal jog operation.
10-3
Terminal JOG FX/RX operation Group Function group 1 I/O group Display F20 I23 I24 Parameter Name [Jog frequency] [Multi-function input terminal P7 define] [Multi-function input terminal P8 define] Setting 26 27 Range 0 ~ 400 0 ~ 29 0 ~ 29 Default 10.00 6 7 Unit Hz
Set the desired jog frequency in F20. Select multifunction input terminal P7 or P8 for this setting. If P7 is set for Jog operation, set I23 to 26 {Jog}.
Jog frequencys setting range can be set between Max. frequency (F21) and start frequency (F23). The following diagram is an example of when the reference frequency is 30Hz and the Jog frequency
is 10 Hz.
P1 P7 CM FX : I 17 = 0 JOG : I23=26
30Hz
10-4
10.3 UP-DOWN
Up-down storage function Group Drive group Display Frq I17 I/O group I22 I23 I24 Function group 1 F63 F64 Parameter Name [Frequency setting method] [Multi-function input terminal P1 define] [Multi-function input terminal P6 define] [Multi-function input terminal P7 define] [Multi-function input terminal P8 define] [Up-down frequency Save select] [Up-down frequency storage] Setting 8 0 25 15 16 0~1 0 ~ 29 Range 0~8 Default 0 0 5 6 7 0 0.00 Unit
Select 8 in Frq code of drive group Select the terminal which is used as a up-down drive among multi-function inputs (P1~P8) If you select P7 and P8 as an up-down drive terminal, select each 15 (frequency increase command) and 16 (frequency decrease command) in the I23 and I24 of I/O group. If you select P6 terminal as an up-down save initial terminal, select 25 (up-down save initialization) as above. Up/down Save function: If F63, Save up/down frequency, is set to 1, the frequency before the inverter was stopped or decelerated is saved in F64.
While up-down save operates, the user can initialize the saved up-down frequency by setting multifunction input terminal as a up-down frequency save initialization.
F63 F64 Save up/down frequency select Save up/down frequency 0 1 Remove save up/down frequency Set save up/down frequency Up/down frequency saved
If Up/Down Save Frequency Initialization signal is sent while the multi-function input Up or Down
function is applied, this signal is ignored.
10-5
Up-down mode select Group Drive group Display Frq I17 I/O group I23 I24 Function group 1 F65 F66 Parameter Name [Frequency setting method] [Multi-function input terminal P1 define] [Multi-function input terminal P7 define] [Multi-function input terminal P8 define] [Up-down mode select] [Up-down step frequency] Setting 8 0 15 16 0~2 0~400 0 ~ 29 Range 0~8 Default 0 0 6 7 0 0.00 Hz Unit
Select 8 in Frq code of drive group Select the terminal which is used as up-down drive among multi-function inputs (P1~P8) Operates in selected mode as a step frequency set in F66.
When F65 is 0: If you press UP, it is increased up to Max. frequency as a speed value set in the above.
(If a frequency limit exists, speed is increased up to upper limit.) If you press DOWN, it is decreased as the speed value set in the above regardless of the stop method. (If a frequency limit exists, speed is decreased up to lower limit.)
P1 P6 P7 P8 CM I17 = 0 I22 = 25 I23 = 15 I24 = 16
10-6
When F65 is 1: It is increased as much as the step frequency set as F66 at the rising edge of multifunction input set as UP and when up-down is defined, it saves frequency at the falling edge. It is decreased as much as the step frequency set as F66 at the falling edge of rising edge of multi-function input set as DOWN and when up-down is defined, it saves frequency as the falling edge. In this case, while multi-function input set as UP or DOWN is defined, if a stop command is given, the previous falling edge value is saved and if multi-function input is not defined, the present frequency is not saved. The accel/decel time is the same as when set as 0.
Output Frequency
Memorized Frequency
When F65 is 2: It is increased as much as step frequency set as F66 at the rising edge of multi-function
input set as UP and if it is activated for 3 seconds, it operates as it was set as 0. It is decreased as much as the step frequency set as F66 at the rising edge of multi-function input set as DOWN. If it is activated for 3 seconds, it operates as it was set as 0 and the accel/decel time is the same as when set as 0.
Fx or Rx Up Down Up/Dn Clr
3sec
Output Frequency
Memorized Frequency
CAUTION
Because of UP or DOWN, when the input is entered again before it is increased as much as 1 step frequency, the input is ignored and the saved frequency is also the frequency of the inactive moment.
10-7
Select a terminal from P1-P8 for use as 3-Wire operation. If P8 is selected as stop, set I24 to 17 {3-Wire operation}.
Frequency
t FX RX P8 (3-Wire)
Input signal is latched (saved) in 3-Wire operation. Inverter operates by Push-buttons supplying the motor when Start push button is ON. The inverter
stops the motor when the Stop push button is OFF
10-8
In this setting, motor begins to accelerate after dwell operation is executed for dwell time at the dwell frequency. It is mainly used to release mechanical brakes in elevators and cranes.
Dwell frequency: This function is used to generate an output torque in an intended direction. It is useful
in hoisting applications to get enough torque before releasing a mechanical brake.
Dwell frequency shall be set greater than Rated Slip frequency of the motor. Rated slip frequency is
calculated by the formula shown below.
rpm P fs = fr 120
Example Rated frequency = 60Hz Rated RPM = 1740rpm Number of motor poles= 4
1740 4 f s = 60 = 2 Hz 120
10-9
Set H40 [Control mode select] to 1 {Slip compensation}. This function allows the motor to run in constant speed by compensating slip in an induction motor. H30 [Motor type select] 0.2 ~ 5.5 7.5 5.5kW 7.5kW 0.2kW
H30: Set the motor type connected to the inverter output side.
H31: Enter the pole number as shown on the Motor nameplate. H32: Enter the slip frequency in accordance with the following formula and motor nameplate.
rpm P fs = fr 120
10-10
H33: Enter the motor nameplate rated current. H34: Enter the measured current when the motor is running at rated frequency without load. Enter 50%
of the rated motor current when it is difficult to measure the motor no load current.
H36: Enter motor efficiency as shown on the nameplate. H37: Select load inertia related to the motor inertia as shown below.
H37 [Load inertia rate] 0 1 2 Less than 10 times motor inertia About 10 times motor inertia Greater than 10 times motor inertia
As the loads are heavier, the speed gap between rated RPM and synchronous speed is greater (see
the figure below). This function compensates the speed gap due to the slip.
RPM
Load
10-11
[Integral time for PID control] [Derivative time for PID control ] [PID control mode select] [PID output frequency low limit] [PID reference source select] [Inverse PID] [Sleep delay time] [Sleep frequency] [Wake-up level] [Multi-function P1-P8 define] [PID reference] [PID feedback]
In order to control the amount of following water, pressure and temperature, do PID control to inverter output frequency. Select H49 of function group 2 as a 1 (PID drive select). Then REF and FBK category show. Set PID reference value in REF and real PID feedback amount is monitored at the FBK PID drive is classified as Normal PID mode and Process PID mode. It can be set in H54 (PID mode select)
H51: proportional term (P), multiplying the difference between the reference (value to be
obtained from the physical quantity to adjust) and the feedback (value measured by the physical quantity). That difference is called error and is multiplied by a constant (H51), Prop. Gain). When H51 increases, the incidence of the proportional term in the regulator output signal also increases (regulator becomes more sensitive) if the error is the same. Instability occurs if H51 value is set too high.
H52: Integral time is important because allows to reduce to 0 the error at running operation
in order to keep the same value for both reference and feedback. Integral gain set the needed time to correct the accumulated error. For example if H52 is set to 1 sec and the error
10-12
becomes 100%, a 100% correction will be issued in 1 sec. Decreasing H52 value, the correction will be quickly, but a too low value could create a system instability.
H53: Derivative time is calculated by multiplying the difference between the feedback
variable instant value and the feedback variable value Derivative function operates only on the error variation (i.e. if the error is constant this function does not operate) The error is detected by 0.01 sec in Sinus M. If differential time is set to 0.01 sec and the percentage variation of error per 1 sec is 100%, 1% per 10msec is output.
I17 ~ I24: To exchange PID to normal operation, set one of P1-P8 terminal to 21 and turn ON. rPM: Calculates the feedback from H50 into Motor frequency and displays it. rEF: Indicates PID controllers command value. Fbk: Converts feedback amount set in H50 to motor frequency.
10-13
10-14
10-15
10.7.1
PID reference
Parameter name PID control select Setting Range 0~1 Factory defaults 0 Adj. during Run X
- User can select the PID control mode in H49. For PID control, the setting value should be set to 1. - Then REF and FBK category show. Adj. during Run
LED display
Parameter name
Setting Description Range Selects the PID reference source. The reference is indicated in rEF of Drive group. 0 Keypad digital setting 1 1 Keypad digital setting 2 2 V1 terminal setting 2: 0~10V 3 I terminal setting: 0~20mA 4 Setting as RS-485 communication
Factory defaults
H57
0~4
- One among Multistep frequency values 1-3 and 4-7 can also be used as a PID Reference. Multistep frequency values 1-3 are set in St1-St3 in the Drive Group; Multistep frequency values 4-7 are set in I30-I33 in the I/O Group.
10-16
LED display
Parameter name
Description
Factory defaults
Keypad setting 1 Keypad setting 2 V1 1: 10 ~ +10 [V] V1 2: 0 ~ +10 [V] Terminal I: 0 ~ 20 [mA] Frequency Frq setting 0~7 Analog Terminal V1 setting 1+ 5 method Terminal I Terminal V1 setting 2+ 6 Terminal I 7 Comm. RS485 8 Digital Volume The PID reference source can be selected in H57 code of function group2. The PID REF value can be changed and checked in the rEF of DRV group.
PID value is basically created in Hz. Hz is not a physical unit, so the internal PID reference is calculated as a % of Maximum frequency (F21). LED display rEF I89 I90 Parameter name PID Reference Minimum Feedback value Maximum Feedback value Setting Range 0.0~100.0 0.0~100.0 Description PID control standard value setting Minimum Feedback Scaling factor Maximum Feedback Scaling factor Factory defaults 0.0 100.0 Adj. During run O O
REF code of drive group is the additional function code of this version for real unit and the display only code. Refer to the equation below.
I 90(Unit max) I 89(Unit min) PIDreference( Hz ) + I 89(Unit min) Max Frequency
If you want to display the real physical reference with %, set each I89 and I90 to 0.0 and 100.0 (Factory default). If the set value of F21 and the PID command are each 50Hz and 20Hz respectively, then the PID reference should be like this: 100.0 0.0 20.0 + 0.0 = 40.0 .
50.0
You can display the physical value with Bar. For example, the pressure sensor has minimum output 0V when 1.0 Bar and 10V when 20.0 bars. In this case, I89 and I90 should be set to 1.0 and 20.0 respectively.
If the max frequency and the PID command are 50Hz and 20Hz each, then the PID reference should be like this. 20.0 1.0 20.0 + 1.0 = 8.6
50.0
10-17
10.7.2
-
PID feedback
PID feedback source is selected in H50 code. PID feedback means a kind of physical value like pressure, so it should be one of analog inputs. For PID feedback, several codes are used. Analog gain, bias, filters are first. Scaling for real value display is second. And there is additional code in drive group only for display. Adj. Factory During defaults run 10 0 0.00 10 O O O O
LED Parameter display FBK I6 I7 I8 I9 PID Feedback Filter time constant for V1 input V1 input Minimum voltage Frequency corresponding to I7 V1 input Maximum voltage Frequency corresponding to I9 Filter time constant for I input I input minimum current Frequency corresponding to I12 I input Max current Frequency corresponding to I14 PID Feedback selection
Description Displays PID value with real unit Adjust the responsiveness of the V1 input (0~+10V) Set the minimum voltage of the V1 input. Set the inverter output minimum output frequency at minimum voltage of the V1 input. Set the maximum voltage of the V1 input. Set the inverter output maximum frequency at maximum voltage of the V1 input. Set the input sections internal filter constant for I input. Set the minimum current of I input. Set the inverter output minimum frequency at minimum current of I input. Set the maximum current of I input. Set the inverter output maximum frequency at maximum current of I input. Terminal I input (0 ~ 20 0 [mA]) Terminal V1 input (0 ~ 10 1 [V])
I10
0 ~ 400[Hz]
50.00
O O O O O
H50
0~1
10-18
There is additional code only for display in drive group. This code shows feedback value with real unit when the ENT key is pressed. Feedback is calculated as follows: 1st: Minimum analog value (I7, I12) and maximum analog value(I9,I14) (Normally, these are limited by sensor). If feedback signal is lower than low limit, feedback is limited to lower value. For example, minimum analog setting value is 2V and real feedback is 1.8V. In this case, internal feedback value is 2V. 2nd: Minimum (I8, I13) and maximum frequency (I10, I15) when each minimum and maximum input value. These values are used for internal % of feedback values based on F21 Max frequency. For example, I7 setting value is 2V, I8 setting value is 10Hz, I9 is 8V, I10 setting value is 40Hz, F21 Max frequency is 50Hz. Under this condition, internal minimum % is 10/50 x 100 = 20 % when input is less than 2V and internal maximum % is 40/50 X 100 = 80% when input is higher than 8V. 3rd: Only for display, Sinus M adopts one more scaling factor by internal %. I83 code is used for minimum display scaling factor and I84 is for maximum. With same condition above, I83 value is 1.0 and I84 value is 20.0. (Sinus M has limited LED to show, real unit is meaningless. So, display value can be any kind of unit like BAR, Ps). So FBK display code show 1.0 when input value is less than 2V and 20.0 when higher than 8V. The detailed equation is given below.
Reference Value I/O-10 Reference Value I/O-84
I/O-83 0% 100%
or
(I90 I89 ) I15 I13 FBK display = I14 I12 (Input Current I12 ) + I13 MaxFreq + I89
For example, I7 setting value is 2V, I8 setting value is 10Hz, I9 setting value is 8V, I10 setting value is 40Hz, I89 setting value is 1.0, I90 setting value is 20.0, F21 max frequency is 50Hz. In this condition, when the real feedback value is 5V, FBK display code shows 10.5. If I89 setting value is 0.0 and I90 setting value is 100.0, unit is %.
10-19
10.7.3
PID Limit
Setting range Factory defaults Adj. during Run
LED display
Description
This parameter limits the low amount of the output H55 0 to 400Hz 50.00Hz O frequency through the PID control. This parameter limits the high PID output amount of the output H56 frequency high 0 to 400Hz 0.5Hz O frequency through the PID limit control. PID low limit is the additional function code of Sinus M. H55 and H56 are related to each low limit and high limit. When the drive runs, the output frequency should be reached to low limit even if the feedback is higher than the reference. So, except during acceleration time from 0Hz to low limit, the output frequency is between low limit and high limit at any time.
10.7.4
LED display H59
Inverse PID
Setting range 0~1 Factory defaults 0 Adj. during Run X
To stabilize the system (negative feedback system), the sensor output is high when the real physical value is high. Sometimes, however, the sensor output is inverse, or the system needs higher output when the signal is low. In that case, the inverse PID is used.
For this functionality, H59 code is used. PID output is increased when PID reference is higher than feedback setting value 0. PID output is decreased when PID reference is higher than feedback setting value 1.
When H59 is set to 1, the FBK display is the same. That is to say, the feedback is the same, but the error is inverse. This functionality affects Sleep and Wake Up operation. (Refer to Sleep & Wake up functionality below).
10.7.5
Description Delay time in Sleep mode Frequency in Sleep mode Wake Up level
10-20
In case output frequency of PID is under the Sleep frequency longer than the Sleep delay time, Inverter turns to the Sleep mode as exactly same the state of Stop. In order to return to normal state, Wake-up or restart after stop should be needed.
If you dont want to use the Sleep mode, the Sleep frequency should be set under the low limit of PID, or the Sleep delay time should be set to 0.0sec. In case the feedback value drops below the specific value (PID Reference - Wake-up level), the Inverter restarts automatically. For example, if Reference=50%, Wake-up level=5%, and Feedback >45%, then Inverter restarts automatically, and Wake-up should be valid for Sleep mode only.
When the drive is in sleep mode, the Sinus M never runs again automatically by wake-up operation after STOP command. In this case, the Sinus M operates after the Run command again.
10-21
10.7.6
Parameter
I18
I19
I20
I21
I22
I23
I24
Multi-function input terminal P1 define Multi-function input terminal P2 define Multi-function input terminal P3 define Multi-function input terminal P4 define Multi-function input terminal P5 define Multi-function input terminal P6 define Multi-function input terminal P7 define 0 ~ 29 Multi-function input terminal P8 define
17 18 19 20 21 22 23 24 25 26 27 28 29
10-22
10.7.7
LED display
FRQ3
0~7
Analog
Multi-functional digital input terminal that is defined to Open Loop1 (28) is activated during RUN, the Sinus M should operate with the frequency in FRQ3 of V/F control regardless of the frequency in H40.
In case the value set in H40 already belongs to V/F control, only the frequency setting method should be changed. If the value of Frq is identical to the value set for FRQ3, then the Inverter operates exactly as before.
10-23
10.7.8
The output frequency is less than this set value; the Sinus M changes the speed based on the 1st Acc/Dec time values. If higher than this value, it takes the Acc/Dec time in Drv Group. If even one of the Multifunctional digital input is set to XCEL,M,H, then this function should be invalid.
Parameter settings
10-24
10.8 Auto-tuning
Group Function group 2 Display H41 H42 H44 Parameter Name [Auto tuning] [Stator resistance (Rs)] [Leakage inductance (L)] Setting 1 Range 0~1 0 ~ 14 0 ~ 300.00 0 Default Unit mH
Setting H41 as 1, the inverter measures the motor parameter. The measured motor parameters are used in Auto Torque Boost and Sensorless Vector Control.
CAUTION: Auto tuning should be executed after stopping the motor. Motor shaft must not run during Auto tuning.
H41: When H41 is set to 1 and press the Enter () key, Auto tuning is activated and TUn will appear
on the display. When finished, H41 will be displayed.
H42, H44: The values of motor stator resistance and leakage inductance detected are displayed,
respectively. When Auto tuning is skipped or H93 [Parameter initialize] is done, the default value corresponding to motor type (H30) will be displayed.
Press the STOP/RST key on the keypad or set on the EST terminal to stop the Auto Tuning. If Auto tuning of H42 and H44 is interrupted, the default value will be set. If H42 is correctly calculated
and auto-tuning of leakage inductance (H44) is interrupted, the measured value of H42 is used and the default of leakage inductance (H44) is set.
CAUTION: Do not enter any incorrect value as stator resistance and leakage inductance. Otherwise, the function of Sensorless vector control and Auto torque boost could be deteriorated.
10-25
If H40 [Control mode select] is set to 3, Sensorless vector control will become active.
CAUTION: Motor parameters should be measured for high performance. It is highly recommended H41 [Auto tuning] be done prior to proceeding operation via Sensorless vector control.
Ensure that the following parameters are entered correctly for high performance in Sensorless vector
control.
H30: Select motor type connected to inverter output. H32: Enter rated slip frequency, (See chapter 10-6). H33: Enter motor nameplate rated current. H34: After removing the load, select H40 [Control mode select] to 0 {V/F control} and run the motor at
50Hz. Enter the current displayed in Cur-[Output current] as motor no load current. If it is difficult to remove the load from the motor shaft, enter the value either 40 to 50% of the H33 [Motor rated current] or the factory default.
In case that torque ripple occurs at high speed, lower H34 [No load current] to 30%. H42, H44: Enter the value of the parameter measured during H41 [Auto tuning] or the factory default. F14: Is the set time needed to magnetize which will run after this time. A low value set in F14 reduce the
output available torque. The amount of the pre-exciting current is set in H34- [Motor no load current].
Directly enter the motor nameplate values except when 0.2kW motor is used.
10-26
Factory default by motor ratings Motor rating [kW] 0.2 0.4 0.75 1.5 2.2 3.7 5.5 7.5 11.0 15.0 18.5 22.0 0.2 0.4 0.75 1.5 2.2 3.7 5.5 7.5 11.0 15.0 18.5 22.0 Current rating [A] 1.1 1.8 3.5 6.5 8.8 12.9 19.7 26.3 37.0 50.0 62.0 76.0 0.7 1.1 2.0 3.7 5.1 6.5 11.3 15.2 22.6 25.2 33.0 41.0 No-load current [A] 0.6 1.2 2.1 3.0 4.4 4.9 6.6 11.0 12.5 17.5 19.4 25.3 0.4 0.7 1.3 2.1 2.6 3.3 3.9 5.7 7.5 10.1 11.6 13.6 Rated slip freq [Hz] 2.33 3.00 2.33 2.33 2.00 2.33 2.33 2.33 1.33 1.67 1.33 1.33 2.33 3.0 2.33 2.33 2.00 2.33 2.33 2.33 1.33 1.67 1.33 1.33 Stator resistance [] 14.0 6.70 2.46 1.13 0.869 0.500 0.314 0.196 0.120 0.084 0.068 0.056 28.00 14.0 7.38 3.39 2.607 1.500 0.940 0.520 0.360 0.250 0.168 0.168 Leakage inductance [mH] 122.00 61.00 28.14 14.75 11.31 5.41 3.60 2.89 2.47 1.12 0.82 0.95 300.00 177.86 88.44 44.31 34.21 16.23 10.74 8.80 7.67 3.38 2.46 2.84
Input voltage
200
400
Set the amount of output voltage to be reduced in F40. Set as the percent of Max output voltage. For fan or pump applications, energy consumption can be dramatically reduced by decreasing the output voltage when light or no load is connected.
Current
10-27
This is used to prevent possible fault occurring if the inverter supplies a load in movement (For example if the inverter is disabled, the motor idles; if the inverter is enabled when the motor is idling, it will search the motor speed). The inverter estimates the motor rpm based on output current when speed search is active.
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Bit 0
H23: Limits current during Speed search. Set as the percent of H33. H24, H25: Speed search is managed by a PI control. Adjust P gain and I gain corresponding to the load
characteristics.
I54, I55: Signal of active Speed search is given to Multi-function output terminal (MO) and Multi-function
relay output (3ABC).
10-28
Frequency t1 t2
When the input power is cut off due to instant power failure, the inverter trips (LV). When the power is restored, the inverter supplies the motor with the frequency stored before the low voltage trip and the voltage is increased due to speed search PI control. t1: If current is increasing over the preset level in H23, the voltage increasing will stop and the frequency is decreased. t2: If the opposite of t1 occurs, the voltage increasing starts again and the output frequency stops to decrease. When the frequency and voltage will reach their nominal level, the inverter will follow the acceleration ramp until the stored frequency before low voltage (LV) trip is reached.
Speed search operation is suitable for loads with high inertia. Sinus M keeps normal operation when instant power failure occurs and power is restored in 15msec.
10-29
This parameter sets the number of times auto restart is activated in H26. It is used to restart automatically after an alarm.
H26: Auto restart will become active after the H27. H26 [Number of Auto restart try] is reduced to 1
when a trip occurs. If the trip outnumbers exceeds the preset restart try, auto restart function is deactivated. If the setting is reset via the control terminal or the STOP/RST key on the keypad, the number of auto restart try (set by user) is automatically restored.
If there is no more trip occurring for 30 sec after Auto restart operation, the H26 is restored to the preset
value.
When operation is stopped due to Low voltage {Lvt}, Inverter Overheat {Oht}, and Hardware Trip {HWt},
Auto restart will be deactivated.
After the H27- [Auto Restart time], the motor starts acceleration automatically via speed search (H2225).
The following pattern is shown when H26 [Number of auto restart try] is set to 2.
10-30
Motor sound reduced Inverter heat loss increased Inverter noise increased Inverter leakage current increased
Set the terminal among Multi-function input P1 through P5 for second motor operation. To define the terminal P5 as second motor operation, set I24 to 12.
10-31
Used when an inverter operates 2 motors connected to two different types of the loads. 2nd motor operation does not drive 2 motors at the same time. As the figure below, when using two motors with an inverter by exchanging them, select one
motor from 2 motors connected. When 1st selected motor operation is stopped, select a terminal for 2nd motor and define H81-H90 parameters to drive the 2nd motor.
Define the 2nd motor select when a motor is stopped. H81 ~ H90 parameters function the same as 1st motor.
IM 1
SINUS M
IM 2
iG5+
P8
10-32
Self-Diagnostic Selection Multi-function input terminal P1 selection ~ Multi-function input terminal P8 selection 20 -
Select Self-Diagnostic function in H60, Function group 2. Define one terminal among P1~P8 terminals for this function. To define P8 for this function, set I24 to 20.
CAUTION: Take caution not to touch the inverter by hand or other objects while performing this function because current is flowing to the inverter output.
Perform Self-diagnostic function after input/output wiring of the inverter is finished. This function enables the user to safely check for the IGBT fault, output phase open and
short, and Ground fault without disconnecting the inverter wiring.
1) Selecting the higher number performs the lower numbers function. 2) Ground fault of U phase in 2.2KW ~ 4.0KW inverters and ground fault of V phase in other rating inverters may not be detected when selecting 1. Select 3 to make sure to detect all phase of U, V, W.
When setting H60 to a specific value from 1 to 3 and turn the terminal defined for this
function among P1 ~ P8 terminals ON, the corresponding function is conducted, displaying dIAG and the previous menu will be displayed when this function is completed.
To stop this function, press STOP/RESET key on the keypad, turn the defined terminal OFF
or turn the EST terminal ON.
When an error occurs during this function, FLtL will be displayed. While this message is
displayed, press Enter key (), the fault type is displayed and pressing the UP() or
10-33
Down() key shows When the fault occurs while this function is being performed, press Stop/Reset key or turn the RESET-defined terminal ON to reset the fault.
The following table shows the fault type while this function is active.
No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Display Fault type UPHF Switch above IGBTs U phase fault UPLF Switch below IGBTs U phase fault vPHF Switch above IGBTs V phase fault vPLF Switch below IGBTs V phase fault WPHF Switch above IGBTs W phase fault WPLF Switch below IGBTs U phase fault UWSF Output short between U and W vUSF Output short between U and V WvSF Output short between V and W UPGF vPGF WPGF UPOF vPOF WPOF Ground fault at U phase Ground fault at V phase Ground fault at W phase Output open at U phase Output open at V phase Output open at W phase Diagnosis Contact your sales representative.
Check for the short of inverter output terminal, motor connection terminal or the proper motor connection. Check for the ground fault occurred at inverter output cable or motor or motor insulation damage. Check for proper connection of the motor to the inverter output or proper motor connection.
10-34
Drive mode 1 is used when the input set as 2nd source is not entered into multi-input
(I17~I24) When setting a multifunction digital input as a second source (22), Drive Mode 2 can set the frequency value and send commands. This is used when communication is suspended and local operating mode is resumed. The switching method for Drive mode 1 and Drive mode 2 is as follows: if multi-input terminal set as Drive mode 2 is off, it used as Drive mode 1; If multi-input terminal set as Drive mode 2 is on, it used as Drive mode2.
Selects the self drive in the 2nd switching of drv2 among the followings
drv2 Drive mode 2 0 1 2 3 Operation via Run/Stop key on the Keypad Terminal FX: Forward Run command operation RX: Reverse Run command FX: Run/Stop command RX: Forward/Reverse command Operation via communication
Selects the self drive in the 2nd switching of Frq2 among the following:
Frq2 Frequency mode 2 0 1 2 3 4 5 6 7 Digital Keypad digital frequency mode1 Keypad digital frequency mode2 V1 terminal setting1: 10 ~ +10V V1 terminal setting2: 0 ~ +10V I terminal: 0 ~ 20mA V1 terminal setting1 + I terminal V1 terminal setting2 + I terminal
Analog
10-35
Accelerate for accel time up to setting frequency by Drive 1 mode, FX signal. Drive continuously under FX is ON because DRV2 is 1 when P8 terminal input is ON and change into 2nd. Stop gradually as stop command because DRV is communication drive when P8 terminal input is OFF and change into 1st. Accelerate up to setting frequency for Drive 1 mode, FX signal is ON. Stop gradually under FX is OFF because DRV2 is 1 when P8 terminal input is ON and change into 2nd.
CAUTION
If you press ON while multi-function input terminal (P1 ~ P8) is set to 2nd Source, frequency command and drive command is changed to Drive mode 2. So you should check Drive mode 2 before configuring the multi-function terminal.
10-36
BIT 0: Stall prevention under Accel BIT 1: Stall prevention 0~7 0 under constant speed BIT 2: Stall prevention under Decel Select voltage limit under F61 0~1 0 Decel To prevent overvoltage trip when reducing speed, set BIT2 of F59 to 1 and set 3 of F4 for Power Braking.
Overvoltage trip prevention when reducing speed: this function prevents overvoltage trip
when reducing speed or at stop by using the regeneration braking power.
Power Braking: Adjusting the deceleration slope or accelerate again, when inverters DC
voltage rises above a certain level by the electric motors regeneration energy. It can be used when short deceleration time without braking resistance is needed. However, be aware that the deceleration time can get longer than the set one and when its used at a load that frequently decelerates, be cautious of damage caused by the motors overheating.
CAUTION
Stall prevention and Power Braking only operate when decelerating, and Power Braking has priority. That is, when BIT2 of F59 and Power Braking of F4 are both set, Power Braking operates. F61 (selecting voltage restriction when decelerating) is visible when BIT2 of F59 is set. Overvoltage trip may occur, if the deceleration time is too short or inertia is too big.
10-37
I55 Multi-function relay select I82~87 is visible only when I54 or I55 is set to 19.
Used to control on, off operation of electronic brake of a load system. It only operates when
the set value of control mode (H40) is 0 (V/F control). Build sequence after checking set control mode.
When the brake control is operating, DC brake and dwell run do not operate when starting
up. Brake open Sequence
When the electric motor is given instructions to run, the inverter accelerates CW or CCW to
the brake open frequency (I84, I85). After reaching the brake open frequency, the current running through the motor reaches brake open current (I82) and puts out brake open signals to multi-function output terminals or output relays that are set for brake control. Brake close sequence
During run, the electric motor decelerates when stop instruction is given. When output
frequency reaches brake close frequency, it stops decelerating and puts out brake close signal to the set output terminal. Frequency turns 0 after keeping the frequency for brake close delay time (I86).
10-38
I 82 Output Current I 83 I 86
Motor Speed
Drive Command Brake Open Interval Brake Close Interval Brake Close Interval
CAUTION
External Brake control is only used in V/F steady control, and the brake open frequency has to be set smaller than the brake close frequency.
When power failure occurs in the input power, the DC link voltage of the inverter gets low and low
voltage trip occurs. Its function is to maintain the voltage of DC link by controlling output frequency of the inverter during the time of power failure. That is, it can keep the time from the point of power failure to low voltage trip long.
Selects energy buffering operation when input power is cut. If H64 is set to 0, it operates normal
deceleration run until low voltage occurs. When H64 is set to 1, it controls the inverter output frequency and charges the energy occurred from the motor to the inverter DC.
H65 (KEB operation start level), H66 (KEB operation stop level): Selects starting and stopping point of
the energy buffering operation. Set the stop level (H65) higher than the start level (H66) setting the low voltage trip level as standard.
H37 (Load inertia): Uses the momentum amount of the load inertia to control energy buffering operation.
If the inertia ratio is set high, the frequency change range gets small when running energy buffering.
10-39
Draw control is a sort of Open Loop tension control. Draw is the ratio of speed difference
between one roll and the other. Tension is generated as in the following equations:
Where V1, V2: Transfer speed of each roll (m/min) T: Tension (kg) E: Elasticity coefficient of processed material (kg/mm2) S: Sectional area of processed material (mm2)
The rate reflected in the output frequency differs according to the selection of F70 (DRAW mode select)
F70 Draw Operation 0 1 2 3 Draw not operated V1(0~10V) input I(0~20mA) input V1(10~10V) input
10-40
Frq/Frq2
3 4 5 6 7 8 2 1 0
Keypad Setting 1 Keypad Setting 2 V1_1 : -10 ~ 10V V1_2 : 0 ~ 10V I : 0 ~ 20mA Communication
Communication
JOG Frequency
Mult-step Freq. Select I/O Group I17 ~ I24 Mult-step Freq. I/O Group I30~I33 Drive Group St1~St3 Func. Group 1 F70
Center Freq.
CAUTION
When operating DRAW, set command frequency to FRQ/FRQ2 and set the rest of it from F70 (DRAW mode select). For example, if FRQ=2(V1) and F70=1(V1), it does not operate.
10-41
Heat loss and leakage current from inverter can be reduced when H48 is set to 1(2 phase PWM)
according to the load ratio.
When it is set to 0:
-. Cooling fan begins to operate when power is ON. -. Cooling fan is stopped when inverter main circuit voltage becomes low due to power off.
When it is set to 1:
-. Cooling fan begins to operate when power is turned ON with RUN command ON. -. Cooling fan is stopped when RUN command is Off and when the deceleration ramp is end. -. Cooling fan keeps operating when heatsink temperature exceeds a certain limit regardless of RUN command. -. Used when frequent Run/Stop or long time stop is required. This may make the cooling fan life longer.
10-42
Select 0 or 1 in H78 code. If H78 code is set to 0 (continuous operation), alarm can be output in I54 or I55.
Caution:
If operation is continued after cooling fan trip occurs, overheat trip may happen and protective function
be activated. It also reduces the life of main components due to rise in inverter inner temperature.
10-43
Caution: Take caution when Parameter write (H92) is executed. By doing this, operation inverter parameters are cleared and the parameters of remote the remote keypad are copied into the inverter.
Parameter read
Step 1 2 3 4 5 Note Move to H91 code. Press Enter () key once. Press Up () key once. Press Enter () key twice. H91 is displayed when Parameter read is finished. Keypad display H91 0 rd rd H91
Parameter write
Step 1 2 3 4 5 Note Move to H92 code. Press Enter () key once. Press Up () key once. Press Enter () key twice. H91 is displayed when Parameter read is finished. Keypad display H92 0 Wr Wr H92
During parameter reading (H91), the display of the remote keypad shows rd(Read) and vr(Verify), whereas during parameter writing (H92) the display only shows wr(Write).
Parameter Read(H91)
Inverter
Remote keypad
Parameter Write(H92)
10-44
Press Enter () key after set H93. H93 will be displayed again after initialization is complete.
Password register Group Function group 2 Display H94 H95 Parameter Name [Password register] [Parameter lock] Setting Range 0 ~ FFFF 0 ~ FFFF Default 0 0 Unit
Register password for Parameter lock (H95). Password should be Hex decimal. (0 ~ 9, A, B, C, D, E, F)
Caution: Do not forget the registered password. It is used when unlocking the parameters.
Factory default password is 0. Enter the new password except 0. Follow the steps below when you register the password for the first time.
Step 1 2 3 4 5 Note Move to H94 code. Press Enter () key twice. Register password. (Ex: 123) 123 will blink when Enter () key is pressed. Press Enter () key. Keypad display H94 0 123 123 H94
10-45
Follow the table below to change the password. (Current PW: 123 New PW: 456)
Step 1 2 3 4 5 6 7 8 9 Note Move to H94 code. Press Enter () key. Enter any number (e.g.: 122). Press the Enter () key. 0 is displayed because wrong value was entered. Password cannot be changed in this status. Enter the right password. Press Enter () key. Enter the new password. Press the Enter () key. Then 456 will blink. Press Enter () key. Keypad display H94 0 122 0 123 123 456 456 H94
Parameter Lock Group Function group 2 Display H95 H94 Parameter Name [Parameter lock] [Password register] Setting Range 0 ~ FFFF 0 ~ FFFF 0 0 Default Unit
This parameter is used to lock the user-set parameters using the password.
See the table below to lock the user-set parameter via the H94 [Password Register].
Step 1 2 3 4 5 6 7 8 Note Move to H95 code. Press Enter () key. Parameter value can be changed in UL (Unlock) status. Press Enter () key. Enter the password created in H94 (e.g.: 123). Press Enter () key. Parameter value cannot be changed in L (Lock) status. Press Enter () key. Keypad display H95 UL UL 0 123 L L H95
10-46
See the table below to unlock the user-set parameter via password.
Step 1 2 3 4 5 6 7 8 Note Move to H95 code. Press Enter () key. Parameter value cannot be changed in L(Lock) status. Press Enter () key. Enter the password created in H94 (e.g.: 123). Press Enter () key. Keypad display H95 L L 0 123 UL
Parameter value can be changed in UL (Unlock) UL status. While seeing this message Press Enter () key. H95
10-47
E. The Sinus M will endlessly reset the alarms below regardless of the auto-retry number. However, Auto-retry delay time (H27) is used. Overcurrent (Oct) Overvoltage (Ovt) Low Voltage (Lut) Ground Trip (GFt) Self Diagnosis IGBT Broken (FLtL) Hardware Failure (HWt) Communication Error with I/O board (Err)
F. The Sinus M cannot operate when the alarms below have tripped, that damage the inverter.
10-48
Description Command frequency when in Fire mode 0 : No trip occurred during Fire mode 1 : Trip occurred during Fire mode
I96
0~1
Caution: Once the Fire mode is activated, the drive cannot return to its previous operating conditions. To restore normal operating conditions, turn off and on the inverter in order to reboot its control board. Caution: Once the Sinus M enters the Fire mode, no alarm previously tripped may be reset. To deactivate the Fire mode, turn off and on the inverter AND disable the Fire Mode input. Failure to do so will prevent the alarms tripped from being displayed when the Sinus M is normally operating. When in Fire-mode, the target frequency should be 50Hz and the ACC/DEC time should be set to 10sec. If the user attempts to change these values when the inverter is running, the output frequency is left unchanged (50Hz), whereas the new values for ACC/DEC become effective only after disabling the Fire mode.
10-49
Notes:
10-50
CHAPTER 11 -
MONITORING
Motor RPM Group Drive group Display rPM H31 Function group 2 H49 H74 Parameter Name [Motor RPM] [Number of motor poles] [PID control select] [Gain for Motor rpm display] Setting 2 ~ 12 0~1 1 ~ 1000 4 0 100 % Range Default Unit
When H40 is set to 0 {V/F control} or 1 {PID control}, the Inverter output frequency (f) is displayed in
RPM using the formula below. Motor slip is not considered.
120 f H 74 RPM = H 31 100
H31: Enter the number of motor poles shown on the motor nameplate. H74: This parameter is used to change the motor speed display at run speed (r/min) or mechanical
speed (m/min). Inverter DC Link Voltage Group Drive group Display dCL Parameter Name [Inverter DC Link Voltage] Setting Range Default Unit
11-1
User display select Group Drive group Function group 2 Display vOL H73 Parameter Name [User display select] [Monitoring item select] Setting 0~2 0 Range Default Unit
The selected item in H73- [Monitoring item select] can be monitored in vOL- [User display select. If output power or torque is selected, Por or tOr will be displayed.
Enter motor efficiency indicated on motor nameplate in H36 to display the correct torque value.
11-2
Power on display Group Function group 2 Code H72 Parameter [Power on display] Setting range 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Frequency command (0.00) Accel time (ACC) Decel time (DEC) Drive mode (drv) Frequency mode (Frq) Multi-step frequency 1 (St1) Multi-step frequency 2 (St2) Multi-step frequency 3 (St3) Output current (CUr) Motor rpm (rPM) Inverter DC link voltage (dCL) User display select (vOL) Fault display 1(nOn) Operating direction select (drC) Output current 2 Motor rpm 2 Inverter DC link voltage 2 User display select 2 Initial 0
Select the parameter to be displayed on the keypad after Power ON. The output current and motor rpm are displayed when 8, 9, 14, 15 are set.
11-3
For example: The following is displayed when P1, P3, P4 are ON and P2, P5 are OFF.
(ON)
(OFF) P8 P7 P6 P5 P4 P3 P2 P1
Output terminal status monitoring Group I/O group Display I26 Parameter Name [Output terminals status display] Setting Range Default Unit
Current output terminals (MO, relays) status (ON/Off) can be monitored in I26.
For example: The followings are displayed when Multi-function output terminal (MO) is ON with Multifunction relay OFF.
(ON)
(OFF) 3AC MO
11-4
Fault occurred during operation is displayed in nOn. Up to 3 kinds of faults can be monitored.
This parameter gives information on fault types and the operating status at the time of the fault. Refer to
Page 11-5 for keypad setting. Fault Frequency types Current Accel/Decel Information
Fault during Accel Fault during Decel Fault during constant run
H1 ~ H5: Up to 5 faults information are stored. H6: Previous fault information stored in the code H1 through H5 are all cleared setting 1 H6.
11-5
When the fault condition is reset via the STOP/RST key or multi-function terminal, information displayed
in nOn will be moved to H1. Moreover, the previous fault info stored in H1 will be automatically moved to H2. Therefore, the updated fault info, will be stored in the H1.
When more than 1 fault occurred at the same time, up to 3 types of faults will be stored in one code.
Fault types
11-6
[Analog output level 10 ~ 200 100 adjustment] Output item and the level from the AM terminal are selectable and adjustable.
I50: The selected item will be output on the Analog output terminal (AM).
I50 Analog output item select 0 1 2 3 Output frequency. Output current Output voltage Inverter DC link voltage Item corresponding to 10V 200V 400V Max Frequency (F21) 150% of Inverter rated current 282Vac 400Vdc 564Vac 800Vdc
I51: If you want to use Analog output value as an input signal for instruments, the value can be
adjustable according to instruments specifications.
AM CM
0 ~ 10Vdc
11-7
I55
17
I56
[Fault output]
relay
Bit 0 2
0 1 2 3 4 5 6
7 Select the desired item to be output via MO terminal and relay (3AC).
11-8
I56: When 17 {Fault output} is selected in I54 and I55, Multi-function output terminal and relay will be
activated with the value in I56. 0: FDT-1
Check whether the output frequency matches the user-setting frequency. Active condition: Absolute value (preset frequency - output frequency) Frequency Detection
Bandwidth/2 Group I/O group Display I53 Parameter Name Setting [Detected Frequency Bandwidth] Range 0 ~ 400 Default 10.00 Unit Hz
40Hz
40Hz 20Hz
35Hz
1: FDT-2
Activated when the preset frequency matches frequency detection level (I52) and
FDT-1 condition is met.
When setting I52 and I53 to 30.0 Hz and 10.0 Hz, respectively
Freq. setting 25Hz Freq. MO Run command 30Hz 50Hz
11-9
2: FDT-3
Activated when run frequency meets the following condition. Active condition: Absolute value (FDT level - run frequency) FDT Bandwidth/2
Group I/O group Display I52 I53 Parameter Name [Detected Frequency level] [Detected Frequency Bandwidth] Setting 0 ~ 400 10.00 Range Default 30.00 Unit Hz
When setting I52 and I53 to 30.0Hz and 10.0 Hz, respectively
35Hz 25Hz
3: FDT-4
When setting I52 and I53 to 30.0Hz and 10.0 Hz, respectively
25Hz
11-10
4: FDT-5
When setting I52 and I53 to 30.0Hz and 10.0 Hz, respectively
30Hz Freq. MO Run command 25Hz
5: Overload (OLt)
Activated when over voltage trip occurs due to DC link voltage exceeded 400Vdc
for 2S/T class and 820Vdc for 4T class. 9: Low voltage trip (Lvt)
Activated when low voltage trip occurs due to DC link voltage under 180Vdc for
2S/T class and 360Vdc for 4T class. 10: Inverter heatsink overheat (OHt)
Activated when Analog (V1,I) and RS485 communication commands are lost.
11-11
Activated when run command is ON and inverter output voltage is different from
0.
This function becomes active during normal operation and that the inverter waits
for active run command from external sequence. 17: Fault output
The parameter set in I56 is activated. For example, if setting I55, I56 to 17 and 2, respectively, Multi-function output
relay will become active when trip different from Low voltage trip occurred. 18: Cooling fan trip alarm
Used to give an alarm signal when H78 is set to 0 (constant operation at cooling
fan trip). Refer to page 10-21 .
11-12
11.5.1
LED display I91 -
A, B Contact selection
Setting range Factory defaults Adj. During run
Parameter name
Description
0 A Contact (Normal open) A, B Contact 0 O selection 1 B Contact (Normal Close) This function code is for selecting the Contact type of multifunction transistor Digital output MO. MO contact type is A contact (normally open) when setting value is 0, and B contact (normally closed) when setting value is 1.
Multifunction relay digital output 3 A,B,C does not need this function, because this relay has already both A, B Contacts.
11.5.2
Description
0.0~10.0 sec MO contact On delay time 0.0~10.0 sec MO contact Off delay time 0.0~10.0 sec 30 A,B,C contact On delay time 0.0~10.0 sec 30 A,B,C contact Off delay time
These codes are for On, off delay time of multi functional transistor Digital output MO and Relay Digital output 3 A,B,C. If the operation time of the contact is shorter than the delay time, operation is as shown below.
Internal operation
On Delay time
11-13
Select relay output or open collector output when keypad-inverter communication fails.
0: Not used 1: Signal output to MO 2: Signal output to 30A, 30B contacts 3: Signal output to MO, 30A, 30B
11-14
PROTECTIVE FUNCTIONS
Parameter Set Range 0~1 50 ~ 200 Initial 0 150 100 0~1 0 % % Unit
Select F50 [Electronic thermal select] to 1. It activates when the motor is overheated. If current greater than set in F51 flows, inverter output is turned off for the preset time in F51- [Electronic thermal level for 1 minute].
F51: Enter the value of max current that is capable of flowing to the motor continuously for one minute.
It is set in percent of motor rated current. The value cannot be set lower than F52.
F52: Enter the amount of current for continuous operation. Normally motor rated current is used. It
cannot be set greater than F51.
F53: For a standard fan cooled motor, cooling effects decrease when a motor is running at low speed. A
forced cooled motor is a motor that uses a separately powered cooling fan maximize cooling effect even in low speed.
F53
[Motor type]
0 1
Standard fan cooled motors having a cooling fan directly connected to the shaft Forced cooled motor that uses a separately powered cooling fan.
F53 = 1
F53 = 0
65
20
60
Freq [Hz]
12-1
Current [%]
F51
F52
60
Select one output terminal for this function between MO and 3ABC. If selecting MO as output terminal, set I54 to 5 {Overload: OL}.
t F54
12-2
Group
Overload trip Code F56 F57 F58 Parameter [Overload trip select] [Overload trip level] [Overload trip time] Set 1 Range 0~1 30 ~ 200 0 ~ 60 Initial 1 180 60 % sec Unit
Function group 1
Set F56 to 1. Inverter output is turned off when motor is overloaded. Inverter output is turned off when excessive current flows to the motor for F58 [Overload trip time].
During acceleration: Motor acceleration ramp is stopped when current exceeds the value set in F60. During constant run: Motor decelerates when current exceeds the value set in F60. During deceleration: Motor deceleration ramp is stopped when inverter DC link voltage rises above a certain voltage level. F60: The value is set as the percent of motor rated current (H33). I54, I55: Inverter outputs signals through multi-function output terminal (MO) or relay output (3ABC) or external sequence when stall prevention function is activated. Motor stall status can be monitored setting F59 different from (000).
12-3
For example, set F59 to 3 to make stall prevention active during Acceleration and constant run. When stall prevention is executed during acceleration or deceleration, Accel/Decel time may take
longer than the user-setting time.
When stall prevention is activated during constant run, t1, t2 are executed in accordance with the value
set in ACC - [Accel time] and dEC - [Decel time].
Current
F60
12-4
Set H19 value to 1 Output phase loss: Inverter output is shut off at the event of one or more output phase loss among U, V and W. Set H19 value to 2 Input phase loss: Inverter output is shut off at the event of one or more input phase loss among R, S and T. If there is no input phase loss, output is shut off when it is time to replace DC link capacitor. Set H19 value to 3 Input/output phase loss: Inverter output is shut off at the event of one or more input or output phases loss among R, S and T or U, V and W If there is no input or output phase loss, output is shut off when it is time to replace DC link capacitor. Caution: Set H33- [Motor rated current] correctly. If the actual motor rated current and the value of H33 are different, output phase loss protection function could not be activated. H19 [Input/Output phase loss protection select]
Both bars down Right hand (low bit) UP Left hand (high bit) UP Both bars UP
Not used Output phase loss protection Input phase loss protection Input/output phase loss protection
12-5
Select a terminal among P1 and P8 to output external trip signal. Set I23 and I24 to 18 and 19 to define P7 and P8 as External A contact and B contact.
External trip signal input A contact (N.O.): Normal open contact input. When a P7 terminal set to Ext
trip-A is ON (Closed), inverter displays the fault and turns off its output.
External trip signal input B contact (N.C.): Normal close contact input. When a P8 terminal set to Ext
trip-B is OFF (Open), inverter displays the fault and turns off its output.
P1 P7 P8 CM
12-6
Inverter overload prevention function is activated when the current is above inverter rated current. Multi-function output terminal (MO) or Multi-function relay (3ABC) is used as the alarm signal output
during inverter overload trip.
Select the Drive mode when frequency reference set via Analog (V1, I) input terminal or communication option is lost.
I16: This is to set the criteria for analog input signal loss.
I16 [Criteria for analog input signal loss] Disabled (Does not check the analog input signal loss) When half the value set in I2, I7, I12 is entered When less than the value set in I2, I7, I12 is entered
0 1 2
Ex 1) The inverter determines the freq reference is lost when DRV- Frq is set to 3 (Analog V1 input), I16 to 1 and analog input signal is less than half the value set in I7. Ex 2) The inverter determines the freq reference is lost when DRV- Frq is set to 6 (V1+I), I16 to 2 and V1 input signal is either below the value set in I7 or I input value is less than the I12 value.
12-7
I62: When no frequency command is given for the time set in I63, set the drive mode as the table below.
I62 [Drive mode select after loss of frequency command] Continuous operation with frequency before command occurs Free run stop (Coast to stop) Deceleration ramp to stop the loss
0 1 2
I54, I55: Multi-function output terminal (MO) or Multi-function relay output (3ABC) is used to output
information on loss of frequency command to external sequence.
Ex) when I16 is set to 2, I62 to 2, I63 to 5.0 sec and I54 to 11, respectively,
12-8
H76: set the resistor operating rate (%ED) in one sequence of operation. Continuous usage rate is Max
15 sec and usage signal is not issued over 15 sec. Ex 1) H 76 = Where:
T_acc: Acceleration time to reach the set freq. T_steady: Time for constant speed operation at setting freq. T_dec: Time to decelerate to lower frequency set. T_stop: waiting time at motor stopped before operation again.
Freq.
T_acc
T_steady T_dec
T_stop
Ex 2)
H 76 =
12-9
CHAPTER 13 -
RS485 COMMUNICATION
13.1 Introduction
Inverter can be controlled and monitored by the sequence program of the PLC or other master module. Drives or other slave devices may be connected in a multi-drop on the RS-485 network and can be monitored or controlled by a single PLC or PC. Parameter setting and change are available through PC.
13.1.1
Features
Inverter can be easily applied for factory automation because operation and monitoring is available by User-program. * Parameter change and monitoring is available via computer. (Ex: Accel/Decel time, Freq. Command etc.) * Interface type of RS485 reference: 1) Allows the drive to communicate with any other computers. 2) Allows connection up to 31 drives with multi-drop link system. 3) Electrical noises protected . Users can use any kind of RS232-485 converters. The specifications of converters depend on the manufacturers. Refer to the converter manual for detailed specifications.
13.1.2
Before installation
Before installation and operation, this manual should be read carefully. If not, it can cause personal injury or damage to other equipment.
13.2 Specification
13.2.1 Performance specification
Specification RS485 Bus method, Multi drop Link System Sinus M series RS232 converter Max. 31 drives Max. 1,200m (Within 700m Recommend)
Item Communication method Transmission form Applicable inverter Converter Connectable drives Transmission distance
13-1
13.2.2
Hardware specification
Specification Use S+, S- terminals on control terminal board Use Insulated power from the inverter power supply
13.2.3
Communication specification
Specification 19,200/9,600/4,800/2,400/1,200 bps selectable Asynchronous communication system Half duplex system ASCII (8 bit) Modbus-RTU: 2 bit 2 byte None ES Bus: 1 bit
Item Communication speed Control procedure Communication system Character system Stop bit length Sum check Parity check
13.3 Installation
13.3.1 Connecting the communication line
Connect the RS485 communication line to the inverters (S+), (S-) terminals of the control terminals. Check the connection and switch the inverter ON. If the communication line is connected correctly, set the communication-related parameters as following:
DRV-03 [Drive mode]: 3(RS485) DRV-04 [Freq. mode]: 7(RS485) I/O-60 [Inv. Number]: 1~250 (If more than 1 inverters are connected, be sure to use different numbers
for each inverter)
I/O-61 [Baud-rate]: 3 (9,600 bps as Factory default) I/O-62 [Lost Mode]: 0 - No action (Factory default) I/O-63 [Time-Out]: 1.0 sec (Factory default) I/O-59 [Comm. Prot]: 0 - Modbus-RTU, 1 ES BUS
13-2
13.3.2
System configuration
- The number of drives to be connected is up to 31 drives. - The specification of length of communication line is max. 1200m. To ensure stable communication, is suggested to limit the length below 700m.
13.4 Operation
13.4.1
Operating steps
Check whether the computer and the inverter are connected correctly. Switch the inverter ON. Do not connect the load until stable communication between the Start the operating program for the inverter from the computer. Operate the inverter using the operating program for the inverter. Refer to 13.8 Troubleshooting if the communication is not operating normally.
*User program or the REMOTE DRIVE program supplied from ES can be used as the operating program for the inverter.
13-3
Normal response (Acknowledge Response): ACK Drive No. CMD 1 byte 2 bytes 1 byte
Data n * 4 bytes
SUM 2 bytes
EOT 1 byte
Negative response (Negative Acknowledge Response): NAK 1 byte Description: Request starts with ENQ and ends with EOT. Acknowledge Response starts with ACK and ends with EOT. Negative Acknowledge Response starts with NAK and ends with EOT. Drive Number is the number of drives and indicated in 2 bytes ASCII-HEX. (ASCII-HEX: Hexadecimal consists of 0 ~ 9, A ~ F) Drive No. 2 bytes CMD 1 byte Error code 2 bytes SUM 2 bytes EOT 1 byte
13-4
CMD: Capital letter Character R W X Y Data: ASCII-HEX Ex) when data value is 3000: 3000 (dec) 0 B B 8h 30h 42h 42h 38h Error code: ASCII (20h ~ 7Fh) Receive/Send buffer size: Receive= 39 bytes, Send=44 bytes Monitor register buffer: 8 Word SUM: to check the communication error SUM= ASCII-HEX format of lower 8 bit of (Drive No. + CMD + DATA) Ex) Command Message (Request) for reading one address from address 3000 Number of address to read 1 1 byte ASCII-HEX 52h 57h 58h 59h Command Read Write Request for monitoring Action for monitoring
ENQ
Drive No
CMD
Address
SUM A7 2 bytes
= 30h + 31h + 52h + 33h + 30h + 30h + 30h + 31h = 1A7h (Control values such as ENQ/ACK/NAK are excluded.)
13.6.2
1) Request for Read: Request for read successive N numbers of WORD from address XXXX Drive Number of ENQ CMD Address SUM EOT No address to read 01 ~ 05h R XXXX 1 ~ 8 = n XX 04h 1F 1 byte 2 bytes 1 byte 4 bytes 1 byte 2 bytes 1 byte Total bytes = 12 The quotation marks ( ) mean a character. 1.1) Acknowledge Response: ACK Drive No 06h 01 ~ 1F 1 byte 2 bytes Total bytes = 7 + n * 4 = Max 39 1.2) Negative Acknowledge Response: NAK 15h 1 byte Total bytes = 9 Drive No 01 ~ 1F 2 bytes CMD R 1 byte Error code ** 2 bytes SUM XX 2 bytes EOT 04h 1 byte CMD R 1 byte Data XXXX N * 4 bytes SUM XX 2 byte EOT 04h 1 byte
13-5
2) Request for Write: ENQ 05h Drive No CMD Address Number of address to read 1 ~ 8 = n 1 byte Data XXXX n * 4 bytes SUM XX 2 byte EOT 04h 1 byte
01~ W XXXX 1F 1 byte 2 bytes 1 byte 4 bytes Total bytes = 12 + n * 4 = Max 44 2.1) Acknowledge response: ACK Drive No CMD 06h 01 ~ 1F W 1:byte 2:bytes 1:byte Total bytes = 7 + n * 4 = Max 39
SUM XX 2 bytes
Note) When Request for Write and Acknowledge Response is exchanged between PC and Inverter for the first time, previous data is returned. From the second time of transmission, the current data will be returned. 2.2) Negative response: NAK Drive No 15h 01 ~ 1F 1 byte 2 bytes Total bytes = 9 3) Request for Monitor Register This is useful when constant parameter monitoring and data updates are required. Request for Register of n numbers of Address (not consecutive) Number of ENQ Drive No CMD Address address to read 05h 01 ~ 1F X 1 ~ 8=n XXXX 1 byte 2 bytes 1 byte 1 byte n * 4 byte Total bytes = 8 + n * 4 = Max 40 3.1) Acknowledge Response: ACK Drive No 06h 1 byte Total bytes = 7 01 ~ 1F 2 bytes CMD W 1 byte Error code ** 2 bytes SUM XX 2 bytes EOT 04h 1 byte
SUM XX 2 byte
CMD X 1 byte
SUM XX 2 bytes
3.2) Negative Acknowledge Response: NAK Drive No 15h 1 byte Total bytes = 9 01 ~ 1F 2 bytes
CMD X 1 byte
SUM XX 2 bytes
13-6
4) Action Request for monitor register: Request for read of address registered by monitor register. ENQ Drive No CMD SUM EOT 05h 1 byte Total bytes = 7 01 ~ 1F 2 bytes Y 1 byte XX 2 bytes 04h 1 byte
4.1) Acknowledge response: ACK Drive No 06h 01 ~ 1F 1 byte 2 bytes Total bytes = 7 + n * 4 = Max 39 4.2) Negative response: NAK Drive No 15h 1 byte Total bytes = 9 5) Error code Error code IF IA ID WM FE 01 ~ 1F 2 bytes
CMD Y 1 byte
SUM XX 2 bytes
CMD Y 1 byte
SUM XX 2 bytes
Description When master is sending codes other than Function code (R, W, X, Y). When parameter address does not exist When Data value exceeds its permissible range during W (Write). When the specific parameters cannot be written during W (Write). (For example, in the case of Read Only, Write disabled during Run) When frame size of specific function is not correct and Checksum field is wrong.
13-7
0x0001 Inverter Input Voltage 0x0002 S/W Version 0x0003 Parameter Lock 0x0004 Frequency Reference 0.01 Hz
R R R R
13-8
Address Parameter
Scale Unit R/W Data value BIT 0: Stop BIT 1: Forward running BIT 2: Reverse running BIT 3: Fault (Trip) BIT 4: Accelerating BIT 5: Decelerating BIT 6: Speed arrival BIT 7: DC Braking BIT 8: Stopping BIT 9: not Used BIT10: Brake Open BIT11: Forward run command BIT12: Reverse run command BIT13: REM. R/S BIT14: REM. Freq. BIT 0: OCT BIT 1: OVT BIT 2: EXT-A BIT 3: EST (BX) BIT 4: COL BIT 5: GFT (Ground Fault) BIT 6: OHT (Inverter overheat) BIT 7: ETH (Motor overheat) BIT 8: OLT (Overload trip) BIT 9: HW-Diag BIT10: EXT-B BIT11: EEP (Parameter Write Error) BIT12: FAN (Lock & Open Error) BIT13: PO (Phase Open) BIT14: IOLT BIT15: LVT BIT 0: P1 BIT 1: P2 BIT 2: P3 BIT 3: P4 BIT 4: P5 BIT 5: P6 BIT 6: P7 BIT 7: P8
13-9
Address Parameter
Scale Unit R/W Data value BIT 0~3: Not Used BIT 4: MO (Multi-Output with OC) BIT 5~6: Not Used BIT 7: 3ABC Value corresponding to 0V ~ +10V Value corresponding to 0V ~ 10V input when Setting FreqMode to 2 Value corresponding to 0 ~ 20mA input See Function List. Not Used Not Used Not Used BIT 0: COM (I/O Board Reset) BIT 1: FLTL BIT 2: NTC BIT 3: REEP BIT 4~15: Not Used 0x00FF: 166 0x0101: 168 0x0103: 170 0x0105: 172 0x0107: 174 0x0109: 176 0x010B: 178 0x010D: 180 0x0100: 167 0x0102: 169 0x0104: 171 0x0106: 173 0x0108: 175 0x010A: 177 0x010C: 179 0x010E: 181
0x0011 V1 0x0012 V2 0x0013 0x0014 0x0019 0x001A 0x001B I RPM Unit display Pole number Custom Version
R R R R R R R
0x00FF Read address register ~ 0x0106 0x0107 ~ Write address register 0x010E
Note 1) The changed value in Common area affects the current setting but returns to the previous setting when power is cycled or Inverter is reset. However, changing value is immediately reflected in other parameter groups even in the case of Reset or Power On/Off. Note 2) S/W version of Common area is displayed in hexadecimal format, while that of parameter area (H79) is displayed in decimal format.
13-10
Address
Parameter No
Parameter Name
Default
Min
Max
A100 A101 A102 A103 A104 A105 A106 A107 A108 A109 A10A A10B A10C A10D A10E A10F A110 A111
ACC DEC DRV FRQ ST 1 ST 2 ST 3 CUR RPM DCL USR FLT DRC DRV2 FRQ2 FRQ3 PID Ref. PID FBK.
sec sec
Hz Hz Hz
O O X X O O O O O O O O O X X X O O
W W W W W W W R R R R R W W W W W R
O O O O O O O O O O O O O O O O O O
A200 A201 A202 A203 A207 A208 A209 A20A A20B A20C A20D A213 A214 A215 A216 A217 A218 A219 A21A A21B A21C A21D A21E
F1 F2 F3 F4 F8 F9 F10 F11 F12 F13 F14 F20 F21 F22 F23 F24 F25 F26 F27 F28 F29 F30 F31
Run Prohibit ACC Pattern DEC Pattern Stop Method DcBr freq DcBlk time DcBr value DcBr time DcSt value DcSt time PreExTime Jog Freq Max Freq Base Freq Start Freq Freq Limit High Freq Low Freq Trq Boost Fwd Boost Rev Boost VF Pattern User Freq1
0 0 0 0 5.00 0.10 50 0.10 50 0 1 10.00 50.00 50.00 50 0 50.00 0.50 0 2.0 2.0 0 12.50
2 1 1 3 60.00 60.00 200 60.0 200 60.0 60.0 400.00 maxUPP maxUPP 1000 1 400.00 highFreq 1 15.0 15.0 2 400.00
X X X X X X X X X X X O X X X X X X X X X X X
W W W W W W W W W W W W W W W W W W W W W W W
O O O O O O O O O O O O O O O O O O O O O O O
13-11
A21F A220 A221 A222 A223 A224 A225 A226 A227 A231 A232 A233 A234 A235 A236 A237 A238 A239 A23A A23B A23C A23D A23E A23F A240 A241 A245 A246
F32 F33 F34 F35 F36 F37 F38 F39 F40 F50 F51 F52 F53 F54 F55 F56 F57 F58 F59 F60 F61 F62 F63 F64 F65 F66 F70 F71
User Volt 1 User Freq 2 User Volt 2 User Freq 3 User Volt 3 User Freq 4 User Volt 4 Volt Perc Energy save ETH select ETH 1min ETH cont Motor type OL level OL time OLT select OLT level OLT time Stall prev. Stall level OutVolt Supp Input AC Vol UP/DN SAVE UP/DN FREQ UP/DN Mode UP/DN Step Draw Mode Draw Percent
25 25.00 50 37.50 75 50.00 100 100.0 0 1 150 100 0 150 10.0 1 180 60.0 0 150 0 310 0 0 0 0 0 0
100 400.00 100 400.00 100 400.00 100 110.0 30 1 200 ethPerc[0] 1 150 30.0 1 200 60.0 7 200 1 480 1 400.00 2 400.00 3 100.0
% Hz % Hz % Hz % % % % % % sec % sec % V Hz Hz %
X X X X X X X X O O O O O O O O O O X X X O X O X X X O
W W W W W W W W W W W W W W W W W W W W W W W W W W W W
O O O O O O O O O O O O O O O O O O O O O O O O O O O O
A300 A301 A302 A303 A304 A305 A306 A307 A309 A30A A30B A30C A30D A30E A30F A310 A311 A312 A313
H1 H2 H3 H4 H5 H6 H7 H8 H10 H11 H12 H13 H14 H15 H16 H17 H18 H19 H20
Last Fault1 Last Fault2 Last Fault3 Last Fault4 Last Fault5 Fault Clear Dwell freq Dwell time Jump freq jump lo 1 jump Hi 1 jump lo 2 jump Hi 2 jump lo 3 jump Hi 3 Curve Time Curve Time1 Trip select Power-on run
FU2 GROUP 0 1 0 1 0 1 0 1 0 1 0 1 0 400.00 0 10.0 0 1 0 jumpHiFreq[0] jumpLoFreq[0] 400.00 0 jumpHiFreq[1] jumpLoFreq[1] 400.00 0 jumpHiFreq[2] jumpLoFreq[2] 400.00 1 100 1 100 0 3 0 1
Hz sec Hz Hz Hz Hz Hz Hz % %
O O O O O O X X X X X X X X X X X O O
R R R R R W W W W W W W W W W W W W W
O O O O O O O O O O O O O O O O O O O
13-12
A314 A315 A316 A317 A318 A319 A31A A31D A31E A31F A320 A321 A322 A323 A324 A325 A327 A328 A329 A32B A32C A32D A32E A32F A330 A331 A332 A333 A334 A335 A336 A337 A338 A33A A33B A33C A33D A33E A33F A340 A341 A342 A344 A345 A346 A347 A348 A349
H21 H22 H23 H24 H25 H26 H27 H30 H31 H32 H33 H34 H35 H36 H37 H39 H40 H41 H42 H44 H45 H46 H47 H48 H49 H50 H51 H52 H53 H54 H55 H56 H57 H59 H60 H61 H62 H63 H64 H65 H66 H67 H69 H70 H71 H72 H73 H74
RST restart Speed Search SS Sup-Curr SS P-gain SS I-gain Retry number Retry delay Motor select Pole number Rated-Slip Rated-Curr Noload-Curr Motor Input Efficiency Inertia rate Carrier freq Control Mode Auto Tune Rs Lsigma SL P-Gain SL I-Gain TRQ Limit PWM Mode Set PID PID F/B PID P-gain PID I-time PID D-time Process PID PID limitH PID limitL PID Ref. Set PID Out Inv. Self-Diag Sleep Delay Sleep Freq. WakeUp Level KEB Select KEB StartLev KEB StopLev KEB Gain Acc/Dec ch F Acc/Dec freq Xcel T Mode PowerOn disp User disp RPM factor
0 0 100 100 200 0 1.0 0 4 2.00 1.8 7 0 72 0 3.0 0 0 2.500 26.00 1000 100 180.0 0 0 0 300.0 1.00 0 0 50.00 0.50 0 0 0 60.0 0 2.0 0 125.0 130.0 1000 0 0 1 0 0 100
0 1 0 15 80 200 % 0 9999 0 9999 0 10 0 60.0 sec 0 maxMotNum 2 12 0 10.00 Hz 5 150.0 A 1 100.0 A 0 2 50 100 % 0 2 1.0 15.0 KHz 0 3 0 1 0 28.000 0 300.00 mH 0 32767 0 32767 100.0 220.0 % 0 1 0 1 0 2 0 999.9 % 0.10 32.00 sec 0 30.00 sec 0 1 pidLimitFreqL 400.00 Hz 0 pidLimitFreqH Hz 0 4 0 0 0 0 0 0 110.0 kebStartLevel 1 0 0 0 0 0 1 1 maxSelfDiag 2000.0 400.00 50.0 1 140.0 145.0 20000 400.00 1 2 17 2 1000 sec Hz % % % Hz Hz
O X O O O O O X X X X X X X X O X X X X O O X X X X O O O X O O X X X X O O X X X X X X O O O O
W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W
O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O
13-13
A34A A34B A34C A34D A34E A350 A351 A352 A353 A354 A355 A356 A357 A358 A359 A35A A35B A35C A35D
H75 H76 H77 H78 H79 H81 H82 H83 H84 H85 H86 H87 H88 H89 H90 H91 H92 H93 H94
DB mode DB %ED FAN Control FAN Trip S/W Version 2nd Acc time 2nd Dec time 2nd BaseFreq 2nd V/F 2nd F-boost 2nd R-boost 2nd Stall 2nd ETH 1min 2nd ETH cont 2nd R-Curr Para Read Para Write Para Init Password set
1 10 0 0 2.3 5.0 10.0 50.00 0 5.0 5.0 150 150 100 1.8 0 0 0 0
0 0 0 0 0 0 0 3000 0 0 0 30 contPerc[1] 50 1 0 0 0 0
1 30 1 1 10.0 6000.0 6000.0 400.00 2 15.0 15.0 150 200 ethPerc[1] 50.0 1 1 5 65535
sec sec Hz % % % % % A
O O O O O O O X X X X X O O X X X X O
W W W W R W W W W W W W W W W W W W W
O O O O O O O O O O O O O O O O O O O
13-14
A401 A402 A403 A404 A405 A406 A407 A408 A409 A40A A40B A40C A40D A40E A40F A410 A411 A412 A413 A414 A415 A416 A417 A418 A419 A41A A41D A41E A41F A420 A421 A422 A423 A424 A425 A426 A427 A428 A429 A42A A42B A42C A42D A42E A431 A432 A433 A434 A435 A436 A437 A438
I2 I3 I4 I5 I6 I7 I8 I9 I10 I11 I12 I13 I14 I15 I16 I17 I18 I19 I20 I21 I22 I23 I24 I25 I26 I27 I30 I31 I32 I33 I34 I35 I36 I37 I38 I39 I40 I41 I42 I43 I44 I45 I46 I47 I50 I51 I52 I53 I54 I55 I56 I57
VR volt x1 VR freq y1 VR volt x2 VR freq y2 V1 filter V1 volt x1 V1 freq y1 V1 volt x2 V1 freq y2 I filter I curr x1 I freq y1 I curr x2 I freq y2 Wire broken P1 define P2 define P3 define P4 define P5 define P6 define P7 define P8 define In status Out status Ti Filt Num ST 4 ST 5 ST 6 ST 7 Acc Time-1 Dec Time-1 Acc Time-2 Dec Time-2 Acc Time-3 Dec Time-3 Acc Time-4 Dec Time-4 Acc Time-5 Dec Time-5 Acc Time-6 Dec Time-6 Acc Time-7 Dec Time-7 FM mode FM adjust FDT freq FDT band Aux mode 1 Aux mode 2 Relay mode CommErrMode
0 0 10.00 50.00 10 0 0 10.00 50.00 10 4.00 0 20.00 50.00 0 0 1 2 3 4 5 6 7 0 0 4 30.00 25.00 20.00 15.00 3.0 3.0 4.0 4.0 5.0 5.0 6.0 6.0 7.0 7.0 8.0 8.0 9.0 9.0 0 100 30.00 10.00 12 17 2 0
viXmax[0] 400.00 v1max 400.00 9999 viXmax[1] 400.00 v1max 400.00 9999 viXmax[2] 40000 20.00 40000 2 29 29 29 29 29 29 29 29 255 3 15 400.00 400.00 400.00 400.00 6000.0 6000.0 6000.0 6000.0 6000.0 6000.0 6000.0 6000.0 6000.0 6000.0 6000.0 6000.0 6000.0 6000.0 3 200 400.00 400.00 19 19 7 3
V Hz V Hz msec V Hz V Hz msec mA Hz mA Hz
Hz Hz Hz Hz sec sec sec sec sec sec sec sec sec sec sec sec sec sec % Hz Hz
O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O
W W W W W W W W W W W W W W W W W W W W W W W R R W W W W W W W W W W W W W W W W W W W W W W W W W W W
O O O O O O O O O O O O O O O O O O O O O O O X X O O O O O O O O O O O O O O O O O O O O O O O O O O O
13-15
A43A A43B A43C A43D A43E A43F A440 A441 A442 A443 A444 A445 A446 A447 A448 A449 A44A A44B A44C A44D A44E A44F A450 A451 A452 A453 A454 A455 A456 A457 A458 A459 A45A A45B A45C A45D A45E A45F
I59 I60 I61 I62 I63 I64 I65 I66 I67 I68 I69 I70 I71 I72 I73 I74 I75 I76 I77 I78 I79 I80 I81 I82 I83 I84 I85 I86 I87 I88 I89 I90 I91 I92 I93 I94 I95 I96
Protocol Inv No. Baud rate Lost command Time out Delay Time Parity Stop Read Addr1 Read Addr2 Read Addr3 Read Addr4 Read Addr5 Read Addr6 Read Addr7 Read Addr8 Write Addr1 Write Addr2 Write Addr3 Write Addr4 Write Addr5 Write Addr6 Write Addr7 Write Addr8 BR Rls Curr BR Rls Dly BR RlsFwdFr BR RlsRevFr BR Eng Dly BR Eng Fr FireMode frq Min FBK Val Max FBK Val MO Inverse MO On Delay MO Off Dela 30ABC On DLY 30ABC Off DL NO Warranty
0 1 0 0 1 2 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
1 250 4 2 1200 100 3 42239 42239 42239 42239 42239 42239 42239 42239 42239 42239 42239 42239 42239 42239 42239 42239 180.0 10.00 400.00 400.00 10.00 400.00 400.00 100.0 100.0 1 10.0 10.0 10.0 10.0 1
sec msec
A sec Hz Hz sec Hz Hz
X O O O O O O O O O O O O O O O O O O O O O O O X X X X X O O O O X X X X X
W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W R
X O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O
13-16
13.8 Troubleshooting
Refer to Troubleshooting when RS485 communication error occurs. Check points Corrective measures Is the power provided to the converter? Provide electric power to the converter. Are the connections between converter and Refer to converter manual. computer correct? Is Master not polling? Verify the master is polling the inverter. Is baud rate of computer and inverter correctly Set the correct value in accordance with13.3 set? Installation. Is the data format of user program* right? Revise User Program (Note1). Is the connection between converter and Check for GF the correct wiring in accordance communication card right? with13.3 Installation. (Note 1) User program is User-made S/W for PC.
13.9 Miscellaneous
ASCII Code List Character A B C D E F G H I J K L M N O P Q R S T U V W X Y Z Hex 41 42 43 44 45 46 47 48 49 4A 4B 4C 4D 4E 4F 50 51 52 53 54 55 56 57 58 59 5A Character a b c d e f g h i J k l m n o p q r s t u v w x y z Hex 61 62 63 64 65 66 67 68 69 6A 6B 6C 6D 6E 6F 70 71 72 73 74 75 76 77 78 79 7A Character 0 1 2 3 4 5 6 7 8 9 space ! " # $ % & ' ( ) * + , . / Hex 30 31 32 33 34 35 36 37 38 39 20 21 22 23 24 25 26 27 28 29 2A 2B 2C 2D 2E 2F Character : ; < = > ? @ [ \ ] Hex 3A 3B 3C 3D 3E 3F 40 5B 5C 5D 5E 5F 60 7B 7C 7D 7E 07 08 18 0D 11 12 13 14 7F Character DLE EM ACK ENQ EOT ESC ETB ETX FF FS GS HT LF NAK NUL RS S1 SO SOH STX SUB SYN US VT Hex 10 19 06 05 04 1B 17 03 0C 1C 1D 09 0A 15 00 1E 0F 0E 01 02 1A 16 1F 0B
13-17
Notes:
13-18
CHAPTER 14 -
WARNING
When a fault occurs, the cause must be corrected before the fault can be cleared. If protective function keeps active, it could lead to reduction in product life and damage to the equipment.
Fault Display and information Protective functions Overcurrent Overcurrent2 Descriptions The inverter turns off its output when the output current of the inverter flows greater than the inverter rated current. When IGBTs Arm is short and output short occurs, the inverter turns off its output.
Keypad display
The inverter turns off its output when a ground fault occurs and the Ground fault ground fault current is greater than the internal setting value of the current inverter. Inverter Overload Overload trip Inverter overheat Output Phase loss The inverter turns off its output when the output current of the inverter flows greater than the rated level (150% for 1 minute). The inverter turns off its output if the output current of the inverter flows at 150% of the inverter rated current for more than the current limit time (1 min). The inverter turns off its output if the heatsink overheats due to a damaged cooling fan or an alien substance in the cooling fan by detecting the temperature of the heatsink. The inverter turns off its output when one or more of the output (U, V, W) phase is open. The inverter detects the output current to check the phase loss of the output.
The inverter turns off its output if the DC voltage of the DC BUS exceeds 400V for 2S/T class and 820V for 4T class when the motor Over voltage decelerates. This fault can also occur due to a surge voltage generated at the power supply system. The inverter turns off its output if the DC voltage drops below 180V for 2S/T class and 360V for 4T class because insufficient torque or overheating of the motor can occur when the input voltage of the inverter drops. The internal electronic thermal of the inverter determines the overheating of the motor. If the motor is overloaded the inverter turns off the output. The inverter cannot protect the motor when driving a motor having more than 4 poles or multi motors.
Low voltage
Electronic Thermal
Input phase Inverter output is blocked when one of R, S, T is open or the electrolytic capacitor needs to be replaced. loss
14-1
Fault Display and Information Protective functions Self-diagnostic malfunction Parameter save error Inverter hardware fault Communication Error Remote keypad communication error Keypad error Descriptions Displayed when IGBT damage, output phase short, output phase ground fault or output phase open occurs. Displayed when user-setting parameters fails to be entered into memory. Displayed when an error occurs in the control circuit of the inverter. Displayed when the inverter cannot communicate with the keypad. Displayed when inverter and remote keypad does not communicate each other. It does not stop Inverter operation. Displayed after Inverter resets keypad when keypad error occurs and this status is maintained for a certain time. Displayed when a fault condition occurs in the inverter cooling fan. Used for the emergency stop of the inverter. The inverter instantly turns off the output when the EST terminal is turned on. Instant cut off Caution: The inverter starts to regular operation when turning off the EST terminal while FX or RX terminal is ON. When multi-function input terminal (I17-I24) is set to 18 {External fault signal input: A (Normal Open Contact)}, the inverter turns off the output. When multi-function input terminal (I17-I24) is set to 19 {External fault signal input: B (Normal Close Contact)}, the inverter turns off the output. When inverter operation is set via Analog input (0-10V or 0-20mA input) or (RS485) and no signal is applied, operation is done according to the method set in I62 (Operating method when the frequency reference is lost). When NTC is not connected, outputs are cut off. When the External Brake control function is activated, if the rating current flows below the set value during over 10 sec, the output is cut off without opening the brake.
Keypad display
External fault B contact input Operating method when the frequency command is lost NTC open Brake control error
14-2
Overcurrent
Caution: When an overcurrent fault occurs, operation must be started after the cause is removed to avoid damage to IGBT inside the inverter. Accel/Decel time is too short compared Increase the Accel/Decel time. to the GD2 of the load. Replace the inverter with appropriate Load is greater than the inverter rating. Inverter output is issued when the motor capacity. Resume operation after stopping the is free running. motor or use H22 (Speed search). Output short circuit or ground fault has Check output wiring. occurred. Mechanical brake of the motor is Check the mechanical brake. operating too fast.
Short occurs between up and down of IGBTs. Overcurrent2 Inverter output short occurs. Accel/Decel time is too short if compared to GD2. Ground fault has occurred at the output wiring of the inverter Ground fault The insulation of the motor is damaged. current Load is greater than the inverter rating. Inverter overload Torque boost scale is set too large.
Overload trip Cooling system has faults. A damaged cooling fan is not replaced with a new one. Ambient temperature is too high. Faulty contact of magnetic switch at output Faulty output wiring An alien substance is clogged in a ventilating slot. Inverter has been in use without changing a damaged cooling fan. Check for alien substances clogged in the heatsink. Replace the damaged cooling fan with a new one. Keep ambient temperature under 50C. Make connection of magnetic switch at output of the inverter securely. Check output wiring. Check the ventilating slot and remove the clogged substances. Replace the damaged cooling fan.
Inverter overheat
14-3
Fault remedy
Keypad display Cause Decel time is too short compared to the GD2 of the load. Regenerative load is connected at the inverter output. Line voltage is too high. Line voltage is low. Load larger than line capacity is connected to line (ex: welding machine, motor with high starting current connected to the commercial line). Faulty magnetic switch at the input side of the inverter. Motor has overheated. Load is greater than inverter rating. ETH level is set too low. Electronic thermal Remedy Increase the Decel time. Use Dynamic Brake Unit. Check whether line voltage exceeds its rating. Check whether line voltage is below its rating. Check the incoming AC line. Adjust the line capacity corresponding to the load. Change a magnetic switch. Reduce load capacity and operating duty. Change inverter with higher capacity. Adjust ETH level to an appropriate level. Select correct inverter capacity.
Over voltage
Low voltage
Inverter capacity is incorrectly selected. Inverter has been operated at low speed for too long. Install a cooling fan with a separate power supply.
The terminal set to 18 (External fault Eliminate the cause of fault at circuit A) or 19 (External fault-B) in I20-I24 in connected to external fault terminal or cause of external fault input. External fault A I/O group is ON. contact input
External fault B contact input No frequency command is applied to V1 and I. Operating method when the frequency command is lost Communication error between inverter keypad and remote keypad Remote keypad communication error No brake open current is flowing. Brake control error Check the Motor Capacity & Wiring. Check for connection of communication line and connector. Check the wiring of V1 and I and frequency reference level.
14-4
Fault remedy
Protective functions & cause Description Contact your local ES sales representative.
: Parameter save error : Hardware fault : Communication error : Keypad error : NTC error
Overload Protection IOLT : IOLT(inverter Overload Trip) protection is activated at 150% of the inverter rated current for 1 minute and greater. OLT : OLT is selected when F56 is set to 1 and activated at 200% of F57[Motor rated current] for 60 sec in F58. This can be programmable. Sinus M is not provided with Overspeed Protection.
14-5
WARNING
Make sure to remove the input power while performing maintenance. Make sure to perform maintenance after checking the DC link capacitor has discharged. The bus capacitors in the inverter main circuit can still be charged even after the power is turned off. Check the voltage between terminal P or P1 and N using a tester before proceeding. Sinus M series inverter has ESD (Electrostatic Discharge) sensitive components. Take protective measures against ESD before touching them for inspection or installation. Do not change any inner parts and connectors. Never modify the inverter.
14-6
CHAPTER 15 -
SPECIFICATIONS
Input & output ratings: 200-230V SINUS M 2S/T 0001 0002 0003 BA2K2 Max capacity1 Motor power 200-230Vac [HP] [kW] 0.5 0.4 0.95 2.5 1-1.5 2-2.5 0.751.1 1.9 5 1.51.8 3.0 8
0017 15 11 17.5 46
0020 20 15 22.9 60
0030 30 22 33.5 88
Capacity [kVA] 2 FLA [A] 3 Output Max ratings Frequency Max Voltage Rated Voltage Input ratings Rated Frequency Cooling method Weight [kg]
400 [Hz] 4 3 200 ~ 230V 5 3 200 ~ 230 VAC (+10%, 15%) 50 ~ 60 [Hz] (5%) N/C6 0.76 0.77 1.12 1.84 1.89 Forced cooling 3.66 3.66 9.0 9.0 13.3 13.3
Input & output ratings: 380-480V SINUS M 4T 0001 0002 0003 BA2K2 12 [HP] 0.5 Max capacity1 1.25 Motor power 0.75380-415Vac [kW] 0.4 1.5 0.9 1-1. 2-3 [HP] 0.5 Max capacity1 5 Motor power 0.75- 1.5440-460Vac [kW] 0.4 1.1 1.8 2 Capacity [kVA] 0.95 1.9 3.0 3 1.25 2.5 4 Output FLA [A] ratings Max Frequency 400 [Hz] 4 Max Voltage Rated Voltage Rated Frequency Cooling method Input ratings Weight [kg] 3 380 ~ 480V 5
0017 15 11 15 11 18.3 24
0020 20 15 20 15 22.9 30
0030 30 22 30 22 34.3 45
3 380 ~ 480 VAC (+10%, 15%) 50 ~ 60 [Hz] (5%) N/C6 0.76 0.77 1.12 1.84 1.89 Forced cooling 3.66 3.66 9.0 9.0 13.3 13.3
1) Indicates the maximum applicable motor capacity when using a 4-pole ES Standard motor. 2) Rated capacity is based on 220V for 2S/T class and on 440V for 4T class. 3) Refer to section Inverter Efficiency and Heating Loss when Carrier frequency setting (H39) is above 3kHz.
15-1
4) Max. frequency setting range is extended to 300Hz when H40 (Control mode select) is set to 3 (Sensorless vector control). 5) Maximum output voltage cannot be higher than the input voltage. It can be programmable below the input voltage. 6) Natural convection.
15-2
Control V/F, Sensorless vector control Digital command: 0.01Hz Analog command: 0.06Hz (Max freq.: 60Hz) Digital command: 0.01% of Max output frequency Analog command: 0.1% of Max output frequency Linear, Squared, User V/F 150% per 1 min. Manual/Auto torque boost 20% 1) 150% 2) when using optional DB resistor
Frequency accuracy V/F pattern Overload capacity Torque boost Dynamic Braking Max braking torque Time/%ED
1) Means average braking torque during Decel to stop of a motor. 2) Refer to Chapter 16 for DB resistor specification. Operation Keypad/ Terminal/ Communication option/ Remote keypad selectable Analog: 0 ~ 10[V], 10 ~ 10[V], 0 ~ 20[mA] Digital: Keypad PID, Up-down, 3-wire NPN / PNP selectable FWD/REV RUN, Emergency stop, Fault reset, Jog operation, Multi-step Frequency-High, Mid, Low, Multi-step Accel/Decel-High, Mid, Low, DC braking at stop, 2nd motor select, Frequency UP/Down, 3-wire operation, External trip A, B, PID-Inverter (V/f) operation bypass, Option-inverter (V/f) operation bypass, Analog Hold, Accel/Decel stop, Up/Down Save Freq, Open Loop 1, Fire Mode. Fault output and inverter status output Less than 26Vdc 100mA (N.O., N.C.) Less than 250VAC 1A, Less than 30VDC 1A
Input
Multi-function terminal P1 ~ P8
0 ~ 10 Vdc (less than10mA): Output Freq, Output Current, Output Voltage, DC link selectable
15-3
Protective function Over Voltage, Under Voltage, Over Current, Over Current2, Ground Fault current detection, Inverter Overheat, Motor Overheat, Output Phase Open, Overload Trip Protection, Communication Error, Loss of Speed Command, Hardware Fault, Fan trip, Brake error Alarm Stall prevention, overload Momentary Below 15 msec: Continuous operation (should be within rated input voltage, rated Power output power). Loss Above 15 msec: Auto restart enable
Environment Degree of IP20 protection Ambient temp 10C ~ 50C Storage temp 20C ~ 65C Humidity Below 90% RH (no condensation) Altitude/Vibration Below 1,000m, 5.9m/sec2 (0.6G) Atmospheric 70~106 kPa pressure Location Protected from corrosive gas, combustible gas, oil mist or dust
100% 90% 80% 70% 60% 50% 40% 30% 20% 10% 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
CAUTION
1) The above graph is only applied when the inverter is operated in the allowable temperature. Pay attention to the air cooling when the inverter is installed in a panel box, and the inside temperature should be within an allowable temperature range. 2) This derating curve is based on inverter current rating when rated motor is connected.
15-4
0001 95.3 13 11
0002 95.5 28 24
0003 98.4 18 15
0005 97.2 56 48
0011 98.4 73 63
0014 98.9 70 61
0001 96.2 9 8
0002 96.2 22 19
0003 97.5 32 27
0005 97.6 47 40
0007 97.5 94 81
0011 98.2 84 72
15-5
CHAPTER 16 -
OPTIONS
1) Remote Keypad
16-1
Installation
1) Take off the top cover of the I/O board kit and remove the hole cover to connect remote cable on the side.
2) Attach the top cover of the I/O board kit and connect the remote cable as shown below.
3) Connect the other side of the remote cable to the remote keypad as shown below.
16-2
CAUTION
Without Parameter Read, Parameter Write is not available since the Remote memory is empty when the Remote keypad is first used. Do not use the remote cable other than standard ES. Otherwise, malfunction may occur due to noise input or voltage drop in the keypad. Check for disconnection of the communication cable and/or poor cable connection if ---- is displayed on the 7-segment display of the Remote keypad. When Parameter Read(H91) is executed, rd(Read) and wr(Verifiy) is displayed successively on the 7-segment display of the Remote keypad. On the other hand, when Parameter Write(H92) is executed, wr(Write) is displayed only.
16-3
16-4
Conduit kit
Conduit Kit Inverter Conduit Kit 1 Inverter Conduit Kit 2 Inverter Conduit Kit 3 Inverter Conduit Kit 4 Inverter Conduit Kit 5 Inverter Conduit Kit 6 Code ZZ0073102 ZZ0073104 ZZ0073106 ZZ0073108 ZZ0073110 ZZ0073112 Model SINUS M 0001 SINUS M 0002 SINUS M 0003 SINUS M 0005 SINUS M 0007 SINUS M 0011 SINUS M 0014 SINUS M 0017 SINUS M 0020 SINUS M 0025 SINUS M 0030
16-5
CAUTION
IN CASE OF LEAKAGE CURRENT, A PROTECTIVE DEVICE IS USED ON POWER SUPPLY, THAT COULD BE DAMAGED WHEN POWERING ON/OFF THE DEVICE. TO AVOID THIS, THE SENSE CURRENT OF THE PROTECTIVE DEVICE SHOULD BE LARGER THAN THE VALUE OF THE LEAKAGE CURRENT. SEE TABLE BELOW. RECOMMENDED INSTALLATION INSTRUCTIONS To conform to the EMC directive, it is necessary that these instructions be followed as closely as possible. Follow the usual safety procedures when working with electrical equipment. All electrical connections to the filter, inverter and motor must be made by a qualified electrical technician. 1-) Check the filter rating label to ensure that the current, voltage rating and part number are correct. 2-) For best results the filter should be fitted as closely as possible to the incoming mains supply of the wiring enclosure, usually directly after the enclosures circuit breaker or supply switch. 3-) The back panel of the wiring cabinet of board should be prepared for the mounting dimensions of the filter. Care should be taken to remove any paint etc... from the mounting holes and face area of the panel to ensure the best possible earth connection of the filter. 4-) Mount the filter securely. 5-) Connect the mains supply to the filter terminals marked LINE, connect any earth cables to the earth stud provided. Connect the filter terminals marked LOAD to the mains input of the inverter using short lengths of appropriate gauge cable. 6-) Connect the motor and fit the ferrite core ( output ferrite ring ) as close to the inverter as possible. Armoured or screened cable should be used with the 3 phase conductors only threaded twice through the center of the ferrite core. The earth conductor should be securely earthed at both inverter and motor ends. The screen should be connected to the enclosure body via and earthed cable gland. 7-) Connect any control cables as instructed in the inverter instructions manual. IT IS IMPORTANT THAT ALL LEAD LENGTHS ARE KEPT AS SHORT AS POSSIBLE AND THAT INCOMING MAINS AND OUTGOING MOTOR CABLES ARE KEPT WELL SEPARATED.
16-6
SINUS M series
INVERTER POWER
/
CODE
NOM. MAX. SINUS 0001 2S/T SINUS 0002 2S/T SINUS 0003 2S/T SINUS 0005 2S/T SINUS 0007 2S/T SINUS 0011 2S/T SINUS 0014 2S/T SINUS 0017 2S/T SINUS 0020 2S/T SINUS 0025 2S/T SINUS 0030 2S/T SINUS 0001 4T SINUS 0002 4T SINUS 0003 4T SINUS 0005 4T SINUS 0007 4T SINUS 0011 4T SINUS 0014 4T SINUS 0017 4T SINUS 0020 4T SINUS 0025 4T SINUS 0030 4T
0.4kW
AC1710101*
1.1kW 1.8kW 3kW
5A
200480VAC
0.5mA 27mA 0.5mA 27mA 0.5mA 27mA 0.5mA 27mA 0.5mA 27mA
175x76.5x40
161x53
M4
AC1710201*
12A
200480VAC
176.5x107.5x40
162.5x84
M4
AC1710202*
4.5kW 5.5kW 9.2kW 11kW 15kW
20A
200480VAC
176.5x147.5x45
162.5x124
M4
AC1710300* AC1710500*
30A 50A
200480VAC 200480VAC
266x185.5x60 270x189.5x60
252x162 252x162
M4 M4
AC1710101*
0.9kW 1.5kW 2.2kW
5A
200480VAC
175x76.5x40
161x53
M4
AC1710104*
6A
200480VAC
176.5x107.5x40
162.5x84
M4
AC1710200*
4.5kW 5.5kW
11A
200480VAC
176.5x147.5x45
162.5x124
M4
AC1710300*
7.5kW 11kW
30A
200480VAC
0.5mA 27mA
266x185.5x60
252x162
M4
AC1710510*
15kW 18kW 22kW
51A
200480VAC
368x258.5x65
354x217
M6
AC1710600* AC1710700*
60A 70A
200480VAC 200480VAC
460x288x65 460x288x65
446x246 446x246
M8 M8
16-7
MOUNT
SINUS M series
INVERTER POWER
/
CODE
Standard Filters
DIMENSIONS L W H MOUNTING Y LEAKAGE CURRENT CURRENT VOLTAGE OUTPUT FERRITE AC1810603 AC1810603 WEIGHT
13.8 kg 13.8 kg
NOM. MAX.
SINUS 0017 2S/T SINUS 0020 2S/T SINUS 0025 2S/T SINUS 0030 2S/T
11kW
AC1711000*
15kW 18kW
100A
250VAC
0.5mA 27mA
420x200x130
408x166
AC1711100*
22kW
120A
250VAC
0.5mA 27mA
420x200x130
408x166
16-8
MOUNT
W Y L
INVERTER
SHIELDED CABLE MOTOR
FILTER
INVERTER
Standard Filters
FILTER
Standard Filters
FILTER
d D L
TYPE
D 15 23 41
d 26 37 60
L 22 31 58
16-9
Suggested braking resistors are for standard applications where enable duty and continuous braking are lower than the given values. For heavy duty (applications where load is pulled for more time than max. continuous braking, stopping of big flywheels and so on), please contact Elettronica Santerno. * The wattage is based on Enable duty (%ED) 5%, Average braking torque of 150% with a continuous braking time of 15 sec.
16-10
16.4.1
Dimensions
57
68
300 195
13
16-11
80-84
95
240 320
30
M00619-0
A (mm)
B (mm)
L (mm)
I (mm)
P (mm)
190
67
380
177-182
300
16-12
A (mm)
B (mm)
L (mm)
H (mm)
P (mm)
620
600
100
250
40
16-13
16.4.2
Wire the braking resistor to terminals B1 and B2 on the inverter as short as possible. Power terminal wiring (0.4 ~ 7.5kW)
3 Phase AC input (Input rated voltage) R S T B1 DB resistor B2 U Motor V W
Single-phase AC supply in models 2S/T must be applied to
Motor connecti on terminal DB Resistor connecti on terminal Power input terminal
B1 R S T G
B2 U V W G
Ground terminal
terminals R, T
B2
U V W G
(- ) DC voltage terminal
16-14
CHAPTER 17 -
EC Declaration of Conformity
17-1