Carboline System Guide: Chemical/Petrochemical Industry

EXTERNAL COATINGS
New Construction / Maintenance Surface Preparation (SSPC) 1 Coat
st

Mils (Microns)

nd

Coat

Mils (Microns)

3 Coat

rd

Mils (Microns)

Applications

Structural Steel, Piping, and Equipment Carbon Steel

New (Severe) New (Severe) New (Severe) New (Severe) New (Severe) New (Moderate Severe) Maintenance (Moderate Severe) Maintenance (Moderate Severe) Maintenance (Moderate) Maintenance (Moderate) Maintenance (Moderate) Maintenance (Moderate) SP 6 SP 10 SP 10 SP 10 SP 10 SP 6 Carbozinc 859 Organic Zinc Carbozinc 11 Series Inorganic Zinc Carbozinc 859 Organic Zinc Carbozinc 11 Series Inorganic Zinc Carbozinc 859 Organic Zinc Carbozinc 859 3-5 (75-125) 2-3 (50-75) 3-5 (75-125) 2-3 (50-75) 3-5 (75-125) 3-5 (75-125) 4-6 (100-150)

Pipe Racks, Reactors, Process Vessel Exteriors, Columns, Drums, Storage Tanks, compressors, And other equipment operating up to 250F (121C) 3-7 (75-175) 4-6 (100-150) 4-6 (100-150) 4-6 (100-150) 4-6 (100-150) 4-6 (100-150) 3-7 (75-175)

Carboxane 2000 Hybrid Siloxane Carboguard 800 Series Epoxy Carboguard 800 Series Epoxy Carboguard 800 Series Epoxy Carboguard 800 Series Epoxy Carboguard 890 Epoxy Mastic Carboxane 2000 Hybrid Siloxane

Carbothane 134 Series Polyurethane Carbothane 134 Series Polyurethane Carboguard 890 Epoxy Carboguard 890 Epoxy

23 (50-75) 2-3 (50-75) 4-6 (100-150) 4-6 (100-150)

Organic Zinc
Carbomastic 15 or 15 FC (spot) Surface Tolerant Epoxy Carbomastic 15 or 15 FC (spot) Surface Tolerant Epoxy Carboguard 800 Series Epoxy Carbomastic 15 or 15 FC (spot) Surface Tolerant Epoxy Rustbond Penetrating Sealer Epoxy Carboguard 800 Series Epoxy

SP 3

SP 6 (spot) SP 7 SP 2 / SP 3 SP 6 (spot) SP 7 SP 6 (spot) SP 7 SP 2 / SP 3 SP 6 (spot) SP 7 SP 2 / SP 3 SP 6 (spot) SP 7

4-6 (100-150) 4-6 (100-150) 5-7 (125-175) 1-2 (25-50) 4-6 (100-150)

Carboguard 800 Series Epoxy Carboguard 800 Series Epoxy Carboguard 800 Series Epoxy Carbomastic 15 (spot) Surface Tolerant Epoxy Carboguard 890 Epoxy

4-6 (100-150) 4-6 (100-150) 4-6 (100-150) 5-7 (125-175) 4-6 (100-150) Carbothane 134 HG Polyurethane Carbothane 134 HG Polyurethane Carboguard 890 Epoxy 3-5 (75-125) 3-5 (75-125) 4-6 (100-150)

Piping and Equipment to 450F/232C Steel

Applications

Piping, heaters, furnaces, boilers, stacks, columns, drums, Vessels, heat exchangers, mufflers, valves and pumps and Equipment operating at 250-450F (121-232C) 1 -2 (38-50)

New or Maintenance

SP 10

Carbozinc 11 Series Inorganic Zinc

2-3 (50-75)

Thermaline 4900 Silicone Acrylic

Piping and Equipment to 1000F/538C Steel

Applications

Piping, heaters, furnaces, boilers, stacks, columns, drums, Vessels, heat exchangers, mufflers, valves and pumps and equipment operating at 450-1000F (232-538C) 1 -2 (38-50) Insulated piping and equipment operating up to 425F (218C) 46 (100-150)

New or Maintenance

SP 10

Carbozinc 11 Series Inorganic Zinc

2-3 (50-75)

Thermaline 4700 Silicone Applications

Insulated Piping and Equipment to 425F/218C Steel

New or Maintenance Thermaline 450 Novolac Epoxy 46 (100-150)

SP 10

Thermaline 450 Novolac Epoxy

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New Construction / Maintenance

Surface Preparation (SSPC)

1 Coat

st

Mils (Microns)

nd

Coat

Mils (Microns)

3 Coat

rd

Mils (Microns)

Walkways Steel
New SP 10 SP 6 (spot) SP 7 Carbozinc 859 Organic Zinc Carboguard 800 Series Epoxy

Applications 3-5 (75-125) 4-6 (100-150) Applications

For non-slip, mix #47 additive into the 1209 prior to application Carboguard 1209 Flake Glass Epoxy Carboguard 1209 Flake Glass Epoxy 10-14 (250-350) 10-14 (250-350) Carbothane 134 Series Polyurethane (Optional) Carbothane 134 Series Polyurethane (Optional) 2-2 (50-62) 2-2 (50-62)

Maintenance

Over-coating Galvanized Steel

New or Maintenance New or Maintenance Carboguard 888 Epoxy Rustbond or Rustbond FC Penetrating Sealer 100% Solids Epoxy Sealer

Over-coating galvanized steel or other surfaces to provide color coordination and UV protection. May be used on stainless, bronze, brass, fiberglass, etc. Carbothane 134 Series Polyurethane Carbothane 134 Series Polyurethane 2-3 (50-75) 2-3 (50-75)

SP 1

3-5 (75-125) 1-2 (25-50)

SP 7

Floating Roof of Storage Tanks Steel

Applications Exterior surface of the floating roof on storage tanks where standing water is present. 3-5 (75-125) 4-6 (100-150) Carboguard 890 or Carboguard 890 LT Epoxy Carbomastic 15 Surface Tolerant Epoxy 4-6 (100-150) 4-6 (100-150) Carboguard 890 or Carboguard 890 LT Epoxy Carboguard 890 or Carboguard 890 LT Epoxy 4-6 (100-150) 4-6 (100-150)

New or Maintenance New or Maintenance

SP 6 SP 6 SP 2 / SP 3

Carbozinc 859 Organic Zinc Carbomastic 15 Surface Tolerant Epoxy

Buried Piping Steel

New or Maintenance New or Maintenance New or Maintenance New or Maintenance SP 6 SP 2 / SP 3 SP 10 SP 10 SP 10

Applications External surface of buried pipelines, valves, manifolds, girth weld repair, etc. Bitumastic 50 Coal Tar Mastic Bitumastic 300 M Coal Tar Epoxy CTU 1 Coal Tar Urethane Plasite 4550 S 100% Solids Novolac Epoxy 12-18 (300-450) 10-16 (250-400) 20-35 (500-875) 20-30 (500-750)

Fireproofing Carbon Steel

Applications Structural steel, control buildings, etc. Carboguard 1340* Epoxy sealer Followed by Carbothane 133 HB Polyurethane 1-2 (25-50) 3-5 (75-125)

Up to 4 Hrs. UL 1709 Rating

SP 10

Carbozinc 11 Series Inorganic Zinc

2-3 (50-75)

Pyrocrete 241 Cementitious

As Required

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Linings for Storage Tanks and Vessels

All tank lining recommendations must be reconfirmed through Carboline/Plasite Technical Service Department.
Service Conditions Generic Type Product Coats Mils (m) Total 35-45 (8751125) 35-45 (8751125) 35-45 (8751125) 35-45 (8751125) 40-50 (10001250) 35-45 (8751125) 12-15 (300-375) 12-14 (300-350) 10-12 (250-300) 12-16 (300-400) 12-14 (300-350) 10-12 (250-300) 10-14 (250-350)) 40-50 (10001250) 40-50 (10001250) 40-50 (10001250) 12-14 (300-350) 35-45 (8751125) 10-12 (250-300) 12-15 (300-375) 10-12 (250-300) 10-12 (250-300) 12-15 (300-375) 12-14 (300-350) 10-12 (250-300)

Flake Pigment Vinyl Ester

Plasite 4100 Plasite 4310 Plasite 4100 Plasite 4300 Plasite 4550 or 4550-S Plasite 4310 Plasite 9085 Plasite 7122 Plasite 7156 Plasite 9057 Plasite 7122 Plasite 7156 Plasite 9057 Plasite 4500 Plasite 4500 or 4500-S Plasite 4550 or 4550-S Plasite 7122 Plasite 4300 Plasite 7156 Plasite 9570 Plasite 7156 Plasite 7159 Plasite 9570 Plasite 7122 Plasite 7156

SOLVEN T Storage
Flake Pigment Vinyl Ester 1

Flake Pigment Vinyl Ester

AC ID , O XID IZ ER , A LKA LI Storage

Flake Pigment Vinyl Ester

Novolac Epoxy

Flake Pigment Vinyl Ester

1 2-3 2 2 3 2 2 2 1

A MI NE St or ag e
Epoxy Novolac Epoxy Phenolic

BR IN E Storage

Epoxy Phenolic Epoxy Polyamine Epoxy Phenolic Epoxy Phenolic

PRO CES S W AT ER Sto rag e

Epoxy Polyamine Epoxy

Epoxy

E V A POR A T O R S

Novolac Epoxy Epoxy Phenolic Flake Pigment Vinyl Ester

1 2 1 2 2 2 2 2 2 2

SCRUBB ER S

Epoxy Phenolic Epoxy Epoxy Phenolic

R EACTORS

Epoxy Polyamine Epoxy

H EAT EXCHANGER S / TUB E BUND LES

Epoxy Phenolic Epoxy Phenolic

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Service Conditions Meets Mil-C-4556E

Generic Type Epoxy Epoxy Phenolic

Product

Coats 2 2 2 2 1 2 1 2 2 2

Mils (m) Total 12-14 (300-350) 8-12 (200-300) 12-14 (300-350) 12-16 (300-400) 20-30 (500-750) 12-14 (300-350) 20-30 (500-750) 16-20 (400-500) 8-12 (200-300) 8-12 (200-300)

Plasite 9060 Phenoline 187

Primer & Finish

Fuel, Oil, Gasoline S t o ra ge

Epoxy Phenolic Low Temp Cure Epoxy 100% Solids Novolac Epoxy Meets Mil-C-4556E Epoxy 100% Solids Novolac Epoxy Glass Flake Epoxy Novolac

Plasite 7122 Plasite 9057 Plasite 4550 or 4550 S Plasite 9060 Plasite 4550 or 4550 S Phenoline 1205 Plasite 9133 Carboguard 891 Plasite 7133 Semstone 140 SL

Ethanol, Gasoline + E t h an o l

W a ste and P ot ab l e W at er St ora ge

(NSF Approved)

130F (55C)

Epoxy Epoxy

Holding Primer

Epoxy Polyamide Epoxy

G l ass F ib er Reinforced L a m ina t e S ys t e m

Pit Filler / Self Leveling Glass Laminate Seal Coat

oz. chopped strand fiberglass mat embedded into 140 SL. 100% Solids Novolac Epoxy

Plasite 4550 or 4550 S

20-30 (500-750)

NOTES: 1. 2. 3. Plasite 7133 or Carboguard 888 may be used as a holding primer Carboguard 501 may be used to seal seams, caulk joints, and cove areas as needed Plasite 7122 is available in a High Abrasion Resistant (HAR) version.

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Notes: 1. Carbozinc 11 Series consists of four inorganic zinc products designed to meet every need: 2. Carbozinc 11: Standard high performance inorganic zinc silicate. Carbozinc 11 VOC: High performance inorganic zinc silicate designed to meet local VOC limits of 3.2 lbs./gal. (389 g/l) Carbozinc 11 HS: High performance inorganic zinc silicate designed to meet local VOC limits of 2.4 lbs./gal. (288 g/l) Carbozinc 11 FG: An economical inorganic zinc silicate designed for easy application.

Carboguard 800 Series Epoxies are designed to meet your needs: Carboguard 893: High solids epoxy primer or intermediate that provides excellent corrosion protection. Carboguard 893 SG: Economical epoxy primer / intermediate that provides excellent corrosion protection with an extended re-coat window. Carboguard 888: Low temperature cure epoxy that provides excellent corrosion protection with an extended re-coat window. Carboguard 890: High solids epoxy providing excellent corrosion protection as a primer, intermediate, or topcoat. Carboguard 890 LT: Low temperature cure, high solids epoxy providing excellent corrosion protection as a primer, intermediate, or topcoat. Carboguard 890 EF: Provides a longer recoat window. Consistent appearance throughout product lifetime.

3.

Carbothane 134 Series include a choice of two polyurethane topcoats to meet your needs: Carbothane 134 SG: An economical topcoat meeting the requirements of SSPC Paint 36 Level 1. Carbothane 134 HG: Superior performance polyurethane exceeding the requirements of SSPC Paint 36 Level 3.

4. 5. 6. 7. 8. 9.

Carbothane 133 VOC for Carbothane 133 HB as local VOC regulations dictate. Carbothane 133 HB may be used in lieu of 134 Series when a satin finish and higher film build characteristics are desired. Thermaline 4900 VOC and Thermaline 4700 VOC may be substituted for Thermaline 4900 and Thermaline 4700, respectively, as local VOC regulations dictate. Carboguard 890 may be used as an epoxy topcoat in lieu of polyurethane where additional corrosion protection is more critical than appearance. Rustbond Penetrating Sealer may be used as a primer/sealer overcoat over existing, aged paints (with appropriate topcoats) in many maintenance applications as an economical approach to maintenance panting. Carbozinc 859 can provide superior performance as a maintenance primer. Please consult your Carboline Sales Representative to discuss your specific application. In maintenance painting, some coats may be eliminated depending on the condition of the existing paint system. Please consult your Carboline Sales Representative.

10. Heavily pitted steel can make coating application more complicated. Please consult your Carboline Sales Representative for specific advice. 11. The application technique of stripe coating edges and weld lines will improve coating system performance. 12. Surface Cleaner 3 is a water based, biodegradable cleaner that is effective in cleaning an degreasing surfaces prior to painting. 13. Where surface preparation designations of SSPC SP 10, SP 6, SP 7, SP 3, and SP 2 are used the ISO designations of Sa 2 , Sa 2, Sa 1, St 3, and St 2 (respectively) are also applicable. 14. For Fireproofing Systems, other primers than those listed may be acceptable. Consult your Carboline Sales Representative for specific advice.

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