MW Inverter IC RM6203

RM6203 High Performance Current Mode PWM Switching Power Supply Controller
DESCRIPTION
The RM6203 is a kind of progressive overload and saturation current to prevent the function of switching power supply. It provides continuous output power up to 12W in the broad voltage range of 85V 265V.Its optimized and highly reasonable circuit design has made it possible to minimize the total cost of the product. This power supply controller could be used in typical flyback circuit topology to constitute simple AC/DC converter. The internal initiating circuit of 6203 has been designed with a unique means of current sink to complete the startup using the amplifying function of the power switching tube. This will significantly reduce the power consumption of the start-up resistor; and when the output power becomes smaller, 6203 will automatically lower its operating frequency to enable very low standby power consumption. When the power tube stops, the internal circuit will turn the power tube reverse bias to greatly raise the voltage resistant capacity of OC pin. This will ensure the safety of the power tube. The internal design of the 6203 is also provided with over-load and saturation preventive function capable of preventing disorders such as overload, transformer saturation and output short-circuit, so as to increase the reliability of the power supply. A voltage reference of 2.5V is also integrated in the 6203 to provide accurate power supply to the clock circuit, and the clock frequency may be set by external timing capacitance. Presently, standard DIP8 package and environmental friendly lead-free package in compliance with European standard can be supplied.
FEATURES

Built-in 800V high voltage power switching tube Latched PWM and pulse-by-pulse current limiting Reduced frequency at low output with standby Built-in slope and feedback compensation function Separate upper limit current inspection controller with minimal external parts count inspection power consumption below 0.25W
to handle timely the over-current and overload of the controller
Turn off periodic bias output of the emitter to Built-in thermal protective circuit Complete start-up using amplification of the power tube to reduce the power
improve the voltage resistance of the power tube
switching times
consumption of the start-up resistor more than ten
Automatic VCC over-voltage limit Broad voltage output power up to 12W and narrow voltage output power up to 18W
Applications

Power Adaptors(traveling chargers ,stand-alone power set) Internal power supply for Energy-Saving Appliances (such as electromagnetic oven, microwave oven and etc.)
www.reactor-micro.com
2010-02
RM6203
TYPICAL APPLICATION
PACKAGE INFORMATION
PIN FUNCTIONS
Pin
1 2 3 4 5 6 78
Symbol
OB VCC GND CT FB IS OC
Function Description
Base Pin of the Power Tube.(Enabling current input and connect to initiating resistance) Power Supply Pin Ground Pin Oscillation Capacitance Pin.(Connect to timing capacitance) Feedback Pin Current Inspection Pin Output Pin( Connect to switching transformer)
2010-02
RM6203
ABSOLUTE MAXIMUM RATINGS(Note 1)

Supply Voltage VCC. 18V OC Voltage.. -0.3-800V Total Dissipation Power.. 1000mW Storage Temperature Range -40 - 150 Pin Input Voltage VCC+0.3V Switching Current. 800mA Operating Temperature Range..0-75 Welding Temperature...... +26010S
ELECTRICAL CHARACTERISTICS
The specifications are applied at T=25 , VCC=5.5-7.5V, Ct=680PF, RS=1 , unless otherwise noted.(Note 2) Parameter Output Section
Max. Withstanding Voltage of the Switching Tube Saturation Voltage Output Rise Time Output Fall Time Output Limiting Current
Symbol
Conditions
IOC=10mA
Min
800
Typ
Max
Units
V
VSAT TR TF
Ioc=250mA CL=1nF CL=1nF Tj=0-100 250 2.4 270 2.5 2 0.2 F=10Hz-10KHz 1000 hours@85 5 56 61
1 75 75 290 2.6 20 3 50
V ns ns mA V mV % mV/ uV mV
Reference Section
Reference Output Voltage Line Regulation Load Regulation Temperature Stability Output Noise Voltage Long Term Stability VREF Io=1.0mA Vcc=5.5-9V Io=0.1-1.2mA
Oscillator Section
Oscillating Frequency Voltage Stability Temperature Stability Oscillator Amplitude (Vp-p) FOSC Ct=680PF Vcc=5.5-9V Ta=0-85 2.2 FB=2.5V, IS=0V 0.55 0.6 30 Vcc=5.5-9V 60 70 0.65 67 1 1 KHz % % V mA K dB
Feedback Section
Input Impedance Pull-up Current Pull-Down Resistor Power Supply Suppression Ratio VCS IL
Current Sampling Section

Current Sampling Threshold Anti-Upper Limit Current Power Supply Suppression Ratio 0.55 0.25 0.60 0.27 60 0.65 0.29 70 V A dB
PWM Section
Maximum Duty Ratio Minimum Duty Ratio Initiating Reception Current Initiating Static Current Static Current Start-up voltage Oscillator Turn-off Voltage IQ Vcc=8V 2.8 8.6 4.4 DMAX DMIN 1.6 2.4 55 3.0 8.8 4.6 53 57 61 3.5 3.2 80 3.2 9.0 4.8 % % mA uA mA V V
Power Supply Current Section
2010-02
RM6203
ELECTRICAL CHARACTERISTICS
The specifications are applied at T=25 , VCC=5.5-7.5V, Ct=680PF, RS=1 , unless otherwise noted.(Note 2)(continued)
Re-enabling voltage Over-Voltage Limiting Threshold 3.6 9.5 3.8 10 4.0 10.5 V V
Note1:
Stresses beyond those listed under Absolute Maximum
Note2:The 6203 is guaranteed to meet performance

specifications from 0 to 70. Specifications over the -40 to 85 operating temperature range are assured by design, characterization and correlation with statistical process controls.
Ratings may cause permanent damage to the device. Exposure to any Absolute Maximum Rating condition for extended periods may affect device reliability and lifetime.
BLOCK DIAGRAM
VCC CT OB
L10
VPP
Power Supply Management

L11 L12
Slopes & Limit Current Driver Regulator

High Driver
OC
PFM Controller
Oscillator
L2
OTP Circuit
3
S
FB
Error Adjustment Current Limiter
CP4 +
Q U1
L7
Adjustment &Driver Controller
FB1
Upper Limit Current IS
Slop Compensation
L1 L8 L9
Low Driver
R3
Leading edge + CP3 V1 V2 blanking
CP1 -
L3
OPERATION (Refer to Block Diagram)

When RM6203 is surpplied with the rectified AC power, it does not work at once but go to start-sup state. the start-up current of RM6203 depends on the start-up resistor whose unit is Mohm, then the capactor connected between the VCC pin and GND pin is charged by this start-up current. when the capacitor voltage rise to 8.8V and equal to the RM6203 start-up voltage, the RM6203 begin to work. In the next cycle,the VCC pin voltage or the capacitor voltage of RM6203 is surpplied by the second-side feedback winding of transformer. the start-up time is decided by the value of resistor and capacitor. As RM6203 work, low-point sub-high-point and high-point current sampling circuit will respectively real-time sample the current of the power tansistor Q0 when the current or VRS is lower than 0.55V, the output VL1 signal of the CP1 op-amplifier is low, which
V0
CP2
GND
2010-02
RM6203 can not enable the error-adjustment-limiter to work; of the CP2 op-ampilifier will enable the slopes&Limit -current-driver regulator and the base driver current of Q0 is reduced. When VRS is morn than 0.6V, the output signal VL8 of CP3 op-amplifier will be high and the signal reset the RS flip-plop and at the same time switch the upper-limit-current-adjustment and driver controller, the high-driver is off and the low-driver is on. Q0 is turned off quickly.Whether to enter the PFM mode is decided by the The signal VL8 and VFB1, PFM will adjust the frequency of oscillator according to the different case. when the VRS rise to more than 0.55V,the op-amplifier will be enabled and with the VRS rise the output VL1 signal will be increased too, meanwhile, the signal VL1 is send to control VFB1 inverse-proportionaly by adjust-control-module so VFB1 becomes smaller and the duty cycle of modulated-wave is reduced. the signal VL2 from PFM controller has the same action as VL1. so the duty cycle of modulated-wave is Comprehensive regulated by VFB, VL1 and VL2. When VRS is more than 0.58V, the output VL3 signal
Normal Stage Switching Cycle Oscillogram
Global Oscillogram
2010-02
RM6203
Electric Parameter Definitions

Start-up receives current: The current of OC when theres a 0.5mA pull down current of OB in the start-up period. Start-up static current: The minimum current sourcing current which can enable VCC surging when VCC is connected to a filter capacitor and an adjustable current sourcing, CT is connected to a 680pF capacitor, and other pins with no connection. Start-up voltage: The maximum of VCC above. Re-start-up voltage: The minimum of VCC above. Oscillator shut-down voltage: The negative -edge of VCC above; the value of VCC which can stop the oscillator. Static current: The VCC power supply current in normal period when FB is connected to the ground by a 1.0K resistance. Oscillator pull up/pull down current: The pull up/pull down current of CT when FB=2.5V and CT=1.25V in normal period. FB pull up current: which occurs in normal period, when FB=2.5V, and IS=0A. FB upper current protection: The pull down current of FB when FB=6V and IS=0.6A in normal period. Inside feedback power supply: The value of VCC when there is no feedback circuit of RM6203 in normal period. OC upper limit current: If FB=6V, the minimum OC current when there is pull down current in FB. Oscillator cycle: Which is the function of the capacitor connected to CT, about CT*25400 seconds.
Power Supply Design Points (Refer to Application Example)

Current control switching power supply with flyback design, discontinuous current operation mode. The power supply start-up current is 0.5-2mA which is alternative. The magnification of power transistor Q1 can be supposed as 10. Then the alternation of the start-up resistance must assure the current of the power transistors base is between 0.05mA to 0.2mA. Therefore, the power of the output resistance can reduce to 1/10, which reduces the power in idle state. In The diagram 3, C3=680pF, winding the maximum output is operation frequency is about 67KHz. reference rectifier 4.8~9.0V (6V is recommended) of the Switching transformer (T1 in diagram 3), which provide operation power for RM6203. The maximum primary peak current of the switching transformer is 0.6A. When at wide voltage or 110V Vac, or 85V magnetism dissipation voltage, the maximum output power can achieve more than 12W. The OC (Pin 7, 8) of RM6203 is in high voltage, and IS (Pin 6, for current sense resister) is connected. Therefore, it is easy to open a divider between pin 6 and 7 to meet the requirement of the safe regulation. Although there is over-temperature protection, when high-power output is needed without considering PCB heat dissipation, the output power and voltage may fall.
2010-02
RM6203
PACKAGE INFORMATION
DIP-8
Dimensions Symbol Min.

A A1 A2 b b1 D E E1 E L eB 0.381 3.175
Millimeter Typ.
3.302 1.524 0.457 9.271 7.620 6.350 2.540 3.302 9.017 7
Max.
5.334 3.429
Min.
0.015 0.125
Inch Typ.
0.130 0.060 0.018 0.365 0.300 0.250 0.100 0.130 0.355 7
Max.
0.210 0.135
9.017 6.223 2.921 8.509 0
10.160 6.477 3.810 9.525 15
0.355 0.245 0.115 0.335 0
0.400 0.255 0.150 0.375 15
Thermal Impedence
DIP-8 Package Thermal Rsistance(Reference) JC note1 Junction to case 30/W
JAnote 2 Junction to Ambient
70/W
Note:1.all items are tested with the standards JESD 51-2. 2.Free-standing,with no heat-sink, under natural convection. 3. Pin 7 & 8 connected to 200 mm2 PCB copper clad.
2010-02

MW Inverter IC RM6203

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MW Inverter IC RM6203

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RM6203 High Performance Current Mode PWM Switching Power Supply Controller

to handle timely the over-current and overload of the controller

improve the voltage resistance of the power tube

consumption of the start-up resistor more than ten

ABSOLUTE MAXIMUM RATINGS(Note 1)

Current Sampling Section

Power Supply Current Section

Stresses beyond those listed under Absolute Maximum

Note2:The 6203 is guaranteed to meet performance

Power Supply Management

Slopes & Limit Current Driver Regulator

Error Adjustment Current Limiter

Adjustment &Driver Controller

Upper Limit Current IS

Leading edge + CP3 V1 V2 blanking

OPERATION (Refer to Block Diagram)

Normal Stage Switching Cycle Oscillogram

Electric Parameter Definitions

Power Supply Design Points (Refer to Application Example)

Dimensions Symbol Min.

9.017 6.223 2.921 8.509 0

10.160 6.477 3.810 9.525 15

0.355 0.245 0.115 0.335 0

0.400 0.255 0.150 0.375 15

JAnote 2 Junction to Ambient

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