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    Bell Method Example 7 5

    Uploaded by

    Amin Faruki
    This document provides information to calculate heat transfer and pressure drops in a shell and tube heat exchanger using the TEMA E method. It includes process data, geometric data of the tube bundle configuration, coefficients for calculating heat transfer and friction factors, and results of the calculations. Key outputs are the overall heat transfer coefficient of 417.5 W/m2K, tube-side pressure drop of 16099 Pa, and shell-side pressure drop of 36886 Pa.

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    Attribution Non-Commercial (BY-NC)
    Download as XLS, PDF, TXT or read online from Scribd

    Bell Method Example 7 5

    Uploaded by

    Amin Faruki
    180 views9 pages
    This document provides information to calculate heat transfer and pressure drops in a shell and tube heat exchanger using the TEMA E method. It includes process data, geometric data of the tube bundle configuration, coefficients for calculating heat transfer and friction factors, and results of the calculations. Key outputs are the overall heat transfer coefficient of 417.5 W/m2K, tube-side pressure drop of 16099 Pa, and shell-side pressure drop of 36886 Pa.

    Original Description:

    Bell_Method-Example_7-5.xls for HX Design

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    This document provides information to calculate heat transfer and pressure drops in a shell and tube heat exchanger using the TEMA E method. It includes process data, geometric data of the tube bundle configuration, coefficients for calculating heat transfer and friction factors, and results of the calculations. Key outputs are the overall heat transfer coefficient of 417.5 W/m2K, tube-side pressure drop of 16099 Pa, and shell-side pressure drop of 36886 Pa.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    180 views9 pages

    Bell Method Example 7 5

    Uploaded by

    Amin Faruki
    This document provides information to calculate heat transfer and pressure drops in a shell and tube heat exchanger using the TEMA E method. It includes process data, geometric data of the tube bundle configuration, coefficients for calculating heat transfer and friction factors, and results of the calculations. Key outputs are the overall heat transfer coefficient of 417.5 W/m2K, tube-side pressure drop of 16099 Pa, and shell-side pressure drop of 36886 Pa.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
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    This worksheet allows calculation of the Overall Heat Transfer Coefficient and pressure drops in a TEMA type E shell

    and tubes hea Data input corresponds to yellow cells and the tube array must be selected in the list box. Results are shown in cells K48 to K50 Process Data tube side shell side Flowrate (kg/s) Inlet Temp. (C) Outlet Temp. (C) Inlet Pressure (bar abs) Q= Heat Duty (W) Thermal Balance check Density (kg/m3) Viscosity (cp) Specific Heat. (J/kg.K) Thermal Conduct. (W/m.K) Visc at wall temperature (cp) Pr Tube side Calculations at= Flow Area 0.0401 Gt= mass velocity 970.2 Ret= Reynolds Number 24568 hi= internal coeff. 1327 hio= 1096 friction factor 0.00758 Pressure drop 16099 Shell side calculations- Bell method effective number of tubes rows Total number of tubes rows correction Sm=Cross flow area Gm= Mass velocity Rem j=Colburn Coefficient FBP=By pass fraction alfa by pass correction for h r Sw window correction factor STB=tube-baffle leakage area SSB=shell baffle leakage area SL= total leakage area SL/Sm= (1-hL/hNL)o 1-hL/hNL hL/hNL ho shell side friction factor m2 kg/m2/s W/m2K W/m2K N/m2 334 1 0.0491 678.3 80544 3.76E-03 0.390 1.35 0.8426 0.1812 0.0356 1.1251 0.0083 0.0030 0.0112 0.2288 0.2029 0.2567 0.7433 1714.8 0.0908 Internal fouling ressistance(m2.K/W) External fouling ressistance Select the tubes array m2 kg/s.m2 38.88 40 60 4 1664064 OK- error <2% 716 0.62 2140 0.129 0.59 10.29 578 0.16 2640 0.0917 0.16 4.61 33.33 AUX 104 85 3 1671833 (see drawing at right) N= Number of tubes per shell Ntw= Number of tubes in window NCL=Number of tubes in central row NBT= Number of tubes crossing the baffle NC= Number of tubes rows between consecutives baffles edges sigma=separation between rows DS= Shell Diameter DB=Baffle Diameter BC= Baffle cut A= Baffle central angle in degrees Do= Tubes external diameter Di= Tubes internal diameter DBT=Baffle holes diameter Pt= Tubes separation (Pitch) c= clearance between tubes n= number of tube passes NB= Number of baffles NS= Number of sealing strips pairs L= tubes length B= Baffles spacing

    44 45

    Ns/0.5*Nc 0.307692 m2 m2 m2 m2

    U= Overall heat transfer coefficient calculated Tubeside pressure drop per shell Shellside pressure drop per shell Wall temperature calculation

    W/m2K 1/(1/hio+Rfi)=

    alfa2 by pass correction for deltap (deltap)BP vZ Nw (deltap)w (1-deltapL/deltapNL)o (1-deltapL/deltapNL) deltapL/deltapNL deltap shell

    4 0.602 1131.3 1.38 5.54 2921 0.398 0.503 0.497 36886

    1/(1/ho+Rfo)= N/m2 m/s N/m2 Wall mean temp

    Number of shells in series Heat transfer Total area LMTD Q % Overdesign

    N/m2

    105.4 44.5 1894475 14%

    essure drops in a TEMA type E shell and tubes heat exchanger using Bell-Delaware method. list box. Results are shown in cells K48 to K50

    GEOMETRIC DATA (see drawing at right) = Number of tubes per shell w= Number of tubes in window CL=Number of tubes in central row BT= Number of tubes crossing

    414 75 21 339 13 0.022 0.609 0.6043 0.15225 120 0.019 0.0157 0.0198 0.0254 0.0064 2 17 2 4.267 0.234

    C= Number of tubes rows between consecutives baffles edges gma=separation between rows

    m m m m m m m m

    = Baffle central angle in degrees o= Tubes external diameter de tubos BT=Baffle holes diameter = Tubes separation (Pitch) = clearance between tubes = number of tube passes

    S= Number of sealing strips pairs

    m m

    ternal fouling ressistance(m2.K/W) xternal fouling ressistance

    0.0005 0.0004

    = Overall heat transfer coefficient calculated ubeside pressure drop per shell hellside pressure drop per shell

    417.5 W/m2K 16099 N/m2 36886 N/m2

    all temperature calculation 708 W/m2K Ts=shell side fluid mean temp. 94.5 C

    1017 W/m2K

    Tt=Tubeside fluid mean temp.

    50 C

    76.24 C

    0.217 m2 C W Ft 0.97

    DPt DPc

    16099 Pa 36886 Pa

    MTD

    43.0 C

    LMTD Correction factor Ft Ft


    T1 T2 t1 t2 R S 104 85.0 40 60.0 1.0 0.31

    Number of shells Numero de carcasas Tube passes FT

    1 2 0.967152

    Rem<100 j=a*Rem^b a 1 2 3 4 5 3 array triangle (30) Pt/D= 1.25 Square Pt/D=1.25 Rotated Square Pt/D=1.25 triangle (30) Pt/D= 1.5 Square Pt/D=1.5 Selected array For Rem = 80544.11 1.81 0.97 1.81 1.34 0.88 1.81 j =

    Coefficients for f calculation - ln(f)=a+blnRem+c*(lnRem)^2+

    a 1 2 3 4 5 3 arreglo tringulo (60) Pt/D= 1.25 Cuadrado Pt/D=1.25 Cuadro rotado Pt/D=1.25 tringulo (60) Pt/D= 1.5 Cuadrado Pt/D=1.5 Arreglo seleccionado Coefficients for Rem 4.376 3.923 3.923 3.196 3.04 3.923 80544.11

    Calculation of friction factor and J factor coefficients for J calculation 100<Rem<3000 j=a*Rem^b lnj=a+b*lnRem+c(lnRem)^2 b a b c -0.72 -0.62 -0.72 -0.68 -0.64 -0.72 3.76E-03 1.7 3.29 0.32 0.37 1.61 0.32 -1.25 -1.9 -0.76 -0.56 -1.34 -0.76 0.065 0.121 0.025 0.0087 0.082 0.025

    Rem>3000 j=aRem^b a b 0.275 0.275 0.275 0.275 0.275 0.275 -0.38 -0.38 -0.38 -0.38 -0.38 -0.38

    for f calculation - ln(f)=a+blnRem+c*(lnRem)^2+d*(lnRem)^3 Rem<100 b -1.025 -0.984 -0.984 -1.176 -1.13 -0.984 c 0 0 0 0.0557 0.031 0 a = b= c= d= d 0 0 0 0 0 0 6.3 -2.403 0.226 -0.00721 a 5.293 3.871 6.3 3.472 -8.015 6.3

    100<Rem<1300 b -1.864 -0.498 -2.403 -1.547 5.152 -2.403 c 0.1584 -0.2052 0.226 0.1425 -1.166 0.226 d -0.00472 0.0221 -0.00721 -0.00454 0.0771 -0.00721 a 5.293 3.871 6.3 3.472 -6.666 6.3

    1300<Rem<3000 b -1.864 -0.498 -2.403 -1.547 1.152 -2.403

    f =

    0.090804

    1300<Rem<3000 c 0.1584 -0.2052 0.226 0.1425 -0.0981 0.226 d -0.00472 0.00221 -0.00721 -0.00454 0.00237 -0.00721 a 5.293 -7.907 6.3 3.472 -6.666 6.3

    Rem>3000 b -1.864 1.774 -2.403 -1.547 1.152 -2.403 c 0.1584 -0.16 0.226 0.1425 -0.0981 0.226 d -0.00472 0.00407 -0.00721 -0.00454 0.00237 -0.00721

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