3

Operation manual for controller AS-3

Preliminary note:
The controller is enclosed within a plastic box and has been tested and certifed
in accordance to EN81.3. Type test certifcate no. NL 07-400-1001-099-01
Please check:
There is one connection (NC) free between the phases on power supply connections
(power supply and motor). The power supply is connected to edge connector X01 and X06.
The phasing (right rotating feld) is imperative, otherwise there is no function and
Fault F10 is indicated.
Technical data:
Power supply: 3 x 400 V + N + PE
Frequency: 50 Hz.
Max. motor power: 2,0 KW
Max. nominal current: 4,7 A
Safety circuit: 48 V DC
Command and indicators: 24 V DC
Supply line: By a lockable main switch max. 16 A pre-fusing to
plug connector X01 L1- NC - L2 - NC - L3 (right rotating feld)
plug connector X06 N - PE - PE - PE - PE
Motor: plug in connector X02 U1-NC-V1-NC-W1
Brake: plug in connector X04 A1-A2
retiring cam: plug in connector X03 A3-A4
Safety edge connector: plug in connector X05
Safety circuit : plug in connector X07 B1-B2
Safety circuit : plug in connector X12 B3-B4
Safety circuit : plug in connector X13 C1-C2
Door contact: plug in connector X08 D1-D2
Lock contact: plug in connector X10 E1-E2
Fuses: F01 control current fuse 5 x 20 T 200 mA
F02 brake/retiring cam 5 x 20 T 2 A
F03 supply protection L1 5 x 20 T10A
F04 supply protection L2 5 x 20 T10A
F05 supply protection L3 5 x 20 T10A
F06 control current fuse 48 V 5 x 20 T 0,3A
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nstallation manual
nstall controller with bed plate on adequate place in machine room.
Connect safety wiring to the safety switches in shaft.
1. STOP switch in pit
2. Control current limit switch (if existent)
3. Safety switch on cabin (if existent)
4. Door contacts on landing door locks
5. Door lock contacts on landing door locks (if existent)
nstall level switches in shaft structure and connect to foor control
On 2 stop units: mechanical position switch with roller
Please check that fxed cam on cabin operates the switch safely.
The complete stroke is only 6 mm.
On 3 stops and more: magnet switch
nstall magnet switches with wiring entry point downwards and printed
operating symbols facing the cabin. The operating magnets must
run with 15 mm distance to the switch and pre-adjusted approx. 80 mm
apart from each other. The correct position of switch and operating magnet
is marked in terms of colour.
Upper magnet red - lower magnet green
Connect landing control station and main control by 10 wire fat cable with
pressed plugs.
Floor control consists of a hall station with a command button and a dot matrix display.
They are programmed for each level and have to be installed at correct foor.
Switch on power only when all electrical connections have been made and the safety
switches are adjusted.
When switching on a signal will sound in the main control and if the red LED to the
left hand of the microprocessor fashes, the controller is ready for operation.
f there are no door lock contacts on door lock, which are operated by a retiring
cam there is a bridge plug on plug in connector X10.
f all safety switches incl. landing doors are closed, the LED beneath plug in
connectors X7,X8,X9 and X10 are illuminated.
An initializing routine is running in the push button boxes after switching on unit.
At this stage it can be checked once again, that the push button boxes are installed
At the corresponding foors. After the letter string S K G the physical stop is indicated
Where the push button box shall be installed.
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Example on 2 stops: 1A = lower foor - 2A = top foor
After initializing unit the foor is indicated where the cabin is present resp. the
Floor switch is activated. After this the foor designation as per drawing is shown.
On open safety circuit resp. opened landing door a X is indicated. When ready for
operation the call and send buttons are now illuminated with reduced intensity.
n case not all push button box are detected the fault F50 is indicated followed by
The name of the missing push button box.
Users manual on 2 stop lift units:
Calling
When pressing call and send button when the cabin is not at this foor, the cabin will
be called and will travel to this foor.
Sending
When pressing call and send button when the cabin is at the foor, the cabin will
travel to the other foor
On 3 or more stop lift units:
Calling
As described above
Sending:
When pressing call and send button when the cabin is at the foor, the available foor
destinations are shown one after another on the display. Release button when
desired foor designation is shown on display. The desired designation fashes
for 3 seconds. Within this time it will be possible to change the designation by
pressing the call and send button again. After this the cabin will travel to the desired foor.
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Description:
The main controller is accommodated in a solid plastic box. t satisfies all requests
on a controller using up-to-date technology. The controller is tested and certified to EN81-3
and machine directive 98/37/EG.
The small dimensions allow in most cases installation within the machine room, if not
otherwise requested. All elements which are necessary for a safe operation of the lift unit are
installed on the command board. A microprocessor operates and controls the procedure. All
relay functions are scanned and checked for switching security. n line current transformers
control the correct phase rotation and phase failure as well as the maximum
acceptable power for the motor. Errors are identified immediately and indicated
on all floors. The programme is protected against failures and non-authorized access.
An update for other requirements is possible at all times. Extensions for further
stops/landings or special options like automatic return are available and can be included
without additional wiring.
The floor control unit contains the push button boxes and a magnet switch on each
floor. A flat cable connects the floor control to the main control in machine room. A red dot
matrix and a sensor button are installed in the push button box.
Starting from the push button box the magnet sensor shows the cabin position.
An additional input on the floor control can be used for different applications.
Available options are key switches for authorized users or for switching off
unit after closing hours.
Description of faults
Checking of right rotation field and phase failure in state of rest
On fault: = F 10
n case of right rotation field and 3-phase power supply the unit is ready for operation.
Before start travelling the relays K10 / K11 / K12 are checked for a contact fault
On fault: = F 12 - F 15
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List of faults:
Fault 01 travel time fault
Fault 02 safety and door circuit not closed
Fault 03 cam circuit not closed
Fault 04 Over current on phase L1
Fault 05 Over current on phase L2
Fault 06 Over current on phase L3
Fault 07 phase reversal while travelling
Fault 08 rope control in state of rest
Fault 09 rope control while travelling
Fault 10 phase reversal and phase failure in state of rest
Fault 12 relay K10 not released
Fault 13 relay K11 not released
Fault 14 relay K10 not activated
Fault 15 relay K11 not activated
Fault 50 pre-adjusted push button box does not respond
Fault 51 non-adjusted push button box does respond
Fault 52 several floor switches activated
Fault 53 no floor switch activated
Fault 54 Floor switch overtraveled
Fault 60 Short circuit on bus cable
Fault 65 Operation voltage 48 V is missing
Fault 97 Check sum error EEprom
Fault 98 WatchDog - Reset
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Programming manual
Push button box (foor control)
By switching on power the indication on the push button box shows S-K-G.
ON -K- press push button (1Hz), need to be released on -G
LED is fashing ..(Programming mode)
Push the button and hold it.
The foor designation(1-10) are running (address 10 - 0) through the display.
By reaching the required foor, release push button.
-A- is shown in display, is -B- or -C- shown in display, push the button till -A- is shown.
Release push button
Now it is shown on display 2 arrows looking towards to each other und the
button LED is fashing quicker.
Confrmation by pushing button.
The push button box is programmed corresponding to the required foor designation.
Now the display indicates the foor in which the cabin is present.
Character encoding (adjusted by factory) Changes can be done by PC programme only
Physic adress
1 - 10 Font1 Font2 Font3 Font4 Font5 Font6 Font7 Font8 Font9 Font10
0 8 9 6 7 8 9 10 9 8 8
9 7 8 5 6 7 8 9 8 7 7
8 6 7 4 5 6 7 8 7 6 6
7 5 6 3 4 5 6 7 6 5 5
6 4 5 2 3 4 5 6 5 4 4
5 3 4 1 2 3 4 5 4 3 3
4 2 3 0 1 2 3 4 3 2 2
3 1 2 -1 0 1 2 3 2 1 1
2 R 1 -2 -1 0 1 2 1 E E
1 S R -3 -2 -1 0 1 E K U
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2
I
Y
CONTROLLER
For the programming of the main control a PC programme, the SKG Service box and the
SKG Tele service box is available.
The controller is programmed by work shop for the requested applications.
Modifcations are available afterwards by using the service tool.
Adjustable by service box
, fonts
, motor power
, number of stops
, stopping time
, parking time
, set travel counter
, set operating hours counter
, set serial number
, key switch
Readout by service tool:
, online operating status
, operating hours
, no. of travels
, motor power
, starting current
, travel time
, fault memory max. 32 sets
, power voltages
SKG - Service tooI

SKG TeIeService Box.
ndependent of a telephone line and on every
place the SKG TeleServiceBox offers the
Oppurtunity to establish a connection to the
customer service resp. manufacturer by
GSM (mobile net work). The interface RS232,
connected with the AS3 control sends
The actual dates in real time over the net
work. Controller parameter can be checked
And resetted. A SM card of any provider and
suffcient radio reception is necessary
For the operation of the box.
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SKG AS3
PC programme
Choose connection type
in registry ComPort. Con-
nect AS2 controller to
your PC or
Laptop by 9 wire Sub-D
cable. Choose date rate
9600 Baud.
With the SKG TeleService
this can be done from
a distance with different
modems or
A web browser.

SKG AS3
PC programme
The current operating
state is shown in register
current. The failure-free
connection is shown
By a constantly running
blue beam in lower part
of window. Now all impor-
tant parameters are avai-
lable.
You can't do any changes
here!
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Set controller parameter
1 Unit-no.
2 travel counter
3 operating hour counter
4 Stopping time
5 parking foor
6 parking time
7 motor nominal current
8 Unit Off at foor
9 Test modus
10 signal transmitter at foor
11 Maximum travel time
12 Push button boxes at foors
13 Fonts
14 Text feld
15 Confg datas transferred to AS3
16 Load confg datas from fle
17 Write confg datas into fle
Factory made
1 Unit-no. (can't be changed)
2 current (can't be changed)
3 current (can't be changed)
4 3 sec.
5 -
6 -
7 4,0 A
8 -
9 off
10 Master
11 max 45 sec.
12 current
13 current
14 current
15 -
16 -
17 -
SKG - AS3
PC programme
You can change the parameter at register setup. Please save the existing parameter.
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SKG-AS3
FauIt Iist
n register fault list you can see the latest registered fault with date
and time.
Also the firm ware version is shown.
Button 1 create new list
Button 2 the cancel button is blocked and can be released by
factory only.
Button 3 Here you can cancel a remanent fault
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SKG-AS3
Bitmap
n register bitmap you
can design the indication
individually.
Choose every pixel sepa-
rately and design letter or
digit.
SKG -AS3
Scope
n register scope you can
see the phase process on
current operation as well
as
The motor amps while
travelling and starting cur-
rent.
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15
1 2 3 4
5 6 7 8
9 10 11 12 13 14
Description:
1 Description of controller and manual
2 Cover of controller box with accessories kit
3 Machine room light with switch and socket
4 Lockable main switch
5 Lower limit switch
6 Upper limit switch
7 Lower and upper control current limit switch
8 Cable fixers
9 Lower push button box
10 Bus wire
11 Upper push button box
12 Main control in plastic cover
13 Pre-installed wiring for door contacts
14 Emergency stop switch for pit
nstallation 2 stops with 8KG-A83
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n case the controller is not prepared
from factory for 3 x 220 V without N,
this can
Be changed on site by assistance of
the service programme.
The following steps are necessary and
shall be executed by a trained person
only:
1. Change to triangle switching by
shifting the bridges in terminal box on
motor
2. Put solder bridge on AS3 lift
control above power feed L1.
3. N on X06 shall not be engaged
4. Set parameter in software ,kind
of power supply to 2.
5. nscribe new power data.
ATTENTION:
Set power off on aII
works and secure
against switching on.
Never work under
voItage!
Operation of lift unit on power supply 3 x 220 V
without N
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LockabIe main switch according to
EN81-3000/13.4.2
To prevent re-switching by unauthorized per-
sons the main switch ABB MS 116 can be
locked by a tool, which is incorporated in the
scope of supply.
1. Turn switch to position 0.
2. Remove spring clamp out of yellow pla
stic piece.
3. nsert angled end of clamp in round ope
ning of the rotary disc above the toggle.
4. Press clamp slightly together and insert
in slot of the cover box.
5. Shift yellow plastic piece towards the
rotary disc and lock it.
InstaIIation information connectors
To insert the cores into the tension clamp a
plastic bracket is attached to the scope of
supply to re-tension the spring. Light cores are
to be inserted without end splice and
safely clamped.
Absolving length 8 - 9 mm
n case of several safety switches to be con-
nected in series, solvable tension clamps are
provided. Re-tension by turn-over the orange
coloured lever. On front of the clamp there is a
test opening for measuring purposes.
Light cores can be clamped with or without end
splices, also tin-plated, compressed and mas-
sive cores.